KR100972090B1 - The finishing materials containing charcoal and the manufacturing methods thereof - Google Patents
The finishing materials containing charcoal and the manufacturing methods thereof Download PDFInfo
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- KR100972090B1 KR100972090B1 KR1020080039315A KR20080039315A KR100972090B1 KR 100972090 B1 KR100972090 B1 KR 100972090B1 KR 1020080039315 A KR1020080039315 A KR 1020080039315A KR 20080039315 A KR20080039315 A KR 20080039315A KR 100972090 B1 KR100972090 B1 KR 100972090B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/32—Carbides; Nitrides; Borides ; Silicides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/34—Natural resins, e.g. rosin
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
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Abstract
본 발명은 실내 벽을 마감하기 위한 마감재 및 그 제조방법에 관한 것으로서, 구체적으로는 숯 60~67중량%, 폐지분 30~37중량%, 전분 2~9중량%, 목초액 1~8중량%의 원료를 압축 성형함에 따라, 원적외선의 발산을 통해 실내로 유입되는 콘크리트 물질의 독성 제거하고, 원활한 제습 및 가습을 통해 실내 습도조절이 가능하도록 한 숯을 이용한 실내 마감재 및 그 제조방법을 제공하게 된다.The present invention relates to a finishing material for finishing the interior wall and a method for manufacturing the same, specifically, 60 to 67% by weight of charcoal, 30 to 37% by weight of waste paper, 2 to 9% by weight of starch, 1 to 8% by weight of vinegar solution As the compression molding of the raw material, the interior of the material and the method of manufacturing the same by using the charcoal to remove the toxicity of the concrete material introduced into the room through the emission of far-infrared rays, and to control the indoor humidity through the smooth dehumidification and humidification.
Description
본 발명은 숯을 이용한 실내 마감재 및 그 제조방법에 관한 것으로서, 구체적으로는 원적외선의 발산을 통해 실내로 유입되는 콘크리트 물질의 독성 제거하고 원활한 제습 및 가습을 통해 실내 습도조절이 가능하도록 한 숯을 이용한 실내 마감재 및 그 제조방법에 관한 것이다.The present invention relates to an indoor finishing material using charcoal and a method of manufacturing the same. Specifically, using charcoal to remove indoor toxicity through the emission of far infrared rays and to control indoor humidity through smooth dehumidification and humidification. It relates to an interior finish and a method of manufacturing the same.
일반적으로 실내 마감재는 원목이나, 석고보드, 타일 등이 주로 사용되고 있음은 주지된 사실이다.In general, it is well known that interior finishing materials are mainly wood, gypsum board, tiles and the like.
이에, 원목의 경우 비싸기 때문에 통상 저렴한 석고보드나 타일이 널리 사용되고 있다.Thus, in the case of solid wood, inexpensive gypsum board and tiles are widely used.
그러나 이와 같이 저렴한 석고보드나 타일의 경우에는 콘크리트와 시멘트 재질로 인한 독성이 발생하기 때문에 실내 거주자들이 흔히 새집증후군이나 아토피 피부질환과 같은 고통을 호소하는 것을 알 수 있다. 뿐만 아니라, 석고보드는 습기에 약하여 다습한 환경에서는 내구성이 약해지는 문제점이 있고, 타일은 주변의 습기를 빨아들이거나 주변으로 배출하는 제습 또는 가습 작용이 약하여 쾌적한 실내 환경에는 적합하지 않다.However, inexpensive gypsum boards and tiles are toxic due to concrete and cement materials, so indoor residents often complain of sickness such as sick house syndrome or atopic skin disease. In addition, the gypsum board is weak to moisture and has a problem in that durability is weak in a humid environment, and the tile is not suitable for a comfortable indoor environment due to a weak dehumidification or humidification effect of sucking or discharging the surrounding moisture.
