KR20120041984A - Environment friendly hwang-to tile and its manufacturing method - Google Patents

Environment friendly hwang-to tile and its manufacturing method Download PDF

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KR20120041984A
KR20120041984A KR20100103424A KR20100103424A KR20120041984A KR 20120041984 A KR20120041984 A KR 20120041984A KR 20100103424 A KR20100103424 A KR 20100103424A KR 20100103424 A KR20100103424 A KR 20100103424A KR 20120041984 A KR20120041984 A KR 20120041984A
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weight
pine
powder
sawdust
ocher
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KR20100103424A
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Korean (ko)
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KR101193231B1 (en
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이석안
이원재
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이석안
이원재
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/265Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

PURPOSE: An environmentally-friendly loess tile and a manufacturing method thereof are provided to enhance intensity, lightness, and porosity of the loess tile by using the loess, lightweight aggregate, or volcanic sand, medicinal herb, sulfur, pine cone, pine needle, Pinus-thunbergii-Parl., and Chamaecyparis obtusa(S. et Z.) ENDL with calcinated gypsum and a hardening agent. CONSTITUTION: A manufacturing method of an environmentally-friendly loess tile comprises next steps: pulverizing the loess, light weight aggregate or volcanic sand, material of herbal medicine, sulfur, pine cone, pine needles, red pine, pini koraiensis radix, and cypress timber into pieces; mixing 20-40 weight% of natural binder, 20-40 weight% of aqueous binder, and 20-60 weight% of moisture and manufacturing a hardening agent; mixing 40-50 weight% of loess powder, 30-40 weight% of light weight aggregate or volcanic sand, 0.3-5 weight% of medical herb powder, respectively 1-10 weight% of sulfur powder, pine cone powder, powder of pine needle, red pine sawdust, pini koraiensis radix sawdust and cypress wood sawdust, 1-5 weight% of burnt plaster, and 10-40 weight% of hardener; throwing the mixture in a molding frame and compressing to plate shape in a constant size; and drying the molding in order to manufacture a loess tile(100).

Description

친환경 황토타일 및 그 제조방법{Environment friendly Hwang-To tile and its manufacturing method}Eco-friendly ocher tile and its manufacturing method {Environment friendly Hwang-To tile and its manufacturing method}

본 발명은 친환경 황토타일 및 그 제조방법에 관한 것으로, 더욱 상세하게는 황토, 경량골재 또는 화산사, 한약재, 유황, 솔방울, 솔잎, 해송, 편백나무를 소석고, 경화제와 함께 혼합하여 타일형태로 성형한 후 건조시킴으로써 온돌방, 바닥재, 벽체, 천장재, 벽걸이 난로, 벽걸이 조형물 등으로 사용할 수 있도록 한 친환경 황토타일 및 그 제조방법에 관한 것이다.
The present invention relates to an eco-friendly ocher tile and a method for manufacturing the same, and more particularly, ocher, lightweight aggregate or volcanic sand, Chinese medicine, sulfur, pine cone, pine needles, pine needles, cypress wood, mixed with a hardener, and molded into a tile form. It is related to an environmentally friendly ocher tile and a method for manufacturing the same, which can be used as an ondol room, a flooring material, a wall, a ceiling material, a wall hanging stove, and a wall hanging sculpture by drying.

일반적으로 황토타일은 황토와 점토 및 광물질 등이 일정비율 혼합 교반되어 용기의 내부 또는 망사천 위에 일정 두께로 적층되고, 이의 상면에 바닥재가 접착제로 부착되어 제조된 것이 통상적인 구조이다. In general, ocher tile is a conventional structure in which ocher, clay, and minerals are mixed and stirred at a predetermined ratio to be laminated to a predetermined thickness on the inside of a container or on a mesh cloth, and a bottom material is attached to an upper surface thereof with an adhesive.

