KR100540361B1 - A making method of interior decoration material for building and interior decoration material for building maked it - Google Patents

A making method of interior decoration material for building and interior decoration material for building maked it Download PDF

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KR100540361B1
KR100540361B1 KR1020020016594A KR20020016594A KR100540361B1 KR 100540361 B1 KR100540361 B1 KR 100540361B1 KR 1020020016594 A KR1020020016594 A KR 1020020016594A KR 20020016594 A KR20020016594 A KR 20020016594A KR 100540361 B1 KR100540361 B1 KR 100540361B1
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ocher
manufacturing
powder
building
mixture
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KR20030077747A (en
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박주성
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/041Aluminium silicates other than clay
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • B32B19/041Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/20Zinc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/30Iron, e.g. steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0068Ingredients with a function or property not provided for elsewhere in C04B2103/00
    • C04B2103/0097Anion- and far-infrared-emitting materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

본 발명은 건축물의 실내 내장재로 사용되어지는 건축용 내장재에 관한 것으로, 특히 천연광물질인 황토를 각종 암 등을 하고, 황토에 맥반석 및 게르마늄, 옥분을 첨가하여 미네랄 및 원적외선에 의한 건강증진 효과를 얻을 수 있는 기능성 내장재를 실현함과 동시에 폐기처분에 따른 환경오염이 없는 환경친화적인 황토를 이용한 건축용 내장재 제조방법 및 이에 의해 제조된 건축용 내장재에 관한 것이다. 상기의 제조 방법은, 황토, 맥반석, 옥, 게르마늄 및 건초를 적정한 비율로 혼합하여서된 황토혼합물을 식용 및 건축용 접착제풀을 첨가하여 반죽한 후, 반죽된 황토혼합물을 토련기에서 토련하여 형틀에서 얻고자 하는 모양의 규격으로 재단 황토단열판을 제조하여 황토단열판의 표지에 한지 내지 마분지를 접착하여 완제품을 제조하는 건축내장재 제조방법에 관한 것이다.The present invention relates to a building interior material that is used as the interior interior materials of buildings, in particular to the various minerals, such as ocher, a natural mineral, and to the addition of ganban stone, germanium, jade to the ocher to obtain health promotion effect by minerals and far infrared The present invention relates to a method of manufacturing interior materials using environmentally friendly loess, which realizes functional interior materials and does not have environmental pollution due to disposal, and the building interior materials manufactured thereby. The manufacturing method of the above, kneading the ocher mixture obtained by mixing the loess, elvan, jade, germanium and hay in an appropriate ratio by adding edible and building glue paste, and then kneaded the kneaded mixture in a mold and obtained in a mold The present invention relates to a manufacturing method of building interior materials for manufacturing a finished ocher thermal insulation board to adhere to the cover of the ocher thermal insulation board to manufacture finished products.

Description

황토를 이용한 건축용 내장재 제조방법 및 이에 의해 제조된 건축용 내장재{A making method of interior decoration material for building and interior decoration material for building maked it}A manufacturing method of interior decoration material for building and interior decoration material for building maked it}

도1은 본 발명에 따른 황토를 이용한 건축용 내장재 제조방법에 의해 제조된 건축용 내장재의 분리 구성도.1 is a separated configuration of the building interior materials manufactured by the method for manufacturing interior materials using ocher according to the present invention.

※ 도면의 주요 부분에 사용된 부호 설명 ※※ Explanation of symbols used in the main part of the drawing ※

10 : 황토단열판 20 : 한지10: ocher heat insulating plate 20: Hanji

30 : 마분지 30: chipboard

본 발명은 건축물의 실내 내장재로 사용되어지는 건축용 내장재에 관한 것으로, 특히 천연광물인 황토를 주원료로 하고, 황토에 맥반석 및 게르마늄, 옥분을 첨가하여 미네랄 및 원적외선에 의한 건강증진 효과를 얻을 수 있는 기능성 내장재를 실현함과 동시에 폐기처분에 따른 환경오염이 없는 환경친화적인 황토를 이용한 건축용 내장재 제조방법 및 이에 의해 제조된 건축용 내장재에 관한 것이다.The present invention relates to a building interior material that is used as interior interior materials of buildings, in particular, the main raw material is ocher as a natural mineral, and the functionalities that can obtain the health promoting effect by minerals and far-infrared by adding ganban stone, germanium, jade powder to ocher The present invention relates to a method of manufacturing interior materials using environmentally friendly loess, which realizes interior materials and is free of environmental pollution due to disposal, and to the building interior materials manufactured thereby.

