CN101269925A - Architectural ornament material, manufacturing method and manufacturing equipment thereof - Google Patents

Architectural ornament material, manufacturing method and manufacturing equipment thereof Download PDF

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Publication number
CN101269925A
CN101269925A CNA200810010948XA CN200810010948A CN101269925A CN 101269925 A CN101269925 A CN 101269925A CN A200810010948X A CNA200810010948X A CN A200810010948XA CN 200810010948 A CN200810010948 A CN 200810010948A CN 101269925 A CN101269925 A CN 101269925A
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CN
China
Prior art keywords
building
roller
paper
matrix
ornament materials
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Pending
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CNA200810010948XA
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Chinese (zh)
Inventor
赵永植
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN SHIRONG CARBONIZING Co Ltd
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DALIAN SHIRONG CARBONIZING Co Ltd
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Priority to CNA200810010948XA priority Critical patent/CN101269925A/en
Publication of CN101269925A publication Critical patent/CN101269925A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention discloses a building decoration material, which is composed of a matrix (1), wherein, the basic raw materials and ratio by weight of the matrix (1) are stated as follows: 100 portions of paper fiber, and 200 to 1000 of portions wooden-carbon powder. The specific production method is performed with the following steps: the paper with 100 weight unit is taken to be soaked into the paper pulp, and is filtered to remove the water until the water content is 2000 to 3000 in weight unit; the wooden carbon in 2000 to 3000 weight unit is crushed into the powder, and is put into the paper pulp containing water that is prepared in the previous step to be uniformly mixed and dehydrated to be viscous; the ropiness mixture is pressed with mold to form the blank of the matrix (1) and is dried to fix the shape. Not only the rigidness of the wall body or the ground can be improved, the unsafe hidden problem can be eliminated; moreover, the function of the wooden carbon can be adequately displayed.