상기와 같은 방법으로 제조된 황토타일은 온돌방이나 찜질방 등의 바닥재로 시공되어 사용되는데, 황토타일을 구성하는 황토는 온열을 받으면 인체에 유익한 원적외선을 방출함으로써 인체 내의 모세혈관 확장과 혈액순환을 촉진시키고 세포조직을 활성화시키는 효능을 발휘한다. The ocher tile manufactured by the above method is used as a flooring material such as an ondol room or a jjimjilbang. The ocher constituting the ocher tile promotes capillary expansion and blood circulation in the human body by releasing beneficial infrared rays to the human body when heated. It has the effect of activating cellular tissues.

이로 인해 인체에 유익한 원적외선 방출 물질을 이용하기 위하여 다양한 유형의 황토타일이 개발되었으나, 강도가 약하여 쉽게 갈라지고 부서지므로 이동이 용이하지 못하였다. Due to this, various types of ocher tiles have been developed in order to use the far-infrared emitting material beneficial to the human body, but they are not easily moved because they are easily broken and broken due to their weak strength.

상기의 폐단을 해소하기 위하여 황토타일의 강도를 높이기 위해 고결재를 혼합하였는데, 상기 고결재는 인체에 유해한 화공약품으로 인체에 유해하였을 뿐만 아니라 황토 본연의 기능도 상실하게 되었다. In order to solve the above-mentioned wastes, the high cohesion material was mixed in order to increase the strength of the ocher tile.

그리고 보호용 종이 및 천을 접착제로 부착한 황토타일과 톱밥이나 왕겨 또는 볏짚 등이 혼합된 황토판과 고열로에서 구운 황토타일도 개발되었으나, 이 역시 황토 본연의 기능과 한약재의 풍부한 약성의 찜질 효과는 기대할 수가 없었다.In addition, ocher tiles with protective paper and cloth glued together, ocher plates mixed with sawdust, rice husk or rice straw, and ocher tiles baked in a high-temperature furnace were also developed. I could not.

이와 같이 황토를 이용한 다양한 황토타일은 친환경적인 상품, 대량생산, 갈라지는 현상의 완전 해결 등에 있어 그 목적을 달성하지 못하였고, 정상적인 생산이 불가능하여 수급 불균형을 초래하였다.
As such, various ocher tiles using ocher did not achieve their purpose in environmentally friendly products, mass production, and complete resolution of the cracking phenomenon.

이러한 문제점을 해소하기 위하여 약성이 뛰어난 황토와 한약재 등을 인체에 무해한 천연 물질의 고결재로 압착 성형하여 제조한 황토타일이 본 출원인에 의해 선출원되어 제10-0596604호로 특허등록되었다. In order to solve this problem, ocher tiles manufactured by pressing and molding ocher and medicinal herbs having excellent weakness into high-density materials of natural substances harmless to the human body have been filed and filed by the present applicant and registered in Korean Patent No. 10-0596604.

따라서 대량생산과 친환경적인 제품으로 황토방과 같은 다양한 구조의 소재로 사용되어 사용자의 건강 증진에 도움을 주었다. Therefore, mass production and environment-friendly products were used as materials of various structures such as ocher, which helped to promote the health of users.

그러나 상기한 종래의 황토타일은 그리고 황토의 혼합비율이 80~90중량%로 많이 차지하므로 중량이 다소 무거워 운반 및 시공이 용이하지 못한 문제점이 있었다. 그리고 종래의 황토타일은 강도 유지를 위해 다공도를 낮추므로 황토와 한약재 등을 통한 인체에 유익한 효능이 떨어지는 문제점도 있었다. However, the conventional ocher tile has a problem that it is not easy to transport and construction because the weight is somewhat heavy because the mixing ratio of the ocher occupies a large amount of 80 ~ 90% by weight. In addition, the conventional ocher tile lowers the porosity to maintain strength, so there was a problem in that the beneficial effect on the human body is reduced through ocher and herbal medicines.

