KR20140007603A - Food manufacturing apparatus, manufacturing method and food for using the bulbous plant - Google Patents

Abstract

The present invention relates to an apparatus and a method for preparing food having bulb crops added with amino acids, and food prepared by the same. The apparatus according to the present invention comprises: a washing unit including a conveyor for a bulb crop, a first washer installed at one side of the conveyor and spraying washing water to the bulb crop conveyed by the conveyor to wash the bulb crop, a rotary brush installed at the rear of the first washer and peeling and rewashing the bulb crop which is first washed and conveyed, and a second washer; a pulverizing unit including a first storage tank storing the washed and peeled bulb crop therein and rotary blades installed inside the first storage tank and pulverizing the input bulb crop; a mixed crop inputting unit inputting a cereal powder to a fine bulb crop powder, which is conveyed through the conveyor, from a second storage tank storing a mixed crop powder immersed and pulverized in the herbal medicine distilled water containing natural amino acid components extracted from herbal medicine materials; a crop mixing unit including a third storage tank storing the mixed crop powder and the fine bulb crop powder and stirring blades mixing the mixed crop powder and the fine bulb crop powder to make a dough in the third storage tank; a boiling unit including a heating furnace and a heating apparatus for hard-boiling the raw dough delivered from the crop mixing unit; a product molding unit receiving the hard-boiled dough, followed by extruding and molding; and a cooling unit cutting and cooling the molded product released from the product molding unit.

Description

Technical Field [0001] The present invention relates to an apparatus and a method for manufacturing a food having an amino acid added to a bulbous crop,

The present invention relates to an apparatus and a method for producing a food having an amino acid added to a bulbous crop, and a method of producing the same, and more particularly, to a method and apparatus for producing a bulbous plant by using amino acids in a bulbous plant, A food made by adding amino acid to a bulbous crop, which is made by mixing kneaded flour obtained by immersing grains such as rice and glutinous rice into distilled water containing a natural amino acid, A manufacturing apparatus and method, and a food thereof.

Modern people have been experiencing various adult diseases since adolescence due to changes in the diet culture, especially over-consumption of instant foods and meat-intensive diet.

Therefore, as a countermeasure to this, it is necessary to improve dietary life for ingesting fruits and sodas, and proper amount of grain such as soybean, barley and brown rice.

Fruits and various cereals, especially cereals such as rice, bread, noodles and noodles, which are widely used by stocks or snacks in modern times, are beneficial to the human body and can be supplemented with various nutrients needed.

However, since the nutrients contained in fruits and grains are difficult to maintain the balanced health of the human body, they take a variety of nutritional supplements along with grain-based stocks or snacks.

Therefore, in general households and offices, there are two kinds of health supplements for separately ingesting nutrients that are difficult to be consumed through a grain-oriented diet.

However, most of these health supplement foods are manufactured and sold using artificial synthetic materials, though natural materials are used.

In addition, these health supplements are single functional supplements that supplement the nutrients of certain ingredients. In fact, there are many areas where nutrients necessary for the human body are not uniformly consumed.

 Therefore, the present inventors have found that the nutrients of various minerals including essential amino acids useful for the human body are mixed with the nutrients of the general human being, which are useful for the human body, by mixing the drug solution extracted from some herbal medicines with bulbous crops, The present invention has been made in order to provide a noodle product which is widely used as a snack so as to facilitate dietary and nutrient intake necessary for health maintenance without eating a special health supplement food separately.

As an example of using potatoes as a health supplement, which is one of the bulbous crops belonging to the present invention, in Korean Patent Registration No. 10-1131848, various additives are added to sweet potato powder to produce various processed foods such as sweet potatoes, cream cheese cake, caramel, Another conventional example is Korean Patent No. 10-76702, which discloses sweet potato-containing instant food containing powdered milk, onion, and a preparation method thereof in a sweet potato powder. As described above, Many inventions have been made on providing various processed foods using sweet potato.

However, in the case of a variety of foods using the sweet potatoes conventionally discovered, they do not contain essential amino acids and various inorganic ingredients necessary for the human body, and thus they have not been able to overcome the limitation of the single functionalities of other health supplements.

Prior Art Document 1) Korean Patent Registration No. 10-1131848 (Registered on March 23, 2012, title: Sweet Potato Powder and Sweet Potato Processed Food Using It) Prior Art Document 2) Korean Patent Registration No. 10-1076702 (Registered Date: Oct. 19, 2011, entitled "Method for Making Instant Food Containing Sweet Potatoes and Sweet Potato Containing Foods Made Using the Sweet Potato"

The present invention was conceived to overcome the disadvantages of processed foods using the conventional bulbous crops described above. The present invention provides a noodle product by using a cereal flour containing essential amino acids extracted from a herb medicine as a main ingredient, A food manufacturing apparatus based on fresh sweet potatoes which can provide various inorganic ingredients including essential amino acids useful for the human body only by ingesting noodle products used for eating and substitution without separately consuming the health supplement food of the present invention And foods.

