KR20030060386A - An auto-injector of a sawdust for growing a mushroom - Google Patents

Abstract

PURPOSE: Provided is an auto-injector of sawdust for the mushroom culture, thereby rapidly producing a vinyl container containing saw dust and consequently increasing agriculture income. CONSTITUTION: An auto-injector of sawdust comprises a sawdust supply line, a hopper(3) for discharging the sawdust supplied through the sawdust supply line, a housing for fixing the hopper, a turn table(10), a clamp(11), a vibration dish(12), a sawdust compressor, an auto-twister of a vinyl container and a vacuum sealer for sealing the twisted portion of the vinyl container.

Description

Sawdust automatic injector for mushroom cultivation {An auto-injector of a sawdust for growing a mushroom}

The present invention relates to a device for injecting sawdust for mushroom cultivation into a vinyl container, and in particular, to improve the productivity of the sawdust for mushroom cultivation by automating the entire process to seal in a plastic container in a pressurized state sawdust used to grow mushrooms In addition, the present invention relates to a mushroom cultivation sawdust automatic injector which can supply mushroom cultivation sawdust at an affordable price.

In general, when cultivating mushrooms, first put sawdust in a vinyl container, and then inoculate the mushroom spawn into the sawdust of the vinyl container, and then cultivate the spawn, and then, the spawn cultured in the vinyl container is spread with sawdust at room temperature. The mushrooms are grown by injecting them in a large-scale mushroom cultivation plate (normal) one by one at appropriate intervals.

That is, in the case of mushroom cultivation, because of the large cultivation area, attention should be paid to the management of temperature, humidity, disease, etc. so that the mushroom spawns arranged in the mushroom cultivation can grow smoothly.

However, if the neglect of mushroom cultivation is neglected, the mushroom cultivation of the whole mushroom cultivation board fails due to the failure of the cultivation of high quality mushrooms. Will be.

Therefore, in recent years, the mushroom cultivation plate is rarely used. Instead, the sawdust is put in a plastic container, and the mushroom spawn is injected into the sawdust in the container, and the mushroom is individually grown in small units. In case of individual cultivation by unit, even if it fails to cultivate good mushrooms due to diarrhea management, mushroom cultivation fails only by vinyl container unit, so that the loss can be reduced as much as possible.

However, in order to cultivate mushrooms in a vinyl container unit as described above, sealing should be done by putting sawdust in a vinyl container. To this end, in the past, workers have to work to put sawdust into a vinyl container. There was a drawback, and since the effort and expense to put the sawdust in the plastic container, there was a problem that the production cost of the mushrooms eventually increased.

On the other hand, in order to improve the disadvantages of the sawdust through the equipment in some cases, but also in this case, there was an inconvenience that must go through most manual work, not fully automatic.

Therefore, the present invention has been made to solve the above-mentioned problems, to improve the productivity of mushroom cultivation sawdust by automating the whole process to seal in a plastic container in a pressurized state sawdust used to grow mushrooms In addition, it is an object of the present invention to provide a mushroom cultivation sawdust automatic injector that can supply a sawdust for mushroom cultivation at a low price.

