KR20210025237A - Food manufacturing apparatus, manufacturing method and food for using the bulbous plant - Google Patents

Abstract

The present invention relates to a device and a method for producing food obtained by adding amino acids added to bulbous crops, and a food therefor. The device comprises: a washing means including a bulbous crops transfer conveyor, a first washing unit which is installed at one side of the transfer conveyor to spray and wash washed water to bulbous crops transferred to the transfer conveyor, and a rotation brush and a second washing unit which are installed at the rear of the first washing unit to perform surface peeling and rewashing of bulbous crops firstly washed and transferred; a pulverization means provided with a first storage tank in which washed and peeled bulbous crops are transferred and stored, and a rotation blade which is installed inside the first storage tank and pulverizes introduced bulbous crops; a mixed crop introduction means which introduces grains to fine particles of bulbous crops transferred through the transfer conveyor from a second storage tank in which mixed grain powder pulverized after being dipped in herbal medicinal distilled water of natural amino acid components extracted from herbal medicinal materials; a grain mixing means including a third storage tank in which fine powder of bulbous crops and mixed grain powder are supplied and stored, and an agitation wing by which mixed grain powder and fine powder of bulbous crops are mixed and kneaded in the third storage tank; a steaming means provided with a heating furnace and a heating device which fully ripens raw dough transferred from the grain mixing means; a product molding means for receiving ripen dough from the steaming means and extruding the same to mold a product; and a cutting and cooling device for cutting and cooling the molded product discharged from the product molding means.

Description

TECHNICAL FIELD The manufacturing apparatus and method of food containing amino acids added to bulbous crops, and the food thereof TECHNICAL FIELD

The present invention relates to an apparatus and a method for producing food in which an amino acid is added to a bulbous crop, and to the food thereof, and more particularly, to the fine powder of bulbous crops such as raw sweet potatoes and potatoes, and obtained by using useful microorganisms in various herbal medicines. A food containing amino acids added to bulbous crops to make foods useful for health by mixing and kneading pulverized grains obtained by immersing grains such as rice and glutinous rice in distilled water containing one natural amino acid. It relates to a manufacturing apparatus and a method and a food product thereof.

In modern people, various adult diseases have occurred since adolescence due to the change of dietary culture, especially the excessive consumption of instant food and the increase in meat-oriented diet.

Therefore, as a countermeasure against this, it is necessary to improve the dietary habits for intake of fruits or body parts, and intake of suitable amounts of grains such as beans, barley, and brown rice.

It is possible to consume various nutrients that are beneficial and necessary for the human body through a diet that mainly uses grains such as rice, bread, ramen, and noodles, which are mainly used as staple foods or snacks by modern people.

However, since it is difficult to maintain a balanced health of the human body only with nutrients contained in fruits and grains, in addition to grain-oriented staple foods or snacks, additional health supplements are ingested in various ways.

Therefore, in general homes and offices, one or two health supplements are used to separately consume nutrients that are difficult to consume through a grain-oriented diet.

However, although some of these health supplements use natural materials, they are manufactured and sold using artificial synthetic materials, and most of them are used.

In addition, such a health supplement is a single functional supplement that supplements the nutrients of a specific ingredient, and there are many parts that are insufficient to evenly ingest various nutrients necessary for the human body.

Therefore, the inventors of the present invention mix various mineral nutrients including essential amino acids useful for the human body by mixing a medicinal solution extracted from some herbal medicines and grain powder using bulbous crops that can be easily obtained from the surroundings, for example, sweet potatoes or potatoes, etc. The present invention was conceived for the purpose of making it easy to intake various and useful nutrients necessary for maintaining health without separately eating special health supplements by providing them as noodle products that are frequently used as snacks.

As an example of using sweet potato, one of the bulbous crops belonging to the present invention, as a health supplement, in Korean Patent Registration No. 10-1131848, various processed foods such as raw sweet potato, cream cheesecake, caramel, and sticky ice are added by adding various additives to sweet potato powder. As another conventional example, in Korean Patent No. 10-76702, a ready-to-eat food containing whole milk powder and sweet potato including onions and a method of manufacturing the same were devised. A number of inventions have been devised for providing various processed foods using sweet potatoes.

However, in the case of various foods using sweet potatoes, which have been previously devised, there is a problem in that they do not contain essential amino acids and various mineral components necessary for the human body, so that the limitation of the single functionality of other conventional health supplement foods is still not overcome.

The present invention was devised to overcome the disadvantages of the conventional processed foods using bulbous crops described above, and by providing a noodle product using grain flour containing essential amino acids extracted from herbal medicines using bulbous crops as a main material, A food manufacturing apparatus and its method based on raw sweet potatoes that enable the human body to provide a variety of mineral components, including essential amino acids, useful for the human body only by ingesting the noodle products used as meals and substitutes without ingesting the health supplements of And it is intended to provide food and has its purpose.