In order to achieve the above object, an apparatus for manufacturing a food product in which amino acid is added to a bulbous crop according to the present invention comprises a feed conveyor for feeding a bulbous crop, and a feed conveyor for spraying wash water onto the surface of the bulbous crop conveyed to the feed conveyor, A washing unit including a rotary brush installed at a rear end of the primary washing unit and a secondary washing unit to allow the surface removal and re-washing of the fresh sweet potato transferred through the conveying conveyor; A first storage tank for transferring and storing the bulbous crop having been washed and surface-ripped by the cleaning means, and a rotary blade for grinding the fresh sweet potato installed in the first storage tank to a size of 1 to 30 mm or less, A crushing means provided; In a second storage tank in which distilled water containing natural amino acid extracted from oriental herbal ingredients is stored for a certain period of time, soaked, ground and crushed grain flour, a certain amount of flour is added to the fine powder of the bulbous crop transferred through the conveying conveyor (Grain flour); A third storage tank in which the fine powder of the bulbous crop into which the mixed flour is put is supplied and stored through the conveying conveyor and the fine powder of the mixed flour and the bulb plant filled in the third storage tank are mixed to form a dough A grain mixing means provided inside the storage tank with a stirring blade; A cooking device having a heating furnace which is mixed and kneaded and stored in the kneading means, and a heating device which warms the heating furnace and kneads the raw dough introduced into the heating furnace; A press-feeding section for receiving the ripe dough discharged from the cooking means and extruding the kneaded dough at a constant pressure, and a forming die provided at the rear end of the press-feeding section for forming the product through the plurality of kneading presses Molded product molding means; And a cutting and cooling device connected to the end of the product forming means for cutting the molded product discharged from the product forming means to a predetermined size and cooling the cut molded product.

In addition, a method for producing a food based on the bulbous crop according to the present invention for achieving the above-mentioned object is kkuji mulberry, tofu, mulberry leaves, green tea leaves, ogapi, ginseng, Schisandra chinensis, and any one or more of the washed raw materials in the human body to After adding a predetermined amount of beneficial oil-soluble microorganisms, fermenting the extract for 25 to 40 ° C. for 1 week to 10 days, and distilling at a temperature of 60 to 120 ° C. to obtain distilled water containing the chemical amino acids and minerals beneficial to the human body. step; A second step of finely pulverizing the cereal grains such as brown rice, glutinous rice or the like crushed into the distilled water obtained in the first step for 1 to 20 hours and then pulverizing the crushed cereal grains through a crusher; A third step of finely pulverizing the washed fresh sweet potato so as to form particles of 1 to 30 mm to obtain fresh sweet potato fine powder; Mixing the powdered grain powder obtained in the second step in an amount of 5 to 40% of the total weight, the sweet potato powder obtained in the third step in a proportion of 60 to 95% of the total weight, stirring and fermenting the mixture for a predetermined time ; A fourth step of supplying the raw material stirred in the third step and getting it in a storage tank in which the internal temperature is maintained at 80 to 120 ° C for a certain period of time; And a fifth step of receiving the raw material from the fourth step and passing the raw material through a shaping mold having a predetermined shape to form a noodle product. Provide a food.

An apparatus and a method for manufacturing a food product in which amino acid is added to a bulbous plant according to the present invention and a method thereof and a food product thereof are intended to provide a noodle product most commonly used by the general public so that the amino acid component and other minerals It is possible to maintain health without consuming many other health supplements by taking nutrients beneficial to human body through noodle products which are consumed as simple meals and meal substitutes.

In addition, by providing processed foods using environmentally friendly bulbs, it is possible to reduce the economic cost of purchasing various dietary supplements and to create added value for farmers.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a general schematic view of an apparatus for producing a food product in which amino acid is added to a bulbous plant according to the present invention;
2 to 8 are excerpts of a preferred embodiment applied to each main part of the food manufacturing apparatus of the present invention,
FIG. 9 is a flowchart of a method of manufacturing a food product based on a bulbous plant according to the present invention.

The present invention relates to bulbous crops, especially sweet potatoes and potato flour, which are high in saccharide, starch and fiber content, easily cultivated in a farm, and produced by environmentally friendly cultivation. The grain flour mixed with the fine powder of the bulbous crop is a natural solution rich in natural amino acids extracted from herbal medicines made of cedarwood, mulberry leaf, mulberry leaf, green tea leaf, ogapi, ginseng, The present invention relates to a food and a method for manufacturing the same, and a food and a method for manufacturing the food, which can maintain health through absorption of various inorganic components, as well as natural amino acid components naturally available to the human body when nourishing processed foods frequently used as stock substitutes will be.

The present invention will now be described more fully with reference to the accompanying drawings, in which preferred embodiments of the invention are shown.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram schematically showing the overall configuration of a food manufacturing apparatus in which amino acid is added to a bulbous plant according to the present invention. FIG.

Hereinafter, the present invention will be described in detail with reference to the apparatus and method of manufacturing according to the present invention, focusing on fresh sweet potatoes, which are representative of various bulb plants. However, other bulbous crops not described here are also used in the same manner as the fresh sweet potato Food can be produced.

