KR101458065B1 - TThe method of eco-friendly natural heulpan - Google Patents

TThe method of eco-friendly natural heulpan Download PDF

Info

Publication number
KR101458065B1
KR101458065B1 KR20140054918A KR20140054918A KR101458065B1 KR 101458065 B1 KR101458065 B1 KR 101458065B1 KR 20140054918 A KR20140054918 A KR 20140054918A KR 20140054918 A KR20140054918 A KR 20140054918A KR 101458065 B1 KR101458065 B1 KR 101458065B1
Authority
KR
South Korea
Prior art keywords
natural
board
natural mud
plate
mud
Prior art date
Application number
KR20140054918A
Other languages
Korean (ko)
Inventor
배정수
Original Assignee
배정수
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 배정수 filed Critical 배정수
Priority to KR20140054918A priority Critical patent/KR101458065B1/en
Application granted granted Critical
Publication of KR101458065B1 publication Critical patent/KR101458065B1/en

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/004—Means for protecting against undesired influence, e.g. magnetic radiation or static electricity
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/007—Anti-mite, anti-allergen or anti-bacterial means
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention relates to a method of manufacturing an eco-friendly natural mud plate. More specifically, the present invention relates to a method of manufacturing a natural mud plate which can always maintain pleasant and healthy sleep by radiating far infrared rays and relieve fatigue at the same time and can improve health. The method of manufacturing a natural mud plate includes a process of kneading natural mud by mixing 80-90 wt% of clay, 3-15 wt% of sawdust, and 5-15 wt% of red clay; a process of forming the mixed natural mud into a natural mud board plate using an extruder; a process of primarily applying shellac on a surface of the formed natural mud board plate; a process of naturally drying the natural mud board plate, on which shellac is applied, at room temperature for forty-five days; a process of drying the naturally-dried natural mud board plate in a drying furnace of 300-500°C for two to three hours; a process of naturally dyeing the surface of the natural mud board plate with a natural pigment; a process of secondarily applying the shellac to the naturally-dyed natural mud board plate; and a process of manufacturing a natural mud plate by attaching a gunnysack to a lower portion of the natural mud board plate, wherein the natural mud kneaded in the process of kneading the natural mud is passed through an air absorber to remove air from the natural mud, the natural dyeing process mixes 70-90 wt% of gardenia fruit and 10-30 wt% of a natural pigment and boils the mixture to express a red color and a yellow color, the thickness of the natural mud board plate is 13-25 mm, the thickness of the gunnysack is 0.2-1.5 mm, and a wooden board is attached on an edge member of the natural mud plate.

Description

친환경 천연흙판의 제조방법{TThe method of eco-friendly natural heulpan}{TThe method of eco-friendly natural heulpan}

본 발명은 친환경 천연흙판의 제조방법에 관한 것으로, 더욱 상세하게는 습기나 곰팡이로부터 보호함과 동시에 원적외선 및 음이온을 방사시켜 항상 쾌적하고 건강한 수면을 유지하도록 함과 동시에 수면시 피로를 풀어주고, 건강에 도움을 줄 수 있는 친환경 천연흙판의 제조방법에 관한 것이다.
More particularly, the present invention relates to a method for producing an environmentally friendly natural soil board, and more particularly, to a method for manufacturing an environmentally friendly natural soil board, which is capable of protecting the floor from moisture and fungi, and radiating far infrared rays and anions to maintain a pleasant and healthy sleep, To a method of manufacturing an eco-friendly natural soil board capable of supporting the environment.

일반적으로, 침대는 수면을 취하기 위한 용도에서 더욱 나아가 수면시 피로를 풀어주고 수면 건강을 증진할 목적으로 다양한 형태의 침대가 개발되고 있다. 예를 들면, 돌침대, 흙침대 및 나무침대 등이 그 좋은 예이다.In general, beds are further developed for taking sleep, and various types of beds have been developed for the purpose of relieving fatigue during sleep and promoting sleeping health. For example, stone beds, clay beds, and wooden beds are good examples.

상기 나무침대나 돌침대는 나무를 가공하거나 딱딱한 돌을 사용하기 때문에 흙침대에 비하여 수면시 건강에 해롭다. 반면, 흙침대는 천연 흙, 예컨대 황토와 같은 흙을 사용하여 제작되기 때문에 매우 건강에 유익하다.
The above-mentioned wooden bed or stone bed is harmful to health when sleeping as compared with an earthen bed because it is processed with wood or uses hard stones. On the other hand, soil beds are very beneficial to health because they are made using natural earth, such as earth, such as loess.

황토는 습도조절 및 온도유지 기능 및 탈취의 기능이 있으며 소정의 열을 가하면 원적외선이 방사되어 신진대사 촉진 등의 효능이 있다고 알려져 있다.Hwangto has the function of humidity control, temperature maintenance and deodorization, and it is known that when heat is applied, far-infrared rays are radiated to promote metabolism and the like.

그리고 황토는 인체와 환경에 유익한 미생물이 다량 포함되어 있어 집안에 서식하는 곰팡이 등을 억제시켜 쾌적한 주거환경을 제공함은 물론이고, 각종 병균의 전염을 방지하여 건강한 생활공간을 만들어주는 잇점과, 40∼50℃에서는 다량의 원적외선을 방출하여 원적외선의 방사열과 침투력에 의해 인체의 말초모세혈관의 운동이 활발해지면서 혈액순환을 순조롭게 촉진시켜 건강한 생활을 영위할 수 있는 효과가 있다.
And because loess is rich in microorganisms beneficial to the human body and the environment, it not only provides a comfortable living environment by suppressing fungi in the house, but also has the advantage of making a healthy living space by preventing the transmission of various germs, At 50 ° C, a large amount of far-infrared rays are emitted, and the movement of the peripheral capillary vessels of the human body is activated by the radiant heat and penetration power of the far-infrared rays, thereby facilitating the circulation of blood smoothly.