그리고 화산석과 황토를 이용한 온돌바닥재도 본 출원인에 의해 선출원되어 제10-0814352호로 특허등록되었다. 따라서 황토와 화산석을 이용하여 중량이 가볍고 크기에 제약이 없으며 보온성 및 단열성이 뛰어나며 사용자의 건강에도 도움을 주었다. Ondol flooring material using volcanic stone and loess is also filed and filed by Korean Patent No. 10-0814352. Therefore, using ocher and volcanic stone, the weight is light, there is no restriction on the size, and the thermal insulation and insulation are excellent, and it also helped the user's health.

그러나 상기 온돌바닥재는 열경화성 접착제를 이용하여 천연바닥재를 접착 시공함에 따라 냄새 등에 의해 작업환경도 좋지 못하고 사용 중에 통기가 이루어지지 못하여 곰팡이 등이 발생되는 문제점이 있었다. 뿐만 아니라 열경화성 접착제를 사용함에 따라 폐기시 쉽게 분해되지 않으므로 자연 환경을 오염시키는 문제점도 있었다.
However, the ondol flooring material has a problem in that the working environment is not good due to the smell or the like due to the adhesive construction of the natural flooring material using a thermosetting adhesive and mold is not generated during use. In addition, since the thermosetting adhesive is used, it is not easily decomposed upon disposal, thereby contaminating the natural environment.

본 발명은 상기와 같은 문제점을 해소하기 위하여 발명된 것으로, 강도가 우수하면서도 가벼운 중량을 가지고 다공도를 높여 인체에 유익한 효능을 더욱 향상시키며 폐기시 자연환경에서 쉽게 분해되는 친환경적인 황토타일을 제공할 수 있도록 하기 위하여, 황토분말, 경량골재 또는 화산사, 한약재분말, 유황분말, 솔방울분말, 솔잎분말, 홍송톱밥, 해송톱밥 및 편백나무톱밥을 소석고, 경화제와 함께 일정비율로 혼합하여 일정크기의 판상으로 성형한 구조로 구성됨을 특징으로 한 친환경 황토타일, 그리고 황토, 경량골재 또는 화산사, 한약재, 유황, 솔방울, 솔잎, 홍송, 해송, 편백나무를 각각 일정입도로 분쇄하는 제1단계와; 천연바인더 20~40중량%와, 수성바인더 20~40중량%, 및 습분 20~60중량%를 혼합하여 경화제를 제조하는 제2단계와; 황토분말 40~50중량%, 경량골재 또는 화산사 30~40중량%, 한약재분말 0.3~5중량%, 유황분말와 솔방울분말와 솔잎분말와 홍송톱밥와 해송톱밥 및 편백나무톱밥 1~10중량%, 소석고 1~5중량%, 경화제 10~40중량%를 혼합하는 제3단계와; 혼합물을 성형틀에 투입하여 일정크기의 판상 형태로 압착 성형하는 제4단계와; 성형물을 건조하여 황토타일의 제조를 완료하는 제5단계를; 포함하여 구성됨을 특징으로 한 친환경 황토타일의 제조방법을 제공함에 그 목적이 있다.
The present invention has been invented to solve the above problems, it has an excellent strength but light weight to increase the porosity to further improve the beneficial effect on the human body and can provide an environmentally friendly ocher tile that is easily decomposed in the natural environment when disposed of In order to ensure that, ocher powder, lightweight aggregate or volcanic sand, Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, pine pine sawdust, sea pine sawdust, and cypress sawdust are mixed with a fixed ratio with hardener, Eco-friendly ocher tile, characterized in that the molded structure, and the first step of crushing ocher, lightweight aggregate or volcanic sand, Chinese herbal medicine, sulfur, pine cones, pine needles, red pine, sea pine, cypress with a certain particle size; A second step of preparing a curing agent by mixing 20-40% by weight of the natural binder, 20-40% by weight of the aqueous binder, and 20-60% by weight of the moisture; Ocher powder 40 ~ 50% by weight, lightweight aggregate or volcanic sand 30 ~ 40% by weight, herbal medicine powder 0.3 ~ 5% by weight, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, sea pine sawdust and cypress sawdust 1 ~ 10% by weight, plaster 1 ~ A third step of mixing 5% by weight and 10 to 40% by weight of a curing agent; A fourth step of compressing the mixture into a mold by pressing the mixture into a mold having a predetermined size; A fifth step of drying the molding to complete manufacture of the ocher tile; Its purpose is to provide a manufacturing method of eco-friendly ocher tile, characterized in that configured to include.