The main part of the apparatus for manufacturing a bulbous crop, that is, a food based on fresh sweet potato, according to the present invention includes a washing means 10 for washing fresh sweet potatoes, a washing means 10 provided at the rear end of the washing means 10, A crushing means (40) for crushing sweet potatoes in a state of being stored in the first storage tank (42) to a predetermined size or less; a crushing means (40) for crushing the sweet potatoes after being soaked in distillated herbal water extracted from various herbal medicines Mixed grain feeding means (50) for feeding cereal flour into a fresh sweet potato differential conveyed from a storage tank (52) by a conveying conveyor at a predetermined ratio, and a mixed grain feeding means A grain mixing means 60 is provided.

The kneading means 60 mixes the cereal flour and the fresh sweet potato fine powder uniformly and the fermented fermented product is fed for a certain period of time to be filled in a predetermined amount, 70 is attached to the rear end of the grain mixing means 60 and the dough that has been cooked by the cooking means 70 is discharged and connected to the distal end of the cooking means 70 so that a product of a predetermined size is formed, Cooling means (100, 110) for cutting the product discharged from the product forming means (80) integrally or separately from the product forming means (80) to a predetermined size and cooling the cut product And a plurality of conveying conveyors disposed between the conveying means and conveying the raw material, the flour and the differential.

As described above, the food manufacturing apparatus 200 based on the fresh sweet potato according to the present invention comprises a washing means 10 for washing the fresh sweet potato with water, a crushing means 40 for crushing the washed fresh sweet potato to a predetermined size or less, As the mixed grain feeding means 50 and the grain mixing means 60, the boiling means 70, the product forming means 80 and the cutting and cooling means 100 and 110 proceed through a series of processes, the noodles, A plurality of means are configured so that work can be performed in a continuous system operation.

2 to 6 are simplified excerpts of the main parts of the above-described whole apparatus.

2 shows an essential part of the cleaning means 10 of the above-described apparatus.

The cleaning means 10 shown in FIG. 2 is an example of various cleaning means, and in the detailed description of the present invention, an example of a cleaning device using a conveying conveyor will be described.

The cleaning means 10 shown in FIG. 2 is for cleaning the fresh sweet potato as the main food of the present invention. The harvested sweet potato has soil or other impurities on the surface thereof. And a transfer conveyor 14 is provided at a lower end of the charging unit or the charging port 13 to rotate by a predetermined distance.

A primary washing section 11 is installed on one side of the conveying conveyor 14 in order to clean the fresh sweet potato which is dropped and moved on the upper surface of the conveying conveyor 14 at the loading section or the loading port 13.

One or more wash water supply pipes 16 may be installed on the upper surface and the side surface or the lower surface of the conveying conveyor 14 and the raw sweet potatoes on the upper surface of the transfer conveyor may be provided at the ends of the wash water supply pipe 16 A plurality of injection nozzles 17 are installed at regular intervals.

Since the cleaning unit 11 is separately provided, the washing water storage tank for supplying the washing water and the washing water supply pump are connected to each other, and the configuration of the washing means may be easily performed by a person having ordinary skill in the art, A detailed description thereof and drawings are omitted.

Also, for convenience of the apparatus configuration, it is also possible to directly connect the washing water supply pipe 16 to the water pipe without spraying the washing water storage tank separately, so that the washing water is sprayed to the spraying nozzle 17 at a certain water pressure.

In addition, one or more rotary brushes 15 are installed on the upper surface of the conveying conveyor 14 at a position spaced apart by a predetermined distance from the primary washing unit 11, do.

The rotary brush 15 has brush stiffness that is somewhat hard to contact the surface of the fresh sweet potato moving on the upper surface of the conveying conveyor 14 and to remove the surface of the surface thereof, And the fresh sweet potatoes conveyed by the conveying conveyor 14 may be rotated or rotated by the contact of the rotary brush 15, As a result, the entire outer covering is uniformly removed.

The rotary brush 15 is formed of a cylindrical body having a predetermined diameter, but a plurality of rotary brushes may be horizontally continuous on the upper end of the conveying conveyor in consideration of the conveying conveyor being moved, And a belt-type rotary brush provided with a brush bristle continuously.

Further, in addition to the cleaning device of the conveying conveyor (4) type applied to the embodiment of the present invention, a surface peeling portion having a certain roughness is formed on the inner surface of the cylindrical body and a rotating body rotating around the center of the tube is formed, A cleaning means may be adopted to allow the sweet potato to bump the inner wall of the tub through the rotation of the rotating body so that the shell is molten.

A second washing unit 12 is further provided at a rear end side of the rotary brush 15 for spraying washing water to wash the surface of the fresh sweet potato having the skin from which the skin has been removed while passing through the rotary brush.

The secondary washing unit 12 is configured to clean the surface of the fresh sweet potato and to spray the ozonated water so that various bacteria that may exist on the surface thereof can be washed.

That is, the ozone gas generated in the separate ozone generator 20 flows into the washing water storage tank 22 so that the state where ozone is dissolved in the washing water of the washing water storage tank 22 is maintained, and the washing water in which the ozone gas is dissolved And is configured to perform a cleaning and sterilizing function on the surface of the fresh sweet potato which is sprayed through the cleaning water supply pipe 16 and the spray nozzle 17 through a high-pressure pump (not shown) to remove the epidermis moving on the upper surface of the conveyor.