상기와 같이 황토가 인체에 대한 매우 유용한 효과를 지니고 있음에 따라 황토의 이용이 급속도로 늘어나고 있는데, 초기에는 건축물에서부터 일반생활용품, 화장품, 찜질방, 침구류 등에 널리 사용되고 있으며, 특히 침대의 경우에는 하루 일과를 마치고 편히 휴식을 취하는 것이며 인체와 장시간 직접 접하는 것이라 근래 들어서 황토침대에 대한 개발과 실용화가 많이 이루어지고 있다.
As described above, since yellow clay has a very useful effect on the human body, the use of yellow clay is rapidly increasing. In the early days, it is widely used in buildings, general household goods, cosmetics, steam rooms, bedding, It is resting comfortably at the end of daily routine. It is a direct contact with the human body for a long time. Recently, development and practical use of yellow loess bed have been done a lot.

통상, 황토침대에 사용되는 황토보드는 황토 반죽을 고압의 프레스 또는 가압 롤러 등의 성형틀로 압착하여 성형된다. 그러나, 상기와 같이 황토보드를 제조하기 위해 황토로 이루어진 반죽만을 압착 성형하는 경우 제조원가가 상승되고, 강도가 약하며, 제품의 성형 후에 크랙(Crack)이 많이 발생할 뿐만 아니라 건조과정에서 수축 및 변형이 발생되는 문제점이 있었다.
Normally, the loess board used in the loess bed is formed by pressing the loess loam with a forming mold such as a high-pressure press or a pressure roller. However, when the dough made of yellow clay is compressed and molded to produce the yellow clay board as described above, the manufacturing cost is increased, the strength is weak, the cracks are generated after the molding of the product and the shrinkage and deformation .

특히, 상기한 문제점을 해결하기 위해 황토에 백시멘트나 수지(바인더)를 혼합한 반죽을 이용하여 황토보드를 성형하기도 하는데, 이는 오히려 화학물질을 혼합하게 됨으로써 황토 본연의 유익한 효과를 기대할 수 없고 폐기물 처리에 문제점이 발생되었다.
Particularly, in order to solve the above-mentioned problem, a yellow board is formed by using a dough obtained by mixing white cement or a resin (binder) in yellow loess, which can not be expected to have beneficial effects due to the mixing of chemicals, There was a problem in processing.

그리하여 등록특허 제10-0878834호, 공개특허 제10-2011-0023225호와 같이 황토에 숯이나 건초 등이 내장된 구조의 황토보드를 제조하는 방법이 개시되었으나, 황토나 숯 분말의 분진발생을 방지할 수는 없었던 것이다.Thus, as disclosed in Japanese Patent Application No. 10-0878834 and Japanese Patent Application Laid-Open No. 10-2011-0023225, there has been disclosed a method for producing a yellow earth board having a structure in which charcoal or hay is embedded in yellow soil. However, I could not do it.

또한, 종래의 황토보드는 전체적으로 중량이 상당하여 건축용으로 활용하는데에는 한계가 있는 문제점이 있었다.In addition, the conventional loess board is entirely heavy in weight, and has a problem in that it can not be utilized for construction.

그뿐만 아니라 황토분말이나 숯 분말이 건조 후 날리는 것을 방지하는데 많은 어려움이 있었던 것이다.
In addition, there was a lot of difficulty in preventing the loess powder or charcoal powder from being blown after drying.

1. 국내 등록특허 제10-0878834호(2009년01월08일)1. Domestic registered patent No. 10-0878834 (Jan. 08, 2009) 2. 국내 공개특허 제10-2011-0023225호(2011년03월08일)2. Domestic Published Patent No. 10-2011-0023225 (Mar. 08, 2011)

본 발명은 상술한 문제점을 해결하기 위하여 창출한 것으로서, 친환경적이고 건강에 유익한 천연재료를 사용하여 제조한 천연흙판에서는 원적외선과 음이온이 방사되므로 수면시 피로를 풀어주고, 수면 건강에 도움이 되는 친환경 천연흙판의 제조방법을 제공하는데 그 목적이 있다.
The present invention has been made in order to solve the above-mentioned problems. It is an object of the present invention to provide an eco-friendly natural soil material which is free from fatigue during sleeping, And to provide a method for manufacturing a soil board.

또한, 본 발명은 천연흙판으로 제조된 황토침대에서 분진이 발생되는 것을 방지하도록 하는 친환경 천연흙판의 제조방법을 제공하고자 함을 목적으로 한다.
It is another object of the present invention to provide a method of manufacturing an environmentally friendly natural soil board which prevents dust from being generated in a loess bed made of a natural soil board.

또한, 본 발명은 천연흙판에서 황토 고유의 붉은색 또는 노란색이 나타내는 친환경 천연흙판의 제조방법을 제공하고자 함을 목적으로 한다.
It is another object of the present invention to provide a method for producing an eco-friendly natural earth plate exhibiting red or yellow inherent in yellow soil in a natural earth plate.

또한, 본 발명은 천연흙판에서 발생하는 음이온과 원적외선으로 인해 곰팡이의 발생을 억제하고, 또 유해성분의 방출이 없기 때문에 공기 오염으로 인한 각종 아토피성 질환을 예방는데 그 목적이 있다.
The object of the present invention is to prevent the generation of fungi due to anions and far-infrared rays generated from natural soil plates and to prevent various atopic diseases caused by air pollution because there is no release of harmful components.