나아가 상기 석고보드나 타일의 소비는 막대한 자원을 낭비하고 이들의 폐기로 인해 환경이 오염되는 여러 문제점을 발생한다.Furthermore, the consumption of the gypsum board or tile causes a lot of problems that waste a lot of resources and the environment is polluted by their disposal.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법은 종래 석고보드나 타일과 같은 실내 마감재에 독성 물질이 함유되어 있어 거주자에게 새집증후군이나 각종 피부질환을 발생시키는 문제점을 해결하려는 것이다.The interior finishing material using the charcoal of the present invention and its manufacturing method is to solve the problem of generating a sick house syndrome or various skin diseases to residents because the conventional interior finishing material such as gypsum board or tile is contained.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법은 종래 석고보드와 같은 실내 마감재는 습기에 약하여 내구성이 저하되고, 타일과 같은 실내 마감재는 제습이나 가습이 어려워 습도 조절이 어려운 문제점을 해결하려는 것이다.The interior finishing material using the charcoal of the present invention and its manufacturing method is to solve the problem that the conventional interior finishing material, such as gypsum board is weak to moisture and durability is low, the indoor finishing material such as tiles is difficult to control humidity or humidity.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법은 종래 석고보드나 타일과 같은 실내 마감재의 소비로 인하여 막대한 자원이 소비될 뿐만 아니라, 이들의 폐가로 인하여 환경이 오염되는 문제점을 해결하려는 것이다.Indoor finishing material using the charcoal of the present invention and its manufacturing method is to solve the problem that not only enormous resources are consumed due to the consumption of the interior finishing material, such as conventional gypsum board or tile, the environment is polluted due to their waste.
본 발명의 실내 마감재는 숯 60~67중량%, 폐지분 30~37중량%, 전분 2~9중량%, 목초액 1~8중량%의 원료를 압축 성형하여 이루어진다.Interior finishing material of the present invention is made by compression molding the raw material of 60 to 67% by weight of charcoal, 30 to 37% by weight of waste paper, 2 to 9% by weight of starch, 1 to 8% by weight of wood vinegar.
이때, 상기 압축 성형된 마감재의 표면에는 종이 또는 부직포 중 어느 하나로 이루어진 코팅지를 부착하여 이루어진 것을 특징으로 하는 숯을 이용한 실내 마감재.At this time, the interior of the compression-molded finish material using a charcoal, characterized in that the coating made of any one of paper or non-woven fabric attached to the surface.
한편, 본 발명의 마감재는 숯 60~67중량%, 폐지분 30~37중량%, 전분 2~9중량%, 목초액 1~8중량%의 원료를 혼합하는 단계; 상기 혼합된 원료를 60~80℃의 온도로 발효하면서 8시간 이상 교반하는 단계; 및 상기 교반된 원료를 300℃ 이상의 온도로 가열되는 성형틀에서 압축 성형하는 단계;로 이루어진다.On the other hand, the finishing material of the present invention is a step of mixing the raw material of the charcoal 60 ~ 67% by weight, waste paper powder 30 ~ 37% by weight, starch 2 ~ 9% by weight, wood vinegar 1 ~ 8% by weight; Stirring the mixed raw materials at a temperature of 60 ° C. to 80 ° C. for at least 8 hours; And compression molding the stirred raw material in a molding mold heated to a temperature of 300 ° C. or higher.
이때, 상기 압축 성형된 마감재의 표면에 종이 또는 부직포 중 어느 하나로 이루어지는 코팅지를 부착하는 단계; 및 상기 패널을 자연 건조 후 포장하는 단계;를 포함하여 이루어진다.At this time, the step of attaching the coated paper made of any one of paper or non-woven fabric on the surface of the compression molded finish; And packaging the panel after natural drying.