일반적으로 사용되어지고 있는 건축용 내장재(단열판넬, 천정재)로 쓰여지는 종래의 건축용 내장재는 시멘트 및 석고분에 장력재료인 석면을 혼합하여서된 석고보드가 주로 사용되어져 왔다.As a conventional building interior material, which is generally used as a building interior material (insulation panel, ceiling material), a gypsum board made by mixing cement and gypsum powder with asbestos as a tension material has been mainly used.

상기한 석고보드는 설치에 따른 취급 시 석고분말이 손에 묻거나 가루상태로 비산되어 작업자는 물론 석고보드를 내장재로 쓴 건물에서 생활하는 사람의 호흡기를 통해 폐 등의 장기로 흡입되어져 기관지염 등을 유발시키게 되고, 발암물질인 석면이 시간의 경과로 산화되면서 공기 중으로 비산되어 폐암 및 각종암 등을 유발시키게 되는 문제점을 가지고 있다.When the gypsum board is handled according to the installation, the gypsum powder is scattered in the hands or in the form of powder, and it is sucked into the organs such as the lungs through the respiratory organs of the person living in the building where the gypsum board is used as the interior material. Asbestos, which is a carcinogen, is oxidized over time and scattered into the air, causing lung cancer and various cancers.

또한 철거로 인한 폐기처분시 수질 및 토양을 오염시키게 되는 단점을 가지고 있다. It also has the disadvantage of contaminating water quality and soil during disposal due to demolition.

상기한 석고보드의 단점을 해결하기 위하여 다양한 형태의 건축용 내장재가 개발되어 왔다.In order to solve the above-mentioned disadvantages of the gypsum board, various forms of building interior materials have been developed.

대표적인 건축용 내장재는 국내에 산재되어 있는 황토를 주재로한 건축용 내장재(바닥, 벽, 천정)를 예로 들을 수 있다.Representative architectural interior materials can be exemplified architectural interior materials (floor, wall, ceiling) mainly based on loess scattered in Korea.

황토를 원료로 한 건축용 내장재는 미네랄이 풍부하고 황토에서 발산되는 원적외선에 의한 성인병 예방 및 건강을 증진시킬 수 있는 장점을 가지고 있으나, 점력 유지에 어려움이 있어 제조공정이 까다로울 뿐만 아니라, 제품의 다량 생산에 어려움이 있고, 생산 및 수요의 불균형에 따라 가격이 상승되는 단점을 가지고 있으며, 내구성을 높이기 위한 수단으로 건축용 내장재에서 황토가 차지하는 비중이 커짐은 물론, 두께가 필요 이상으로 두꺼워져 중량이 많이 나가는 단점을 가지고 있으며, 내장재가 단순 표면적을 가지고 생산되어지는 것이어서 디자인이 미려하지 못한 단점을 가지고 있다.Building interior materials based on ocher are rich in minerals and have the advantage of preventing adult diseases caused by far-infrared rays emitted from ocher and improving their health.However, they are difficult to maintain, which makes the manufacturing process difficult and produces large quantities of products. It is difficult to meet the demands and has a disadvantage in that the price rises due to the imbalance of production and demand, and as a means to increase durability, the weight of ocher in building interior materials increases, as well as the thickness becomes thicker than necessary. It has a disadvantage, and the interior material is produced with a simple surface area has a disadvantage that the design is not beautiful.

상기와 같은 종래 건축용 내장재의 단점을 해결하기 위하여 개발된 본 발명은, 사용자들의 건강증진은 물론, 대량 생산에 의한 생산원가 저하 및 제품 사용자들의 경제적인 부담을 줄여 줄 수 있고, 내구성을 높이면서도 경량화시켰으며, 전면에 한지를 접착하여 고전미를 창출함은 물론 디자인의 단조로움에서 벗어날 수 있고, 주거환경의 개선은 물론 내장재에서 방출되는 원적외선이 인체에 쪼여져 건강을 증진시킬 수 있으며, 보수에 따른 내장재 철거시 폐내장재에서 공해물질이 발생하지 않아 환경 보호에도 이바지할 수 있는 황토를 이용한 건축용 내장재 제조방법 및 이에 의해 제조된 건축용 내장재를 제공하는데 있다.The present invention developed to solve the above-mentioned drawbacks of the building interior materials, as well as improve the health of users, can reduce the production cost and economic burden of the product users due to mass production, and increase the durability and light weight In addition to creating traditional beauty by adhering Hanji to the front surface, it can escape from the monotony of design, improve the living environment, and improve the health as the far-infrared rays emitted from interior materials are scattered on the human body. When the interior materials are demolished, there is no pollutant generated in the waste interior materials, which contributes to environmental protection.