본 발명은 시공 후 질병 치유와 산림욕의 효과가 있으며 원적외선과 음이온을 자연적으로 방출하고 음이온 및 공기의 저장능력이 우수하므로 인체에 많은 유익함을 제공하는 효과가 있다. 그리고 다공도는 높으나 중량은 가볍고 강도가 우수하므로 운반 및 시공이 매우 용이한 효과도 있다. 또한 폐기시 자연환경에서 쉽게 분해되므로 폐기물을 만들지 않아 환경오염을 방지하는 효과도 있다.
The present invention has the effect of disease healing and forest bathing after construction, and emits far-infrared rays and negative ions naturally, and excellent storage capacity of negative ions and air has the effect of providing a lot of benefits to the human body. In addition, the porosity is high, but the weight is light and the strength is excellent, there is also a very easy effect of transportation and construction. In addition, since it is easily decomposed in the natural environment at the time of disposal, there is an effect to prevent environmental pollution by not making waste.

도 1은 본 발명의 실시예에 의한 사시도이다.
도 2는 본 발명의 실시예에 의한 종단면도이다.
1 is a perspective view according to an embodiment of the present invention.
2 is a longitudinal sectional view according to an embodiment of the present invention.

이하 본 발명의 바람직한 실시예를 첨부한 도면을 참조하여 상세하게 설명하면 다음과 같다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 발명의 친환경 황토타일(100)은 황토분말, 경량골재 또는 화산사, 한약재분말, 유황분말, 솔방울분말, 솔잎분말, 홍송톱밥, 해송톱밥, 편백나무톱밥을 소석고, 경화제와 함께 일정비율로 혼합하여 일정크기의 판상으로 성형된 구조로 구성됨을 특징으로 한다. Eco-friendly ocher tile (100) of the present invention is ocher powder, lightweight aggregate or volcanic sand, Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, pine pine sawdust, cypress sawdust, mixed with a fixed ratio with a hardener It is characterized by consisting of a structure formed into a plate of a certain size.

상기 경량골재는 공업부산물 슬래그로 구성된다. 상기 경화제는 천연바인더, 수성바인더, 습분으로 구성된다. The lightweight aggregate is composed of industrial by-product slag. The curing agent is composed of a natural binder, an aqueous binder, moisture.

상기 한약재분말은 황토타일(100)의 사용 용도 및 목적이나 질병 치유의 목적에 맞는 한약재로 구성된다. The medicinal herb powder is composed of medicinal herb suitable for the purpose and purpose of using ocher tile (100) or disease healing.

이와 같이 구성된 본 발명은 도 1 내지 도 2와 같이 온돌방, 바닥재, 벽체, 천장재, 벽걸이 난로, 벽걸이 조형물 등으로 사용되는 황토타일(100)로서, 이는 시공 후 질병 치유와 산림욕의 효과를 발휘하고, 원적외선과 음이온을 자연적으로 방출하며, 다공도가 높아 음이온 및 공기의 저장능력이 우수할 뿐만 아니라 종래의 황토타일에 비해 중량도 가볍고, 폐기 후 자연 환경에서 쉽게 분해되는 것이 특징이다. The present invention configured as described above is an ocher tile 100 used as an ondol room, a flooring material, a wall, a ceiling material, a wall hanging stove, a wall hanging sculpture and the like as shown in FIGS. 1 to 2, which exhibits the effects of disease healing and forest bathing after construction. It emits far-infrared rays and anions naturally, and has high porosity, excellent storage capacity of anions and air, and lighter weight than conventional ocher tiles, and is easily decomposed in a natural environment after disposal.

