KR0117679Y1 - The apparatus for manufacturing the capsule for cultivating - Google Patents
The apparatus for manufacturing the capsule for cultivating Download PDFInfo
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- KR0117679Y1 KR0117679Y1 KR2019950006000U KR19950006000U KR0117679Y1 KR 0117679 Y1 KR0117679 Y1 KR 0117679Y1 KR 2019950006000 U KR2019950006000 U KR 2019950006000U KR 19950006000 U KR19950006000 U KR 19950006000U KR 0117679 Y1 KR0117679 Y1 KR 0117679Y1
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- Prior art keywords
- capsule
- culture
- sheet
- cylinder
- mushroom
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mushroom Cultivation (AREA)
Abstract
본 고안의 버섯종균 갭슐제조장치는 다수의 요형(凹형) 주머니가 형성된 캡슐시트상에 톱밥등의 배양물을 충진하는 배양물충진수단, 배양물이 충진된 캡슐시트상에 필름을 접착시켜 밀봉하는 밀봉수단, 상기 밀봉처리된 요형주머니들을 낱개로 절단분리하여 캡슐을 제조하는 캡슐절단수단으로 구성되어 버섯종균캡슐의 제조의 자동화를 실현하므로서 사용인력이 절감되어 버섯종균갭슐의 제조가가 저렴하게되고 양질의 버섯종균캡슐을 제공할 수 있게 되어 농가 소득증대에 기여할 수 있는 우수한 효과가 있다.Mushroom spawn gap capsule manufacturing apparatus of the present invention is a culture filling means for filling a culture such as sawdust on a capsule sheet formed with a large number of concave-shaped (bag) pocket, adhered to the film on the capsule sheet filled with the culture seal It consists of a sealing means for cutting and separating the sealed concave pouches individually to manufacture a capsule to manufacture a capsule by realizing the automation of the production of mushroom seed capsules by reducing the manpower and low production cost of mushroom seed capsules It is possible to provide a high quality mushroom spawn capsule has an excellent effect that can contribute to the increase of farm income.
Description
본 고안은 버섯의 종균을 배양하는 버섯종균캡슐을 제조하는 버섯종균캡슐제조장치에 관한 것으로서, 종균캡슐의 제조을 자동화하여 종균캡슐을 대량생산할 수 있게 되므로서 인건비 절감효과와 캡슐제조가를 절감할 수 있는 버섯종균캡슐제조장치에 관한 것이다.The present invention relates to a mushroom spawn capsule manufacturing apparatus for producing mushroom spawn capsules for cultivating mushroom spawn capsules, which enables the mass production of spawn capsules by automating the production of spawn capsules, thereby reducing labor cost and capsule manufacturing cost. It relates to a mushroom spawn capsule manufacturing apparatus.
일반적으로 버섯을 재배하기 위해서는 참나무나 밤나무, 떡갈나무 등의 통나무 원목에 균사(菌絲)나 포자(胞子)등이 종균을 이식매입한 후 적당한 온도와 습도를 맞추어 주므로서 배양한다.In general, in order to grow mushrooms, mycelia, spores, etc. are transplanted into log logs such as oak, chestnut, and oak, and then cultured by adjusting the appropriate temperature and humidity.
버섯종균캡슐은 원목에 종균을 이식매입시 사용되는 것으로 본 출원인이 발명한 것으로서 그 상세한 설명은 대한민국 특허출원 제95-621호에 상세히 기재되어 있으며, 본 고안은 이러한 버섯종균캡슐을 제조하는 것이다.Mushroom spawn capsule is invented by the present applicant to be used when transplanting the seed spawn in the wood as described in detail in the Republic of Korea Patent Application No. 95-621, the present invention is to produce such mushroom spawn capsule.
본 고안의 목적은 버섯종균캡슐의 제조의 자동화를 실현하므로서, 사용인력이 절감되어 버섯종균캡슐의 제조가가 저렴하게 되고 양질의 버섯종균캡슐을 제공할 수 있게 되어 농가소득증대에 기여할 수 있는 버섯종균캡슐제조장치를 제공하는 것이다.The purpose of the present invention is to realize the automation of the production of mushroom spawn capsules, the labor force is reduced, the production cost of mushroom spawn capsules can be cheaper and can provide a high quality mushroom spawn capsules mushrooms that can contribute to the increase of farm household income It is to provide a seed capsule manufacturing apparatus.