In order to achieve the above object, the apparatus for producing food with amino acids added to bulbous crops according to the present invention includes a conveying conveyor for transporting bulbous crops, and one side of an input conveyor to spray washing water on the surface of bulbous crops conveyed to the conveying conveyor. A cleaning means including a primary cleaning unit installed in the unit, a rotary brush installed at a rear end of the primary cleaning unit and a secondary cleaning unit to enable peeling and re-cleaning of the fresh sweet potato transferred through the transfer conveyor; A first storage tank for transporting and storing bulbous crops washed and peeled off by the washing means, and a rotating blade installed inside the first storage tank to pulverize the injected raw sweet potatoes to a size within 1 to 30 mm. Crushing means provided; A certain amount of grain flour in the fine powder of bulbous crops transferred through a conveying conveyor from the second storage tank in which the mixed grain flour that is immersed, soaked and pulverized for a certain period of time in herbal distilled water containing natural amino acids extracted from herbal ingredients Mixed grain input means for injecting (穀粉); A third storage tank in which the fine powder of the bulbous crops into which the mixed grains are added is supplied through a conveying conveyor and stored, and the mixed grains and fines of the bulbous crops filled in the third storage tank are mixed to form a dough. Grain mixing means provided with stirring blades installed inside the storage tank; A cooking means provided with a heating furnace which is mixed in the grain mixing means, transferred to and stored in a kneaded state, and a heating device for heating the heating furnace to cook the raw dough fed into the heating furnace; A pressing unit for receiving the finished dough discharged from the cooking means and extruding it at a constant pressure, and a molding mold installed at the rear end of the pressing unit so that the product is molded through a plurality of extrusion holes for the dough supplied from the pressing unit. Product shaping means; And a cutting and cooling device connected to the end of the product molding means to cut the molded product discharged from the product molding means into a predetermined size and cool the cut molded product.

In addition, the food manufacturing method using the bulbous crop according to the present invention as a main material for achieving the above object is to the human body with any one or more of the washed raw materials of Cudrania, Duchung, Mulberry leaves, Green tea leaves, Ogapi, Ginseng, Schisandra, Cornus. After adding a certain amount of beneficial lactic acid bacteria, yeast, or Bacillus bacteria by fermentation at 25 to 40°C for 1 week to 10 days and extracting, it is distilled at a temperature of 60 to 120°C, which is beneficial to the human body. Natural containing one or more of arginine, valine, gamma amino butyric acid, glutamic aicd, asparagine acid, alanine, and aspartic acid A first step of obtaining distilled water containing amino acids; A second step of adding grains such as brown rice and glutinous rice to the distilled water obtained in the first step, soaking for about 1 to 20 hours, and then finely pulverizing through a grinder; A third step of finely pulverizing the washed raw sweet potatoes to form particles of 1 to 30 mm to obtain fine powder of raw sweet potatoes; The third step of mixing and stirring the grain fine powder obtained in the second step at a ratio of 5 to 40% of the total weight and 60 to 95% of the total weight of the sweet potato powder obtained in the third step, and fermenting for a certain period of time ; A fourth step of receiving the raw material stirred in the third step and cooking it in a storage tank having an internal temperature of 80 to 120°C for a certain period of time; A fifth step of forming a product of noodles by receiving the raw material cooked in the fourth step and passing it through a mold having a predetermined shape, and using a bulbous crop manufactured using the above-described apparatus and method as a main material. Provide one food.

The apparatus and method for manufacturing food containing amino acids added to bulbous crops according to the present invention and the food are intended to provide noodles products that are commonly used by the general public, so that amino acids and other minerals extracted from herbal ingredients are included in food. Therefore, it is possible to maintain health without ingesting many other health supplements by ingesting a variety of ingredients that are beneficial to the human body through a simple meal or a noodle product that is consumed as a meal replacement.

In addition, by providing processed foods using bulbous crops, which are eco-friendly foods, the loss of economic costs required to purchase various health supplements can be reduced, and added value of farmers can be created.

1 is an overall schematic diagram of a food manufacturing apparatus in which an amino acid is added to a bulbous crop according to the present invention,
2 to 8 are excerpts of a preferred embodiment applied to each main part of the food manufacturing apparatus of the present invention, and FIG. 9 is a flow chart for a method of manufacturing food using bulbous crops according to the present invention as a main material.

The present invention has a high content of sugar, starch, and fiber, can be easily cultivated by farmers, and uses bulbous crops produced by eco-friendly cultivation, especially raw sweet potato or potato powder, as the main material, and grain flour obtained from rice and glutinous rice is used as a constant. Mix in a ratio, but the grain powder mixed with the fine powder of bulbous crops is a medicinal solution rich in natural amino acids extracted from herbal medicines consisting of Cudrania, Duchung, Mulberry leaves, Green tea leaves, Ogapi, Ginseng, Schisandra chinensis, Cornus oil, etc. In order to be included so that when ingesting processed foods that are widely used as a staple food, such as noodles, natural amino acids useful for the human body as well as various inorganic ingredients are absorbed to maintain health, and the manufacturing apparatus and method of the food. will be.

Therefore, hereinafter, referring to the accompanying drawings in the specification, a food manufacturing apparatus and method using a bulbous crop as a main material according to a preferred embodiment of the present invention will be described in detail.

1 is a schematic diagram schematically showing the overall configuration of a food manufacturing apparatus in which an amino acid is added to a bulbous crop according to the present invention.

Hereinafter, in the detailed description of the present invention, the manufacturing apparatus and method according to the present invention will be mainly described based on the representative raw sweet potato among various bulbous crops, but other bulbous crops not described herein are also used in the same method as the raw sweet potato described later. You can make food.