이러한 특징은 상기한 바와 같이 황토타일(100)의 재료가 황토분말, 경량골재 또는 화산사, 한약재분말, 유황분말, 솔방울분말, 솔잎분말, 홍송톱밥, 해송톱밥, 편백나무톱밥으로 구성된 것에 의해 달성된다. This feature is achieved by the material of ocher tile 100 composed of ocher powder, light aggregate or volcanic sand, Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, sea pine sawdust, cypress sawdust as described above. do.

그리고 상기와 같이 황토타일(100)을 구성하는 재료들이 고결재인 소석고와 경화제에 의해 고결 및 경화되어 성형된 것에 의해 달성된다. And the material constituting the ocher tile 100 as described above is achieved by being solidified and cured by the plaster and hardener as a solidifying material.

따라서 황토타일(100)은 한약재분말, 솔방울분말, 솔잎분말, 홍송분말, 해송톱밥, 홍송톱밥, 편백나무톱밥의 작용을 통해 질병을 치유하며 산림욕 효과를 발휘하게 된다. Therefore, the ocher tile 100 exhibits a forest bath effect by healing the disease through the action of Chinese herbal medicine powder, pine cone powder, pine needle powder, red pine powder, sea pine sawdust, red pine sawdust, cypress sawdust.

그리고 황토와 경량골재에서 발생되는 원적외선 및 음이온에 의해 인체 내의 모세혈관 확장과 혈액순환을 촉진시키고 세포조직을 활성화시키는 효과를 발휘하게 된다. And far-infrared rays and negative ions generated from ocher and light aggregates exert capillary expansion and blood circulation in the human body and activate cell tissues.

또한, 경량골재 또는 화산사는 비중이 가벼워 황토분말 및 한약재분말 등과 혼합될 때 그 내부의 다공질이 황토분말 및 한약재분말 등으로 코팅되어 음이온 및 산소 저장고 역활을 하게 되므로 인체에 많은 유익을 주게 된다. In addition, lightweight aggregate or volcanic sand has a specific gravity, and when mixed with ocher powder and medicinal herb powder, the porous inside thereof is coated with ocher powder and medicinal herb powder to serve as anions and oxygen reservoirs, which is beneficial to the human body.

그리고 경량골재 또는 화산사에 의해 다공도가 높아 중량도 가벼울 뿐만 아니라 경화제 기능도 하는 소석고에 의해 강도가 증대되어 운반 및 시공도 매우 용이하게 할 수 있다. In addition, due to the light weight aggregate or volcanic sand, the porosity is high, the weight is not only light, but also the strength is increased by the plaster which functions as a hardener, thereby making it very easy to transport and construct.

또한, 화산사는 약알카리성 자원으로 미세한 독립기포가 형성되어 보온성과 단열성이 우수하고, 이산화티타늄이 천연상태로 존재하여 반영구적인 향균기능과 살균기능 및 탈취기능을 하며, 다량의 원적외선을 방사하여 인체에 많은 이로움을 주게 된다. In addition, volcanic sand is a weak alkaline resource, which forms fine independent bubbles, which is excellent in warmth and heat insulation. Titanium dioxide is present in its natural state, which functions as a semi-permanent antibacterial function, sterilization function, and deodorizing function, and emits a large amount of far infrared rays to the human body. It brings a lot of benefit.

상기 뿐만 아니라 오랜 사용으로 퇴행한 황토타일(100)을 폐기하더라도, 한약재분말, 솔방울분말, 솔잎분말, 홍송분말, 해송톱밥, 홍송톱밥, 편백나무톱밥 등은 황토분말과 경량골재의 입자들 사이에서 풍화 작용을 일으키므로 자연환경에서 쉽게 분해된다. In addition to the above, even after discarding the decayed ocher tile (100) for a long time, Chinese herbal medicine powder, pine cone powder, pine needle powder, Hongsong powder, Haesong sawdust, Hongsong sawdust, cypress sawdust and the like between the particles of ocher powder and lightweight aggregate Because it causes weathering, it is easily decomposed in the natural environment.