삭제delete

또한, 본 발명은 천연흙판을 사용하여 황토침대를 제작하더라도 사람의 몸무게에도 파손되지 않고 오랜 시간 동안 견딜 수 있도록 견고하게 제작될 수 있는 친환경 황토침대를 제공하고자 함을 목적으로 한다.
It is another object of the present invention to provide an eco-friendly loess bed which can be manufactured robustly for a long period of time without being damaged by the weight of a person even when the loess bed is manufactured using natural soil board.

또한, 본 발명은 황토 고유의 기능성을 그대로 유지하고, 포름알데히드, 휘발성유기화합물(VOC), 중금속, 라돈 방사 등 지속적으로 방출되는 유해물질 노출에도 안전한 친환경 황토침대를 제공하고자 함을 목적으로 한다.It is another object of the present invention to provide an eco-friendly ocher bed which maintains the inherent functionality of the ocher and is safe from exposure to harmful substances such as formaldehyde, volatile organic compounds (VOC), heavy metals and radon emission.

상기한 바와 같은 본 발명의 목적을 달성하고, 후술하는 본 발명의 특징적인 기능을 수행하기 위한 본 발명의 특징은 다음과 같다.
The features of the present invention for achieving the objects of the present invention as described above and performing the characteristic functions of the present invention described below are as follows.

본 발명에 따른 천연흙판은, 점토 80~90중량%와 톱밥 3~15중량% 및 황토 5~15중량%를 서로 혼합하여 천연흙을 반죽하는 공정;
상기 혼합된 천연흙을 압출기를 이용하여 천연흙보드판을 성형하는 공정;
상기 성형된 천연흙보드판의 표면에 셀락(Shellac)을 1차 도포하는 공정;
상기 셀락(Shellac)이 도포된 천연흙보드판을 상온에서 45일간 자연건조 하는 공정;
상기 자연건조된 천연흙보드판을 300℃~500℃의 건조로에서 2~3시간 건조하는 공정;
상기 천연흙보드판의 표면을 천연색소로 천연 염색하는 공정;
상기 천연 염색 된 천연흙보드판에 셀락(Shellac)을 2차 도포하는 공정;
상기 천연흙보드판의 하부에 마대를 부착하여 천연흙판을 제조하는 공정;을 포함하여 이루어지되,
상기 천연흙을 반죽하는 공정에서 반죽된 천연흙을 공기흡착기에 통과시켜 공기를 빼내고,
상기 천연 염색 하는 공정은 치자나무(Gardenia fruit) 70~90중량%와 천연색소 10~30중량%를 혼합하여 끓여서 붉은색과 노란색이 나타내도록 하고,
상기 천연흙보드판의 두께는 13~25mm 이고, 마대의 두께는 0.2~1.5mm이고,
상기 천연흙판의 테두리부재는 나무보드를 부착한 특징을 더 포함하는 것을 특징으로 하는 친환경 천연흙판의 제조방법이다.
The natural earth plate according to the present invention comprises a step of kneading natural earth by mixing 80 to 90% by weight of clay with 3 to 15% by weight of sawdust and 5 to 15% by weight of loess;
Molding the mixed natural soil with a natural earth board using an extruder;
A step of firstly applying shellac to the surface of the molded natural earth board;
Naturally drying the natural earth board coated with the shellac for 45 days at room temperature;
Drying the naturally dried natural earth board in an oven at 300 ° C to 500 ° C for 2 to 3 hours;
A step of natural dyeing the surface of the natural earth board with natural pigment;
A second step of applying shellac to the natural dyed natural earth board;
And attaching a saddle to the bottom of the natural soil board to produce a natural earth plate,
In the step of kneading the natural soil, the kneaded natural soil is passed through an air adsorber to remove air,
In the natural dyeing step, 70 to 90% by weight of Gardenia fruit and 10 to 30% by weight of natural coloring matter are mixed and boiled to show red and yellow,
The thickness of the natural earth board is 13 to 25 mm, the thickness of the saddle is 0.2 to 1.5 mm,
Wherein the edge member of the natural soil plate further comprises a feature that a wood board is attached.

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

또한, 본 발명은 상기 친환경 천연흙판의 제조방법에 의하여 제조된 황토침대이다.
In addition, the present invention is an ocher bed manufactured by the above-described method of manufacturing an environmentally friendly natural soil board.

이상과 같이, 본 발명에 의하면, 천연흙보드판의 표면에 셀락(Shellac)을 도포하거나 한지를 부착하여 분진이 날리는 것을 방지하고, 원적외선 및 음이온이 방사되므로 피로를 풀어줌과 동시에 수면시의 건강에 매우 유익한 효과가 있다.
As described above, according to the present invention, shellac is applied on the surface of a natural earth board, or dusts are prevented by attaching Korean paper, and since far-infrared rays and negative ions are emitted, fatigue is relieved and at the same time, There is a beneficial effect.

본 발명에 의하면, 천연흙보드판에 셀락(Shellac)을 도포함으으로써, 건조가 빠르고 작업 후 어떠한 유해 물질의 방출이나 냄새 등이 없음은 물론, 흰개미, 습기, 곰팡이 등으로부터 보호할 수 있는 천연 알카리성 광물질 기능을 가지고 있기 때문에 공기 오염으로 인한 각종 아토피성 질환을 예방할 수 있는 효과가 있다.
According to the present invention, by applying shellac to a natural earth board, it is possible to provide a natural alkaline mineral which can be protected from termites, moisture, fungi, etc., It has the effect of preventing various atopic diseases caused by air pollution.