The main part of the apparatus for manufacturing a bulbous crop according to the present invention, that is, a food containing raw sweet potatoes as a main component, includes a washing means 10 for washing raw sweet potatoes, and a washing means 10 provided at the rear end of the washing means 10 to be cleaned. A crushing means 40 for pulverizing sweet potatoes to a size less than a certain size while stored in the first storage tank 42, and an agent storing the pulverized grain powder after being immersed for a certain time in herbal medicine distilled water extracted from various herbal medicines used as herbal materials. 2 Mixed grain input means 50 for injecting grain powder into the fresh sweet potato powder transferred by the transfer conveyor from the storage tank 52 at a certain ratio, and the fresh sweet potato powder to which the grain powder is administered is transferred and stored and stirred by a stirring device. Grain mixing means 60 is provided.

In addition, after the grain flour and the raw sweet potato fine powder are evenly mixed by the grain mixing means 60, the fermented dough is transported for a certain amount of time, filled inside a certain amount, and then the mixed dough is matured by a heating source applied from the outside ( 70) is installed at the rear end of the grain mixing means 60, and is connected to the end of the cooking means 70 so that a product of a certain size is molded while the dough cooked by the cooking means 70 is discharged. A cutting and cooling means (100,110) configured to cut the product discharged from the product molding means 80 into a predetermined size and to cool the cut product by being integrally or separately configured with the product molding means 80 and the means 80 ) And a plurality of conveying conveyors installed between the respective means to transport raw materials, grains, and fine powders.

As described above, the food manufacturing apparatus 200 containing raw sweet potatoes as a main component according to the present invention includes a washing means 10 for washing the input raw sweet potatoes with water, a pulverizing means 40 for pulverizing the washed raw sweet potatoes to a predetermined size or less, Mixed grain input means 50, grain mixing means 60, cooking means 70, product shaping means 80, cutting and cooling means (100, 110) proceed through a series of processes, noodle noodles, ramen, confectionery A plurality of means are configured so that the operation can be carried out in a continuous system operation so as to produce the lamp.

2 to 6 are brief excerpts of main parts of the above-described entire apparatus.

That is, FIG. 2 shows an excerpt of the main part of the cleaning means 10 among the configurations of the above-described apparatus.

The cleaning means 10 shown in FIG. 2 is an embodiment of various cleaning means, and in the detailed description of the present invention, an embodiment comprising a cleaning device using a transfer conveyor will be described as an example.

The washing means 10 of FIG. 2 is for washing raw sweet potatoes, which are the main food ingredients of the present invention, and the harvested sweet potatoes have soil or other impurities on the surface thereof, so that the separately stored raw sweet potatoes are put into the input unit or An inlet 13 is provided on one side, and a transfer conveyor 14 which rotates a predetermined distance is installed at a lower end of the inlet or inlet 13.

In order to clean the fresh sweet potatoes that are dropped and moved on the upper surface of the transfer conveyor 14 from the inlet or the inlet 13, a primary washing unit 11 is installed on one side of the transfer conveyor 14.

The primary washing unit 11 may be provided with one or more washing water supply pipes 16 to the upper surface and the side or the bottom of the transport conveyor 14, and at the end of the washing water supply pipe 16, fresh sweet potatoes on the upper surface of the transport conveyor are placed. A plurality of injection nozzles 17 that are injected at a constant pressure are installed at regular intervals.

The primary washing unit 11 is separately provided, and a washing water storage tank for supplying washing water and a washing water supply pump are connected and installed, and the configuration of such washing means will be easy for those skilled in the art to implement, Detailed description and illustration of the drawings are omitted.

In addition, it is also possible to implement a configuration in which the washing water supply pipe 16 is directly connected to the water pipe, so that the washing water is sprayed to the spray nozzle 17 at a constant water pressure without installing a separate washing water storage tank for the convenience of the device configuration.

In addition, at least one rotary brush 15 is installed on the upper surface of the transfer conveyor 14 at a location spaced apart from the primary cleaning unit 11 for the fresh sweet potato that has been surface-washed while passing through the primary cleaning unit 11 do.

The rotating brush 15 has a slightly harder brush hair so as to contact the surface of the fresh sweet potato that is moved from the upper surface of the transfer conveyor 14 to remove the skin of the surface, and the rotating brush 15 It may be configured to be installed at the same time on the upper or inner side or upper and inner surfaces of the conveying conveyor 14, and the raw sweet potato conveyed by the conveying conveyor 14 is rotated or changed direction by contact with the rotating brush 15 As a result, detachment occurs evenly over the entire outer skin.

The rotating brush 15 is composed of a cylindrical body having a certain diameter, but in consideration of the moving conveying conveyor, a plurality of rotating brushes are installed horizontally on the top of the conveying conveyor, or a certain distance with the same structure as the conveying conveyor 14 It may be composed of a belt-type rotating brush that is continuously provided with brush hair.

In addition, in addition to the cleaning device of the transfer conveyor (4) type applied in the embodiment of the present invention, a skin peeling unit having a certain roughness on the inner surface of the cylindrical body is configured, and a rotating body rotating at the center of the cylinder is configured to It is also possible to adopt a washing means that allows the sweet potato to peel off the shell while hitting the inner wall of the container through the rotation of the rotating body.

In addition, at the rear end side of the rotating brush 15 is installed, a secondary washing unit 12 is further configured to spray washing water so that the surface of the raw sweet potato from which the epidermis has been stripped while passing through the rotating brush can be washed once again.