이와 같은 특성을 가지는 본 발명의 친환경 황토타일(100)의 제조방법을 단계별로 상세하게 설명하면 다음과 같다. If described in detail step by step the manufacturing method of the eco-friendly ocher tile 100 of the present invention having such characteristics as follows.

먼저, 제1단계는 황토, 경량골재 또는 화산사, 한약재, 유황, 솔방울, 솔잎, 홍송, 해송, 편백나무를 각각 일정한 입도로 분쇄하는 단계이다. 즉, 상기 재료들이 고르게 혼합되도록 미세분말화하는 단계이다. First, the first step is to crush the loess, light aggregate or volcanic sand, Chinese herbal medicine, sulfur, pine cones, pine needles, red pine, pine pine, cypress with a certain particle size. That is, it is a step of micropowdering so that the materials are mixed evenly.

이때 황토, 한약재, 유황, 솔방울, 솔잎, 홍송, 해송, 편백나무는 0.5mm이하의 입도로 분쇄하면 되고, 경량골재 또는 화산사는 내부의 다공질이 존재하도록 3mm이하의 입도로 분쇄하면 된다. At this time, ocher, herbal medicine, sulfur, pine cone, pine needles, hongsong, sea pine, cypress should be crushed to a particle size of 0.5mm or less, light aggregate or volcanic sand may be crushed to a particle size of 3mm or less so that the porous inside.

그리고 황토, 경량골재 또는 화산사는 함수율이 10%미만이 되도록 건조시킨 상태에서 분쇄하고, 한약재, 유황, 솔방울, 솔잎, 홍송, 해송, 편백나무는 함수율이 5%미만이 되도록 건조시킨 상태에서 분쇄하는 것이 가장 이상적인데, 이는 경화제를 증가하여 습분 함량을 줄여 황토타일(100)의 강도를 높이기 위한 것이다. And ocher, lightweight aggregate or volcanic sand is pulverized in a dried state so that the moisture content is less than 10%, and medicinal herbs, sulfur, pine cones, pine needles, hongsong, sea pine, and cypress are crushed in a dried state so that the moisture content is less than 5%. Ideally, this is to increase the strength of the ocher tile 100 by increasing the curing agent to reduce the moisture content.

제2단계는 천연바인더 20~40중량%, 수성바인더 20~40중량% 및 습분 20~60중량%를 혼합하여 경화제를 제조하는 단계이다. 상기 경화제는 제1단계에서 미세분말화된 재료들이 서로 엉겨붙게 하는 기능을 한다. The second step is to prepare a curing agent by mixing 20 to 40% by weight of the natural binder, 20 to 40% by weight of the aqueous binder and 20 to 60% by weight of the moisture. The curing agent functions to entangle the finely divided materials in the first step.

이때 천연바인더는 나무로 숯을 만드는 과정에서 나오는 연기를 액화하여 추출한 목초액이나, 천연 열매에서 추출한 천연열매액이나, 이산화규소를 알칼리와 함께 녹여 만든 점액의 물유리 등과 같이 점력이 강한 재료를 사용하면 된다. At this time, natural binders can use materials with strong viscosity, such as wood vinegar extracted by liquefying smoke from wood charcoal, natural fruit liquid extracted from natural fruit, or water glass of mucus made by dissolving silicon dioxide with alkali. .

