KR102140748B1 - Vinyl bag assembling device for raw material packaging and manufacturing device of raw material medium for mushroom reproduction, and mushroom culture system and method using this - Google Patents

Abstract

The present invention relates to a plastic bag assembly device for raw material packaging, a raw material packaging device for culturing mushrooms, and a system and a method for culturing mushrooms using the same, wherein the plastic bag assembly device for raw material packaging is configured to manufacture a plastic bag of a predetermined length using a wound plastic tube, fill the plastic bag with a fixed amount of mixed raw materials, and seal an inlet of the plastic bag so as to automatically manufacture a plastic bag type medium. To this end, the plastic bag assembly device for raw material packaging is configured to insert and couple a raw material transfer pipe from which a predetermined introducing amount of mixed raw materials for culturing mushrooms is discharged with a plastic bag. The plastic bag assembly device for raw material packaging comprises: a tube supply unit configured to fuse an end portion of vinyl tube supplied in a tube shape to form a plastic bag having a predetermined length with sealed one end portion and cut the vinyl tube into a predetermined length; a plastic bag transfer unit configured to transfer the plastic bag to a raw material transfer pipe and open an inlet of the plastic bag correspondingly to the raw material transfer pipe; and a plastic bag supply unit configured to transfer the plastic bag to the raw material transfer pipe, grip the inlet of the plastic bag, and insert and couple the raw material transfer pipe and the plastic bag with each other. According to the present invention, the present invention can automatically open the inlet of the plastic bag cut through the plastic bag transfer unit.

Description

Plastic bag assembly device for raw material encapsulation, raw material encapsulation device for mushroom cultivation, and mushroom cultivation system and mushroom cultivation method using the same THIS}

The present invention relates to a plastic bag assembly device for raw material encapsulation, a material encapsulation device for mushroom cultivation, a mushroom cultivation system and a mushroom cultivation method using the same, and more specifically, to produce a plastic bag of a predetermined length with a wound vinyl tube, After filling the bag with a fixed amount of the blended raw material, the plastic bag assembly device and the mushroom incubation device for mushroom cultivation and the mushroom cultivation system and mushroom using the same can be prepared by automatically sealing the inlet of the plastic bag to produce a plastic bag-type medium. It relates to a culture method.

In general, mushrooms are more nutritious than any other vegetable, and have excellent effects in preventing various adult diseases including hypertension and diabetes. Particularly, as it is known that the anti-cancer effect, which is the most important for the health of modern people, is excellent, artificial cultivation technology has been developed differently every day.

On the other hand, in the cultivation method of shiitake mushrooms (Lentinula edodes) among mushrooms, the method of cultivation of logs using hardwoods such as hardwoods is well known, but this has only the advantages of ease of management and low facility cost, and is not limited to the size of the input of logs. Compared to that, the yield (recovery rate) of mushrooms is low, and it is difficult to procure raw wood, so recently, in facilities equipped with certain facilities, inoculation of seed germs pre-cultivated in a medium (plastic bag type) made of sawdust as a main material in large quantities A method of cultivating sawdust is used.

The medium used in the sawdust cultivation method is made in various forms, but after inserting a certain amount of sawdust material (mixed raw material) for a certain amount of plastic into a plastic bag of a certain standard, the opening of the plastic bag is tied with a string and sealed. As the effectiveness is recognized, it shows a lot of installation frequency.

However, the conventional compounding material sealing process required for the manufacture of the plastic bag-type medium is extremely unreasonable, which takes considerable time, manpower, and cost, and the quality of the plastic bag-type medium is uneven, limiting the rate of growth and harvest of seed germs. There was a problem.

In the conventional sealing operation, the worker holds the plastic bag with one hand, spreads the blended raw material with a seedling shovel in the other hand and puts it into the plastic bag. When the blended raw material is full in the plastic bag, press the plastic bag lightly by hand. This is achieved by properly matching the density of the ingredients contained in the material and sealing the opening of the plastic bag with a string.

In the conventional sealing operation, since all the processes of injecting the blended raw material into the plastic bag, setting the proper density, and tying and sealing the inlet are performed manually, it takes a lot of work time, manpower, and cost, and the density of the blended raw material added. It was extremely non-uniform, such as being too high or too low, which inevitably had some limitations on the seeding rate and yield increase.