Description

Building and ornament materials and manufacture method thereof and production unit
Technical field:
The present invention relates to a kind ofly can be applicable to building, decorate and to use material, but especially a kind of cost is low, light weight, can prevent bacterial reproduction such as indoor mould, regulate indoor air humidity, improve building and ornament materials and the manufacture method and the production unit of HUMAN HEALTH state and utilization of waste material.
Background technology:
Charcoal is the product with plant charing at high temperature.At present, studies show that the little pore of charcoal inside can filter the molecule of bacterium or other objectionable impuritiess, can be used as the purification filtering material of materials such as air or water.In addition, charcoal itself can produce far infrared rays, suppresses bacteriological aftergrowth, and therefore, charcoal also has deodorizing, dehumidifying, anti-oxidation equivalence fruit.
Paper pulp is the raw material of papermaking, and its main component is a vegetable fibre.Along with industrial expansion, the purposes of paper is variation, and along with the increase of paper using amount, the quantity of waste paper also increases gradually, but most of waste paper does not all have regeneration, but is burned or carry out refuse treatment as waste, causes the waste of plant resources.
Existing construction wall substantially all is based on materials such as cement, sands, because of cement has water-absorbent, so indoor moisture can be absorbed by cement wall surface, cause the indoor environment drying, endanger the healthy of resident family, simultaneously, because of cement wall surface really up to the mark, when playing, children bump against metope, will be injured because of being subjected to powerful impact force, exist potential safety hazard constantly.
Finishing material in the past is based on wallpaper, is about to wallpaper and directly is attached on cob wall or the cement wall, and buildings is carried out interior decoration.Dress gypsum veneer on cement wall is earlier arranged again afterwards, hang wall paper in the above again or the trailing of other timber.But, because metope, gypsum veneer and the easy endophytic bacteria of wallpaper also can use some hazardous substances in the fitment process, so can cause the new house syndromes in addition.
The existing problem of finishing material is in the past for a change existingly at present carried out improved wallpaper to function.
A kind of is that loess and the graphite ratio by 1: 1 is mixed with sticking agent, forms the mixolimnion of loess and graphite on the surface of wallpaper, to improve the healthy state of human body; A kind of is to form emissive material layer and flower-pattern layer on the surface of wallpaper, is used for emitting far infrared ray; Also having a kind of is that gac is mixed mutually with mordenite (mordenite), produces the wallpaper that contains gac and mordenite ...Though kind is more, in order to prevent to come off easily in the wallpaper paper process, employed loess, far infrared irradiation material charcoal powder be trace extremely, can't bring into play its distinctive separately effect at all.
Up to now, also be not the report of raw material production building, finishing material with charcoal and paper.
Summary of the invention:
The present invention is in order to solve existing in prior technology the problems referred to above, but provides that a kind of cost is low, light weight, can prevent bacterial reproductions such as indoor mould, regulate indoor air humidity, improve building and ornament materials and the manufacture method and the production unit of HUMAN HEALTH state and utilization of waste material.
Technical solution of the present invention is: a kind of building and ornament materials, it is characterized in that constituting by matrix 1, and the basic raw material and the weight ratio of described matrix 1 are as follows:
Paper fiber 100
Charcoal powder 200~1000
The order number of described charcoal powder is 30~100.
Also contain weight ratio in the described matrix 1 and be 300 loess or volcanized rock powder.
Described matrix 1 is connected to ornament layer 2 for sheet material or building block and side.
Described ornament layer 2 is decorative paper, woven or chemically woven fabrics.
A kind of production method of building and ornament materials is characterized in that carrying out as follows:
A. get the paper of 100 weight unit, soak into paper pulp and filter dewater to water-content be 2000~3000 weight unit;
B. the wood charcoal powder with 2000~3000 weight unit is broken into powder, adds to stir in the water-containing pulp that a step produced and dewater to thick;
C. mold pressing forms matrix 1 blank;
D. dry setting.
In described b step, mix loess or volcanized rock powder.
In the described c step, at the bonding ornament layer 2 in side of matrix 1 blank of die forming.
A kind of production unit of building and ornament materials, it is characterized in that: be provided with hopper 3, the netted travelling belt 5 that below hopper 3, has a pair of transfer roller 4 to drive, be provided with a pair of filtration pressure roller 6 in the top and bottom of described netted travelling belt 5 correspondence, after filtering pressure roller 6, be provided with a pair of setting pressure roller 7, the transport conveyer belt 9 that is driven by a pair of transfer roller 8 is arranged behind the setting pressure roller 7, and transport conveyer belt 9 places in the drying machine 10; Be provided with a pair of cutting roller 11 behind the transport conveyer belt 9, the exit conveyor 13 that is driven by a pair of conveying roller 12 is arranged behind the cutting roller 11.
Upper and lower is respectively equipped with upper surface finishing material roll shaft 14, lower surface finishing material roll shaft 15 before described setting pressure roller 7, be provided with between upper surface finishing material roll shaft 14, lower surface finishing material roll shaft 15 and the setting pressure roller 7 that a pair of binding agent is smeared roller 16 and a plurality of transition is connected roller 17, one of them binding agent is smeared roller 16 and is placed binding agent packing groove 18.
The present invention is to be that raw material production forms with crude substance such as paper fiber and charcoals, promptly can be applicable to material of construction, as metope sheet material or floor, also can be applicable to the sheet material or the building block of indoor decoration.Not only can improve the hardness on body of wall or ground, remove hidden danger, but also can give full play to the effect of charcoal.Can prevent the breeding of bacteriums such as indoor mould, remove foreign flavor indoors, with fresh air in the holding chamber; Simultaneously can also absorb and discharge moisture repeatedly, make room air keep suitable humidity, comfortable living environment is provided; The far infrared rays that is radiated can improve human health status well.Paper fiber in the raw material can be a waste paper, makes waste paper be able to regeneration, avoids the waste of natural resources, has reduced production cost of products.The present invention compares with existing sheet for architectural decoration, building block, and its weight obviously reduces, and has alleviated the bearing capacity of structure foundation, has saved the too much input of ground facility, has high economic benefit and social benefit.
Description of drawings:
Fig. 1 is the product structure synoptic diagram of the embodiment of the invention 1,2.
Fig. 2 is the product structure synoptic diagram of the embodiment of the invention 3.
Fig. 3 is the method flow diagram of the embodiment of the invention 1.
Fig. 4 is the method flow diagram of the embodiment of the invention 2.