The present invention for achieving the above object, the sawdust supply pipe receiving sawdust from the sawdust storage tank and the sawdust supply pipe through the transfer screw therein to the desired supply position; and, the sawdust supply Sawdust is introduced through the pipe is stored and the hopper to discharge the sawdust in the downward direction by the screw for the input therein; And, consisting of a plurality of horizontal frame and vertical frame so that the hopper can be fixed A housing having an upper plate and a lower plate on which each device is installed; and a plurality of inlets formed at predetermined intervals on the plate surface so that sawdust discharged from the hopper can be introduced in a vertical direction. The input cylinder is fixed so that the vinyl container for accommodating the sawdust at the bottom is fixed, and is placed vertically in the center of the upper plate of the housing. A rotary table installed to rotate intermittently by rotation of the rotary shaft; and a pair of handles are provided on the outside of the rotary table while holding an upper portion of the vinyl container fixed to the input cylinder of the rotary table. And a clamp provided at a contact portion in contact with the input cylinder to be detachably attached to the input cylinder by the magnetic force; and an air cylinder installed at the bottom of the upper plate and a top of the air cylinder installed at the bottom of the vinyl container. Vibration plate to vibrate the bottom of the vinyl container by vibrating up and down by the operation to chop the sawdust inside the vinyl container; and, through the air cylinder of the lower plate to support the lower part of the vinyl container sawdust is chopped It is installed on the upper portion of the cup and the rotary table so as to be able to move up and down, and also through the inlet. Sawdust pressurizer made of a pressing ring to compress the sawdust contained in the container vertically downward; And installed in a state perpendicular to the lower plate to twist the upper portion of the vinyl container containing the pressurized sawdust and the vinyl container An automatic twister comprising a holding finger, a motor for rotating the finger, and an air cylinder capable of raising and lowering the finger; And an air cylinder installed at the rear so as to advance the forceps back and forth to catch the upper portion of the plastic container twisted by the automatic twister, and to bind the twisted portion of the plastic container through the wire clip of the forceps. It is configured to include a sealer;

And, the hopper support is installed between the exit of the hopper and the upper portion of the rotary table in a state capable of moving forward and backward, it is characterized in that the sawdust is discharged through the hopper to prevent this by automatically blocking the exit of the hopper. It is.

In addition, the sensor is installed on the upper side of the housing so that the rotary table can be automatically fixed in the working position, and is lowered by the signal of the sensor and fixed to the inlet of the rotary table to work the vinyl container A stopper that can be fixed in position is installed on the side of the sensor to move up and down.

Therefore, by automatically producing the sawdust for mushroom cultivation of the above-described structure of the mushroom cultivation can automatically contribute to the production of a vinyl container containing the sawdust can contribute to the income increase of farmers, while producing a large amount of sawdust for mushroom cultivation at a low price and vinyl By pressing the sawdust inside the container in a uniform density, it improves the spawning ability of the mushroom, and accordingly, it is possible to increase the price competitiveness of the mushroom by mass-producing high quality mushrooms at low cost.

1 is a state diagram showing an automatic sawdust injector for mushroom cultivation according to the present invention,

Figure 2 is a perspective view showing an automatic sawdust injection device according to the present invention,

Figure 3 is a perspective view showing a clamp for fixing the top of the plastic container of the automatic sawdust injection device according to the present invention,

Figure 4 is a perspective view showing a sawdust input state of the automatic sawdust injection device according to the present invention,

5 is a perspective view showing a sawdust pressurized state of the automatic sawdust injection device according to the present invention,

Figure 6 is a state diagram showing the automatic twisting machine twisting the top of the vinyl container of the automatic sawdust injection device according to the present invention,

Figure 7 is a perspective view showing a state of sealing the top twisted vinyl container by the automatic sawdust injection device according to the present invention.

Explanation of symbols on the main parts of the drawings

1: sawdust storage tank 2: sawdust supply pipe

3: hopper 3a: screw for feeding

4: horizontal frame 5: vertical frame

6: top plate 7: bottom plate

8: housing 9: vinyl container

10: rotary table 10a: inlet

10b: injection cylinder 11: clamp

11a: handle 11b: magnet

12: vibrating plate 13: sawdust pressurizer

14: automatic twister 15: sealer

15a: tongs 16: sawdust automatic injection device

17: axis of rotation 18: hopper support

19: air cylinder 20: cup

21: pressure ring 22: finger

23: motor 24: stopper

25: sensor

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a state diagram showing an automatic sawdust injector for mushroom cultivation according to the present invention, Figure 2 is a perspective view showing an automatic sawdust injector according to the present invention, Figure 3 is a vinyl container of the automatic sawdust injector according to the present invention 4 is a perspective view showing a clamp for fixing the top, Figure 4 is a perspective view showing a sawdust input state of the automatic sawdust injection device according to the invention, Figure 5 shows a sawdust pressurized state of the automatic sawdust injection device according to the present invention 6 is a perspective view showing a state of the automatic twisting machine twisting the upper top of the vinyl container of the automatic sawdust injection device according to the present invention, Figure 7 is sealed by the sawdust automatic injection device according to the present invention twisted vinyl container It is a perspective view which shows the state to make.