또한, 상기 숯은 야자수 껍질을 탄화시킨 후 분말 형태로 분쇄하여 혼합하는 것에 의해 이루어진다.In addition, the char is made by carbonizing the palm bark and then pulverized and mixed in powder form.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법에 의하면 숯으로부터 발산되는 원적외선이 콘크리트 벽체에서 발생하는 독성을 차단함에 따라, 실내 거주자에게 안전하고 건강한 생활이 가능하도록 하는 매우 유용한 효과가 발휘된다.According to the interior finishing material using the charcoal of the present invention and a method of manufacturing the same, the far-infrared rays emitted from the charcoal block the toxicity generated in the concrete wall, thereby exhibiting a very useful effect of enabling a safe and healthy life for indoor residents.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법에 의하면 숯이 주변의 습기를 빨아들이거나 주변으로 배출하는 제습 또는 가습 작용을 통해 자연스럽게 습도 조절이 이루어짐에 따라, 항상 쾌적한 실내 환경을 유지할 수 있는 매우 유용한 효과가 발휘된다.According to the interior finishing material using the charcoal of the present invention and a method for manufacturing the same, the humidity is naturally controlled through the dehumidification or humidification effect that the charcoal sucks or discharges the surrounding moisture, thereby maintaining a pleasant indoor environment at all times. Useful effect is exerted.
본 발명의 숯을 이용한 실내 마감재 및 그 제조방법에 의하면 숯과 폐지를 이용하여 자원의 낭비를 방지하고 환경 오염을 방지할 수 있는 매우 유용한 효과가 발휘된다.According to the interior finishing material using the charcoal of the present invention and a method for manufacturing the same, a very useful effect of preventing waste of resources and environmental pollution by using charcoal and waste paper is exhibited.
이하, 본 발명의 바람직한 실시 예를 첨부된 도면에 의거 구체적으로 살펴본다.Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명이 적용된 숯을 이용한 실내 마감재를 도시한 사시도, 도 2는 본 발명이 적용된 숯을 이용한 실내 마감재를 도시한 단면도, 도 3은 본 발명이 적용된 숯을 이용한 실내 마감재의 제조방법을 도시한 플로우 차트이다.1 is a perspective view showing the interior finishing material using a charcoal applied to the present invention, Figure 2 is a cross-sectional view showing the interior finishing material using a charcoal applied to the present invention, Figure 3 is a method of manufacturing an indoor finishing material using a charcoal applied to the present invention It is a flow chart shown.
본 발명은 도 1 및 도 2에 도시한 바와 같이 숯을 주원료로 하여 압축 성형된 마감재(100)와 그 표면에 부착되는 코팅지(120)로 구성된다.1 and 2, the present invention is composed of a compression molded
이에, 상기 마감재(100)는 숯 60~67중량%, 폐지분 30~37중량%, 전분 2~9중량%, 목초액 1~8중량%의 원료를 압축 성형하여 이루어진다.Thus, the finishing
이때, 상기 숯은 그 자체에서 발산되는 원적외선이나 음이온을 통해 콘크리트와 시멘트의 독성을 제거함과 아울러, 수많은 기공을 통해 외부의 습도가 높으면 수분을 흡수했다가 외부 습도가 낮으면 이를 배출하는 기능을 한다. 이와 같은 기능은 통상 약제 등에 혼합하여 독성을 중화시키는 것이나, 옷장의 제습용 또는 식물의 분재용으로 널이 사용되는 것을 통해 쉽게 알 수 있다. 한편, 이와 같은 숯은 기공의 분포가 더 많고 원적외선과 음이온의 배출이 더 많은 야자수 껍질이나, 재질이 단단한 나무를 가마에 구운 검탄(黔炭) 또는 백탄(白炭)을 사용할 수 있으며, 60중량% 이하에서는 기능이 저하되고 67중량% 이상에서는 원료의 소비가 클 뿐만 아니라 결집력이 저하된다.At this time, the charcoal removes the toxicity of concrete and cement through far infrared rays or anions emitted from itself, and absorbs moisture when the external humidity is high through numerous pores and discharges it when the external humidity is low. . Such a function can be easily seen through neutralization of toxic substances by mixing with a medicine or the like, or by using a board for dehumidifying a closet or as a bonsai for plants. On the other hand, such charcoal can be used palm tree bark with more pore distribution and more far-infrared rays and negative ions, or gum charcoal or white charcoal baked in a solid wood, 60% by weight In the following, the function is lowered. At 67% by weight or more, not only the consumption of raw materials is large, but also the cohesion force is lowered.
