KR20020022240A - method of producing mixing corn and a grain drier mixing corn - Google Patents

Abstract

PURPOSE: A method and apparatus for mixing grains in which all the processes such as washing, streaming, drying, measuring and packing are automatically performed and ginseng, chitosan, amino acid, mushroom and the like are sprayed on the grains during the processes are provided. The mixed grains are preheated ready-to-eat cereals and contain various nutrients. CONSTITUTION: Grains such as polished rice, glutinous rice, sorghum, glutinous unpolished rice, unpolished rice, black rice, barley, adlay, soybean, red bean, wheat, chestnut, ginkgo nut, ginseng, pine nut and the like are mixed through a mixing hopper(50) and washed through a washer(10), followed by mixing an extract of ginseng, chitosan, amino acid and mush room by spraying. The grains are dried with hot air at 60deg.C for 20 to 40 min and then with natural air at 30deg.C for 20 to 40 min.

Description

Method for producing mixed grains and apparatus therefor {method of producing mixing corn and a grain drier mixing corn}

The present invention is for packaging by mixing a variety of grains in an appropriate amount, and more particularly relates to a method and apparatus for producing mixed grains.

People's eating patterns are gradually becoming western, but stocks are still rice. The rice we have been eating for a long time to acidify the human body to have a weak constitution to various diseases, so mixed grains are essential to prevent the acidification of the constitution.

Everyone knows that mixing grains is good for your health, but it was too inconvenient to mix rice with rice and mix grains. Therefore, most people could not eat, and at most they were satisfied with eating five grain rice on New Year's Day.

An object of the present invention for solving the above problems, the various processes of steaming for a suitable temperature and time, and then cooling and drying the whole process of mixing and packaging according to a predetermined ratio automatically ginseng, chitosan, amino acids, mushrooms, etc. It is to provide a method for producing a mixed grain to coat the extract consisting of.

In order to achieve the above object, the present invention provides a method of preparing mixed grains, including a first step of introducing a first grain consisting of white rice, glutinous rice, sorghum and glutinous rice into a blending hopper, and a second grain composed of a tank into a blending hopper. In the second process, the third process consisting of brown rice, black rice, barley, and yulmu into the washer The third process, and the fourth grain consisting of soybean, red bean, wheat, chestnut, ginkgo, ginseng, pine nuts, etc. The fourth process to wash, the fifth process to wash the third grain and the fourth grain introduced into the washing machine along the screw conveyor, and the third grain (3) and the fourth grain (4) washed after the fifth process The 6th process of cooking grains by spraying extract made of ginseng, chitosan, amino acids, mushrooms with steam at 100 ℃ for 15-25 minutes, and the 3rd and 4th grains cooked in 20-40 minutes under hot air at 60 ℃ Heated to dry and dried for 20-40 minutes in natural air at 30 The seventh step, the eighth step of supplying the dried third and fourth grains to the compounding hopper through the feed hopper, and the first and fourth grains introduced into the compounding hopper according to a ratio, and the first metering unit to measure the appropriate amount The nineth step, the first step of supplying the weighed 1-4 grains to the mixer and mixed to form a mixed grain, and the eleventh step of supplying the mixed grains passed through the tenth step to the packaging machine unit packaging It features.

The mixed grains manufacturing apparatus of the present invention for realizing the above object consists of a washing tank in which water is stored and a screw conveyor installed therein, the third grain consisting of brown rice, black rice, barley, and barley which are put into the washing tank, and soybeans. A washing machine for washing and transporting the fourth grains including red beans, wheat, chestnuts, banks, ginseng, pine nuts, etc .; A cooker installed in the lower part of the washing machine to cook the third and fourth grains supplied therefrom; A dryer for drying the third grain and the fourth grain passing through the cooker; Compound hopper having a plurality of unit hopper so that the first grain consisting of white rice, glutinous rice, sorghum, glutinous rice brown rice, the third grain and the fourth grain supplied through the feed hopper A compounding weighing unit for measuring a predetermined amount of the first to four grains, which are introduced in a predetermined metaphor through the unit; A mixer for mixing the first to fourth grains supplied from the blending meter to make the mixed grains; Characterized in that it consists of a packaging machine for continuous packaging each of the mixed grains supplied by mixing a predetermined amount.