본 발명에 의하면, 천연코팅재인 셀락(Shellac)의 도포로 인하여 들뜸 현상이나 균열이 생기지 않으며, 수려한 외관을 제공할 수 있고, 포름알데히드와 같은 인체에 유해한 성분의 방사를 억제하며, 뛰어난 내수성을 가지며, 내열성이 우수하여 방염기능이 부가되고, 우수한 방충, 방부, 항균, 방향, 탈취기능을 촉진시키는 효과가 있다.
According to the present invention, it is possible to provide a cosmetic composition which does not cause lifting phenomenon or cracking due to application of shellac which is a natural coating material, can provide a beautiful appearance, suppresses radiation of harmful components such as formaldehyde, , Has excellent heat resistance and flame retardant function, and has an effect of promoting excellent insect repellence, preservation, antibacterial, direction and deodorizing function.

본 발명에 의하면, 천연흙판은 숨을 쉬고 있기 때문에 혈액 흐름을 촉진시키고 생체 내에 있는 노폐물을 배출시키는 효과, 인체의 세포를 활성화시키는 효과, 천연 음이온을 흡입하여 세포의 신진대사를 촉진시키는 효과가 있다.
According to the present invention, since the natural earth plate breathes, it has an effect of accelerating the blood flow and discharging waste materials in the living body, an effect of activating cells of the human body, and an effect of stimulating cellular metabolism by inhaling natural anions .

본 발명에 의하면, 천연흙보드판의 하부면에 마대를 부착하여 천연흙판을 제조함으로써, 충격이나 무게가 가해지더라도 깨지는 일이 없이 견고성을 유지하고 장시간 사용이 가능한 효과가 있다.
According to the present invention, by manufacturing a natural earth plate by attaching a saddle to a lower surface of a natural earth board, there is an effect that it is possible to maintain firmness and to use for a long time without being broken even when impact or weight is applied.

또한, 본 발명에 의하면, 치자나무(Gardenia fruit)와 천연색소를 혼합하여 끓여서 얻어진 붉은색 또는 노란색으로 천연흙보드판을 천연염색함으로써, 숨쉬는 황토 본연의 색을 유지하는 자연 친환경적인 침대를 제작할 수 있는 효과가 있다. According to the present invention, it is possible to produce a natural eco-friendly bed that maintains the natural color of the loess soil by natural dyeing of natural earth board with red or yellow obtained by boiling mixed gardenia fruit with natural coloring matter It is effective.

도 1은 본 발명에 따른 천연흙 보드판의 제조방법을 나타낸 순서도이다.
도 2는 본 발명에 따른 천연흙 보드판의 사각테두리에 나무보드를 부착한 상태를 나타낸 평면도이다.
도 3은 본 발명에 따른 천연흙판을 나타낸 단면도이다.
도 4도 본 발명에 따른 천연흙 침대를 나타낸 사시도이다.
도 5는 본 발명에 따른 천연흙 보드판의 또 다른 실시 예의 제조방법을 나타낸 순서도이다.
도 6은 본 발명에 따른 도 5의 천연흙판을 나타낸 단면도이다.1 is a flowchart showing a method of manufacturing a natural earth board according to the present invention.
2 is a plan view showing a state in which a wooden board is attached to a rectangular frame of a natural earth board according to the present invention.
3 is a sectional view showing a natural earth plate according to the present invention.
4 is a perspective view showing a natural earth bed according to the present invention.
5 is a flowchart showing a method of manufacturing a natural earth board according to another embodiment of the present invention.
FIG. 6 is a cross-sectional view of the natural earth plate of FIG. 5 according to the present invention.

이하 첨부된 도면을 참조하여 본 발명을 보다 상세히 설명한다. 그러나 첨부된 도면은 본 발명의 기술적 사상의 내용과 범위를 쉽게 설명하기 위한 예시일 뿐, 이에 의해 본 발명의 기술적 범위가 한정되거나 변경되는 것은 아니다. 또한 이러한 예시에 기초하여 본 발명의 기술적 사상의 범위 안에서 다양한 변형과 변경이 가능함은 당업자에게는 당연할 것이다.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to the accompanying drawings. It should be understood, however, that the appended drawings illustrate only the contents and scope of technology of the present invention, and the technical scope of the present invention is not limited thereto. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope of the technical idea of the present invention based on these examples.

본 발명에 따른 친환경적인 천연흙을 이용하여 몸에 이로운 원적외선과 음이온이 방사되는 천연흙판(10)의 제조방법은 점토와 톱밥 및 황토를 서로 혼합하여 천연흙보드판(20)을 성형한 후, 성형된 천연흙보드판(20)의 표면에 1차 셀락(Shellac)(30)을 도포하고, 상기 천연흙보드판(20)을 천연염색(40) 함과 동시에 표면에 분진이 날리는 것을 방지하기 위하여 2차 셀락(Shellac)(30)을 도포하고, 강도보강을 하기 위하여 천연흙보드판(20)의 하부면에 마대(50)를 부착하여 이루어진다.
A method for manufacturing a natural earth plate (10) in which far-infrared rays and anions are radiated by using environmentally friendly natural earth according to the present invention is formed by forming clay, sawdust and loess into each other to form a natural earth board (20) A primary shellac 30 is applied to the surface of the natural earth board 20 and the natural earth board 20 is subjected to natural dyeing 40 and at the same time, The shellac 30 is applied and a saddle 50 is attached to the lower surface of the natural earth board 20 in order to reinforce the strength.

상기와 같은 천연흙보드판(20)의 제조공정을 도 1에 의거하여 상세히 설명하면 다음과 같다.
The manufacturing process of the natural earth board 20 will be described in detail with reference to FIG.

1) 천연흙 보드판의 제조공정1) Manufacturing process of natural earth board

가. 반죽하는 공정end. Kneading process

점토(진흙) 80~90중량%와 톱밥 3~15중량% 및 황토 5~15중량%를 혼합하여 반죽하면 천연흙이 제조된다.80 to 90% by weight of clay (clay), 3 to 15% by weight of sawdust and 5 to 15% by weight of loess are mixed and kneaded to produce natural earth.