Fig. 5 is the method flow diagram of the embodiment of the invention 3.
Fig. 6 is a production unit structural representation of the present invention.
Embodiment:
Below in conjunction with description of drawings the specific embodiment of the present invention.
Embodiment 1:
The work flow of present embodiment is as shown in Figure 3:
A. get the paper of 100 grams, mixes stirring, paper is steeped fully rise and become lax, decomposition gradually with water about 5~10kg.Generally speaking, the printing paper or the wrapping paper of regeneration be can use, fine paper or finished paper pulpboard also can be used.Though use the high-quality paper can improve the quality of product, can improve manufacturing cost, so the main waste paper that uses on the industrial production.Like this, when guaranteeing product performance, can also reach the effect of resource regeneration.After paper is decomposed fully, dewater, only stay aqueous paper fiber with modes such as control water or filtering net filtrations.If use the fine paper, need not deviate from water fully, only take off and reach 2~3kg to residual amount and get final product.And if when using recycled waste paper, need dehydration fully, pollutents such as printing ink are separated from paper pulp, with clean water residual amount is filled to 2~3kg again.
B. the charing plant obtains charcoal, with its pulverize the charcoal powder.Any plant of charing all can obtain the raw material of charcoal, but charred wood and the charcoal that obtains is best in quality.Also have, too thin as fruit granule though the granular size at the broken end of charcoal is not subjected to so big constraint, particulate cohesive force can be strengthened, and the intrinsic effect of charcoal will reduce; Otherwise if charcoal particle is too thick, the function of charcoal is just strong, and cohesive force will reduce.Therefore, can obtain as drawing a conclusion from the present invention, promptly the size of charcoal particle is with 30~100 order the bests.The charcoal powder of 200~1000 grams are mixed with the resulting water-containing pulp of a step, stir and to deviate from portion water extremely thick.Equally,, can give full play to the effect of charcoal, endurance issues such as product hardness reduction still can occur if the amount of charcoal powder is too many; And the charcoal amount of powder is few, can improve the hardness of product, but has reduced the effect of charcoal.Therefore, it is optimal allocating according to above-mentioned ratio.
C. can with the metal mold that is shaped the resulting slip of b step be suppressed according to purposes, it is formed the blank of sheet material or building block matrix 1.The single one by one compacting of available pressure machine, but for can mass production, optimal method be to use pressure roller, and this pressure roller can form operation continuously repeatedly.
D. the material base of the matrix 1 of c step shaping is put into temperature and in 90~100 ℃ drying machine, carry out the drying setting greatly.This drying process also can carry out at normal temperatures, promptly carry out seasoning, but seasoning not only needs a large amount of time, also can make the product distortion.Therefore, optimal way is to carry out artificial seasoning.
Through after the above-mentioned working method, can form as shown in Figure 1 constitute the building and ornament materials of matrix 1 by paper fiber and charcoal powder.
Embodiment 2:
Method flow is as shown in Figure 4: the step of working method is with embodiment 1, but needs to add loess or volcanized rock powder in the b step, and to reach the fp requirement, the addition of loess or volcanized rock powder is 300 grams.After processing, can form as shown in Figure 1 constitute the building and ornament materials of matrix 1 by paper fiber, charcoal powder and loess or volcanized rock powder.
Embodiment 3:
Method flow is as shown in Figure 5: the step of working method is substantially with embodiment 1 or embodiment 2; just be stained with ornament layer 2 in the side of the material base of the formed matrix 1 of c step; top and bottom as sheet material; the outside surface of building block etc.; ornament layer 2 can be decorative paper, woven or chemically woven fabrics; when protecting the surface, adding strong hardness, prevent that the broken end of charcoal from leaking outside, and finishes the processing to outer packaging.Through processing after, can form as shown in Figure 2 constitute the building and ornament materials that there is ornament layer 2 on matrix 1 surface by paper fiber, charcoal powder and loess or volcanized rock powder.
Available production unit as shown in Figure 6, promptly be provided with hopper 3, the netted travelling belt 5 that below hopper 3, has a pair of transfer roller 4 to drive, be provided with a pair of filtration pressure roller 6 in the top and bottom of described netted travelling belt 5 correspondence, after filtering pressure roller 6, be provided with a pair of setting pressure roller 7, the transport conveyer belt 9 that is driven by a pair of transfer roller 8 is arranged behind the setting pressure roller 7, and transport conveyer belt 9 places in the drying machine 10; Be provided with a pair of cutting roller 11 behind the transport conveyer belt 9, the exit conveyor 13 that is driven by a pair of conveying roller 12 is arranged behind the cutting roller 11.
Upper and lower is respectively equipped with upper surface finishing material roll shaft 14, lower surface finishing material roll shaft 15 before described setting pressure roller 7, be provided with between upper surface finishing material roll shaft 14, lower surface finishing material roll shaft 15 and the setting pressure roller 7 that a pair of binding agent is smeared roller 16 and a plurality of transition is connected roller 17, one of them binding agent is smeared roller 16 and is placed binding agent packing groove 18.
During production, the slip that the b step is produced places hopper 3, drop on the netted travelling belt 5 of hopper below when slip after, in transferring raw material, filter 6 pairs of slip roll extrusion of pressure roller, moisture in the slip is further filtered out, and it tentatively is pressed into basic plate.At this moment, binding agent places binding agent packing groove 18, finishing material on upper surface finishing material roll shaft 14, the lower surface finishing material roll shaft 15 is smeared roller 16 by binding agent binding agent is smeared thereon also by a plurality of transition connection rollers 17, be close on two surperficial faces up and down of matrix 1 (substrate), suppress with setting pressure roller 7, form product blank.This product carries out drying in transport conveyer belt 9 is sent to drying machine 10.According to the specification and the purposes of constructional ornamental material, behind the dried product of cutting roller 11 cuttings, with exit conveyor 13 outputs.Also cutting roller 11 can be arranged between setting pressure roller 7 and the drying machine 10, like this, product carries out drying again after being shaped, cutting.Setting pressure roller 7 can be a hot-rolling, importantly will keep the temperature that suits, can not burnt surperficial paper or make surperficial paper variable color.
The embodiment of the invention 1,2 also can be produced with this production unit, but need not that upper surface finishing material roll shaft 14, lower surface finishing material roll shaft 15, binding agent are smeared roller 16, a plurality of transition connects structures such as roller 17 and binding agent packing groove 18.
The embodiment of the invention can be made into structure material, promptly substitutes gypsum veneer or floor surfacing, also can be used as flooring material, is layered on the indoor ground of buildings; Can also make fragment of brick, make house decorative material.