Therefore, the whole process of washing the grain, steaming process, drying process, weighing process, packaging process, etc. is automatically processed, and the consumer simply purchases unit-packaged mixed grains, mixes with rice, and mixes various grains. It is possible to cook cooked rice, and the mixed grains purchased in unit packaging are properly ripe through the pre-treatment process, so they do not need to be poured or cooked separately, so that busy modern people can make and eat healthy whole grain rice regularly. Ginseng, chitosan, amino acids, mushrooms, etc. can be coated on the mixed grains at the time of cooking has the effect of preventing certain diseases of the body.

1 is a schematic view showing a method and apparatus for producing mixed grains according to the present invention

Figure 2 is a schematic side view showing a cooker and a dryer of the mixed grain production apparatus of the present invention

* Description of the symbols for the main parts of the drawings *

One ; First grain 2; Second grain

3; Third grain 4; 4th grain

10; Washer 20; Cooker

30; Dryer 40; Feed Hopper

50; Compounding hopper 60; Compounding Weigher

70; Mixer 80; Packing machine

Specific features and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings.

The mixed grain manufacturing method of the present invention comprises the first to eleventh processes. First, the first step is a step of introducing the first grain (1) consisting of white rice, glutinous rice, sorghum, glutinous rice brown rice into the blending hopper (50). The second step is a step of putting the second grain (2) consisting of the bath into the mixing hopper (50), and the third step is the washing machine (10) for the third grain (3) consisting of brown rice, black rice, barley, and barley. It is a process to put in.

The fourth grain (4) consisting of soybeans, red beans, wheat, chestnuts, banks, ginseng, pine nuts, etc., is introduced into the washing machine 10 through the fourth process, and in the fifth process, the third grains are put into the washing machine 10. The grains 3 and the fourth grains 4 are washed while being transported along the screw conveyor 12.

The sixth step is a step of cooking grains by heating steam at 100 ° C. for 15-25 minutes to the third and third grains 3 and 4 washed after the fifth step, wherein ginseng, chitosan, amino acids, and mushrooms are used. And the like are absorbed and coated in the mixed grains. In the seventh step, the cooked third and fourth grains are heated by drying for 20-40 minutes in a hot air at 60 ° C, and 20-40 minutes in a natural air at 30 ° C. In the drying step, the eighth step is a step of supplying the dried third and fourth grains to the blending hopper 50 through the supply hopper 40.

In the ninth step, the first to four grains added to the blending hopper 50 are added to the blending meter 60 according to the ratio to measure the amount of the first to four grains. After supplying to 70, the mixture is mixed to make a mixed grain. In the eleventh process, the mixed grain passed through the tenth process is supplied to the packaging machine 80 to be packed in units.

Mixed grains manufacturing apparatus for implementing such a manufacturing method, has the following configuration.

First, in the manufacturing apparatus of the present invention, the washing machine 10, the cooking machine 20, and the dryer 30 are sequentially installed from the upper side.

The washing machine 10 includes a washing tank 11 in which water is stored and a screw conveyor 12 connected thereto, as shown in FIGS. 1 and 2, and brown rice, black rice, barley, and barley which are introduced into the washing tank 11. The third grain (3) consisting of, and the fourth grain (4) consisting of soybeans, red beans, wheat, chestnuts, banks, ginseng, pine nuts, etc. are introduced into the washing tank 11 of the washer 10 and then screw conveyor (12) It is washed while being transferred through).

The dishwasher 20 is installed in the lower part of the washing machine 10 as shown in FIG. 2 to learn the third and fourth grains supplied therefrom, which is a first case 21 having a closed space. The first case 21 has a steamer 24 connected thereto to supply steam at 100 ° C.

Here, the steam contains an extract consisting of ginseng, chitosan, amino acids, mushrooms, etc. When steam is fed to cook the mixed grains, the extract is absorbed and coated in the mixed grains.

In the first case 21, a plurality of first horizontal conveying conveyors such that the third grains 3 and the fourth grains 4 introduced from the washing machine 10 are transported along the horizontal direction and then fall to the next lower stage adjacent thereto. A plurality of layers 22 are provided in a zigzag form, and the first motor 23 is connected to the first horizontal transfer conveyor 22 by a chain or a pulley.

The dryer 30 for drying the 3rd grain 3 and the 4th grain 4 which passed through the cooker 20 is installed in the lower side of the said rice cooker 20, and this dryer 30 The second case 31 installed below the first case 21 of the semi-finished 20 and the first blower 34 connected to the upper part of the second case 31 to supply hot air at 60 ° C. therein. Is installed.

The lower part of the second case 31 is connected to the second blower 35 for supplying natural air at 30 ° C. in the lower part of the second case 31, and the mixed grains supplied from the cooker 20 are horizontally installed in the second case 31. The second horizontal conveying conveyor 32 is provided with a plurality of layers in a zigzag form so as to be dropped to the next step adjacent to the lower side after being transferred to.