The secondary washing unit 12 is configured to spray the ozone water so as to clean the surface of the raw sweet potato as well as to clean various germs that may exist on the surface.

That is, the ozone gas generated by a separate ozone generator 20 flows into the washing water storage tank 22 so that ozone is maintained in the washing water of the washing water storage tank 22, and the washing water in which the ozone gas is dissolved is removed. It is sprayed through the washing water supply pipe 16 and the spray nozzle 17 through a high-pressure pump (not shown), and is configured to perform a cleaning and sterilization function of the surface of the raw sweet potato from which the epidermis moved from the upper surface of the conveyor has been stripped.

In addition, the transfer conveyor 14 connected to the washing means 10 and other means to be described later is provided with boundary walls 18 having a predetermined height on both left and right sides of the moving direction to prevent separation of raw sweet potatoes when spraying the washing water, and the The washing water dropped on the upper surface of the transfer conveyor 14 flows down to both sides or the bottom of the transfer conveyor 14, and is configured to be collected and discharged to a separate washing water discharging unit 19 provided at the lower end of the transfer conveyor 14. do.

In addition, it is natural that the driving means for driving the transfer conveyor 14 is provided with a drive motor and an operation unit capable of controlling the rotational speed thereof separately on one side of each rotary roller, and this configuration is a technology that anyone skilled in the art can easily adopt. In the accompanying drawings, detailed configurations thereof are omitted.

In addition, FIG. 3 shows an excerpt of the main part of the pulverizing means 40 that is pulverized after the fresh sweet potatoes washed through the washing means 10 are transferred and stored in a certain amount.

As shown in the drawing, the pulverizing means 40 is provided with an inlet 41 at one side of the upper end so that the raw sweet potato transferred from the washing means 10 can be put into the washing means 10, and the raw material inputted through the inlet 41 A first storage tank 42 having a size capable of storing a certain amount of sweet potatoes inside, and the first storage tank 42 are installed vertically downward in the direction of the inner central axis from the upper central portion of the first storage tank 42. A rotating blade 44 is provided that rotates at a constant speed so as to crush the fresh sweet potato injected into the inside.

The inlet 41 is made of a certain size into which the fresh sweet potato transferred from the washing means 10 can be put, but has a sealed structure in all directions to prevent the penetration of foreign substances, and the first storage tank The rotating blade 44, which has one end fixed at the top of the 42 and installed vertically downward, is installed at the top of the first storage tank 42 and rotates at a constant speed by a driving motor 46 that is rotated by power supplied from the outside. It is configured to be rotated.

In addition, the first storage tank 42 is preferably made of a tapered lower end portion below the center of the inner diameter gradually decreases, the inside of the tapered first storage tank 42, finely divided sweet potato powder can be discharged. A filter net 45 is installed, and a discharge pipe 47 is provided at the lower end of the first storage tank 42 so that the raw sweet potato powder that has passed through the filter net 45 can be discharged to the outside. A discharge control valve 48 is provided at the top to regulate the raw sweet potato fine powder discharged through the discharge pipe 47.

In addition, a separate cleaning discharge pipe 49 and an opening/closing control valve 49a for discharging the washed water when washing the inside of the first storage tank 42 after the pulverization operation are added to one side of the discharge pipe 47. Consisting of a configuration, the raw sweet potato pulverized powder dropped into the discharge pipe 47 is transferred to the next device along the transfer conveyor 54 installed at the lower end thereof.

The rotating blade 44 installed vertically in the inner center of the first storage tank 42 is formed to extend to the lower end of the first storage tank 42 so that the crushing of raw sweet potatoes can be reliably performed, and the rotation The raw sweet potato powder pulverized by the blade 44 is finely pulverized within 1 to 30 mm and is configured to pass through the filtration net 45, and the outer surface of the first storage tank 42 is provided with the The operation unit 43 for controlling the driving and rotational speed of the drive motor 46 is separately configured.

On the other hand, Fig. 4 is a simplified illustration of the installation state of the mixed grain input means 50 for pulverizing the raw sweet potato pulverized by the above-described pulverizing means 40 and the stored grain powder into the fine powder of the raw sweet potato. .

The mixed grain input means 50 is located on the upper surface of the transfer conveyor 54 through which the raw sweet potato powder crushed and transferred by the crushing means 40 is transferred, and the fine powder of the mixed grain stored therein is placed in a predetermined amount. It consists of a structure to be administered.

The mixed grain stored in the mixed grain input means 50 is 25 to 40° C., 1 week by adding a certain amount of useful microorganisms to any one or more raw materials of Cudrania, Duchung, Mulberry leaves, green tea leaves, Ogapi, Ginseng, Schisandra chinensis, Cornus Grain flour stored by distilling a chemical containing natural amino acid extracted by fermentation for about 10 days at a temperature of 60 to 120℃ and immersed in distilled water for a certain period of time in distilled water containing natural amino acids and minerals that are beneficial to the human body. The second storage tank 52 and the discharge port 55 provided at the lower end of the second storage tank 52 or connected to the lower end of the discharge port 55 to drop the grain into a plurality of discharge holes to transport conveyor ( A device for dispensing grain powder (not shown) that is injected to the top of 54) may be separately provided.