제3단계는 황토분말 40~50중량%와, 경량골재 또는 화산사 30~40중량%와, 한약재분말 0.3~5중량%와, 유황분말와 솔방울분말와 솔잎분말와 홍송톱밥와 해송톱밥 및 편백나무톱밥 1~10중량%, 소석고 1~5중량%, 경화제 10~40중량%를 혼합탱크에 투입하여 혼합하는 단계이다. The third stage is 40 to 50% by weight of ocher powder, 30 to 40% by weight of light aggregate or volcanic sand, 0.3 to 5% by weight of Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, sea pine sawdust and cypress sawdust 1 ~ 10% by weight, 1 to 5% by weight of plaster, 10 to 40% by weight of the curing agent is added to the mixing tank for mixing.

이때 소석고는 친환경 건축자재로서 석고를 가열하여 결정수를 일부 없앤 흰색 가루로 물기가 있으면 다시 굳어지는 성질이 있으므로 경화제와 함께 혼합 재료들을 경화시켜 황토타일(100)의 강도를 높이는 기능을 한다. At this time, the plaster is an environmentally friendly building material that heats the gypsum and removes some of the crystal water, so that it hardens again when there is water, thereby curing the mixed materials together with the curing agent to increase the strength of the ocher tile 100.

따라서 소석고의 혼합비율을 높일수록 높은 황토타일(100)은 높은 강도를 갖게 된다. 그러나 소석고의 혼합비율이 높을수록 자연환경 즉 풍화작용에 의해 쉽게 분해되어 썩도록 한약재분말, 유황분말, 솔방울분말, 솔잎분말, 홍송톱밥, 해송톱밥 및 편백나무톱밥 등의 혼합비율도 높이는 것이 바람직하다. Therefore, as the mixing ratio of calcined gypsum increases, the high ocher tile 100 has a high strength. However, the higher the mixing ratio of calcined gypsum, the higher the mixing ratio of Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, sea pine sawdust and cypress sawdust, so that it is easily decomposed and decayed by the natural environment. .

그리고 한약재분말은 황토타일(100)의 사용 용도 및 목적이나 질병 치유의 목적에 맞는 한약재를 선택하여 분말화시켜 혼합하면 된다. 여기서 상하부가 개구된 축출실린더가 있는 판상의 성형틀에서 성형할 때는 경화제를 20중량%이하로 하는 것이 바람직하다. The Chinese herbal medicine powder may be mixed and powdered by selecting an herbal medicine suitable for the use purpose and purpose of the ocher tile 100 or the purpose of curing the disease. It is preferable to make a hardening | curing agent into 20 weight% or less here when shape | molding in the plate-shaped shaping | molding die with an ejection cylinder which top and bottom part opened.

그러나 제조하고자 하는 황토타일(100)의 판상 형태에 따라 경화제의 혼합비율을 달리할 수 있다. 즉, 상부만 개구된 판상의 성형틀에서 성형할 때는 습분함량을 높이기 위하여 경화제를 20~40중량%로 혼합하는 것이 바람직하다. However, the mixing ratio of the curing agent may vary depending on the plate shape of the ocher tile 100 to be manufactured. In other words, when molding in a plate-shaped mold having only the upper portion opened, it is preferable to mix the curing agent at 20 to 40% by weight in order to increase the moisture content.

제4단계는 혼합탱크의 혼합물을 성형틀에 일정량 주입하여 일정크기의 판상으로 압착 성형하는 단계이다. 즉, 성형틀에 주입된 혼합물이 성형펀치와 하부판에 의해 압착됨으로써 판상 형태의 성형물로 성형된다. The fourth step is a step of pressing the mixture of the mixing tank in a predetermined amount into the mold to compression molding into a plate of a predetermined size. That is, the mixture injected into the molding die is pressed into the molding by the molding punch and the lower plate to be molded into a plate-shaped molding.

제5단계는 압착성형된 성형물을 24시간이상 자연 건조하거나 건조실에서 60℃이하의 온도에서 12시간이상 건조하여 황토타일(100)의 제조를 완료하는 단계이다. The fifth step is the step of completing the manufacture of the ocher tile 100 by naturally drying the compression-molded molded product for more than 24 hours or at least 12 hours at a temperature of less than 60 ℃ in a drying chamber.