The transfer conveyor 14 connected to the cleaning means 10 and other means described later is provided with a partition wall 18 having a predetermined height on both sides of the moving direction so as to prevent release of the fresh sweet potato when the washing water is sprayed, The washing water dropped on the upper surface of the conveying conveyor 14 flows to both sides or the bottom of the conveying conveyor 14 and is collected and discharged to a separate washing water discharge unit 19 provided at the lower end of the conveying conveyor 14 do.

In addition, the driving means for driving the conveying conveyor 14 is provided with a driving motor and a control unit for controlling the rotation speed of the driving motor on one side of each of the rotating rollers, and this configuration is easily applicable to any person skilled in the art In the accompanying drawings, detailed configurations are omitted.

FIG. 3 is a fragmentary view of the main part of the crushing means 40, in which the fresh sweet potato washed through the cleaning means 10 is transferred and stored after a predetermined amount is stored.

As shown in the figure, the grinding means 40 is provided with a charging port 41 at one side of the top so that the green potatoes transferred from the cleaning means 10 can be charged, A first storage tank 42 having a size capable of storing a predetermined amount of sweet potato therein and a second storage tank 42 installed vertically downward in the direction of the inner central axis at the upper center portion of the first storage tank 42, The rotating blade 44 is rotated at a constant speed to crush the green sweet potato put into the inside.

The inlet port 41 is configured to have a predetermined size to feed the fresh sweet potatoes transferred from the cleaning means 10, and is structured to be hermetically closed to prevent foreign matter from penetrating. The rotary blade 44 is installed at the upper end of the first storage tank 42 and is rotated at a constant speed by a drive motor 46 rotated by an external power source. As shown in Fig.

Preferably, the first storage tank 42 has a tapered shape in which the lower end portion of the first storage tank 42 gradually decreases in inner diameter, and the pulverized sweet potato powder is discharged into the tapered first storage tank 42 A discharge pipe 47 is provided at the lower end of the first storage tank 42 so that fresh sweet potato powder that has passed through the filter net 45 can be discharged to the outside, And a discharge control valve 48 for controlling the fresh sweet potato derivative discharged to the discharge pipe 47 is provided at the upper end.

A separate cleaning discharge pipe 49 and an opening / closing control valve 49a for discharging the cleaned water when the interior of the first storage tank 42 is cleaned after the crushing operation is added to one side of the discharge pipe 47 And the fresh sweet potato powder falling into the discharge pipe 47 is conveyed to the next apparatus along the conveying conveyor 54 installed at the lower end thereof.

The rotary blade 44 vertically installed at the inner center portion of the first storage tank 42 is formed to extend to the lower end of the first storage tank 42 so that the fresh sweet potato can be crushed reliably, The powder of the sweet potato crushed by the blade 44 is finely pulverized to a size of 1 to 30 mm or less and can pass through the filter net 45. The outer surface of the first storage tank 42 And an operation portion 43 for controlling the drive and rotation speed of the drive motor 46 are separately constructed.

4 schematically shows the installation state of the mixed grain feeding means 50 for pulverizing the fresh sweet potato crushed by the crushing means 40 and pulverizing the grain into the fine powder of sweet potato .

The mixed grain feeding means 50 is arranged such that the lower end of the mixed grain feeding means 50 is positioned on the upper surface of the conveying conveyor 54 to which the fresh sweet potato pulverized and transported by the crushing means 40 is fed, .

The mixed grains stored in the mixed grain feeding means 50 may be prepared by adding a certain amount of an effective microorganism to a raw material of at least one of cobbing wood, mulberry leaf, mulberry leaf, green tea leaf, oak, ginseng, A solution containing the natural amino acid extracted by fermentation for about 10 days is distilled at a temperature of 60 to 120 ° C to obtain a nutrient solution containing natural amino acid and minerals which is beneficial to the human body. A second storage tank 52 and a discharge port 55 provided at a lower end of the second storage tank 52 or a lower end of the discharge port 55 to drop the flour into a plurality of discharge holes, 54) may be separately provided.

A drainage amount control valve 57 is provided at the discharge port 55 for controlling the discharge amount of the flour falling from the second storage tank 52 to the discharge port 55. Inside the second storage tank 52, May be further provided with a screw type flour discharge means for facilitating discharge of stored flour.

5 shows a grain mixing means 60 provided at the rear end of the mixed grain feeding means 50. As shown in FIG.

The grain mixing means 60 is a place where the fermentation process is performed for a predetermined time after the cereal powder is put into the fine powder of the fresh sweet potato and is conveyed and then stirred and then the fermented milk is conveyed through the conveying conveyor 54, A third storage tank 62 having a predetermined size to store and store the crumb fractions therein; an inlet 61 provided at one side of the third storage tank 62; A rotating shaft 63 and a stirring vane 64 which are installed downward at the center of the storage tank 62 and driven by an external power source are provided.

A driving motor 65 is provided at an upper end of the third storage tank 62 to receive power from the outside for rotating the rotating shaft 63 and the stirring vane 64, An operating portion 66 for controlling the speed and the rotating direction of the vane 64 is provided at one side of the outer surface of the third storage tank 62 and the lower end of the third storage tank 62 is tapered And a discharge port 68 and an opening and closing control valve 68a are separately provided at one side of the discharge port 67. The discharge port 68 is provided at the lower end of the discharge port 67, .