The discharge port 55 is provided with a grain flour discharge control port 57 capable of controlling the discharge amount of grain powder falling from the second storage tank 52 to the discharge port 55, and the inside of the second storage tank 52 There may be additionally installed a screw type grain discharging means to facilitate discharging of the stored grain flour.

In addition, FIG. 5 shows a grain mixing means 60 installed at the rear end of the mixed grain input means 50.

The grain mixing means 60 is a place where the fermentation process is performed for a certain period of time after passing through a stirring process after the grain powder is input and transferred to the fine powder of the raw sweet potato, and the fine powder of the raw sweet potato transferred through the transfer conveyor 54 and A third storage tank 62 of a predetermined size in which grain flour is input and stored, an inlet 61 provided at one side of the third storage tank 62, and a third storage tank 62 from the top of the third storage tank 62 A rotation shaft 63 and a stirring blade 64 installed downward from the center of the storage tank 62 and driven by power supplied from the outside are provided.

In addition, at the upper end of the third storage tank 62, a driving motor 65 that is rotated by receiving power from the outside for rotation of the rotation shaft 63 and the stirring blade 64, the rotation shaft 63 and stirring An operation unit 66 for controlling the speed and rotation direction of the blade 64 is provided on one side of the outer surface of the third storage tank 62, and the lower end of the third storage tank 62 is a tapered type whose inner diameter gradually decreases. A discharge port 67 and a discharge structure control valve 67a of a predetermined size are provided at the tapered lower end, and a cleaning discharge port 68 and an opening/closing control valve 68a are separately provided at one side of the discharge port 67 It consists of a set of configurations.

In the grain mixing means 60, as described above, after the raw sweet potato powder and grain powder fed into the third storage tank 62 are evenly mixed to form a dough, the raw material stays for a certain period of time and fermentation is performed. It is then transferred to the next process, the learning means (70).

As shown in FIG. 6, the cooking means 70 includes a rectangular heating furnace 72 provided with an inlet 71 at an upper end of one side so that the raw material to be supplied flows from one side of the upper end to be installed in a horizontal direction, and the heating furnace A transfer screw 73 that is installed in the horizontal central axis direction from the inside of (72) and transfers the dough flowing from one side of the heating furnace 72 to the other end of the heating furnace 72 and mixes the dough evenly, and the The discharge port 71a provided on the other side of the heating furnace 72 so that the raw materials which are fully matured by being transferred by the transfer screw 73 and discharged from the input port 71, and the heating furnace 72 are constant. It is configured to include a heating device 74 for supplying a heat source to the heating furnace 72 to maintain a high temperature state.

In addition, to rotate the transfer screw 73 installed in the horizontal direction inside the heating furnace 72, a driving motor 77 is installed outside one end of the heating furnace 72 to rotate by receiving power from the outside, An operation unit (not shown) is installed separately from the heating furnace 72 on the side where the drive motor 77 is installed to control the rotation of the drive motor 77 to control the rotation of the transfer screw 73 .

The heating furnace 72 may be formed in various forms such as the installation direction or shape, but it is shown in Fig. 6 to facilitate connection and management with the molding means for forming the final product after the supplied dough is fully matured and the dough is fully matured. Likewise, if possible, it is installed in a horizontal direction, and it is preferable to be installed at a certain height on the ground or on the floor.

The cooking means 70 is a device for fully ripening the raw material in a raw dough state transferred by mixing raw sweet potato and grain powder, and supplying thermal power directly from the outside to the heating furnace 72 to the inside thereof. Although it is possible to fully ripen the raw dough, in one embodiment illustrated in the present invention, a high-temperature steam circulation pipe 76 is externally sensed on the outer surface of the heating furnace 72 to indirectly heat the heating furnace 72 A heating device is adopted to fully ripen the raw dough.

That is, the heating device having the steam structure applied to the embodiment of the present invention is provided with a steam generator 75 for producing high-temperature steam separately from the heating furnace 72, and the high temperature produced by the steam generator 75 Although a method of directly supplying the steam of the heating furnace 72 may be adopted, in the embodiment of the present invention, as described above, to the steam circulation pipe 76 externally sensed at the outer periphery of the heating furnace 72 The high-temperature steam is supplied so that the heat of the steam circulation pipe 76 is transferred to the heating furnace 72 to indirectly heat the raw dough inside the heating furnace so that it can be matured.

Therefore, after the high-temperature steam generated from the steam generator 75 is supplied from one side of the heating furnace to the steam circulation pipe 76 externally wound on the outer periphery of the heating furnace 72 and discharged to the other side of the heating furnace, A circulation system returned to the steam generator 75 side is adopted to uniformly heat the heating furnace 72.

The dough put into the inside of the heating furnace 72 is gradually ripened due to the heating of the heating furnace 72, and the heating furnace 72 is driven by high-temperature steam flowing through the inside of the steam circulation pipe 76. While indirectly heated to maintain a certain temperature, the transfer screw 73 installed inside the heating furnace 72 may also serve as a stirrer so that the raw dough can be uniformly matured as a whole while being rotated.

Although the indirect heating method of the heating furnace 72 using steam adopted in the present invention is suitable and adopted to ensure that the dough inside the heating furnace 72 does not stick to the inner wall of the heating furnace 72, maturity is achieved. If it can have an effect equivalent to this, another type of heating method may be adopted.