The second motor 33 is connected to the second horizontal conveying conveyor 32 by a chain or a belt to drive the second horizontal conveying conveyor 32.

In addition, the manufacturing apparatus of the present invention, the compounding hopper 50, the compounding meter 60, the mixer 70 and the packaging machine 80 is further provided, the compounding hopper 50 is white rice, glutinous rice, sorghum, glutinous rice A plurality of unit hoppers 51 so that each of the first grains 1, the second grains 2, and the third grains 3 and the fourth grains 4 supplied through the feed hopper 40 are respectively introduced. Are provided.

Below the compounding hopper 50, a compounding meter 60 is provided which contains 1-4 grains fed in a fixed ratio through each unit hopper 51 and measures them by a predetermined amount, and is measured by the compounding meter 60. The mixed grains of the prepared unit weight are introduced into the mixer 70 and mixed evenly. The mixed grains mixed in the mixer 70 are supplied to the packaging machine 80 and packaged by vinyl or paper at a predetermined weight.

In the present invention, the method of producing mixed grains and the apparatus of the present invention prepare grains 1-4 by separating grains having similar characteristics among various grains.

The first grain (1) is made of white rice, glutinous rice, sorghum, glutinous rice brown rice (including brown rice), the second grain (2) is made of crude (tea, etc.), the third grain (3) is brown rice black rice, barley The fourth grain (4) is composed of soybeans (black beans, peas, etc.), red beans (red beans), wheat, chestnuts, ginkgo, ginseng, pine nuts and the like.

When the first to four grains are prepared as described above, the third grains 3 and the fourth grains 4 are added to the washing machine 10 and washed. The third grain 4 or the fourth grain 4 introduced into the washing machine 10 is washed along with the water in the washing tank 11 while being transferred along the screw conveyor 12, and the third or fourth grain in the washed state ( 4) is put into the cooker 20.

The grains introduced into the first case 21 of the cooking machine 20 are transferred along the first horizontal conveying conveyor 22 and appropriately by high-temperature steam of 100 ° C. sprayed from the steamer 24 during the conveying. When it is cooked, the extract is absorbed and coated on the mixed grains, and the grain introduced into one side of the first horizontal conveying conveyor 22 on the upper side is horizontally transferred along with it, and then falls from the other side to the lower side thereof, and the falling grain falls on the lower side thereof. It is horizontally moved along again by another first horizontal conveying conveyor 22 provided in this, and the grains fed into the cooker 20 are ripened as the number of the first horizontal conveying conveyors 22 is repeatedly transferred from side to side. .

The time to pass through this cooker 20 takes about 15-25 minutes.

The mixed grains are absorbed and coated while being properly cooked while passing through the cooker 20, and are dried while the moisture is evaporated while entering the dryer 30. Here, the dryer 30 is divided into an upper part and a lower part in the second case 31, and the upper part is supplied with hot air at 60 ° C. by the first blower 34, and the lower part is natural air at 30 ° C. by the second blower. Is supplied.

Therefore, the grains cooked in the cooker 20 are dried for about 30 minutes by the hot air of the first blower 34 while passing through the plurality of second horizontal conveying conveyors 32, and again in the natural wind of the second blower 35. Dry for about 30 minutes.

The dried third grains 3 and the fourth grains 4 are respectively put in the designated unit hopper 51 of the mixing hopper 50, wherein the first grains 1 and the second grains 2 are also designated units. It is put into the hopper 51, respectively.

The various types of grains put into each unit hopper 51 are fed into the blending meter 60 as much as a set amount and supplied to the mixer 70 when a certain amount of the mixed grains is metered in the blending meter 60.

The mixed grains sufficiently mixed in the mixer 70 are supplied to the packaging machine 80 and packed in units by a predetermined amount.

Therefore, consumers can buy a unit-packaged mixed grains and cook them in a predetermined amount when cooking rice.

Since the mixed grains are properly ripe by the method and apparatus described above, the grains can be put in a pressure cooker together with rice without any special effort such as being called water, and thus will be very suitable for busy modern people.

In addition, since the extract consisting of ginseng, chitosan, amino acids, mushrooms, etc. at the time of cooking is absorbed and coated in the mixed grains, mixing the mixed grains with rice to make rice makes a functional rice suitable for a specific person.

On the other hand, by varying the amount, or type of each grain input to the blending meter 60 by appropriately adjusting the unit hoppers 51 of the blending hopper 50, it is possible to select and consume grains according to the needs of each person. .