In the prior patent document (Registration Patent Publication No. 10-1485702), a certain amount of compounding material can be introduced into a standardized plastic bag, but the batching operation of the plastic bag and the sealing operation of the inlet of the plastic bag are still dependent on manual work. In addition, the plastic bag filled with the blended raw material contains a problem that the blended raw material leaks from the plastic bag as it is discharged through the conveyor unit in a state where the inlet is not sealed.

Republic of Korea Registered Patent Publication No. 10-1485702 (Name of invention: Sawdust sealing device for medium production for mushroom cultivation, announced on Jan. 22, 2015)

The object of the present invention is to solve the conventional problems, to prepare a plastic bag of a predetermined length with a wound plastic tube, fill the plastic bag with a predetermined amount of compounding material, and then seal the opening of the plastic bag to seal the plastic bag The present invention is to provide a plastic bag assembly device for raw material sealing, a mushroom sealing system for mushroom cultivation, a mushroom culture system and a mushroom cultivation method using the same, which can automatically produce a mold medium.

According to a preferred embodiment for achieving the object of the present invention described above, the plastic bag assembly device for sealing raw materials according to the present invention combines a raw material delivery pipe and a plastic bag through which the blended raw material for mushroom cultivation is discharged by a predetermined input amount It is a plastic bag assembly device for sealing the raw material, and the tube supply unit for fusing the end of the vinyl tube supplied in the form of a tube to form a plastic bag of a predetermined length with one end closed, and cutting the vinyl tube to a predetermined length; A bag delivery unit which delivers the plastic bag to the raw material delivery tube, and opens an opening of the plastic bag corresponding to the raw material delivery tube; And a bag supply unit that delivers the plastic bag to the raw material delivery tube, but grips the opening of the opened plastic bag to fit the raw material delivery tube and the plastic bag.

Here, the tube supply unit is cut to a first length of the first vinyl tube in the form of a tube having a first thickness, but sealing the end of the first vinyl tube to supply a first plastic bag having a predetermined length. 1 tube unit; And a second vinyl tube having a second thickness that is thicker than the first thickness is cut to a predetermined length, and the end of the second vinyl tube is closed to supply a second plastic bag having a predetermined length to the second plastic bag. It includes; a tube unit, the raw material transfer tube, the first plastic bag is fitted, then the second plastic bag is fitted.

Here, the tube supply unit, the tube winding unit is the vinyl tube is wound; A tension support unit for supporting the vinyl tube in a zigzag manner; A quantitative supply unit for gripping the vinyl tube and protruding it by a predetermined length; An end fusion unit fusing an end portion of the vinyl tube gripped by the quantitative supply unit; And a tube cutting part for cutting the vinyl tube protruding by a predetermined length by the quantitative supply part.

Here, the end fusion unit is disposed to face the tube cutting portion, the fusion head portion for generating heat for fusion; A fusion reciprocating unit for reciprocating the fusion head portion so that the fusion head portion is approached or separated based on the tube cutting portion; A vinyl release portion supported on the fusion head portion; And a fusion buffer portion elastically supporting the fusion head portion based on the fusion reciprocating portion.

Here, the tube cutting portion, is arranged to face the end fusion unit, the vinyl tube transmitted by the quantitative supply is supported, the cutting bracket portion through which the cutting slit is formed in a direction crossing the vinyl tube; A cutting blade portion reciprocally supported by the cutting slit; A pivot link portion coupled to the cutting blade portion and pivotably coupled to a pivot axis spaced apart from the cutting bracket portion; And a pivot driving unit that rotates the pivot link unit forward and backward about the pivot axis so that the cutting blade unit reciprocates in the cutting slit.

Here, the tube supply unit, when the vinyl tube is protruded by a predetermined length, the tube fixing unit for fixing the vinyl tube to the tube cutting portion further includes.

Here, the bag delivery unit, a support adsorption unit for adsorbing and supporting the inlet of the plastic bag; A lift adsorption unit which adsorbs and supports the inlet of the plastic bag, and faces the support suction unit; An adsorption driving unit providing suction force to the support adsorption unit and the lifting adsorption unit; An adsorption reciprocating unit for reciprocating the lifting adsorption unit such that the lifting adsorption unit approaches or is separated from the support adsorption unit; And an encapsulation transfer unit for reciprocating the support adsorption unit and the elevation adsorption unit so that the plastic bag is moved toward the raw material delivery tube.

Here, the encapsulation transfer unit further includes a sag support portion protruding from the support adsorption portion so that the plastic bag is supported.