As described above, in the grain mixing means 60, after the dough is formed by mixing the fine powder and the flour into the third storage tank 62 and the dough is formed and the fermentation is performed for a predetermined time, And then transferred to the next step, i.e., the cooking device 70.

6, the boil-off means 70 includes a rectangular heating furnace 72 provided with an inlet 71 at an upper end thereof so as to allow the raw material to be fed from one side of the upper end thereof to be horizontally installed, A conveying screw 73 which is installed in the horizontal center axis direction in the inside of the heating chamber 72 and conveys the dough introduced from one side of the heating furnace 72 to the other end inside the heating furnace 72 to mix the dough evenly, A discharge port 71a provided on the other side of the heating furnace 72 so as to be discharged by the conveying screw 73 so as to discharge the ripe raw material and a discharge port 71b provided on the other side of the heating furnace 72, And a heating device 74 for supplying a heat source to the heating furnace 72 so as to maintain a high temperature state.

A drive motor 77 is provided outside the one end of the heating furnace 72 for rotating the feed screw 73 installed in the horizontal direction inside the heating furnace 72. The drive motor 77 is rotated by receiving power from the outside, An operation portion (not shown) is provided on the side where the drive motor 77 is installed, which is separated from the heating furnace 72 and controls the rotation of the conveying screw 73 by controlling the rotation of the drive motor 77 .

The heating furnace 72 may be formed in various forms such as the mounting direction and the shape thereof. However, in order to facilitate the connection and management with the molding means for molding the final product after the kneading, If possible, it is preferably installed in a horizontal direction, and it is preferably installed at a certain height from the ground or the floor.

The cooking device 70 is a device for matureing a raw material in which raw sweet potatoes and grains are mixed and transported. The heating device 72 supplies thermal power directly to the heating furnace 72, However, in one embodiment of the present invention, the high-temperature steam circulation pipe 76 is externally heated on the outer surface of the heating furnace 72 to indirectly heat the heating furnace 72, A warming device which matures raw dough is adopted.

That is, in the heating device of the present invention, the heating device 72 is provided with a steam generator 75 for producing high temperature steam separately from the heating furnace 72, A steam circulation pipe 76 which is externally wound around the outer periphery of the heating furnace 72 as described above may be used as the steam circulation pipe 76. In this case, The high temperature steam is supplied and the heat of the steam circulation pipe 76 is transferred to the heating furnace 72 so that the raw dough inside the heating furnace can indirectly be heated and ripened.

Therefore, the high-temperature steam generated in the steam generator 75 is supplied from one side of the heating furnace to the other side of the heating furnace by the steam circulation pipe 76 externally circumferentially exposed on the outer periphery of the heating furnace 72, A circulation system that returns to the side of the steam generator 75 is adopted to adopt a structure that uniformly heats the heating furnace 72.

The dough put into the heating furnace 72 slowly fills up due to the heating of the heating furnace 72. The heating furnace 72 is heated by the high temperature steam flowing in the steam circulation pipe 76 The transfer screw 73 installed inside the heating furnace 72 may be rotated and the raw dough may be evenly mixed to serve as a stirrer so that the molten solder can be uniformly ripened as a whole.

INDUSTRIAL APPLICABILITY The indirect heating method of the heating furnace 72 using steam adopted in the present invention is adapted to be adapted to make ripening in a state in which the dough inside the heating furnace 72 does not adhere to the inner wall of the heating furnace 72 , Other types of heating schemes may be employed if they have equivalent effects.

For example, a heating line (heating heating line) is externally exposed to the outer periphery of the heating furnace 72 at a predetermined interval, and electric power is supplied to the heating line to heat the heating furnace 72 by heat generation of the heating line, And the selection of such a heating device may be selectively applied in consideration of the installation place, environment, use conditions, and the like.

7 and 8 schematically show the constitution of the product molding means 80 and the cutting and cooling means 100, 110 provided at the distal end of the manufacturing apparatus described above.

The product forming means 80 is a device for producing a final product using a dough filled with ripe dough. The product dicing means 80 includes a press-feeding portion 84 for feeding the ripe dough from the cooking means 70 and pushing it to a constant pressure, And a forming frame 90 connected to the rear end of the press-feeding part 84 so as to produce a finished product having a desired shape and thickness through the dough passed at the part 84.

The press-feeding part 84 includes a cylindrical molding cylinder 82 having a cylindrical shape and a charging port 81 provided at one side of the molding cylinder 82 for charging the dough ripened by the cooking device 70, A driving motor 87 horizontally installed in the center of the forming cylinder in the longitudinal direction of the forming cylinder 82 and provided at one side to rotate by receiving power from the outside, And a discharge port 85 is provided so that the ripened dough is extruded in the other direction. In the outer peripheral edge portion where the discharge port 85 is formed, a mold frame 90 connected to the press transfer section 84 can be attached and detached A mold fixing device 86 is further provided.

A plurality of extrusion holes having different sizes and shapes are formed in the molding die 86 according to the type of the desired product, and the ripened dough, which is press-fed inside the molding cylinder 82, passes through the extrusion hole 94, .