본 고안이 이러한 목적은 다수의 요형(凹型)주머니가 형성된 캡슐시트상에 톱밥 등의 배양물을 충진하는 배양물충진수단, 배양물이 충진된 캡슐시트상에 비닐테이프를 접착시켜 밀봉하는 밀봉수단, 상기 밀봉처리된 요형주머니들을 낱개로 절단분리하여 캡슐을 제조하는 캡슐절단수단으로 구성된 본 고안의 버섯종균 캡슐제조장치에 의해 달성된다.The object of the present invention is to provide a culture filling means for filling a culture such as sawdust on a capsule sheet formed with a plurality of concave pockets, and sealing means for adhering and sealing a vinyl tape on the capsule sheet filled with the culture. , By the mushroom spawn capsule manufacturing apparatus of the present invention composed of a capsule cutting means for producing a capsule by cutting and separating the sealed yaw pockets individually.
도1은 본 고안에 따른 버섯종균캡슐제조장치의 작업공정을 블록다이어그램으로 도시한 공정도,1 is a process diagram showing a block diagram showing the working process of the mushroom spawn capsule production apparatus according to the present invention,
도2는 버섯종균캡슐제조장치의 배양물충진수단을 도시한 개략정면도,Figure 2 is a schematic front view showing a culture filling means of the mushroom spawn capsule production apparatus,
도3은 배양물이 충진된 캡슐시트가 진공흡입기를 통과해 밀봉수단으로 이송되는 상태를 개략적으로 도시한 도면,Figure 3 schematically shows a state in which the capsule sheet filled with culture is transferred to the sealing means through a vacuum inhaler,
도4는 본 고안의 밀봉수단의 개략적인 정면도,Figure 4 is a schematic front view of the sealing means of the present invention,
도5는 본 고안의 갭슐절단수단의 개략적인 도면으로서, (a)는 정면도,5 is a schematic view of a gap cutting means of the present invention, (a) is a front view,
(b)는 파지대의 구성을 도시한 도면, 도6는 본 고안의 캡슐의 제조단계를 개략적인 도면으로서,(b) is a view showing the configuration of the gripper, Figure 6 is a schematic drawing showing the manufacturing step of the capsule of the present invention,
(a)는 충진단계,(a) is the filling step,
(b)는 다짐단계,(b) is the compaction step,
(c)는 밀봉단계,(c) is the sealing step,
(d)는 절단단계이다.(d) is the cutting step.
＊ 도면의 주요부분에 대한 부호의 설명＊ Explanation of symbols on main parts of drawing
1 : 배양물충진수단 2 : 밀봉수단1: culture filling means 2: sealing means
3 : 캡슐절단수단 11 : 받침판3: capsule cutting means 11: support plate
12,17,33,35 : 실린더 13 : 안내레일12,17,33,35: Cylinder 13: Guide rail
16 : 다짐봉 18 : 압축부16: compaction rod 18: compression unit
21 : 진공흡입기 22 : 필름공급체21: vacuum inhaler 22: film feeder
23 : 가열압착기 31,31' : 고무패드23: heat press 31,31 ': rubber pad
본 고안의 버섯종균캡슐제조장치를 첨부된 도면을 참고로 하여 이하에 상세히 기술하는 실시예에 의하여 명백하게 이해할 수 있을 것이다.Mushroom spawn capsule production apparatus of the present invention will be clearly understood by the embodiments described in detail below with reference to the accompanying drawings.
도면에 도시한 바와 같이, 본 고안의 버섯종균캡슐제조장치는 다수의 요형주머니(b1)가 형성된 캡슐시트(B)상에 배양물을 충진하는 배양물충진수단(1), 배양물이 충진된 캡슐시트상에 박막의 필름을 접착시켜 밀봉하는 밀봉수단(2), 상기 밀봉처리된 요형주머니들을 낱개로 절단분리하여 캡슐을 제조하는 캡슐절단수단(3)으로 구성된다.As shown in the figure, the mushroom spawn capsule production apparatus of the present invention is a culture filling means (1), the culture is filled with the culture on the capsule sheet (B) formed a plurality of yaw pocket (b1) Sealing means (2) for adhering and sealing a thin film on the capsule sheet, and the capsule cutting means (3) for producing a capsule by cutting and separating the sealed concave pouches individually.
