KR970706113A - 물을 하류 주입하여 제조한 발포체(Foam made with downstream injection of water) - Google Patents

물을 하류 주입하여 제조한 발포체(Foam made with downstream injection of water)

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Publication number
KR970706113A
KR970706113A KR1019970702163A KR19970702163A KR970706113A KR 970706113 A KR970706113 A KR 970706113A KR 1019970702163 A KR1019970702163 A KR 1019970702163A KR 19970702163 A KR19970702163 A KR 19970702163A KR 970706113 A KR970706113 A KR 970706113A
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South Korea
Prior art keywords
blowing agent
mixing
gel
foamable gel
polymer melt
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KR1019970702163A
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English (en)
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KR100350337B1 (ko
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충 페 파르크
제럴드 에이. 가르시아
Original Assignee
그레이스 스티븐 에스
더 다우 케미칼 캄파니
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Publication of KR970706113A publication Critical patent/KR970706113A/ko
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Publication of KR100350337B1 publication Critical patent/KR100350337B1/ko

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3442Mixing, kneading or conveying the foamable material
    • B29C44/3446Feeding the blowing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/08Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles using several expanding or moulding steps
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/122Hydrogen, oxygen, CO2, nitrogen or noble gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Devices For Medical Bathing And Washing (AREA)
  • Percussion Or Vibration Massage (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

본 발명은 물을 함유하는 발포제로 열가소성 중합체 발포제 구조물을 제조하는 방법에 관한 것이다. 본 방법은, 중합체를 용융시켜 중합체 용융물을 형성시키는 단계(a), 브롬화된 지방족 난연제를 중항제 용융물에 혼입시키는 단계(b), 제1발포제를 중합체 용융물에 혼입시키고 혼합하여 제1발포성 겔을 형성시키는 단계(c), 제1발포성 겔을 적합한 발포 온도로 냉각시키는 단계(d), 물을 포함하는 제2발포제를 냉각된 제1발포성 겔에 혼입시키고 혼합하여 제2발포성 겔을 형성시키는 단계(e), 제2발포성 겔을 적합한 발포 온도로 임의로 추가로 냉각시키는 단계(f) 및 제2발포성 겔을 압출 다이를 통해서 압출시켜 발포제 구조물을 형성시키는 단계(g)와 같은 일련의 단계들을 포함한다. 발포성 겔을 냉각시킨 후, 본 방법에서 수발포제를 하류 혼입하는 것은 공정에서의 부식 문제를 감소시키거나 최소화한다. 또한, 발포제 구조물을 제조하는 장치가 기술되어 있다.

Description

물을 하류 주입하여 제조한 발포제 (Foam made with downstream injection of water)
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명의 공정을 수행하기 위한 압출기/혼합기 장치의 한 양태의 개략적인 대표도를 도시한 것이다, 제2도는 본 발명의 공정을 수행하기 위한 텐덤 압출 장치의 한 양태의 개략적인 대표도를 도시한 것이다, 제3도는 본 발명의 공정을 수행하기 위한 텐덤 압출 장치의 또다른 양태의 개략적인 대표도를 도시한 것이다, 제4도는 본 발명의 공정을 수행하기 위한 텐덤 압출 장치의 또다른 양태의 개략적인 대표도를 도시한 것이다. 제5도는 본 발명의 공정을 수행하기 위한 단일 압출기 장치의 한 양태의 개략적인 대표도를 도시한 것이다.

Claims (12)