Claims (10)

1. building and ornament materials is characterized in that being made of matrix (1), and the basic raw material and the weight ratio of described matrix (1) are as follows:
Paper fiber 100
Charcoal powder 200~1000.
2. building and ornament materials according to claim 1 is characterized in that the order number of described charcoal powder is 30~100.
3. building and ornament materials according to claim 1 and 2 is characterized in that also containing in the described matrix (1) weight ratio and are 300 loess or volcanized rock powder.
4. building and ornament materials according to claim 3 is characterized in that described matrix (1) is connected to ornament layer (2) for sheet material or building block and side.
5. building and ornament materials according to claim 4 is characterized in that: described ornament layer (2) is decorative paper, woven or chemically woven fabrics.
6. production method of building and ornament materials according to claim 1 is characterized in that carrying out as follows:
A. get the paper of 100 weight unit, soak into paper pulp and filter dewater to water-content be 2000~3000 weight unit;
B. the wood charcoal powder with 2000~3000 weight unit is broken into powder, adds to stir in the water-containing pulp that a step produced and dewater to thick;
C. mold pressing forms matrix (1) blank;
D. dry setting.
7. the production method of building and ornament materials according to claim 6 is characterized in that: mix loess or volcanized rock powder in described b step.
8. the production method of building and ornament materials according to claim 7 is characterized in that: in the described c step, at the bonding ornament layer in side (2) of matrix (1) blank of die forming.
9. production unit of building and ornament materials according to claim 1, it is characterized in that: be provided with hopper (3), the netted travelling belt (5) that has a pair of transfer roller (4) to drive in the below of hopper (3), top and bottom correspondence at described netted travelling belt (5) is provided with a pair of filtration pressure roller (6), after filtering pressure roller (6), be provided with a pair of setting pressure roller (7), the transport conveyer belt (9) that is driven by a pair of transfer roller (8) is arranged behind the setting pressure roller (7), and transport conveyer belt (9) places in the drying machine (10); Be provided with a pair of cutting roller (11) behind the transport conveyer belt (9), the exit conveyor (13) that is driven by a pair of conveying roller (12) is arranged behind the cutting roller (11).
10. the production unit of building and ornament materials according to claim 9, it is characterized in that: be respectively equipped with upper surface finishing material roll shaft (14), lower surface finishing material roll shaft (15) at the preceding upper and lower of described setting pressure roller (7), be provided with between upper surface finishing material roll shaft (14), lower surface finishing material roll shaft (15) and the setting pressure roller (7) that a pair of binding agent is smeared roller (16) and a plurality of transition is connected roller (17), one of them binding agent is smeared roller (16) and is placed binding agent packing groove (18).
CNA200810010948XA 2008-04-09 2008-04-09 Architectural ornament material, manufacturing method and manufacturing equipment thereof Pending CN101269925A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA200810010948XA CN101269925A (en) 2008-04-09 2008-04-09 Architectural ornament material, manufacturing method and manufacturing equipment thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA200810010948XA CN101269925A (en) 2008-04-09 2008-04-09 Architectural ornament material, manufacturing method and manufacturing equipment thereof

Publications (1)

Publication Number Publication Date
CN101269925A true CN101269925A (en) 2008-09-24

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102656326A (en) * 2009-11-23 2012-09-05 李昌镐 Hard panel for construction
CN103848587A (en) * 2012-11-29 2014-06-11 刘平 Composite lightweight sheet material
CN105948647A (en) * 2016-05-05 2016-09-21 贞丰县北盘江镇鸿发实木家具厂 Indoor charcoal wall brick and production method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102656326A (en) * 2009-11-23 2012-09-05 李昌镐 Hard panel for construction
CN103848587A (en) * 2012-11-29 2014-06-11 刘平 Composite lightweight sheet material
CN105948647A (en) * 2016-05-05 2016-09-21 贞丰县北盘江镇鸿发实木家具厂 Indoor charcoal wall brick and production method thereof

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Open date: 20080924