상기 배양물충진수단(1)은 캡슐시트(B)가 배치되는 다수의 요홈이 형성된 받침판(11)을 이송하는 실린더(12) 및 안내레일(13)이 설치된 기대(14), 상기 안내레일(13)상에 설치되는 배양물공급호퍼(15) 및 배양물이 충진된 캡슐시트상의 배양물을 다지는 다수의 다짐봉(16)을 승강구동시키는 실린더(17)을 갖는 압축부(18)로 구성된다.The culture filling means (1) is the base 14 and the guide rail (13), the guide rail (13) for transporting the support plate (11) formed with a plurality of grooves in which the capsule sheet (B) is formed, the guide rail ( 13, a compression unit 18 having a culture supply hopper 15 installed on the cylinder and a cylinder 17 for elevating and driving a plurality of compaction rods 16 for compacting the culture on the capsule sheet filled with the culture. do.
상기 밀봉수단(2)는 배양물이 충진된 캡슐시트상의 배양물찌꺼기를 흡입하는 진공흡입기(21)과 박막의 필름(T)를 공급하는 필름공급체(22)와 필름을 가열압착시키는 가열압착기(23)과 밀봉된 캡슐시트(B)를 일정길이로 절단하는 열선(24)및 흡착판(25)로 구성된다.The sealing means (2) is a vacuum suction unit (21) for sucking the culture residues on the capsule sheet filled with the culture, the film feeder (22) for supplying the film (T) of the thin film and the heat press for pressing the film It consists of the heat wire 24 and the adsorption plate 25 which cut | disconnect the 23 and the sealed capsule sheet B to a predetermined length.
상기 캡슐절단수단(3)은 밀봉된 캡슐시트(B)를 절단위치로 이송시키도록 고무패드(31)(31')가 부착되며 실린더(32)에 의해 캡슐시트를 파지하며 실린더(33)에 의해 전후로 이동하는 파지대(34)와 실린더(35)에 의해 승강구동되며 절단칼날(36)이 부착된 절단본체(37)로 구성된다.The capsule cutting means 3 has rubber pads 31 and 31 ′ attached thereto to transfer the sealed capsule sheet B to the cutting position, and grips the capsule sheet by the cylinder 32 to the cylinder 33. It is composed of a cutting body 37, which is driven up and down by the gripper 34 and the cylinder 35 moving back and forth by the cutting blade 36 attached thereto.
상기 파지대(34)는 실린더(32)에 의해 상하로 작동되는 상판(34')와 하판(34)로 구성되고, 캡슐시트(B)의 양측을 파지하도록 1쌍으로 구성된다. 상기 절단본체(37)에는 절단칼날(36)의 직하부에 캡슐시트의 절단시 캡슐시트(B)의 요동을 방지하도록 스프링(38)에 의해 탄력지지되는 누름판(39)가 설치되어 있다. 이와 같은 구성을 갖는 본 고안에 따른 버섯종균캡슐제조장치의 작동을 이하에 상세히 설명한다.The gripper 34 is composed of an upper plate 34 'and a lower plate 34 operated up and down by the cylinder 32, and is configured in a pair to hold both sides of the capsule sheet B. The cutting body 37 is provided with a pressing plate 39 which is elastically supported by the spring 38 to prevent the capsule sheet B from shaking when the capsule sheet is cut immediately below the cutting blade 36. Operation of the mushroom spawn capsule manufacturing apparatus according to the present invention having such a configuration will be described in detail below.
도면에 도시한 바와 같이, 다수의 요형주머니(b1)이 형성된 캡슐시트(B)가 받침판(11)상에 배치되어 기대(14)내에 위치하면 실린더(12)가 전진작동되어 받침판(11)은 안내레일(13)을 따라 배양물공급호퍼(15)방향으로 요형주머니내에 배양물이 충진된다(도 6a에 도시).As shown in the figure, when the capsule sheet B formed with a plurality of concave pouches b1 is disposed on the base plate 11 and positioned in the base 14, the cylinder 12 is moved forward to support the base plate 11. The culture is filled in the concave pouch in the direction of the culture supply hopper 15 along the guide rail 13 (shown in FIG. 6A).