First, as a healthy mixed grain that anyone can ingest, it is suitable to have a mixing ratio of 70% of white rice, 10% of glutinous rice, 10% of brown rice, 7% of black beans, and 3% of green tea.

These healthy mixed grains may have a slightly different ratio according to the taste of the consumer, and may have mixed grains having the following mixing ratios depending on diet within a range capable of improving the health of most people. Can be.

That is, a mixed grain consisting of 75% white rice, 9% glutinous rice, 8% brown rice, 5% barley, 3% tea, and 80% white rice, 5% glutinous rice, 7% barley, 3% tea, 5% red beans You can make

These mixed grains are suitable for improving the health of most people, and there are three kinds of mixed grains suitable for eating.

In addition, functional mixture grains may be made by the method and apparatus of the present invention. The mixture ratio of the mixed grains may be different, and people of each class, such as a person for the purpose of treating diabetes, an obese person, and a person suffering from a gastrointestinal disorder. You can make a mixed grain suitable for

That is, those who are suitable for diabetes can purchase a mixed grain consisting of 65% white rice, 20% glutinous rice, 10% brown rice, 2% black rice, and 3% peas.

In addition, people who are obese can eat mixed grains consisting of 60% of white rice, 5% of barley, 20% of barley, 5% of sorghum and 10% of black soybeans, and those with gastrointestinal disorders, 50% of white rice, 30% of glutinous rice, 5% of barley Mixed grains consisting of%, 5% tea, and 10% black beans can be taken.

In addition, it is a nutritious mixed grain consisting of 76% white rice, 15% glutinous rice, 3% chestnut, 3% pine nuts, 3% ginkgo, 71% white rice, 20% glutinous rice, 3% ginseng, 3% chestnut There is a mixed grain made of 3%.

Consumers can choose healthy mixed grains or nutritionally mixed grains with priority on health and nutrition among three kinds of mixed grains, or select functional mixed grains for the purpose of intensively improving each function of the body. have.

Therefore, the consumer can easily purchase and consume each of the mixed grains packaged by the manufacturing method and the device of the present invention, so that every time the rice is cooked, a part of the mixed grains called water is eliminated. Not by mixing grains, but by mixing them properly and packing them scientifically, it is possible to provide many people with the best grains for health promotion.

Therefore, the present invention provides a method for producing mixed grains and apparatus thereof, which does not require grains, ie, grains, to be cooked in water, and has no need to purchase grains separately. Even if cooked with time and temperature, the mixed grains are cooked sufficiently to solve the unripe problem.

In addition, while rice is an acidic food, grains are weakly alkaline foods, which can prevent acid constitution, and mixed grains contain nutrients necessary for our body to provide balanced nutrition and various grains to suit the taste of each family. You can make a diet.

These mixed grains do not have to worry about gaining weight even if eaten a lot, and has the additional advantage of preventing adult diseases such as diabetes, obesity, toilet bowl, gastrointestinal diseases.

According to the mixed grain manufacturing method and apparatus according to the present invention as described above, the whole process, such as washing the grain, steaming process, drying process, weighing process, packaging process, etc. are automatically processed, the consumer unit packaging Mixed grains are simply purchased and mixed with rice to make rice mixed with various grains.Because the mixed grains purchased as a unit package are properly ripe through pretreatment, they do not need to be poured or cooked separately. Busy modern people can make and eat healthy grain rice regularly, and can mix ginseng, chitosan, amino acids, mushrooms, etc. in mixed grains when cooking, which can prevent certain diseases of the body.

Claims (12)