For example, a heating wire (heating heating wire) is externally closed at a certain interval on the outer periphery of the heating furnace 72, and electricity is supplied to the heating wire to heat the heating furnace 72 by heat generation of the heating wire. It is possible to adopt a heating device that allows the dough to be fully ripe, and the selection of such a heating device may be selectively applied in consideration of the installation location, environment, and conditions of use.

On the other hand, Figures 7 and 8 briefly show the configuration of the product forming means 80 and the cutting and cooling means (100, 110) provided at the most end of the above-described manufacturing apparatus.

The product molding means 80 is a device for producing a final product by using the finished dough, and a pressure feeding unit 84 that receives the finished dough from the cooking means 70 and pushes it with a constant pressure, and the pressure feeding It is composed of a molding mold 90 connected to the rear end of the pressure feeding part 84 so that the finished dough passes through the part 84 to produce a final product having a target shape and thickness.

The pressure feeding part 84 is provided with a cylindrical forming cylinder 82 having a predetermined length, and is provided on one side of the forming cylinder 82, and an inlet 81 into which the fully-ripened dough is injected in the cooking means 70, Inside the molding cylinder 82, a drive motor 87 that is horizontally installed in the center of the molding cylinder in the longitudinal direction of the molding cylinder and is installed on one side to rotate by receiving power from the outside, and transported by the pressure-feeding screw 84 It consists of a configuration provided with a discharge port 85 so that the fully-ripened dough is extruded in the other direction, and the mold 90 connected to the pressure feed part 84 can be detached from the outer circumferential edge portion where the discharge port 85 is formed. A mold fixing device 86 is additionally provided.

The molding mold 86 has a plurality of extrusion holes of different sizes or shapes according to the type of the target product, and the final product is molded while the finished dough pushed from the inside of the molding cylinder 82 passes through the extrusion holes 94. To be discharged.

At one side of the mold 90 coupled to the outlet 85, a connection portion 92 is formed in close contact with the outlet 85 to prevent the dough from leaking, and the outer circumferential edge portion of the connection portion 92 has the A fixture 96 is formed to be coupled to the mold fixing device 86, and is configured to be easily attached and detached to the pressurizing unit 84.

That is, the molding mold 90 can be used by installing a mold suitable for forming products for different purposes by configuring various product groups such as noodles, naengmyeon, ramen, confectionery, etc. It consists of a structure that can be replaced.

In addition, the cutting means 100 shown in FIG. 8 is a device for cutting the molded product to a predetermined length outside the molding mold 86, and has a structure that is detachable to the molding mold 86.

In addition, the cutting means 100 cuts the product extruded from the mold 90 into a predetermined size by installing a left and right reciprocating/up and down movable or rotating blade 102, and the rotating blade 102 is a forming frame 90 It is more preferable that it is configured to be in close contact with the outer surface of the) so that the cutting part can be cut cleanly.

In addition, the product cut by the cutting means 100 is cooled by the cooling means 110 so that the shape of the molded product is maintained, and the cooling means 110 is generally cooled using a water cooling type. It can be configured in a simple way.

The water-cooled cooling means of the present invention is provided with a cooling tank 112 in which cooling water is stored at the rear end of the mold 90, that is, at the lower end or the rear of the cutting means 100 so that the product cut by the cutting means 100 is cooled. It has a structure that is cooled by the cooling water temperature after falling into the tank 112.

Of course, the air cooling method may be used in addition to or separately from the water cooling type, but it is advantageous to employ a single method in order to simplify the device configuration.

And, between each of the components of the food manufacturing apparatus of the present invention described above, the transfer means for transferring raw materials and dough are respectively installed, such transfer means is preferably made using a conveyor method, if necessary, a cylindrical screw method By being used in combination, appropriate means can be adopted and used according to the operation and work content of each means.

In addition, since the operation and control for each of the above-described means will not be difficult to implement the present invention by a person skilled in the art using conventional techniques, detailed driving and power means, transfer means, control means and electricity supply means Description will be omitted in the present invention.

On the other hand, hereinafter, a method of manufacturing a bulbous crop, that is, a food containing raw sweet potatoes as a main material, using the above-described manufacturing apparatus will be described.

The food manufacturing method described below is described for each step, but some steps (the first step to the third step, which are the initial preparation steps) are not determined before and after, and the present invention can be changed even if the steps before and after it are changed as necessary. There is no difficulty in completing it.

9 is a simplified flowchart illustrating a manufacturing process according to a preferred embodiment of the food manufacturing method of the present invention.

As shown in Fig. 9, a food manufacturing method containing raw sweet potatoes as a main component according to the present invention includes a first step (S1) of obtaining distilled water using a plurality of herbal medicines; A second step (S2) of crushing rice and glutinous rice by crushing the prepared grain flour at a certain ratio in the nutrient solution distilled water obtained in the first step for a certain period of time, soaking and soaking; A third step (S3) of washing the raw sweet potato and adding the raw sweet potato fine powder crushed to a certain size or less to the grain flour prepared in the second step at a certain ratio to make a mixed dough; A fourth step (S4) in which temperature is applied to the raw dough made in the third step to make it mature and cook; A fifth step (S5) of forming a required product by using the fully-ripened dough; It consists of a sixth step (S6) of cutting and cooling the molded product to a predetermined size, and a step (S7) of completing the final product through drying and packaging of the cooled product.