A connecting portion 92 is formed at one side of the forming die 90 coupled to the discharging port 85 to prevent the dough from leaking while being tightly coupled to the discharging port 85. In the outer circumferential edge portion of the connecting portion 92, And a fixture 96 is formed to be coupled to the mold clamping device 86 so as to facilitate detachment and attachment to the press transfer section 84.

That is, the molding frame 90 may be formed of various types of products such as noodles, cold noodles, ramen noodles, confectionery, etc., to form products suitable for different purposes. So that it can be replaced.

The cutting means 100 shown in FIG. 8 is a device for cutting a molded product out of the forming mold 86 to a predetermined length, and is configured to be detachably attached to the forming mold 86.

The cutting means 100 cuts a product to be extruded from the mold 90 by a left-right reciprocating / vertically moving type rotary knife 102 and the rotary knife 102 is rotated by a mold 90 ) So that the cut portion can be cut cleanly.

The product cut by the cutting means 100 is cooled through the cooling means 110 so that the shape of the product is maintained. The cooling means 110 is generally cooled by a water-cooled type, In a simple manner.

The water cooling type cooling means of the present invention is provided with a cooling bath 112 in which cooling water is stored at the rear end of the forming die 90, that is, at the lower end or rear side of the cutting means 100, And cooled by the cooling water temperature after being dropped on the bath 112. [

Of course, the pneumatic cooling system may be used in addition to or separately from the water cooling system, but it is advantageous to adopt a single system for simplifying the apparatus configuration.

In addition, each of the components of the food manufacturing apparatus of the present invention is provided with conveying means for conveying the raw material and the dough. The conveying means is preferably formed using a conveyor system, and if necessary, And appropriate means may be adopted and used depending on the operation of each means and the contents of the operation.

Further, since the operation and control of each of the above-described respective means will not be difficult for a person skilled in the art to carry out the present invention by using ordinary techniques, detailed driving and power means, conveying means, control means, The description will be omitted in the present invention.

On the other hand, in the following, a method for producing a bulbous crop, that is, a food having a sweet potato as a main ingredient, is described by using the above-described manufacturing apparatus.

Although the food manufacturing method described below is described for each step, some steps (first to third steps as initial preparation steps) are not predetermined before and after. There is no obstacle to completion.

9 is a flow chart briefly showing a manufacturing process according to a preferred embodiment of the food manufacturing method of the present invention.

As shown in FIG. 9, a food manufacturing method using a sweet potato as a main component according to the present invention includes: a first step (S1) of obtaining a chemical solution distilled water using a plurality of herbal medicines; A second step (S2) of immersing, crushing and pulverizing the grain flour prepared by pulverizing rice and glutinous rice grains into the nutrient solution distilled water obtained in the first step at a constant rate for a certain period of time; A third step (S3) of washing fresh sweet potatoes, adding fresh sweet potato crumbs pulverized to a predetermined size or less to a flour prepared in the second step at a predetermined ratio to produce a mixed dough; A fourth step (S4) of making the raw batter made in the third step into a mature state by applying a temperature thereto; A fifth step (S5) of molding a necessary product by using a mature dough; A sixth step (S6) of cutting and cooling the molded product to a predetermined size, and a step (S7) of completing the final product through drying and packaging of the cooled product.

In more detail with respect to each step, the distilled water prepared in the first step (S1) is a medicinal herb, soybeans, mulberry leaves, green tea leaves, ogapi, ginseng, Schisandra chinensis, cornus After obtaining any one or more of the materials, after washing them, a certain amount of useful microorganisms beneficial to the human body is added, and the fermentation is performed at 25 to 40 ° C. for about 1 week to 10 days.

The reason why the medicinal herbs are immersed in oil-soluble microorganisms for a certain time is to obtain the natural amino acids contained in the herbal medicines, and by immersing the herbal medicines in oil-soluble microorganisms, the natural amino acids contained in the herbal medicines can be extracted. Distilling the chemical liquid at a temperature of 60 ~ 120 ℃ to obtain a chemical liquid distilled water containing natural amino acids and minerals beneficial to the human body.

The reason for this distillation process is that when the natural amino acid is extracted from the herbal medicines, the smell of the herbal medicines becomes large, and the fragrance remains after the molding of the product, which may give a sense of rejection to those who do not like the smell of herbal medicine. It is a process to minimize the original incense.

[Table 1] shows the kinds of amino acids contained in the above-mentioned medicinal plants used in the present invention and the respective amino acids contained in the above-mentioned Cucurbitaceae, mulberry leaves, green tea leaves, gourd, ginseng, omija and corn oil.