A first step of introducing the first grain (1) consisting of white rice, glutinous rice, sorghum and glutinous rice brown rice into the blending hopper 50, A second step of introducing the second grain (2) consisting of the tank into the mixing hopper (50), A third step of introducing the third grain (3) consisting of brown rice, black rice, barley, and yeast into the washer 10; A fourth step of introducing the fourth grain 4 composed of soybean, red bean, wheat, chestnut, ginkgo, ginseng, pine nuts, etc. to the washing machine 10; A fifth process of washing the third grains 3 or the fourth grains 4 introduced into the washing machine 10 while being transported along the screw conveyor 12; Sixth to cook grains by spraying extracts made of ginseng, chitosan, amino acids, mushrooms, etc. with steam at 100 ° C. for 15-25 minutes to the third and third grains 3 and 4 washed after the fifth process. Fair, A seventh step of drying the third and fourth grains in the cooked state by heating for 20-40 minutes in a hot air of 60 ° C, and then drying for 20-40 minutes in a natural air of 30 ° C, An eighth step of supplying the dried third and fourth grains to the mixing hopper 50 through the supply hopper 40, A ninth process of injecting the first to fourth grains added to the blending hopper 50 into the blending weighing unit 60 according to a ratio and quantitating each of them by an appropriate amount; A tenth process of supplying the measured first to fourth grains to the mixer 70 and mixing them to form mixed grains, Method for producing a mixed grain, characterized in that made in the eleventh step of supplying the mixed grains passed through the tenth step to the packaging machine (80) unit packaging. The method of claim 1, wherein the mixed grains, A method of producing a mixed grain, comprising: 70% white rice, 10% glutinous rice, 10% brown rice, 7% black beans, 3% green tea. The method of claim 1, wherein the mixed grains, A process for producing a mixed grain comprising 75% of white rice, 9% of glutinous rice, 8% of brown rice, 5% of barley, and 3% of green tea. The method of claim 1, wherein the mixed grains, Method of producing a mixed grain, characterized in that consisting of white rice 80%, glutinous rice 5%, barley 7%, green tea 3%, red beans 5%. The method of claim 1, wherein the mixed grains, Process for producing a mixed grain, characterized in that consisting of 65% white rice, 20% glutinous rice, 10% brown rice, 2% black rice, 3% peas. The method of claim 1, wherein the mixed grains, A method for producing a mixed grain, comprising: white rice 60%, barley 5%, barley 20%, sorghum 5%, black beans 10%. The method of claim 1, wherein the mixed grains, A method for producing a mixed grain, comprising 50% of white rice, 30% of glutinous rice, 5% of barley, 5% of brown tea, and 10% of black beans. The method of claim 1, wherein the mixed grains, White rice 76%, glutinous rice 15%, chestnut 3%, pine nuts 3%, ginkgo 3%, characterized in that consisting of. The method of claim 1, wherein the mixed grains, A method of producing mixed grains, comprising: white rice 71%, glutinous rice 20%, ginseng 3%, chestnut 3%, ginkgo 3%. It consists of a washing tank (11) for storing water and a screw conveyor (12) connected thereto, and comprises a third grain (3) consisting of brown rice, black rice, barley, barley, and soybean, red beans, Washing machine 10 for washing and transporting the fourth grain (4) consisting of wheat, chestnut, bank, ginseng, pine nuts and the like; A cooker 20 installed below the washer 10 to cook the third and fourth grains supplied therefrom; A dryer (30) for drying the third grain (3) and the fourth grain (4) passing through the cooker (20); The first grain (1) consisting of white rice, glutinous rice, sorghum, glutinous rice brown rice, the second grain (2) consisting of a tank and the third grain (3) and the fourth grain (4) supplied through the feed hopper 40 Mixing hopper 50 having a plurality of unit hopper 51 so that each is injected, A compounding meter (60) for measuring a predetermined amount of the first to fourth grains, which are introduced at a predetermined ratio through the compounding hopper (50); A mixer 70 for mixing the first to fourth grains supplied from the blending meter 60 to make mixed grains; Mixed grain manufacturing apparatus, characterized in that consisting of a packaging machine 80 for continuous packaging each of the mixed grains supplied by mixing a predetermined amount. The method of claim 10, wherein the cooker 20, The first case 21 having an enclosed space, and is connected to the first case 21, the steamer for spraying and supplying the inside of the ginseng, chitosan, amino acids, mushrooms, etc. with steam of 100 ℃ ( 24) and a plurality of products provided in zigzag form in multiple layers in a zigzag form to be transported along the direction of the third grains 3 and the fourth grains 4 and the fourth grains 4, which are fed from the washing machine, and then fall to the next stage adjacent thereto. 1, a horizontal conveying conveyor (22), and a first grain (23) connected to the first horizontal conveying conveyor (22) installed to drive the mixed grain manufacturing apparatus, characterized in that consisting of. The method of claim 10, wherein the dryer 30, A second blower 31 installed below the first case 21 of the cooking appliance 20 and a first blower connected to an upper portion of the second case 31 to supply warm air at 60 ° C. 34 and a second blower 35 connected to the lower part of the second case 31 and supplying natural air at 30 ° C. therein, and transferred horizontally from the inside of the second case 31. A plurality of second horizontal conveying conveyor 32 is provided in a plurality of layers in a zigzag form to fall to the next step of the adjacent lower side, and the second motor 33 is connected to the second horizontal conveying conveyor 32 to drive it Mixed grain manufacturing apparatus, characterized in that made.