In more detail for each of the above steps, the distilled water prepared in the first step (S1) contains a large amount of natural amino acids among herbal medicines, such as Cudrania, Duchung, Mulberry leaves, green tea leaves, Ogapi, Ginseng, Schisandra, Cornus. Any one or more of the materials are obtained, and after washing them, a certain amount of any one or more useful microorganisms of lactic acid bacteria, yeast, and Bacillus bacteria that are beneficial to the human body is added and fermented at 25 to 40° C. for 1 week to 10 days.

The reason for immersing medicinal herbs in oil-soluble microorganisms for a certain period of time is to obtain natural amino acids contained in medicinal herbs, and natural amino acids contained in medicinal herbs can be extracted by immersing medicinal herbs in oil-soluble microorganisms, and natural amino acids are extracted from medicinal herbs. Serine, Arginine, Valine, Gamma Amino Butyric Acid, Glutamic aicd, Asparagine acid, Alanine, which are beneficial to the human body by distilling the chemical solution at a temperature of 60~120℃. (Alanine), a natural amino acid containing any one or more of aspartic acid (see Table 1) and commonly known calcium (Ca), magnesium (Mg), phosphorus (P), sodium (Na), potassium Distilled water containing a mineral component having one or more elements of (K) is obtained.

The reason for this distillation is that in the case of herbal medicines with natural amino acids extracted from herbal medicines, the smell of herbal medicines is a lot, and because of this, the scent remains after product molding, which can give people who hate the smell of herbal medicines a feeling of rejection. This is a process to minimize the unique scent.

The kinds of amino acids contained in the herbal medicinal materials of the present invention, such as Cudrania, Duchung, Mulberry leaves, Green tea leaves, Ogapi, Ginseng, Schisandra chinensis, Cornus milk, and the efficacy of each amino acid are shown in [Table 1] below.

Kinds of amino acids contained in herbal medicine used in the present invention and their efficacy ingredient result efficacy Serin 2.42 Pain relief/natural psychosis/dementia/forgetfulness/depression treatment/alzheimer's/memory disorder symptom improvement Arginine
(Arginine, Arginine) 1.76 Strengthening muscle tissue/enhancing masculinity/prevention of sexual dysfunction/detoxifying liver/strengthening body immunity/producing and rapid healing of cells and bones/relieving cardiovascular disease and leg pain/promoting hair growth Valine 1.15 Intramuscular metabolism, tissue repair / involvement in nitrogen balance / promotion of brain activity and maintenance of emotional stability Gamma Amino Butyric Acid (Gaba) 3.06 Improve brain blood flow/Relieve tension and stress/Improve learning ability/Promote growth hormone secretion/Control food and sleep/Strengthen blood pressure/Diuretic effect Glutamic acid
(Glutamic acid) 7.87 Brain function improvement/Osteoporosis prevention and treatment/Stomach ulcer treatment/Muscle formation and maintenance/Blood pressure enhancement Asparagine acid
(Aspartic acid) 5.29 Maintains the balance of the central nervous system / relieves hangover / builds muscle and increases strength / recovers from physical fatigue / prevents hypertension due to stress Alanine 3.74 Prostate hypertrophy effect / Assist energy conversion of glucose / Detoxification of harmful substances by promoting liver metabolism / Suppression of toxin production / Blood sugar control / Diabetes control Aspartic acid
(Aspartic acid) 3.64 Hangover relief/Immune system strengthening/Stemina and endurance improvement/Ammonia discharge outside the body

[Unit: mg/100mL]

As can be seen from the above [Table 1], the herbal medicine used in the present invention was investigated to contain various forms of natural amino acids, and these various forms of natural aninoic acid were extracted from the herbal medicine and the extract was distilled to obtain distilled water. It is a process, and the efficacy of each component in Table 1 is known by various studies of academia and industry.

In addition, in the second step (S2), the prepared (S1') grains of milled brown rice, glutinous rice, etc. are immersed in the distilled water obtained in the first step (S1) for about 1 to 20 hours, and then soaked through a grinder. It is a grain pulverization process that is finely pulverized.

In addition, the third step (S3) is a process of washing and pulverizing (S2') the raw sweet potato, which is the main ingredient, and then mixing it with the fine powder of the grain of the second step (S2).

Raw sweet potatoes are made to create added value of sweet potatoes by using sweet potatoes with poor marketability as raw materials among sweet potatoes cultivated in ordinary farms.After washing raw sweet potatoes through the above-described washing and crushing means, their size is 1~ It is used by pulverizing finely to maintain particles of about 30mm, and the ratio of raw sweet potato powder and grain powder used in this mixing process is about 60-95% of raw sweet potato powder compared to the total weight, and grain fine powder. The silver is mixed at a ratio of 5 to 40% of the total weight, stirred in a grain mixing means equipped with a stirrer, and then fermented for a certain period of time to complete the raw dough.

In addition, the fourth step (S4) is a cooking process in which the raw dough formed by mixing the fine powder of grain and the powder of raw sweet potato is supplied and ripened by the above-described cooking means in the third step (S3).

As a means to fully ripen the raw dough, the cooking means of the above-described manufacturing apparatus is used, and after creating an environment so that the inside of the heating furnace is maintained at 80~120℃, the raw dough is placed on the inner surface of the heating furnace for a certain period of time. Let it ripen so that it doesn't stick.