Referring to the structure of the present invention by the above drawings, a sawdust supply pipe (2) for receiving sawdust from the sawdust storage tank 1 and discharging the sawdust through the transfer screw therein is provided, the sawdust A hopper 3 for discharging the sawdust introduced through the supply pipe 2 by the internal screw 3a is installed, and a plurality of horizontal frames 4 and lengthwise to allow the hopper 3 to be fixed. In addition to the frame 5, there is provided a housing (8) in which the upper plate (6) and the lower plate (7), on which each device is installed, and the sawdust discharged from the hopper (3). 9) The rotary table 10 is installed at the lower side of the hopper 3 so as to be inserted into the inside, and the clamp 11 for fixing the upper portion of the vinyl container 9 installed at the lower portion of the rotary table 10 is provided. And sawdust inside the vinyl container 9 at the bottom of the vinyl container 9 into which sawdust is added. A vibrating plate 12 to be chopped is installed, and a sawdust pressurizer 13 is provided to pressurize the sawdust inside the vinyl container 9 and twist the upper portion of the vinyl container 9 containing the pressurized sawdust. An automatic twister 14 is provided, and the sealer 15 is configured to bind a wire clip to the twisted portion of the vinyl container 9 twisted by the automatic twister 14.

Here, the mushroom cultivation sawdust automatic injection device 16 made of the above structure is characterized in that the sawdust is made of a fully automatic until the vinyl container 9 is sealed in the state put in the vinyl container (9), the The sawdust automatically injected into the vinyl container 9 is compacted by vibration and pressurized, and in this state, the upper part of the vinyl container 9 is automatically twisted and the twisted portion can be sealed with a wire clip. .

That is, the sawdust automatic injection device 16 is provided with a rotary table 10 for performing each process by rotation, the rotary table 10 is a sawdust discharged from the hopper 3 is put in the vertical direction A plurality of inlets 10a are formed at a predetermined interval on the plate surface so that the inlet cylinder 10b is fixed so that the vinyl container 9 for receiving sawdust is fixed to the lower portion of the inlet 10a. The rotary shaft 17 is installed at the lower center of the rotary table 10 in the vertical direction so that the rotary table 10 may be intermittently rotated by the rotation of the rotary shaft 17.

Therefore, each process is performed by the rotation of the rotary table 10 in a state in which a plurality of vinyl containers 9 are fixed to the rotary table 10, and sawdust is applied to the vinyl container 9 during the process. It is produced in a sealed state in a compressed state.

On the other hand, in the case of the vinyl container (9) bar sawdust in a fixed state by the clamp 11 shown in Figure 3, the clamp 11 is fixed to the input cylinder (10b) of the rotary table 10 A pair of handles 11a are provided to hold the upper portion of the vinyl container 9, and a magnet 11b is provided on the inner surface of the clamp 11 so that the clamp 11 is driven by the magnetic force. It is to be attached to (10b) surface.

Therefore, after grasping the handle 11a of the clamp 11 and opening it to both sides to insert the upper portion of the vinyl container 9, and closing the handle 11a inward again, the clamp 11 is driven by the magnetic force. It is attached to the (10b) surface, in another embodiment may be configured such that the clamp 11 can be opened or retracted by the tension of the spring.

And, as shown in Figure 4 is installed between the exit of the hopper (3) and the upper portion of the rotary table 10 in a state capable of moving forward and backward, the sawdust through the hopper (3) a certain amount When it is discharged to detect this and automatically block the exit of the hopper (3) so that the appropriate amount of sawdust can be put into the vinyl container (9).