상기 목적을 달성하기 위한 본 발명의 제조방법은, 모래, 자갈, 돌등의 사토와 같은 불순물을 제거한 후 1∼2회 분쇄한 황토 40중량%과 식용 내지 건축용 C,M,C(carboxy methyl celluiose)분말 6중량%과 150∼180메시로 분쇄된 맥반석분말 3중량%과 150∼180메시로 분쇄된 게르마늄분말 3중량%과 150∼180메시로 분쇄된 옥분말 3중량% 및 1∼2mm 크기로 분쇄한 톱밥 또는 건초(옥수수대, 말린풀)45중량%를 혼합하여서 황토혼합물을 제조하는 혼합공정과;The manufacturing method of the present invention for achieving the above object, 40% by weight of loess pulverized once or twice after removing impurities such as sand, gravel, stone and the like, edible to building C, M, C (carboxy methyl celluiose) 6% by weight of powder and 3% by weight of ganban stone powder pulverized with 150 to 180 mesh and 3% by weight of germanium powder pulverized with 150 to 180 mesh and 3% by weight of jade powder pulverized with 150 to 180 mesh and 1 to 2 mm in size Mixing the sawdust or hay (corn, dried grass) 45% by weight to produce an ocher mixture;

물 20ℓ에 황토제품의 방충 및 견고성을 도와주는 포리졸 4~6ℓ를 희석하고, 피부질환에 효과가 있는 유황성분 300~500g과 황토의 점력을 높일 수 있는 식용 및 건축용 C,M,C분말 600~1000g과 50~80메시의 황토분을 2~4ℓ를 혼합하여서 얻어진 접착체풀(반죽용수)에 상기 혼합공정에 의해 얻어진 황토혼합물을 서서히 투입 교반하여 접착체풀과 혼합된 황토혼합물의 수분이 16~18%가 되도록 반죽용 혼수훈련기에서 2~3회 반죽하는 반죽공정과; Dilute 4 ~ 6l of Poricol, which helps insecticide and firmness of ocher products in 20ℓ of water, and 300 ~ 500g of sulfur component effective for skin disease and C, M, C powder 600 for edible and construction to increase the viscosity of ocher. The ocher mixture obtained by the above mixing process was gradually added to the adhesive paste (dough water) obtained by mixing 2 to 4 liters of ocher powder of ~ 1000 g and 50 to 80 mesh, and the moisture of the ocher mixture mixed with the adhesive paste was 16 ~. A kneading process of kneading 2-3 times in a dough coma trainer to be 18%;

반죽공정에 의해 반죽된 황토혼합물을 진공토련기에서 1∼2회 토련하여 황토혼합물내의 공기를 제거함과 동시에 공기가 제거된 반죽 황토혼합물을 형틀에 넣어 마감재 제작에 얻고자 하는 모양과 규격의 황토제품을 대략 50∼250톤의 높은 압력을 가지는 프레스에 의해 3∼5초간 압축하여 황토단열판을 제조하는 제조공정과;Ocher mixture kneaded by kneading process 1 ~ 2 times in a vacuum grinder to remove air in the ocher mixture and at the same time, put the ocher mixture with air removed into the mold to obtain the finished product Manufacturing the ocher heat insulating plate by compressing it for 3 to 5 seconds by a press having a high pressure of approximately 50 to 250 tons;

제조공정을 마친 황토제품의 건조가 원활하게 이루어질 수 있도록 타공판을 갖는 건조차에 실어 60∼80℃의 환풍습식터널건조실에서 3∼5시간 건조시켜 상기 황토제품에 수분이 2∼4습도%가 되도록 건조시키는 1차건조공정과; In order to facilitate the drying of the finished ocher product, it is placed in a dry car having a perforated plate and dried in a ventilated wet tunnel drying room at 60 to 80 ° C. for 3 to 5 hours so that the moisture of the ocher product is 2 to 4 humidity%. Primary drying step of drying;