A raw material encapsulation device for mushroom cultivation according to the present invention includes a raw material hopper in which a blended raw material for mushroom cultivation is accommodated; A raw material transfer unit forming a transport path of the compounding raw material at a lower portion of the raw material hopper, wherein a raw material transfer pipe protrudes from the raw material hopper; A quantitative screw rotatable in the lower portion of the raw material hopper and in the raw material delivery pipe so that the blended raw material accommodated in the raw material hopper is discharged from the raw material delivery pipe by a predetermined input amount; A bag assembly unit for fitting the raw material delivery tube and the plastic bag through the plastic bag assembly device for sealing raw materials according to the present invention; Wrapped in the plastic bag sandwiched with the raw material transfer pipe, the compounding material discharged by the metering screw is filled in the plastic bag, and slides in the discharge direction of the compounding material from the raw material transfer tube, and the vinyl When the filling of the compounding material is completed in the bag, the plastic bag is separated from the raw material transfer tube, and the bag gripping unit rotates the plastic bag so that the inlet of the plastic bag is upright; And a sealing unit sealing the opening of the plastic bag filled with the compounding material.

The mushroom culture system according to the present invention includes at least one raw material encapsulation unit for forming a plastic bag-type medium by the raw material encapsulation device for mushroom cultivation according to the present invention; A sterilization perforating unit for perforating two or more breathing holes in the plastic bag-type medium discharged from the raw material encapsulation unit; A first storage unit stacking the plastic bag-type media discharged from the sterilization punching unit into two or three stages in a storage basket and a first loading unit stacking the storage basket in three or more stages in a storage carrier. A first transport unit; A sterilizing unit that sterilizes the plastic bag-type medium in the storage carrier unit; A cooling unit cooling the plastic bag-type medium sterilized by the storage carrier unit; A seed inoculation unit for perforating two or more inoculation holes in the plastic bag-type medium, and inoculating seed germs of the mushrooms in the inoculation holes; A second storage unit for laminating the plastic bag-type medium discharged from the seed inoculation unit into two or three stages in a culture basket, and a second loading unit for laminating the culture basket in three or more stages in a culture carrier. A second transport unit; And a culture unit for culturing seed germs inoculated in the plastic bag-type medium at preset temperature and humidity conditions in the culture basket unit.

Here, the seed inoculation unit, the storage withdrawal unit for withdrawing the storage basket from the storage carrier; An inoculation conveyor for moving the plastic bag-type medium discharged from the storage basket into one piece; An inoculation perforating portion disposed on the inoculation conveyor to perforate two or more inoculation holes in the plastic bag type medium; And it is disposed on the inoculation conveyor seed inoculation section for inoculating the seed of the mushrooms in the inoculation hole.

The mushroom culture system according to the present invention includes a raw material supply unit that delivers the blended raw materials stored for mushroom culture to the raw material encapsulation unit; A medium delivery unit that delivers the plastic bag-type medium discharged from the raw material encapsulation unit to the first transport unit; A culture perforation unit for perforating an accelerated culture hole in a plastic bag-type medium of the culture unit; And a basket take-out unit for transferring the culture basket between the culture carrier and the culture rack provided in the culture unit. It further includes at least one of.

Here, when further comprising the cultured perforation unit, the mushroom culture system according to the present invention further includes a third carrier unit that delivers the plastic bag-type medium discharged from the cultured perforation unit to the culture unit in a culture carrier unit. do.

The mushroom culture method according to the present invention includes a raw material encapsulation step of forming a plastic bag-type medium by the raw material encapsulation device for mushroom cultivation according to the present invention; A pre-perforating step of perforating two or more breathing holes in the plastic bag-type medium discharged through the raw material sealing step; A first storage step of laminating the plastic bag-type badge discharged through the preliminary perforation step into two or three stages in a storage basket, and a first loading step of laminating the storage basket in three or more stages in a storage carrier. The first transport step to; A sterilizing step of sterilizing the plastic bag type medium in the storage carrier unit; A cooling step of cooling the sterilized plastic bag-type medium in the storage carrier unit; A seed inoculation step of perforating two or more inoculation holes in the plastic bag-type medium and inoculating the seed germs of the mushrooms in the inoculation holes; A second storage step of stacking the plastic bag-type medium discharged after the seeding inoculation step into two or three stages in a culture basket, and a second loading step of laminating the culture baskets in three or more stages in a culture carrier. Including a second transport step; And a culturing step of culturing the seed germs inoculated in the plastic bag-type medium at a preset temperature and humidity condition in the culture basket unit.