또한, 상기 폐지분은 폐지를 잘게 자른 후 혼합하는 것으로서, 자원을 재활용하는 의미가 크다. 이때, 상기 폐지분 60중량% 이하에서는 숯의 배합비가 커지고 67중량% 이상에서는 결집력이 저하된다.In addition, the waste paper is to be mixed after cutting the waste paper finely, it is significant to recycle the resources. At this time, the mixing ratio of the charcoal is increased at 60 wt% or less of the waste paper, and the cohesion force is reduced at 67 wt% or more.
또한, 상기 전분은 건조되면서 점성을 갖는 것으로서 마감재의 강도를 강화 하면서 마감재의 형태를 유지할 수 있도록 2~9중량%를 혼합한다. 이때, 상기 전분이 2중량% 이하에서는 점성이 약하여 마감재의 형태를 유지하기 어렵고 9중량% 이상에서는 점성이 강하여 외부 충격으로부터 쉽게 깨질 수 있다.In addition, the starch is mixed with 2 to 9% by weight to maintain the form of the finish while strengthening the strength of the finish as having a viscosity while drying. At this time, the starch is less than 2% by weight of the viscosity is difficult to maintain the shape of the finish, and more than 9% by weight of the strong viscosity can be easily broken from the external impact.
또한, 상기 목초액은 여러 가지 기능이 있으나 특히 강력한 원적외선 발산 및 음이온 발생, 독소제거, 미생물상 개선 등에 탁월한 효과가 있는 것으로서, 1~8중량%을 혼합한다.In addition, the wood vinegar has a variety of functions, but in particular as having an excellent effect, such as strong far-infrared radiation and anion generation, toxin removal, microbial improvement, 1 to 8% by weight is mixed.
이와 같은 원료를 혼합하여 압축 성형한 마감재(100)의 표면에는 미감을 주기 위한 종이 또는 부직포 등의 코팅지(120)를 부착하여 이루어진다. 이때, 상기 코팅지는 마감재의 파손이나 균열을 방지하는 역할을 하기도 한다. 또한, 상기 마감재(100)의 배면에는 시멘트를 발라 강성을 유지하도록 할 수 있다.It is made by attaching a coated
따라서 이와 같은 마감재(100)의 제조방법을 살펴보면 먼저, 숯 60~67중량%, 폐지분 30~37중량%, 전분 2~9중량%, 목초액 1~8중량%의 원료를 혼합한다. 이와 같이 혼합된 원료는 60~80℃의 온도로 발효하면서 8시간 이상 교반한 후, 상기 교반된 원료를 300℃ 이상의 온도로 가열되는 성형틀에서 패널 형태로 압축 성형한다. 이어, 상기 압축 성형된 패널의 표면에 종이 또는 부직포를 부착한 상태에서 자연 풍을 이용하여 자연 건조한 후 포장하여 제품의 제조를 완료한다.Therefore, looking at the manufacturing method of such a finishing
이때, 상기 혼합되는 원료 중 숯은 야자수 껍질을 탄화시킨 후 분말 형태로 분쇄하여 혼합하는 과정을 통해 생산된 것을 사용하는 것이 바람직하다.At this time, the char of the mixed raw material is preferably carbonized palm tree bark and then produced by the process of pulverizing and mixing the powder form.