1차건조를 마친 황토제품은 한지 내지 마분지를 물 10ℓ에 식용 내지 건축용 C,M,C분말 300∼600g를 혼합하여 얻어진 접착용풀에 의해 접착되어서 60∼70℃의 열을 발산하고 약간의 압력을 갖는 스테인레스 내지 아연철판에 의해 열첩착 공정과;After finishing the primary drying, the ocher products are bonded with 10 liters of water to 10 liters of water and edible to construction C, M, C powder 300-600 g. Heat-bonding process by having stainless to zinc iron plate;

황토제품의 양면으로 한지와 마분지가 열접착공정에 의해 접착되어진 황토제품을 60∼70℃의 열을 갖는 건조실로 운반하여 건조시키는 2차 건조공정으로 이루어진 것을 특징으로 한다.It characterized by consisting of a secondary drying step of transporting the ocher product bonded to the two sides of the ocher product by a heat bonding process to the drying chamber having a heat of 60 ~ 70 ℃.

상기 제조방법에 의해 제조된 내장재는 벽면판넬 또는 천정재인 것을 특징으로 한다.The interior material produced by the manufacturing method is characterized in that the wall panel or ceiling material.

상기 내장재(벽면판, 천정재)는, 황토 단열판(10)의 양면중 일측면에는 원적외선 방출이 원활하게 이루어질 수 있는 통기성이 우수한 한지(20)와, 후면에는 원 적외선의 불필요한 손실을 차단할 수 있는 두께인 0.8∼1㎜의 마분지(30)가 물 10ℓ에 식용 또는 건축용 C,M,C분말 300∼600g을 혼합 하여 얻어진 접착용풀에 의해 접착되어서 60∼70℃의 열을 발산하고, 약간의 압력을 갖는 스테인레스 내지 아연철판에 의해 열 접착 구성된 것을 특징으로 한다.The interior material (wall plate, ceiling material), one side of both sides of the ocher heat insulating plate 10 is excellent Hanji 20 breathable far infrared radiation can be made smoothly, and the rear can block the unnecessary loss of far infrared rays A chipboard 30 having a thickness of 0.8 to 1 mm is bonded by a glue paste obtained by mixing 300 to 600 g of edible or architectural C, M, and C powders with 10 liters of water to dissipate heat of 60 to 70 ° C. It is characterized in that the heat-bonding configuration by a stainless to galvanized iron plate.

이하, 본 발명의 바람직한 실시예를 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described.

채취된 황토에 혼입되어 있는 이물질을 선별해낸 후 선별된 황토를 1∼2회에 걸쳐 분쇄한다.After sorting the foreign matter mixed in the collected ocher, the selected ocher is pulverized once or twice.

분쇄된 황토 40중량%에 식용 내지 건축용 C,M,C분말 6중량%과 150∼180메시로 분쇄한 맥반석분말 3중량%과 150∼180메시로 분쇄된 게르마늄분말 3중량%, 150∼180메시로 분쇄된 옥분말 3중량%을 배합하고 1∼2㎜ 크기로 분쇄한 톱밥 또는 건초(옥수수대, 말린풀)45중량%를 혼합하여서 황토혼합물을 만든다.6% by weight of edible to construction C, M, C powder and 3% by weight of ganthele powder pulverized by 150-180 mesh and 3% by weight of germanium powder by 150-180 mesh to 40% by weight of crushed ocher. 3% by weight of pulverized jade powder is mixed and 45% by weight of sawdust or hay (corn straw, dried grass) pulverized to a size of 1 to 2 mm is mixed to form an ocher mixture.

물 20ℓ에 황토제품의 방충 및 견고성을 도와주는 포리졸 4~6ℓ를 희석하고, 피부질환에 효과가 있는 유황성분 300~500g이 첨가되며, 황토의 점력을 높일 수 있는 식용 및 건축용 C,M,C분말 600~1000g과 50~80메시의 황토분을 2~4ℓ를 혼합하여서 얻어진 접착체풀(반죽용수)에 상기 혼합공정에 의해 얻어진 황토혼합물을 서서히 투입 교반하여 접착체풀과 혼합된 황토혼합물의 수분이 16~18%가 되도록 반죽용 혼수훈련기에서 2~3회 걸쳐 반죽을 하게 된다.Dilute 4 ~ 6l of polyazole which helps insecticide and firmness of ocher products in 20ℓ of water, and 300 ~ 500g of sulfur ingredient which is effective for skin disease is added, and edible and building C, M, Moisture of the ocher mixture mixed with the glue pool by gradually adding and stirring the ocher mixture obtained by the above mixing process into the adhesive paste (dough water) obtained by mixing 2 to 4 liters of the clay powder of 600 to 1000 g of C and 50 to 80 mesh. The dough will be kneaded two to three times in the dough coma trainer to be 16-18%.