이와 같은 배양물충진이 종료되면 실린더(12)가 후퇴작동되어 캡슐시트(B)를 기대(14)내에 위치시킨다. 기대(14)내에 충진된 캡슐시트가 위치되면 실린더(17)이 작동되어 압축부(18)이 하향이동되고 압축부(18)상의 다짐봉(16)이 각 캡슐시트(B)의 요형주머니내로 약 1mm정도 삽입되어 요형주머니(b1)내의 배양물을 눌러다지고(도 6b에 도시) 실린더(17)이 작동되어 다짐봉(16)이 이탈되도록 압축부(18)이 상향이동되며 배양물의 충진공정은 종료되는 것이다.When the culture filling is completed, the cylinder 12 is retracted to position the capsule sheet B in the base 14. When the capsule sheet filled in the base 14 is positioned, the cylinder 17 is operated to move the compression unit 18 downward, and the compaction rod 16 on the compression unit 18 is moved into the concave pocket of each capsule sheet B. About 1mm is inserted to press the culture in the concave pouch (b1) (shown in Figure 6b) and the cylinder 17 is operated to move the compression unit 18 to move away the compaction rod 16 and to fill the culture process Will end.
이와같이 배양물충진공정이 종료되면, 캡슐시트(B)는 캡슐시트를 밀봉하는 밀봉수단(2)방향으로 이송된다.When the culture filling process is completed in this way, the capsule sheet (B) is transferred in the direction of the sealing means (2) for sealing the capsule sheet.
충진된 캡슐시트(B)가 배치된 받침판(11)은 실린더(26)이 후퇴하면 걸림대(27)에 의해 진공흡입기(21)상을 통과하면서 이송되고 이때 진공흡입기(21)의 흡입력에 의해 다져지지 않은 캡슐시트(B)상의 배양물은 진공흡입기내로 흡입되고, 캡슐시트(B)가 진공흡입기상을 통과하게 되면 캡슐시트의 표면은 박막의 필름이 접착될 수 있는 청결한 상태가 되는 것이다.The supporting plate 11 on which the filled capsule sheet B is disposed is transported while passing through the vacuum inhaler 21 by the latch 27 when the cylinder 26 retreats, and is compacted by the suction force of the vacuum inhaler 21. The culture on the capsule sheet (B) not supported is sucked into the vacuum inhaler, and when the capsule sheet (B) passes through the vacuum inhaler, the surface of the capsule sheet is in a clean state to which a thin film can be bonded.
이와같이 청결한 상태에서 필름공급체(22)에서 공급되는 필름(T)는 다수의 롤러(R)을 통과하면서 긴장되는 상태로 되며 받침판(11)상의 캡슐시트(B)에 접착되고 일정거리로 필름이 접착되며 약 180℃로 가열된 가열압착기(23)이 일정시간 약 8초간 정지해 필름을 캡슐시트상에 접착시키고 열선(24)가 하강하여 필름을 절단하고 흡착판(25)가 작동하여 밀봉된 캡슐시트를 다른 장소로 이송시킨다.In this clean state, the film T supplied from the film supply body 22 is in a state of being tensioned while passing through a plurality of rollers R and is adhered to the capsule sheet B on the support plate 11, and the film is fixed at a predetermined distance. Bonded and heated to about 180 ℃ heat press 23 stops for about 8 seconds for a certain time to adhere the film on the capsule sheet, the heating wire 24 is lowered to cut the film and the adsorption plate 25 is operated to seal the capsule Transfer the sheet to another location.