이와 같은 본 발명의 숯을 이용한 실내 마감재(100) 및 그 제조방법에 의하면 숯으로부터 발산되는 원적외선이 콘크리트 벽체에서 발생하는 독성을 차단함에 따라, 실내 거주자에게 안전하고 건강한 생활이 가능하도록 할 뿐만 아니라, 숯이 주변의 습기를 빨아들이거나 주변으로 배출하는 제습 또는 가습 작용을 통해 자연스럽게 습도 조절이 이루어짐에 따라, 항상 쾌적한 실내 환경을 유지할 수 있다. 나아가, 본 발명의 숯을 이용한 실내 마감재 및 그 제조방법에 의하면 숯과 폐지를 이용하여 자원의 낭비를 방지하고 환경 오염을 방지할 수 있게 된다.According to the
이상 살펴본 바와 같이 본 발명은 도면에 도시된 실시 예를 참고로 설명되었으나 이는 예시적인 것에 불과하며 본 기술 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적인 보호 범위는 첨부된 청구범위의 기술적 사상에 의해 정해져야 할 것이다.As described above, the present invention has been described with reference to the embodiments illustrated in the drawings, but this is merely exemplary and will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. will be. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
도 1은 본 발명이 적용된 숯을 이용한 실내 마감재를 도시한 사시도.1 is a perspective view showing an interior finish using a charcoal applied to the present invention.
도 2는 본 발명이 적용된 숯을 이용한 실내 마감재를 도시한 단면도.Figure 2 is a cross-sectional view showing the interior finishing material using charcoal to which the present invention is applied.
도 3은 본 발명이 적용된 숯을 이용한 실내 마감재의 제조방법을 도시한 플로우 차트.Figure 3 is a flow chart illustrating a method of manufacturing the interior finishing material using charcoal applied to the present invention.
<도면의 주요 구성에 대한 부호의 간단한 설명><Brief description of symbols for the main components of the drawings>
100: 마감재 120: 코팅지100: finish 120: coated paper
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US10920370B2 (en) | 2019-01-09 | 2021-02-16 | Interface, Inc. | Surface coverings including carbon sequestering materials and methods of making |
US11851813B2 (en) | 2019-01-09 | 2023-12-26 | Interface, Inc. | Surface coverings including carbon sequestering materials and methods of making |
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KR20000036357A (en) * | 2000-02-23 | 2000-07-05 | 김지일 | Far infrared ray radiative panel and manufacturing method thereof |
KR20030091712A (en) * | 2002-05-22 | 2003-12-03 | 휴렛-팩커드 디벨롭먼트 컴퍼니, 엘 피 | Triple sample sensing for magnetic random access memory (mram) with series diodes |
KR200391712Y1 (en) | 2005-05-13 | 2005-08-08 | (주)지오베니스 | Charcoal board device for indoor wall |
KR100775934B1 (en) * | 2005-11-24 | 2007-11-15 | 삼보공예(주) | Manufucting method charcoal panel |
KR20080009499A (en) * | 2006-07-24 | 2008-01-29 | 송영빈 | Block |
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KR20000036357A (en) * | 2000-02-23 | 2000-07-05 | 김지일 | Far infrared ray radiative panel and manufacturing method thereof |
KR20030091712A (en) * | 2002-05-22 | 2003-12-03 | 휴렛-팩커드 디벨롭먼트 컴퍼니, 엘 피 | Triple sample sensing for magnetic random access memory (mram) with series diodes |
KR200391712Y1 (en) | 2005-05-13 | 2005-08-08 | (주)지오베니스 | Charcoal board device for indoor wall |
KR100775934B1 (en) * | 2005-11-24 | 2007-11-15 | 삼보공예(주) | Manufucting method charcoal panel |
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US10920370B2 (en) | 2019-01-09 | 2021-02-16 | Interface, Inc. | Surface coverings including carbon sequestering materials and methods of making |
US11851813B2 (en) | 2019-01-09 | 2023-12-26 | Interface, Inc. | Surface coverings including carbon sequestering materials and methods of making |
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