이때, 황토혼합물에 부어지는 접착제풀의 (반죽용수)량은 황토혼합물이 반죽 완료되었을때 황토혼합물이 함습하고 있는 수분이 16∼18%가 되게 하는 것이 바람직하다.At this time, it is preferable that the amount of the adhesive paste (dough water) poured into the ocher mixture is 16 to 18% of the moisture contained in the ocher mixture when the ocher mixture is kneaded.

상기 반죽공정의 혼수훈련기에서 반죽된 반죽황토혼합물을 진공토련기에서 1∼2회 토련하여 반죽된 황토혼합물내의 공기를 제거시켜 공기에 의한 제품불량을 사전에 예방하고 긴밀한 조직을 갖도록 한다.The dough ocher mixture kneaded in the coma training machine of the kneading process is drilled once or twice in a vacuum kneader to remove the air in the kneaded ocher mixture to prevent product defects caused by air in advance and have a tight structure.

삭제delete

위에서와 같이 토련을 마친 반죽 황토혼합물을 형틀에 넣어서 사용되어지는 내장재에 따라 그에 얻고자 하는 모양과 규격으로 황토단열판을 제조한다.As the above, put the loess mixture after finishing the cultivation of the ocher to prepare the ocher heat insulation board according to the shape and specifications to be obtained according to the interior materials used.

상기와 같이 얻어지는 황토단열판은 250톤의 높은 압력의 프레스로 가압하여 얻게 되고, 이때 제품(황토단열판)에 가압되는 압축시간은 3∼5초간 가압하는 것이 적당하다.The ocher heat insulating plate obtained as described above is obtained by pressurizing with a high pressure press of 250 tons, and at this time, the compression time pressed on the product (ocher heat insulating plate) is appropriately pressurized for 3 to 5 seconds.

황토단열판(제품)을 건조시킬 때에는 건조가 원활하게 이루어질 수 있도록 제품(황토단열판)들을 타공판을 갖는 건조차에 실어 60∼80℃의 환풍습식터널건조실에서 3∼5시간 1차 건조시킨다.When drying the ocher heat insulating plate (product), the product (ocher heat insulating plate) is placed in a dry car having a perforated plate and dried first in a ventilated wet tunnel drying room at 60 to 80 ° C. for 3 to 5 hours.

상기와 같이 1차 건조된 황토제품의 수분 함량은 2%~4%(습도) 이다. As described above, the moisture content of the first dried ocher product is 2% to 4% (humidity).

상기와 같이 제조되어진 내장재는 미네랄 및 원적외선을 방출하여 건축용 내장재로 사용되었을때 거주자의 건강을 증진시키게 된다.The interior materials prepared as described above are used to emit minerals and far infrared rays to enhance the health of residents when used as building interior materials.

한편, 상기한 제조방법을 통해 제조된 내장재의 황토단열판(10)은 도1에 도시된 바와 같이 양면이 평탄면으로 구성하여 양면중 일측면에는 원적외선의 방출이 용이하게 이루어질 수 있는 한지(20)가 접착되고, 다른한쪽면에는 원적외선의 방출을 차단할 수 있는 두께(0.8∼1㎜)의 마분지(30)가 접착된다.On the other hand, the ocher heat insulating plate 10 of the interior material manufactured by the above-described manufacturing method, as shown in Figure 1, both sides are composed of a flat surface so that one side of both sides can be easily emitted far infrared rays 20 Is bonded, and a chipboard 30 having a thickness (0.8 to 1 mm) capable of blocking the emission of far infrared rays is bonded to the other side.

상기 한지(20)와 마분지(30)는 물10ℓ에 식용 또는 건축용 C,M,C분말 300∼600g 을 혼합하여서된 접착용풀에 의해 접착된 후, 60∼70℃의 열을 발산하고 약 간의 압력을 가지는 스테인레스 내지 아연철판에 의해 열 접착 건조된다.The paper 20 and the cardboard 30 is bonded by a glue paste prepared by mixing 300-600 g of edible or architectural C, M, C powder to 10 l of water, and then dissipate heat of 60 to 70 ° C. It is heat-bonded and dried by a stainless to zinc iron plate having.