이와같이, 밀봉공정이 종료된 캡슐시트는 캡슐절단수단(3)으로 이송된다. 캡슐절단수단(3)의 파지대(34)상의 고무패드(31)에 캡슐시트가 물리고, 실린더(33)의 후퇴작동에 의해 일정거리(본 실시예에서는 시트의 1/3거리)를 이동시키고 실린더(35)가 하강하여 절단본체(37)이 하강하면 누름판(39)가 캡슐시트를 누른상태에서는 캡슐시트는 요동되지 않고 이 상태에서 절단본체상의 절단칼날(36)이 하강하면서 캡슐시트상의 각 요형주머니를 절단하게 된다. 이와같이 캡슐시트상의 캡슐이 1/3절단되고 실린더(33)이 후퇴작동하여 캡슐시트를 1/3 이송시키고, 절단본체(37)이 하강하여 캡슐시트상의 요형주머니를 절단하고 이와같이 하여 1개의 캡슐시트상의 요형주머니가 절단되면 실린더(31)가 작동하여 파지대(34)상의 파지상태의 캡슐시트의 파지를 해제하고 실린더(33)이 전진작동하여 최초의 위치로 파지대를 이송하고 실린더(32)가 작동하여 고무패드(31)(31')가 다른 캡슐시트(B)를 파지하게 한 후 종전에 기술한 바와 같이 작동하여 캡슐시트(B)상의 캡슐을 절단하게 되는 것이다.In this way, the capsule sheet after the sealing process is transferred to the capsule cutting means (3). The capsule sheet is snapped onto the rubber pad 31 on the gripper 34 of the capsule cutting means 3, and a certain distance (1/3 distance of the seat in this embodiment) is moved by the retraction operation of the cylinder 33. When the cylinder 35 descends and the cutting body 37 descends, the capsule sheet does not swing while the pressing plate 39 presses the capsule sheet. Cut the concave pouch. In this way, the capsule on the capsule sheet is cut one third and the cylinder 33 is retracted to transfer the capsule sheet one third, and the cutting body 37 is lowered to cut the concave pouch on the capsule sheet and thus, one capsule sheet. When the concave pouch on the top is cut, the cylinder 31 is operated to release the grip of the capsule sheet in the gripped state on the grip holder 34, and the cylinder 33 moves forward to transfer the grip holder to the first position and the cylinder 32. Is operated so that the rubber pads 31 and 31 'grip the other capsule sheet B and then operate as previously described to cut the capsule on the capsule sheet B.
이상과 같이 본 고안에 따른 버섯종균캡슐제조장치는 캡슐의 제조단계에 있어서 배양물충진공정, 밀봉공정, 캡슐절단공정 등의 제공정을 모두 기계적으로 자동화할 수 있게 되므로서 사용인력이 절감되어 버섯종균이 제조가 저렴하게 되고 양질의 버섯종균캡슐을 제공할 수 있게 되어 농가소득증대에 기여할 수 있다As described above, the mushroom spawn capsule manufacturing apparatus according to the present invention can automatically automate all of the provisions of the culture filling step, the sealing step, the capsule cutting step, etc. in the manufacturing step of the capsule, thereby reducing the manpower of the mushroom. Spawn can be made cheaper and can provide high quality mushroom spawn capsule, which can contribute to increase of farm household income.
Claims (1)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019950006000U KR0117679Y1 (en) | 1995-03-30 | 1995-03-30 | The apparatus for manufacturing the capsule for cultivating |
| KR2019970033149U KR200156363Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
| KR2019970033148U KR200156362Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019950006000U KR0117679Y1 (en) | 1995-03-30 | 1995-03-30 | The apparatus for manufacturing the capsule for cultivating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR960029989U KR960029989U (en) | 1996-10-22 |
| KR0117679Y1 true KR0117679Y1 (en) | 1998-04-23 |
Family
ID=19410293
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019950006000U KR0117679Y1 (en) | 1995-03-30 | 1995-03-30 | The apparatus for manufacturing the capsule for cultivating |
| KR2019970033148U KR200156362Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
| KR2019970033149U KR200156363Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019970033148U KR200156362Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
| KR2019970033149U KR200156363Y1 (en) | 1995-03-30 | 1997-11-21 | Apparatus for making capsule of mushroom starter |
Country Status (1)
| Country | Link |
|---|---|
| KR (3) | KR0117679Y1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101822289B1 (en) * | 2016-07-21 | 2018-03-08 | 황재석 | Automatic Inoculation Devices Mushroom Spawn used in Mushroom Culture Medium |
-
1995
- 1995-03-30 KR KR2019950006000U patent/KR0117679Y1/en not_active IP Right Cessation
-
1997
- 1997-11-21 KR KR2019970033148U patent/KR200156362Y1/en not_active IP Right Cessation
- 1997-11-21 KR KR2019970033149U patent/KR200156363Y1/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| KR200156362Y1 (en) | 1999-09-01 |
| KR200156363Y1 (en) | 1999-09-01 |
| KR960029989U (en) | 1996-10-22 |
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