The kinds and the efficacy of amino acids contained in the medicinal herbs used in the present invention ingredient result efficacy Serin (serine) 2.42 · Pain relief / natural mental illness / dementia / amnesia / depression treatment / Alzheimer's / symptoms of memory disorders Arginine
(Arginine, arginine) 1.76 · Muscle strengthening / Male sexual enhancement / Prevention of sexual function side effects / Liver detoxification / Immune system strengthening / Cell and bone formation and rapid healing / Cardiovascular disease and leg pain relief / Hair growth promotion Valine (Valine) 1.15 · Metabolism in the muscle, involvement of tissue repair / nitrogen balance / promotion of brain activity and emotional stability Gamma Amino Butyric Acid (Gaba) 3.06 · Improvement of brain blood flow / tension and stress reduction / improvement of learning ability / promotion of growth hormone secretion / control of food and sleep / strengthening of blood pressure / diuretic effect Glutamic acid
(Glutamic acid) 7.87 · Brain function improvement / Osteoporosis prevention / treatment / Stomach ulcer treatment / Muscle formation and maintenance / Blood pressure strengthening Asparagine acid
(Aspartic acid) 5.29 · Balance the central nervous system / relieve hangovers / create muscle and strengthen the strength / recover the body fatigue / prevent high blood pressure due to stress Alanine (alanine) 3.74 · Prostate enlargement effect / Glucose energizing aid / Promotion of liver metabolism, detoxification of harmful substances / Inhibition of toxin production / Control of blood sugar / Control of diabetes Aspartic acid
(Aspartic acid) 3.64 · Elimination of hangover / Strengthening the immune system / Stamina and endurance / Ammonia in vitro

[Unit: mg / 100mL]

As can be seen in Table 1, the herbal medicine used in the present invention was found to contain various types of natural amino acids, extracting these various forms of natural ananoic acid from the herbal medicine to obtain distilled water by distilling the extract. It is a process, and the efficacy of each component in the table is that each component acts on the human body, and is known by various studies in the academic and industrial fields.

In the second step (S2), the grain (S1 ') prepared by preparing the brown rice, glutinous rice and the like is immersed in the chemical solution distilled water obtained in the first step (S1) for about 1 to 20 hours, It is a grain powder process that finely grinds.

The third step (S3) is a step of washing the green sweet potato as a main component and grinding (S2 ') and then mixing with the grain powder (rice flour) of the second step (S2).

The sweet potatoes are used to produce added value of sweet potatoes by using sweet potatoes which are low in commerciality among the sweet potatoes cultivated in general farmhouses. The sweet potatoes are cleaned by the above-mentioned cleaning means and crushing means, The ratio of fresh sweet potato powder used in the present mixing process to the grain powder is about 60 to 95% based on the total weight of the sweet potato powder, Are mixed at a ratio of 5 to 40% of the total weight, stirred in a grain mixing means equipped with a stirrer, and fermented for a predetermined period of time to complete the raw dough.

The fourth step (S4) is a step of obtaining the raw batter, which is obtained by mixing the powder of grain and fresh sweet potato in the third step (S3), and ripening it by the above-mentioned cooking means.

As a means of making the raw dough ripe, the above-described means for cooking the raw material is used, and the environment in which the interior of the heating furnace into which the raw dough is put is maintained at 80 to 120 ° C, Ripe enough to not stick.

In addition, the fifth step (S5) is a step in which the dough obtained in the fourth step (S4) is supplied to the product forming means (80) of the above-described manufacturing apparatus and passes through the shaping mold (86) Is a process in which a product of the present invention is molded.

In the product molding process, various kinds of noodle products can be produced by replacing the molding frame 86 provided in the product molding means 80.

When the noodle product in which the sweet potato and the grain are mixed is formed by the first through fifth steps S1 through S5, the molded article is cut into a predetermined size in the sixth step S6, The food containing the basic sweet potato according to the present invention as a main component is produced.

In addition to the basic steps described above, a step of drying the molded product cooled in the subsequent step (S7) and storing it separately or separately is performed. However, such a subsequent step is a normal procedure performed in a general food processing step, and a description thereof will be omitted.

In order to improve the bonding between the sweet potato powder as the main raw material and the fine powder of the grain in the stirring process of the third step (S3) and the moldability of the product at the time of molding, 0.5 to 30% May be further added.

The addition amount of wheat flour is determined so that the addition amount thereof can be adjusted according to the molded product. When the addition amount is less than 0.5%, the addition efficiency becomes poor. When the addition amount is more than 30% It is preferable to add them in an appropriate proportion according to the use or shape of the final molded product within the set range.

In addition, in the stirring step of the third step (S3), any one or more of the powders or raw materials of the fruit, food, or the like containing natural pigments such as corn, blueberry, 0.1 to 5% may be further added.

In addition to the addition of artificial colorants to the color of the molded products, the addition of colloids, blueberries, oats, and grapes, which are added at this stage, have natural colors of the raw materials themselves. If the raw material is selected and the raw material has the same similar color, one or more raw materials are added to add color of the molded product to improve the esthetics and taste of the product.