이때 혼합된 천연흙의 내부에 생긴 공기를 제거하기 위한 제거작업은 기계를 사용해서 공기가 제거된다.At this time, the removal work for removing the air inside the mixed natural soil is performed by using a machine to remove the air.

기계를 사용하기 전에는 반죽물을 발로 밟아서 공기를 제거했지만, 기계작업으로는 공기흡착기에 흙을 통과시켜서 공기를 빼낸다.
Before using the machine, the kneading water was stepped on to remove the air, but in the case of mechanical work, the air was blown through the air adsorber.

나. 성형 공정I. Molding process

상기 혼합된 천연흙을 압출기를 이용하여 천연흙보드판(20)으로 성형하기 위하여 압출한다. 이때 천연흙보드판(20)의 두께는 13~25mm로 압출할 수 있지만 20mm정도가 가장 바람직하다.The mixed natural soil is extruded to form a natural earth board 20 using an extruder. At this time, the thickness of the natural earth board 20 can be 13 to 25 mm, but 20 mm is most preferable.

그리고 도 3에 나타내는 바와 같이, 천연흙보드판(20)이 건조 후에 분진이 날리는 것을 방지하기 위하여 표면에 친환경적인 셀락(Shellac)(30)을 1차 도포한다. 상기 셀락(Shellac)(30)은 화학물질이 포함되어 있지 않으므로 천연코팅제로써 건강에 유익하다.3, an environment-friendly shellac 30 is first applied on the surface of the natural earth board 20 to prevent dust from being blown off after drying. The shellac (30) is a natural coating agent because it does not contain chemicals and is beneficial to health.

상기 셀락(Shellac)(30)은 100℃이상의 온도에서 견딜 수 있는 천연코팅제로서 곰팡이 제거, 새집 증후군, 목재보호, 자외선 차단, 포름알데히드 등의 유해한 가스(Gas) 차단 등 모든 기능을 가지고 있다.
The shellac 30 is a natural coating capable of withstanding temperatures of 100 ° C or higher and has all the functions of removing molds, sick house syndrome, wood protection, ultraviolet rays, and harmful gases such as formaldehyde.

다. 자연건조 공정All. Natural drying process

상기 셀락(Shellac)(30)이 부착된 천연흙보드판(20)을 상온에서 45일간 자연 건조한다. 상기 자연건조는 천연흙보드판(20)의 수분을 증발시키고 소정의 강도를 갖도록 굳게 하는 공정이다.
The natural earth board 20 to which the shellac 30 is attached is naturally dried at room temperature for 45 days. The natural drying is a process of evaporating moisture of the natural earth board 20 and hardening it to have a predetermined strength.

라. 인공건조 공정la. Artificial drying process

상기 자연 건조된 천연흙보드판(20)을 300℃~500℃의 건조로에서 다시 2~3시간 건조한다. 상기 천연흙보드판(20)에 함유된 수분을 완전히 제거함과 동시에 강도를 보강하기 위한 공정이다.
The naturally dried natural earth board 20 is dried again in a drying furnace at 300 ° C to 500 ° C for 2 to 3 hours. Is a process for completely removing water contained in the natural earth board 20 and reinforcing the strength.

마. 염색공정hemp. Dyeing process

상기 천연흙보드판(20)을 붉은색 또는 노란색으로 천연 염색(40)한다. 이때 상기 천연염색(40)은 치자나무(Gardenia fruit)와 붉은색 또는 노란색을 나타내는 천연색소를 혼합하여 끓여서 얻어진 것이다. 상기 치자나무(Gardenia fruit)와 천연색소의 혼합비율은 70~90중량%와 10~30중량%를 서로 혼합하여 붉은색 또는 노란색이 나타날 때까지 끓인다.
The natural soil board 20 is naturally stained (40) in red or yellow. At this time, the natural dyeing (40) is obtained by boiling a mixture of Gardenia fruit with a natural coloring matter showing red or yellow color. The mixing ratio of the gardenia fruit and the natural pigment is 70 to 90% by weight and 10 to 30% by weight, and boils until red or yellow appears.

바. 2차 셀락(Shellac) 도포공정bar. 2nd shellac application process

상기와 같이 천연염색(40)된 천연흙보드판(20)에 다시 2차에 걸쳐 셀락(Shellac)(30)을 도포한다. 이때 천연흙보드판(20)은 숨을 쉬게 함과 동시에 원석외선과 음이온이 방사되게 한다. 그뿐만 아니라 곰팡이 제거, 새집 증후군, 목재보호, 자외선 차단, 포름알데히드 등의 유해한 가스(Gas) 차단을 할 수 있다.
The shellac 30 is applied again to the natural soil board 20 which is naturally dyed 40 as described above. At this time, the natural earth board 20 is made to breathe, and at the same time, the outer surface of the raw stone and the anion are emitted. In addition, it can also block harmful gases such as mold removal, sick house syndrome, wood protection, sunscreen, and formaldehyde.

상기와 같이 제조된 천연흙보드판(20)을 제조한 후, 강도보강을 하기 위하여 마대(50)의 제작공정을 살펴보면 다음과 같다,
The manufacturing process of the saddle 50 for strengthening the strength of the natural earth board 20 manufactured as described above will be described as follows.