상기 황토단열판(10)의 일측면으로 부착되는 한지(20)는 고전적인 미(美)를 가지고 있어 내장재의 미려함을 가일층 높일 수 있게 된다.Hanji 20 attached to one side of the ocher heat insulating plate 10 has a classic beauty (beauty) to further enhance the beauty of the interior material.

상기와 같이 제조되는 내장제는 벽면판넬 또는 천재재로 사용되어지는 것이다.The interior preparation prepared as described above is used as a wall panel or a genius.

상기된 바와 같이 본 발명의 제조방법에 의해 제조된 황토를 이용한 건축용 내장재는, 대량 생산이 가능하여 황토를 이용한 내장재의 생산원가를 낯출 수 있을 뿐만 아니라, 가격이 저렴하여 제품 구입에 따른 사용자들의 경제적인 부담을 줄여 줄 수 있고; 내구성을 가지면서도 중량이 적게 나가 운반 및 시공설치에 따른 취급이 쉬우며; 내장재가 인체에 유익한 미네랄 및 원적외선을 방출하는 황토, 맥반석, 옥, 게르마늄,유황분으로 이루어져 있어 실내에서 생활하는 사람들의 건강 증진을 도모할 수 있고; 전면으로 한지가 접착되어져 고전미를 창출함은 물론 디자인의 단조로움에서 벗어날 수 있으며; 보수에 따른 내장재 철거시 폐내장재에서 공해물질이 발생하지 않아 환경 보호에도 이바지할 수 있는 매우 유용한 발명인 것이다.



As described above, the building interior material using the ocher manufactured by the manufacturing method of the present invention can be mass-produced to reduce the production cost of the interior material using the ocher, as well as the economical price of the users according to the product purchase due to the low price. Reduce the burden of phosphorus; Durable and low weight, easy to handle according to transportation and installation installation; The interior material is composed of ocher, elvan, jade, germanium and sulfur which emit minerals and far infrared rays which are beneficial to the human body, and can promote the health of people living indoors; Hanji is glued to the front to create classical beauty and free from the monotony of design; It is a very useful invention that can contribute to environmental protection as the pollutant does not occur in the waste lining materials during the removal of the interior materials according to the repair.



Claims (3)