In addition, the sawdust automatic injection device 16 is provided with a vibration plate 12, the vibration plate 12 is installed in the lower portion of the vinyl container (9) into which the sawdust is put, the upper plate (6) below While vibrating up and down by the operation of the installed air cylinder (19) by applying vibration to the lower end of the vinyl container (9) to chop the sawdust inside the vinyl container (9), thereby densifying the density of the sawdust contained in the vinyl container (9) By making it uniform, it can be more useful for mushroom cultivation.

On the other hand, when sawdust is contained in the vinyl container 9 as described above, the rotary table 10 is rotated to move the vinyl container (9) containing the sawdust to the sawdust pressurizer 13, which is shown in FIG. As described above, the sawdust pressurizer 13 is capable of raising and lowering via the air cylinder 19 of the lower plate 7 so as to support the lower portion of the vinyl container 9 in which the sawdust is chopped; In addition to being installed to the upper and lower portions of the rotary table 10 is a structure consisting of a pressing ring 21 to compress the sawdust contained in the plastic container 9 in the vertical direction through the inlet (10a).

Therefore, the sawdust is compressed by pressing the upper portion of the vinyl container 9 by the pressure ring 21 while supporting the lower part of the vinyl container 9 through the cup 20.

Here, the pressurization process is a very important step in the growth of the mushroom, the density of the sawdust is sealed according to the pressing degree of pressurizing the sawdust bar, cultivation of mushrooms growing in the sawdust must maintain a uniform density It is possible to maximize the spawn life while speeding up.

Then, after the process again the rotary table 10 is rotated to seal the vinyl container (9), for this sealing, the twisting process of automatically twisting the upper portion of the vinyl container (9), and After the twisting process, the twisted portion of the vinyl container 9 is melted and sealed.

That is, the structure of the automatic twister 14 used in the twisting process is shown in Figure 6, the automatic twister 14 is to twist the upper portion of the plastic container (9) containing the pressurized sawdust. It is installed in a state perpendicular to the lower plate (7), the finger 22 for holding the vinyl container (9), the motor 23 for rotating the finger 22 and the finger 22 to raise and lower the It is a structure composed of an air cylinder (19).

Therefore, in the case of the automatic twisting machine 14, the lower surface of the vinyl container 9 rises so that the finger 22 bites and rotates the outer side of the vinyl container 9, so that the upper portion of the vinyl container 9 Automatic twisted.

When the upper portion of the vinyl container 9 is twisted as described above, the sealer 15 shown in FIG. 7 is advanced, and the sealer 15 holds the upper portion of the twisted vinyl container 9. The tongs (15a) and the air cylinder (19) installed at the rear to advance the tongs (15a) to bind the twisted portion of the plastic container (9) through a wire clip mounted on the tongs (15a). It is to be possible.

In addition, as another embodiment of the sealer 15, it is possible to seal the vinyl container 9 by melting and bonding the twisted portion of the twisted vinyl container 9 at a high frequency generated in the tongs 15a.

On the other hand, the stopper 24 is installed so that the rotary table 10 can be automatically fixed in the working position, the stopper 24 by the signal of the sensor 25 installed on the upper side of the housing (8) ) Is lowered, and the lowered stopper 24 is fixed to the inlet 10a of the rotary table 10 to fix the vinyl container 9 at the working position.

That is, when the rotary table 10 rotates, the stopper 24 is lifted up and away from the inlet 10a of the rotary table 10. On the contrary, when the rotary table 10 is rotated to the working position. The stopper 24 is lowered to be inserted into the inlet 10a of the rotary table 10 to automatically control the position of the rotary table 10.

Therefore, the process of putting sawdust into the vinyl container 9 by the sawdust automatic injection device 16, pressurizing the sawdust, and sealing the pressurized sawdust-containing vinyl container 9 automatically before It is possible to perform.