2) 마대의 제작공정2) Manufacturing Process of Saddle

상기 마대(50)는 굵고 거친 삼실 따위로 짠 커다란 자루 직접 제작하여 이루어진다. 이때 마대(50)의 두께는 0.2~1.5mm로 제작한다. 마대의 두께가 0.3mm이하이면 마대가 쉽게 파손될 염려가 있고, 1.6mm이상이면 부피가 큼은 물론 강도 보강에 있어서 더 이상의 효과를 가져올 수 없고, 또 재료비의 상승을 가져온다.
The saddle (50) is made by directly making a large bag made of coarse and coarse yarn. At this time, the thickness of the saddle 50 is 0.2 to 1.5 mm. If the thickness of the sash is 0.3 mm or less, the sash may easily break. If the sash is 1.6 mm or more, the sash may not be bulky, and the strength reinforcement may not be further effective.

3) 천연흙판의 제조공정3) Manufacturing process of natural soil board

상기와 같이 제조된 천연흙보드판(20)의 하부면에는 강도보강을 위하여 마대(50)를 부착하여 천연흙판(10)을 제조한다.A natural ground board 10 is manufactured by attaching a saddle 50 to the lower surface of the natural earth board 20 manufactured as described above to reinforce the strength.

그리고 도 2에 나타내는 바와 같이, 상기 천연흙판(10)의 사각테두리에는 나무보드(11)를 부착하여 마무리한다.
As shown in FIG. 2, a wooden board 11 is attached to the rectangular rim of the natural soil board 10 to finish.

전술한 바와 같은 공정을 거쳐 제도된 천연흙보드판(20)의 하부에 마대(50)를 부착하여 천연흙판(10)을 제조한 후에는 황토 침대(60)를 제조하면 된다.
The green loam bed 60 may be manufactured after the natural soil board 10 is manufactured by attaching the saddle 50 to the lower part of the natural soil board 20 through the above-

4) 천연흙판을 이용한 침대4) bed with natural soil board

도 4에 나타내는 바와 같이, 상기 천연흙판(10)을 침대(60) 틀안에 넣어 고정시킴으로써 친환경적인 황토 침대(60)가 완성된다. As shown in FIG. 4, the natural earth plate 10 is fixed in a frame of the bed 60 to complete an environmentally friendly loess bed 60.

상기 천연흙판(10)이 침대틀 안에 적용되면 사람이 오랫동안 수면을 취하여도 강도가 우수하므로 오랫동안 사용할 수 있으며, 수면시 피로를 풀어주는 등 사람의 건강에 매우 유익함을 준다.
When the natural soil board 10 is applied to the bed frame, it can be used for a long time because a person has a good strength even if he takes a long sleep, and he is very beneficial to human health such as relieving fatigue in sleeping.

그리고 도 5 및 도 6에 나타내는 바와 같이, 본 발명에 따른 천연흙판의 또 다른 제조방법으로서 한지가 부착된 천연흙판을 제조하기 위한 실시 예를 설명하면 다음과 같다.
As shown in FIGS. 5 and 6, a method for manufacturing a natural earth plate with a Korean paper as another method for manufacturing a natural earth plate according to the present invention will now be described.

1) 천연흙 보드판의 제조공정1) Manufacturing process of natural earth board

가. 반죽하는 공정end. Kneading process

점토(진흙) 80~90중량%와 톱밥 3~15중량% 및 황토 5~15중량%를 혼합하여 천연흙을 반죽한다.The natural soil is kneaded by mixing 80 to 90% by weight of clay (clay), 3 to 15% by weight of sawdust and 5 to 15% by weight of loess.

이때 혼합이 이루어지면 천연흙 내부에 생긴 공기를 제거하기 위한 제거작업은 기계를 사용해서 공기가 제거된다.At this time, when the mixing is done, the air is removed by using the machine to remove the air inside the natural soil.

기계를 사용하기 전에는 반죽물을 발로 밟아서 공기를 제거했지만 기계작업으로는 공기흡착기에 흙을 통과시켜서 공기를 빼낸다.
Before using the machine, the kneading water was stepped on to remove the air, but for the machine work, the air was blown through the air adsorber.

나. 성형 공정I. Molding process

상기 혼합된 천연흙을 압출기를 이용하여 천연흙보드판(20)으로 성형하기 위하여 압출한다. 이때 두께는 13~25mm로 압출할 수 있지만 20mm정도가 가장 바람직하다.The mixed natural soil is extruded to form a natural earth board 20 using an extruder. At this time, although the thickness can be extruded to 13 to 25 mm, 20 mm is most preferable.

그리고 도 6에 나타내는 바와 같이, 천연흙보드판(20)이 건조 후에 분진이 날리는 것을 방지하기 위하여 표면에 친환경적인 해초풀을 이용하여 한지(30a)를 접착한다. 상기 해초풀은 화학물질이 포함되어 있지 않으므로 천연코팅제로써 건강에 유익하다.
Then, as shown in FIG. 6, the natural ground board 20 is bonded to the surface of the natural paper board 20 by using an environmentally friendly seaweed paste on its surface to prevent dust from being blown off after drying. The seaweed paste is a natural coating agent because it does not contain chemicals and is beneficial to health.

다. 자연건조 공정All. Natural drying process

상기 한지(30a)가 부착된 천연흙보드판(20)을 상온에서 45일간 자연 건조한다. 상기 자연건조는 천연흙보드판(20)의 수분을 증발시키고 소정의 강도를 갖도록 굳게 하는 공정이다.
The natural soil board 20 to which the paper 30 is attached is naturally dried at room temperature for 45 days. The natural drying is a process of evaporating moisture of the natural earth board 20 and hardening it to have a predetermined strength.

라. 인공건조 공정la. Artificial drying process

상기 자연 건조된 천연흙보드판(20)을 300℃~500℃의 건조로에서 다시 2~3시간 건조한다. 상기 천연흙보드판(20)에 함유된 수분을 완전히 제거함과 동시에 강도를 보강하기 위한 공정이다.
The naturally dried natural earth board 20 is dried again in a drying furnace at 300 ° C to 500 ° C for 2 to 3 hours. Is a process for completely removing water contained in the natural earth board 20 and reinforcing the strength.