  1. 열가소성 중합체 재료를 용융시켜 중합체 용융물을 형성시키는 단계(a), 브롬화된 지방폭 난연제를 중합체 용융물에 혼입시키는 단계(b), 제1발포제를 중합체 용융물에 혼입시키고 혼합하여 제1발포성 겔을 형성시키는 단계(c), 제1발포성 겔을 160℃ 이하의 온도로 냉각시키는 단계(d), 물을 함유하는 제2발포제를 냉각된 제1발포성 겔에 혼입시키고 혼합하여 제2발포성 겔을 형성시키는 단계(e), 제2발포성 겔을 적합한 발포 온도로 임의로 추가로 냉각시키는 단계(f) 및 다이를 통해서 제2발포성 겔을 압출시켜 발포제 구조물을 형성시키는 단계(g)를 포함하여, 열가소성 중합체 발포제 구조물을 제조하는 방법.
  2. 제1항에 있어서, 열가소성 중합체가 폴리스티렌인 방법.
  3. 제1항에 있어서, 브롬화된 지방족 난연제가 헥사브로모사이클로도데칸인 방법.
  4. 제1항에 있어서, 제1발포제가 이산화탄소인 방법.
  5. 제1항에 있어서, 제1발포성 겔이 150℃ 이하의 온도로 냉각되는 방법.
  6. 제1항에 있어서, 제1발포제가 제1혼합기로 주입되는 동안 중합체 용융물이 제1혼합기를 통과함으로써 제1발포제가 중합체 용융물에 혼입, 혼합되고, 제2발포제가 제2혼합기로 주입되는 동안 제1발포성 겔이 제2혼합기를 통과함으로써 제2발포제가 제1발포성 겔에 혼입, 혼합되는 방법.
  7. 제1항에 있어서, 열가소성 중합체가 폴리프로필렌인 방법.
  8. 제1항에 있어서, 중합체 재료가 제1압출기를 통과함으로써 용융되고, 제1발포제가 제1압출기로 주입되는 동안 중합체 용융물이 제1압출기를 통과함으로써 제1발포제가 중합체 용융물에 혼입, 혼합되며, 제2발포제가 제2압출기로 주입되는 동안 제1발포성 겔이 제2압출기를 통과함으로써 제2발포제가 제1발포성 겔에 혼입, 혼합되고, 열가소성 중합체 재료가 폴리스티렌을 포함하는 방법.
  9. 열가소성 중합체 재료를 용융시켜 중합체 용융물을 형성시키는 수단(a), 브롬화된 지방족 난연제를 중합체 용융물에 혼입시키는 수단(b), 제1발포제를 중합체 용융물에 혼입시키고 혼합하여 제1발포성 겔을 형성시키는 수단(c), 제1발포성 겔을 160℃ 이하의 온도로 냉각시키는 수단(d), 물을 포함하는 제2발포제를 냉각된 제1발포성 겔에 혼입시키고 혼합하여 제2발포성 겔을 형성시키는 수단(e), 제2발포성 겔을 적합한 발포 온도로 임의로 추가로 냉각시키는 임의의 수단(f) 및 압출 다이(g)를 포함하는, 열가소성 중합체 발포제 구조물 제조용 장치.
  10. 제9항에 있어서, 중합체 재료를 용융시키는 수단이 압출기를 포함하고, 제1발포제를 중합체 용융물에 혼입, 혼합시키는 수단이 제1혼합기를 포함하며, 발포성 겔을 냉각시키는 수단이 냉각기를 포함하고, 제2발포제를 발포성 겔에 혼입, 혼합시키는 수단이 제2혼합기를 포함하는 장치.
  11. 제9항에 있어서, 중합체 재료를 용융시키는 수단이 제1압출기를 포함하고, 발포성 겔을 냉각시키는 수단과 제2발포제를 발포성 겔에 혼입, 혼합시키는 수단이 제2혼합기를 포함하는 장치.
  12. 제9항에 있어서, 제1발포제를 혼입, 혼합하고 냉각시키는 수단과 제2발포제를 혼입, 혼합시키는 수단이 제2혼합기를 포함하는 장치.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019970702163A 1994-10-11 1995-08-10 물을하뷰스트림에주입하여제조한발포체 KR100350337B1 (ko)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US08/321,366 US5475035A (en) 1994-10-11 1994-10-11 Process and apparatus for making a thermoplstic foam structure employing downstream injection of water
US08/321,366 1994-10-11
PCT/US1995/010200 WO1996011097A1 (en) 1994-10-11 1995-08-10 Foam made with downstream injection of water

Publications (2)

Publication Number Publication Date
KR970706113A true KR970706113A (ko) 1997-11-03
KR100350337B1 KR100350337B1 (ko) 2002-11-14

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KR1019970702163A KR100350337B1 (ko) 1994-10-11 1995-08-10 물을하뷰스트림에주입하여제조한발포체

Country Status (13)

Country Link
US (1) US5475035A (ko)
EP (2) EP0887167B9 (ko)
JP (1) JPH10506858A (ko)
KR (1) KR100350337B1 (ko)
AT (2) ATE204803T1 (ko)
CA (1) CA2198133A1 (ko)
DE (2) DE69522480T2 (ko)
ES (2) ES2129217T3 (ko)
FI (1) FI971504A (ko)
GR (1) GR3030012T3 (ko)
HU (1) HUT77638A (ko)
NO (1) NO971646L (ko)
WO (1) WO1996011097A1 (ko)

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JPH06345889A (ja) * 1993-06-10 1994-12-20 Sekisui Chem Co Ltd 熱可塑性樹脂発泡体の製造方法

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MX9702617A (es) 1997-10-31
DE69508418D1 (de) 1999-04-22
NO971646D0 (no) 1997-04-10
EP0887167B1 (en) 2001-08-29
US5475035A (en) 1995-12-12
HUT77638A (hu) 1998-06-29
DE69508418T2 (de) 1999-07-15
CA2198133A1 (en) 1996-04-18
DE69522480D1 (de) 2001-10-04
GR3030012T3 (en) 1999-07-30
WO1996011097A1 (en) 1996-04-18
JPH10506858A (ja) 1998-07-07
KR100350337B1 (ko) 2002-11-14
EP0785857B1 (en) 1999-03-17
ES2129217T3 (es) 1999-06-01
EP0887167B9 (en) 2002-10-02
DE69522480T2 (de) 2002-05-08
EP0887167A1 (en) 1998-12-30
FI971504A0 (fi) 1997-04-10
FI971504A (fi) 1997-04-10
ES2159908T3 (es) 2001-10-16
EP0785857A1 (en) 1997-07-30
NO971646L (no) 1997-04-10
ATE204803T1 (de) 2001-09-15
ATE177674T1 (de) 1999-04-15

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