In addition, in the fifth step (S5), the dough completed in the fourth step (S4) is supplied to the product shaping means 80 of the above-described manufacturing apparatus, and passes through the mold 86 of a certain shape, and various types of noodles It is the process by which the product of the product is formed.

In the product molding process, various types of noodle products can be produced by replacing the molding mold 86 provided in the product molding means 80.

In this way, when the noodle product in which the raw sweet potato and the fine powder of grain are mixed is formed by going through the first to fifth steps (S1 to S5), the molded product is cut into a predetermined size in the sixth step (S6), and the cut product A food containing the raw sweet potato of the present invention as a main component is prepared through a process of cooling the product.

In addition to the above-described basic process, a process of drying the cooled molded product in the subsequent process (S7) and packaging or storing it separately is performed, but this subsequent process is a natural procedure performed in a general food processing process, and a description thereof will be omitted.

In addition, in the stirring process of the third step (S3), 0.5 to 30% of the weight of the total raw material is stirred in order to increase the bonding between the powder of the raw sweet potato and the fine powder of the grain, which is the main raw material, and the moldability of the product during molding. May additionally be added.

The weight ratio of additionally added flour is determined in a range so that the amount of added flour can be adjusted according to the molded product.If it is added less than 0.5%, the effectiveness of the addition will decrease, and if it exceeds 30%, the quality of the molded product. Since it may affect, it is preferable that it is added in an appropriate ratio according to the purpose or shape of the final molded product within a set range.

In addition, in the stirring process of the third step (S3), any one or more components of fruit or food powder or raw materials containing natural pigments such as turmeric, blueberry, mulberry, pumpkin, birch, grape, etc. It may be added in an additional 0.1 to 5%.

Turmeric, blueberry, mulberry, grape, etc., which are additionally added at this stage, have natural colors in themselves, so when trying to color the molded product, rather than adding artificial coloring, the color needed among eco-friendly plants or fruits. In the case of raw materials having the same or similar color by selecting raw materials, one or more raw materials are added to add the color of the molded product, so that the aesthetic sense and taste of the product can be improved.

10: washing means 11, 12: first and second washing units
13: input port 14: transfer conveyor
15: rotating brush 16: washing water supply pipe
17: spray nozzle 18: boundary wall
19: washing water discharge unit 20: ozone generator
22: washing water storage tank 24: ozone water spraying device
40: grinding means 41: inlet
42: first storage tank 43: control unit
44: rotating blade 45: filter net
46: drive motor 47: discharge pipe
48: discharge control valve 49: discharge pipe for cleaning
49a: open/close control valve 50: mixed grain input means
52: second storage tank 54: transfer conveyor
55: discharge port 57: discharge control port
60: grain mixing means 61: input port
62: third storage tank 63: rotating shaft
64: stirring blade 65: drive motor
66: control unit 67: outlet
68: cleaning outlet 70: cooking means
71: inlet 71a: outlet
72: heating furnace 73: transfer screw
74: heating device 75: steam generator
76: steam circulation pipe 77: drive motor
78: operation unit 80: product molding means
81: inlet 82: forming cylinder
83: pressure feed screw 84: pressure feed portion
85: outlet 86: mold fixing device
87: drive motor 90: forming frame
100: cutting means 102: rotating blade
110: cooling means 112: cooling tank
200: food manufacturing apparatus S1: first step
S2: second step S3: third step
S4: the fourth step S5: the fifth step
S6: 6th step S7: 7th step

Claims (1)

A transport conveyor for transporting bulbous crops, a primary cleaning unit installed on one side of the input conveyor to spray washing water onto the surface of bulbous crops transported to the transport conveyor, and surface peeling and ash of raw sweet potatoes transported through the transport conveyor A washing means including a rotating brush and a second washing unit installed at a rear end of the first washing unit to enable washing;
A first storage tank for transporting and storing bulbous crops washed and peeled off the surface by the washing means, and a rotating blade installed inside the first storage tank to pulverize the injected raw sweet potatoes to a size within 1 to 30 mm. Crushing means provided;
A certain amount of grain flour in the fine powder of bulbous crops transferred through a conveying conveyor from the second storage tank in which the mixed grain flour that has been immersed, soaked, and pulverized for a certain period of time in herbal distilled water containing natural amino acids extracted from herbal ingredients Mixed grain input means for injecting (穀粉);
To form a dough by mixing the fine powder of the bulbous crop into which the mixed cereal flour is added to the third storage tank in which the fine powder of the bulbous crop is supplied and stored through the transfer conveyor, and the mixed cereal flour and the fine powder of the bulbous crop filled in the third storage tank. Grain mixing means provided with stirring blades installed inside the storage tank;
A cooking means provided with a heating furnace which is mixed in the grain mixing means and transferred and stored in a kneaded state, and a heating device for heating the heating furnace to cook the raw dough fed into the furnace;
A pressing unit for receiving the finished dough discharged from the cooking means and extruding it at a constant pressure, and a molding mold installed at the rear end of the pressing unit so that the product is molded through a plurality of extrusion holes for the dough supplied from the pressing unit. Product shaping means;
And a cutting and cooling device connected to the end of the product molding means to cut the molded product discharged from the product molding means into a predetermined size and cool the cut molded product. A food manufacturing apparatus with amino acids added.

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