마. 염색공정hemp. Dyeing process

상기 천연흙보드판(20)을 붉은색 또는 노란색으로 천연 염색(40)한다. 이때 상기 천연염색(40)은 치자나무(Gardenia fruit)와 붉은색 또는 노란색을 나타내는 천연색소를 혼합하여 끓여서 얻어진 것이다. 상기 치자나무(Gardenia fruit)와 천연색소의 혼합비율은 70~90중량%와 10~30중량%를 서로 혼합하여 붉은색 또는 노란색이 나타날 때까지 끓인다.
The natural soil board 20 is naturally stained (40) in red or yellow. At this time, the natural dyeing (40) is obtained by boiling a mixture of Gardenia fruit with a natural coloring matter showing red or yellow color. The mixing ratio of the gardenia fruit and the natural pigment is 70 to 90% by weight and 10 to 30% by weight, and boils until red or yellow appears.

상기와 같이 제조된 천연흙보드판(20)을 제조한 후, 강도보강을 하기 위하여 마대(50)의 제작공정을 살펴보면 다음과 같다,
The manufacturing process of the saddle 50 for strengthening the strength of the natural earth board 20 manufactured as described above will be described as follows.

2) 마대의 제작공정2) Manufacturing Process of Saddle

상기 마대(50)는 굵고 거친 삼실 따위로 짠 커다란 자루 직접 제작하여 이루어진다. 이때 마대(50)의 두께는 0.2~1.5mm로 제작한다. 마대의 두께가 0.3mm이하이면 마대가 쉽게 파손될 염려가 있고, 1.6mm이상이면 부피가 큼은 물론 강도 보강에 있어서 더 이상의 효과를 가져올 수 없고, 또 재료비의 상승을 가져온다.
The saddle (50) is made by directly making a large bag made of coarse and coarse yarn. At this time, the thickness of the saddle 50 is 0.2 to 1.5 mm. If the thickness of the sash is 0.3 mm or less, the sash may easily break. If the sash is 1.6 mm or more, the sash may not be bulky, and the strength reinforcement may not be further effective.

3) 천연흙판의 제조공정3) Manufacturing process of natural soil board

상기와 같이 제조된 천연흙보드판(20)의 하부면에는 강도보강을 위하여 마대(50)를 부착하여 천연흙판(10)을 제조한다.A natural ground board 10 is manufactured by attaching a saddle 50 to the lower surface of the natural earth board 20 manufactured as described above to reinforce the strength.

그리고 도 2에 나타내는 바와 같이, 상기 천연흙판(10)의 사각테두리에는 나무보드(11)를 부착하여 마무리한다.
As shown in FIG. 2, a wooden board 11 is attached to the rectangular rim of the natural soil board 10 to finish.

10. 천연흙판 11. 나무보드
20. 천연흙 보드판 30. 셀락(Shellac)
40. 염색 50. 마대
60. 침대10. Natural soil board 11. Wood board
20. Natural earth board 30. Shellac
40. Dyeing 50. Saddle
60. Bed

Claims (7)

점토 80~90중량%와 톱밥 3~15중량% 및 황토 5~15중량%를 서로 혼합하여 천연흙을 반죽하는 공정;
상기 혼합된 천연흙을 압출기를 이용하여 천연흙보드판을 성형하는 공정;
상기 성형된 천연흙보드판의 표면에 셀락(Shellac)을 1차 도포하는 공정;
상기 셀락(Shellac)이 도포된 천연흙보드판을 상온에서 45일간 자연건조 하는 공정;
상기 자연건조된 천연흙보드판을 300℃~500℃의 건조로에서 2~3시간 건조하는 공정;
상기 천연흙보드판의 표면을 천연색소로 천연 염색하는 공정;
상기 천연 염색 된 천연흙보드판에 셀락(Shellac)을 2차 도포하는 공정;
상기 천연흙보드판의 하부에 마대를 부착하여 천연흙판을 제조하는 공정;을 포함하여 이루어지되,
상기 천연흙을 반죽하는 공정에서 반죽된 천연흙을 공기흡착기에 통과시켜 공기를 빼내고,
상기 천연 염색 하는 공정은 치자나무(Gardenia fruit) 70~90중량%와 천연색소 10~30중량%를 혼합하여 끓여서 붉은색과 노란색이 나타내도록 하고,
상기 천연흙보드판의 두께는 13~25mm 이고, 마대의 두께는 0.2~1.5mm이고,
상기 천연흙판의 테두리부재는 나무보드를 부착한 특징을 더 포함하는 것을 특징으로 하는 천연흙판의 제조방법.Kneading natural earth by mixing 80 to 90% by weight of clay with 3 to 15% by weight of sawdust and 5 to 15% by weight of loess;
Molding the mixed natural soil with a natural earth board using an extruder;
A step of firstly applying shellac to the surface of the molded natural earth board;
Naturally drying the natural earth board coated with the shellac for 45 days at room temperature;
Drying the naturally dried natural earth board in an oven at 300 ° C to 500 ° C for 2 to 3 hours;
A step of natural dyeing the surface of the natural earth board with natural pigment;
A second step of applying shellac to the natural dyed natural earth board;
And attaching a saddle to the bottom of the natural soil board to produce a natural earth plate,
In the step of kneading the natural soil, the kneaded natural soil is passed through an air adsorber to remove air,
In the natural dyeing step, 70 to 90% by weight of Gardenia fruit and 10 to 30% by weight of natural coloring matter are mixed and boiled to show red and yellow,
The thickness of the natural earth board is 13 to 25 mm, the thickness of the saddle is 0.2 to 1.5 mm,
Wherein the edge member of the natural soil plate further comprises a feature that a wooden board is attached. 삭제delete 삭제delete 삭제delete 삭제delete 삭제delete 삭제delete
KR20140054918A 2014-05-08 2014-05-08 TThe method of eco-friendly natural heulpan KR101458065B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR20140054918A KR101458065B1 (en) 2014-05-08 2014-05-08 TThe method of eco-friendly natural heulpan