10: Cleaning means 11 and 12: First and second washing units
13: Feed port 14: Feed conveyor
15: rotary brush 16: water supply pipe
17: jet nozzle 18:
19: water discharge unit 20: ozone generator
22: wash water storage tank 24: ozonated water spray device
40: crushing means 41: inlet
42: first storage tank 43:
44: rotating blade 45:
46: drive motor 47: discharge pipe
48: discharge control valve 49: cleaning discharge pipe
49a: opening / closing control valve 50: mixed grain feeding means
52: second storage tank 54: conveying conveyor
55: Exhaust port 57: Emission control port
60: grain mixing means 61: inlet
62: third storage tank 63: rotating shaft
64: stirring blade 65: driving motor
66: Operation part 67:
68: cleaning outlet 70:
71: Inlet port 71a: Outlet port
72: Heating furnace 73: Feed screw
74: Heating device 75: Steam generator
76: steam circulation pipe 77: drive motor
78: operating part 80: product molding means
81: inlet 82: forming cylinder
83: Press-feed screw 84:
85: Exhaust port 86: Mold clamping device
87: Driving motor 90: Molding frame
100: cutting means 102: rotating blade
110: cooling means 112: cooling tank
200: food manufacturing apparatus S1: first step
S2: second step S3: third step
S4: fourth step S5: fifth step
S6: sixth step S7: seventh step

Claims (9)

A primary washing section provided on one side of the feeding conveyor for spraying washing water on the surface of the bulbous crop conveyed to the feeding conveyor; Cleaning means including a rotary brush installed at a rear end of the primary cleaning portion and a secondary cleaning portion so as to be cleanable;
A first storage tank for transferring and storing the bulbous crop having been washed and surface-ripped by the cleaning means, and a rotary blade for grinding the fresh sweet potato installed in the first storage tank to a size of 1 to 30 mm or less, A crushing means provided;
In a second storage tank in which distilled water, which has been dipped, ground and pulverized, is stored for a certain time in distilled water containing natural amino acids extracted from oriental herbal ingredients, a certain amount of grain (Grain flour);
A third storage tank in which the fine powder of the bulbous crop into which the mixed flour is put is supplied and stored through the conveying conveyor and the fine powder of the mixed flour and the bulb plant filled in the third storage tank are mixed to form a dough A grain mixing means provided inside the storage tank with a stirring blade;
A cooking device having a heating furnace which is mixed and kneaded and stored in the kneading means, and a heating device which warms the heating furnace and kneads the raw dough introduced into the heating furnace;
A press-feeding section for receiving the ripe dough discharged from the cooking means and extruding the kneaded dough at a constant pressure, and a forming die provided at the rear end of the press-feeding section for forming the product through the plurality of kneading presses Molded product molding means;
And a cutting and cooling device connected to the end of the product forming means for cutting the molded product discharged from the product forming means to a predetermined size and cooling the cut molded product. An apparatus for producing food containing amino acids. The method of claim 1,
The transfer conveyor installed on the cleaning means is provided with a partition wall having a predetermined height on both sides of the moving direction so as to prevent release of the fresh sweet potatoes when the washing water is sprayed,
The secondary washing unit includes an ozone generator for generating ozone, a wash water storage tank in which ozone gas generated from the ozone generator is dissolved and stored in water, and a washing water is supplied to the fresh sweet potato transferred from the wash water storage tank in which ozone is dissolved. And a washing water spraying device for spraying the water. The apparatus for producing food by adding amino acid to the bulbous crop. 3. The method according to claim 1 or 2,
A stirring motor provided at an upper end of the third storage tank of the grain mixing means so as to vertically downward in the direction of an inner central axis of the third storage tank; a driving motor provided at an upper end of the third storage tank for rotating the stirring blade; Wherein an operating portion is provided on one side of the third storage tank so as to control the speed and time of the driving motor. The method of claim 3,
The heating device of the cooking device is provided with a steam circulation pipe in which high temperature steam is directly supplied into the heating furnace or high temperature steam is passed through the outer periphery of the heating furnace, Wherein the amino acid is added to the bulbous crop. The method of claim 3,
Wherein the forming mold of the forming means is of a replaceable structure. After extracting by adding a certain amount of useful microorganisms beneficial to the human body to any one or more of the washed raw materials of Koji mulberry, tofu, mulberry leaves, green tea leaves, Ogapi, ginseng, Schisandra chinensis, cornus oil, Distilling water at a temperature of 60 to 120 ° C. to obtain distilled water containing natural amino acids and minerals beneficial to the human body;
A second step of finely pulverizing the cereal grains such as brown rice, glutinous rice or the like crushed into the distilled water obtained in the first step for 1 to 20 hours and then pulverizing the crushed cereal grains through a crusher;
The washed bulbous crops are mixed in a ratio of 60 to 95% of the total weight of the finely pulverized fine powder to 5 to 40% of the total weight of the grain obtained in the second step so as to form particles of 1 to 30 mm, A third step of agitating for a time;
A fourth step of supplying the raw material stirred in the third step and getting it in a storage tank in which the internal temperature is maintained at 80 to 120 ° C for a certain period of time;
A fifth step of receiving the raw material from the fourth step and passing the raw material through a shaping mold having a predetermined shape to form a noodle product;
And a sixth step of cutting the molded product having passed through the fifth step to a predetermined size and cooling the cut product. [5] The method according to claim 1, wherein the amino acid is added to the bulbous crop. The method according to claim 6,
Wherein the flour is further added with 0.5 to 10% of wheat flour based on the total weight in the stirring step of the third step. 8. The method according to claim 6 or 7,
Wherein the amino acid is added to the bulbous crop in an amount of 0.1 to 5% by weight based on the total weight of at least one of ganoderma, blueberry, audi and grape in the stirring step of the third step. Food with the addition of amino acids to the bulb crops produced by the method of any one of claims 6 to 8.

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