이때 성형물을 함수율 5%이하가 되도록 건조한 후 성형물을 경화제에 침지시키거나 성형물의 표면에 경화제를 분사하여 성형물을 코팅하는 단계를 추가할 수 있다. 이 역시 황토타일(100)의 사용 용도에 따라 선택 적용하면 된다.
At this time, after drying the molding to a water content of 5% or less, it may be added to the step of immersing the molding in the curing agent or coating the molding by spraying the curing agent on the surface of the molding. This may also be selected and applied depending on the use of the ocher tile (100).

100: 황토타일100: ocher tile

Claims (3)

황토분말, 경량골재 또는 화산사, 한약재분말, 유황분말, 솔방울분말, 솔잎분말, 홍송톱밥, 해송톱밥 및 편백나무톱밥을 소석고, 경화제와 함께 일정비율로 혼합하여 일정크기의 판상으로 성형한 구조로 구성됨을 특징으로 한 친환경 황토타일. Ocher powder, light aggregate or volcanic sand, Chinese herbal medicine powder, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, pine pine sawdust and cypress sawdust mixed with plaster and hardener in a certain proportion and molded into a certain size Eco-friendly ocher tile, characterized in that the configuration. 황토, 경량골재 또는 화산사, 한약재, 유황, 솔방울, 솔잎, 홍송, 해송, 편백나무를 각각 일정입도로 분쇄하는 제1단계와; 천연바인더 20~40중량%와, 수성바인더 20~40중량%, 및 습분 20~60중량%를 혼합하여 경화제를 제조하는 제2단계와; 황토분말 40~50중량%, 경량골재 또는 화산사 30~40중량%, 한약재분말 0.3~5중량%, 유황분말와 솔방울분말와 솔잎분말와 홍송톱밥와 해송톱밥 및 편백나무톱밥 1~10중량%, 소석고 1~5중량%, 경화제 10~40중량%를 혼합하는 제3단계와; 혼합물을 성형틀에 투입하여 일정크기의 판상 형태로 압착 성형하는 제4단계와; 성형물을 건조하여 황토타일(100)의 제조를 완료하는 제5단계를; 포함하여 구성됨을 특징으로 한 친환경 황토타일의 제조방법. First step of crushing ocher, lightweight aggregate or volcanic sand, herbal medicine, sulfur, pine cone, pine needles, hongsong, haesong, cypress with a certain particle size; A second step of preparing a curing agent by mixing 20-40% by weight of the natural binder, 20-40% by weight of the aqueous binder, and 20-60% by weight of the moisture; Ocher powder 40 ~ 50% by weight, lightweight aggregate or volcanic sand 30 ~ 40% by weight, herbal medicine powder 0.3 ~ 5% by weight, sulfur powder, pine cone powder, pine needle powder, red pine sawdust, sea pine sawdust and cypress sawdust 1 ~ 10% by weight, plaster 1 ~ A third step of mixing 5% by weight and 10 to 40% by weight of a curing agent; A fourth step of compressing the mixture into a mold by pressing the mixture into a mold having a predetermined size; A fifth step of completing the manufacture of the ocher tile 100 by drying the molding; Eco-friendly ocher tile manufacturing method characterized in that it comprises a. 제2항에 있어서, 상기 제5단계 이후에, 성형물의 표면을 경화제로 코팅하는 단계가 추가된 친환경 황토타일의 제조방법.
The method of claim 2, wherein after the fifth step, the step of coating the surface of the molding with a curing agent is added.
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KR100679267B1 (en) 2006-04-28 2007-02-06 (주)한스 Mortar, hypocaust and paint for construction using loess and conifer
KR100854439B1 (en) 2008-01-28 2008-08-26 충주대학교 산학협력단 Manufacturing method of eco-friendly tile with basalt

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KR101486059B1 (en) * 2013-04-01 2015-01-23 김신익 manufacturing method for functional floor sheet

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