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR20140054918A KR101458065B1 (en) 2014-05-08 2014-05-08 TThe method of eco-friendly natural heulpan

Publications (1)

Publication Number Publication Date
KR101458065B1 true KR101458065B1 (en) 2014-11-07

Family

ID=52287112

Family Applications (1)

Application Number Title Priority Date Filing Date
KR20140054918A KR101458065B1 (en) 2014-05-08 2014-05-08 TThe method of eco-friendly natural heulpan

Country Status (1)

Country Link
KR (1) KR101458065B1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160129172A (en) * 2015-04-29 2016-11-09 황토코리아협동조합 Manufacturing method for soil board for soil bed
KR101707953B1 (en) * 2016-04-29 2017-02-20 황토코리아협동조합 Method for manufacturing a solid environment-friendly natural board
KR101748688B1 (en) * 2015-08-10 2017-06-20 황토코리아협동조합 manufacturing method of eco-friendly natural board
KR101859442B1 (en) * 2017-09-28 2018-05-23 황토코리아협동조합 Method for manufacturing environment-friendly yellow soil board
KR20200000516A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat surface cutting device
KR20200000515A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat side cutting device
KR20200000514A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat machining apparatus
KR20200005694A (en) 2018-07-05 2020-01-16 황토코리아협동조합 Loess mat machining apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110000783A (en) * 2009-06-29 2011-01-06 김을연 Process of manufacturing bed using korean papers
KR20110106476A (en) * 2010-03-16 2011-09-29 배정수 Yellow soil bed and method thereof
KR101204560B1 (en) * 2011-08-02 2012-11-23 신성식 manufacturing method of loess board for loess room

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110000783A (en) * 2009-06-29 2011-01-06 김을연 Process of manufacturing bed using korean papers
KR20110106476A (en) * 2010-03-16 2011-09-29 배정수 Yellow soil bed and method thereof
KR101204560B1 (en) * 2011-08-02 2012-11-23 신성식 manufacturing method of loess board for loess room

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160129172A (en) * 2015-04-29 2016-11-09 황토코리아협동조합 Manufacturing method for soil board for soil bed
KR101690274B1 (en) * 2015-04-29 2016-12-29 황토코리아협동조합 Manufacturing method for soil board for soil bed
KR101748688B1 (en) * 2015-08-10 2017-06-20 황토코리아협동조합 manufacturing method of eco-friendly natural board
KR101707953B1 (en) * 2016-04-29 2017-02-20 황토코리아협동조합 Method for manufacturing a solid environment-friendly natural board
KR101859442B1 (en) * 2017-09-28 2018-05-23 황토코리아협동조합 Method for manufacturing environment-friendly yellow soil board
KR20200000516A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat surface cutting device
KR20200000515A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat side cutting device
KR20200000514A (en) 2018-06-22 2020-01-03 황토코리아협동조합 Loess mat machining apparatus
KR20200005694A (en) 2018-07-05 2020-01-16 황토코리아협동조합 Loess mat machining apparatus

Similar Documents

Publication Publication Date Title
KR101458065B1 (en) TThe method of eco-friendly natural heulpan
KR100257381B1 (en) A korean style bed -has a under-floor heating system
KR101312864B1 (en) Plastering Materials for Construction
KR101890202B1 (en) Functional image tile and manufacturing method of the same
KR101132971B1 (en) Manufacturing method of loess brick for interior
KR101358462B1 (en) Charcoal board for heating bed using lacquer and method for manufacturing the same
KR20110023225A (en) Method for manufacturing natrue friendly construction loess board
KR20110006001A (en) Block type loess bed
KR101859442B1 (en) Method for manufacturing environment-friendly yellow soil board
KR101707953B1 (en) Method for manufacturing a solid environment-friendly natural board
KR101024680B1 (en) Matufacturing method of Japanese cypress and the cutting wood
KR101415088B1 (en) Composition of pulp spray having a function of sound absorption, thermal insulation flame retardant, humidity control and its manufacturing method and building interior material using it
KR102284902B1 (en) Loess board having charcoal layer, and manufacturing method of the same
KR101515570B1 (en) Manufacturing method of cleam panel
KR20110006002A (en) Loess bed
KR102587796B1 (en) manufacturing method of eco-friendly soil board for furniture
KR101748688B1 (en) manufacturing method of eco-friendly natural board
KR100529699B1 (en) Bio loess print and manufacturing method thereof
KR101583762B1 (en) Method for manufacturing eco-friendly clay bricks or clay floorings having fluoro resin layer and eco-friendly clay bricks or clay floorings manufactured by thereof
KR101506251B1 (en) The composite of Eco-friendly finishing plate for Korean heating system and Manufacturing method of that plate and Constructing Method thereby
KR101196733B1 (en) Loess board for heating bed using lacquer and method for manufacturing the same
KR101690274B1 (en) Manufacturing method for soil board for soil bed
KR101264665B1 (en) A lacquered ecofriendly korean dished and the manufacturing method natural loess and the paper mulberry meterial
KR100972090B1 (en) The finishing materials containing charcoal and the manufacturing methods thereof
KR20130121542A (en) A loess material for environment-friendly have with in charcoal

Legal Events

Date Code Title Description
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20170809

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20180808

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20190807

Year of fee payment: 6