모래, 자갈, 돌등의 사토와 같은 불순물을 제거한 후 1∼2회 분쇄한 황토 40중량%과 식용내지 건축용 C,M,C분말 6중량%과 150∼180메시로 분쇄된 맥반석분말 3중량%과 150∼180메시로 분쇄된 게르마늄분말 3중량%과 150∼180메시로 분쇄된 옥분말 3중량% 및 1∼2mm 크기로 분쇄한 톱밥 45중량%를 혼합하여서 황토혼합물을 제조하는 혼합공정과; 40% by weight of yellow clay ground once or twice after removing impurities such as sand, gravel, stone, etc., 6% by weight of edible or building C, M, C powder, and 3% by weight of gandelite powder ground from 150 to 180 mesh. A mixing step of preparing an ocher mixture by mixing 3% by weight of germanium powder pulverized with 150 to 180 mesh, 3% by weight of jade powder pulverized with 150 to 180 mesh and 45% by weight of sawdust pulverized to a size of 1 to 2 mm; 물 20ℓ에 황토제품의 방충 및 견고성을 도와주는 포리졸 4~6ℓ를 희석하고, 피부질환에 효과가 있는 유황성분 300~500g과 황토의 점력을 높일 수 있는 식용 및 건축용 C,M,C분말 600~1000g과 50~80메시의 황토분을 2~4ℓ를 혼합하여서 얻어진 접착체풀(반죽용수)에 상기 혼합공정에 의해 얻어진 황토혼합물을 서서히 투입 교반하여 접착체풀과 혼합된 황토혼합물의 수분이 16~18%가 되도록 반죽용 혼수훈련기에서 2~3회 반죽하는 반죽공정과; Dilute 4 ~ 6l of Poricol, which helps insecticide and firmness of ocher products in 20ℓ of water, and 300 ~ 500g of sulfur component effective for skin disease and C, M, C powder 600 for edible and construction to increase the viscosity of ocher. The ocher mixture obtained by the above mixing process was gradually added to the adhesive paste (dough water) obtained by mixing 2 to 4 liters of ocher powder of ~ 1000 g and 50 to 80 mesh, and the moisture of the ocher mixture mixed with the adhesive paste was 16 ~. A kneading process of kneading 2-3 times in a dough coma trainer to be 18%; 반죽공정에 의해 반죽된 황토혼합물을 진공토련기에서 1∼2회 토련하여 황토혼합물내의 공기를 제거함과 동시에 공기가 제거된 반죽 황토혼합물을 형틀에 넣어 마감재 제작에 얻고자 하는 모양과 규격의 황토제품을 250톤의 압력을 가지는 프레스에 의해 3∼5초 간의 압축하여 황토단열판을 제조하는 제조공정과;Ocher mixture kneaded by kneading process 1 ~ 2 times in a vacuum grinder to remove air in the ocher mixture and at the same time, put the ocher mixture with air removed into the mold to obtain the finished product A manufacturing process of manufacturing the ocher heat insulation plate by compressing the mixture for 3 to 5 seconds by a press having a pressure of 250 tons; 제조공정을 마친 황토제품은 건조가 원활하게 이루어질 수 있도록 타공판을 갖는 건조차에 실어 60∼80℃의 환풍습식터널건조실에서 3∼5시간 건조시켜 상기 황토제품내의 수분 함량이 2∼4습도%가 되도록 건조시키는 1차건조공정과;After finishing the manufacturing process, the ocher product is placed in a dry car having a perforated plate and dried in a ventilated wet tunnel drying room at 60 to 80 ° C. for 3 to 5 hours so that the moisture content of the ocher product is 2 to 4 humidity%. A primary drying step of drying as possible; 1차건조를 마친 황토제품은 한지 내지 마분지를 물 10ℓ에 식용내지 건축용 C,M,C분말 300∼600g를 혼합하여 얻어진 접착용풀에 의해 접착되어서 60∼70℃의 열을 발산하고 약간의 압력을 갖는 스테인레스 내지 아연철판에 의해 열첩착하는 공정과;After finishing the first drying, the ocher products are bonded with 10 liters of water to 10 liters of water and edible or architectural C, M, C powder 300-600g. Heat-sealing by a stainless to zinc iron plate; 황토제품의 양면으로 한지와 마분지가 열접착공정에 의해 접착되어진 황토제품을 60∼70℃의 열을 갖는 건조실로 운반하여 건조시키는 2차 건조공정으로 이루어진 것을 특징으로 하는 황토를 이용한 건축용 내장재 제조방법.A method of manufacturing interior materials for construction using ocher, characterized in that it consists of a secondary drying step of transporting and drying the ocher product bonded to both sides of the ocher product by a heat bonding process to a drying chamber having a heat of 60 to 70 ° C. . 제1항의 제조방법에 의해 제조된 내장재는 벽면판넬 또는 천정재인 것을 특징으로 하는 황토내장재.The interior material produced by the manufacturing method of claim 1 is ocher interior, characterized in that the wall panel or ceiling material. 제2항에 있어서, 상기 내장재는 황토 단열판(10)의 양면중 일측면에는 원적외선 방출이 원활하게 이루어질 수 있는 통기성이 우수한 한지(20)와, 후면에는 원적외선의 불필요한 손실을 차단할 수 있는 두께인 0.8∼1㎜의 마분지(30)가 물 10ℓ에 식용 또는 건축용 C,M,C분말 300∼600g을 혼합 하여 얻어진 접착용풀에 의해 접착되어서 60∼70℃의 열을 발산하고, 약간의 압력을 갖는 스테인레스 내지 아연철판에 의해 열 접착 구성된 것을 특징으로 하는 황토 내장재.According to claim 2, wherein the interior material is one of the two sides of the ocher heat insulating plate 10 has a breathable excellent Hanji 20 that can be far infrared emission is smooth, and the thickness of the rear to prevent unnecessary loss of far infrared 0.8 A cardboard having a thickness of -1 mm is bonded to 10 l of water by an adhesive paste obtained by mixing 300-600 g of edible or architectural C, M, and C powders to dissipate heat of 60 to 70 DEG C, and to have a slight pressure. The ocher interior material, characterized in that the heat-bonded by a galvanized iron plate.
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KR100895491B1 (en) 2007-07-26 2009-05-06 송산영농조합법인 A making method for sack starch

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KR100796927B1 (en) * 2006-05-24 2008-01-22 권혁중 Method for manufacturing functional panel having useful living bacteria

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