As described above, according to the automatic mushroom sawdust injecting device according to the present invention, it is possible to contribute to the income increase of the farmhouse by producing a vinyl container containing the sawdust more fully automatically, and mass production of sawdust for mushroom cultivation at a low price. In addition, by pressing the sawdust inside the vinyl container in a uniform density, it improves the spawning ability of the mushroom, and accordingly, it is effective to increase the price competitiveness of the mushroom by mass-producing high quality mushrooms at low cost. will be.

Claims (3)

Sawdust supply pipe (2) receiving sawdust from the sawdust storage tank (1) so that the sawdust can be delivered to the desired feed position through a screw for transport therein; and Hopper 3 is stored through the sawdust supply pipe (2) and the hopper (3) to discharge the sawdust in the downward direction by the screw (3a) therein; and A housing having an upper plate 6 and a lower plate 7 having a plurality of horizontal frames 4 and a vertical frame 5 so that the hopper 3 can be fixed and each device is installed thereunder. 8); and A plurality of inlets 10a are formed at a predetermined interval on the plate surface so that the sawdust discharged from the hopper 3 in the vertical direction, and the vinyl container (9) receiving the sawdust in the lower portion of the inlet (10a) Input cylinder (10b) is fixed to be fixed so that is fixed, the rotary shaft 17 is installed in the vertical direction in the center of the upper plate 6 of the housing (8) intermittently rotated by the rotation of the rotary shaft (17) Rotating table 10 which can be made; and A pair of handles 11a are provided on the outer side of the plastic container 9 fixed to the input cylinder 10b of the rotary table 10 and are in contact with the input cylinder 10b. The magnet 11b is provided in the contact portion, the clamp 11 to be detachable to the input cylinder 10b by this magnetic force; And In addition to being installed in the lower portion of the vinyl container (9) into which sawdust is introduced, while vibrating up and down by the operation of the air cylinder (19) installed in the upper plate (6), by applying a vibration to the bottom of the vinyl container (9) vinyl container (9) Vibration plate 12 to chop the sawdust inside; And The cup 20 and the upper portion of the rotary table 10 may be lifted up and down via the air cylinder 19 of the lower plate 7 so as to support the lower portion of the vinyl container 9 in which the sawdust is chopped. Sawdust pressurizer (13) consisting of a pressing ring (21) capable of compressing the sawdust contained in the vinyl container (9) vertically downward through the inlet (10a) is installed to be lowered; The finger 22 and the finger 22 holding the vinyl container 9 are installed in a state perpendicular to the lower plate 7 so as to twist the upper part of the pressurized sawdust-containing vinyl container 9. An automatic twister (14) consisting of a rotating motor (23) and an air cylinder (19) capable of raising and lowering the finger (22); And The tongs (15a) to grab the upper portion of the plastic container (9) twisted by the automatic twisting machine (14) and the air cylinder (19) installed in the rear so that the tongs (15a) can be moved forward and backward. Sawdust automatic injector for mushroom cultivation comprising a; a sealer (15) to bind the twisted portion of the vinyl container (9) through a wire clip of 15a). According to claim 1, wherein the hopper support 18 is installed between the exit of the hopper 3 and the upper portion of the rotary table 10 can be moved forward and backward, if a predetermined amount of sawdust is discharged through the hopper (3) Sawdust automatic infusion device for mushroom cultivation, characterized in that to detect and automatically block the exit of the hopper (3). According to claim 1, wherein the sensor 25 is installed on the upper side of the housing 8 so that the rotary table 10 can be automatically fixed in the working position, the lowering by the signal of the sensor 25 In addition, the stopper 24, which can fix the vinyl container 9 at a work position by being seated and fixed to the inlet 10a of the rotary table 10, is installed in a state capable of lifting up and down on one side of the sensor 25. Sawdust automatic injector for mushroom cultivation.