Here, the seed inoculation step, the storage withdrawal step of withdrawing the storage basket from the storage carrier; An inoculation transfer step of moving the plastic bag-type medium discharged from the storage basket into one piece; An inoculation perforating step of perforating two or more inoculation holes in the plastic bag-type medium during the inoculation transfer step; And a seed inoculation step of inoculating the seed fungus of the mushroom into the inoculation hole while going through the inoculation transfer step.

Mushroom cultivation method according to the present invention includes a raw material supply step of transferring the blended raw materials stored for mushroom culture to the raw material encapsulation step; A medium delivery step of delivering the plastic bag-type medium discharged through the raw material encapsulation step to the first transportation step; A culture perforation step of perforating an accelerated culture hole in the plastic bag-type medium of the culture step; And a basket withdrawing step of transferring the culture basket between the culture carrier and the culture rack provided in the culture unit. It further includes at least one of.

The mushroom culture method according to the present invention further includes a third transportation step of passing the plastic bag-type medium to the culture unit in the culture carrier unit after the culture perforation step.

According to the plastic bag assembly device for raw material encapsulation according to the present invention and the raw material encapsulation device for mushroom cultivation and the mushroom culture system and mushroom cultivation method using the same, a plastic bag of a predetermined length is produced from a wound vinyl tube, and the quantity of the plastic bag is quantified. After filling the blended raw material, a plastic bag-type medium can be automatically produced by sealing the opening of the plastic bag.

In addition, the present invention in manufacturing a plastic bag-type medium, the operator can minimize the contact between the plastic bag and the blended raw material, it is possible to prevent contamination of the plastic bag-type medium.

In addition, the present invention can simplify the plastic bag by simplifying the sealing of the end and cutting of a predetermined length from the vinyl tube continuously supplied through the tube supply unit. In addition, it is possible to stably grip the vinyl tube when cutting the vinyl tube through the tube cutting portion, and to prevent the cutting defect of the vinyl tube.

In addition, the present invention can automatically open the opening of the plastic bag cut through the bag delivery unit.

In addition, the present invention can be fitted with a raw material delivery tube and a plastic bag fitted in a state in which the opening of the plastic bag is opened through the bag supply unit. In addition, it is possible to prevent the sagging of the cut plastic bag through the sag support, and to minimize the damage of the plastic bag by supporting the plastic bag in the process of fitting the raw material transfer pipe and the plastic bag.

In addition, the present invention can adjust the packing density of the blended raw materials in the plastic bag through the bag gripping unit and stand the plastic bag upright.

In addition, the present invention can automatically close the inlet of the plastic bag upright through the bag sealing unit.

In addition, the present invention can automate the production of a plastic bag-type medium, and can prevent or minimize contamination by workers in the plastic bag-type medium.

In addition, in the present invention, in the mushroom culture system and the mushroom culture method, an automated loading process and a transportation process are applied between the main processes, so that an operator can block contact with a plastic bag-type medium at the source, and It minimizes the transmission of various germs, and can stabilize the spawning of mushrooms in plastic bags.

1 is a view showing a mushroom culture system according to an embodiment of the present invention.
2 is a view showing a raw material sealing device for mushroom cultivation according to an embodiment of the present invention.
Figure 3 is a side view showing a tube supply unit in a raw material sealing apparatus for mushroom cultivation according to an embodiment of the present invention.
Figure 4 is a rear view showing the end fusion unit of the tube supply unit in the raw material sealing apparatus for mushroom cultivation according to an embodiment of the present invention.
5 is a plan view showing a tube cutting unit of the tube supply unit in the raw material sealing apparatus for mushroom cultivation according to an embodiment of the present invention.
6 is a view showing a first modification of the tube fixing in the raw material sealing device for mushroom cultivation according to an embodiment of the present invention.
7 is a view showing a second modification of the tube fixing in the raw material sealing device for mushroom cultivation according to an embodiment of the present invention, (a) shows the gripping state of the vinyl tube, (b) is of the vinyl tube It shows the status of holding the grip.
8 is a side view showing a bag delivery unit in the raw material sealing device for mushroom cultivation according to an embodiment of the present invention.
9 is a front view showing a bag delivery unit in the raw material sealing device for mushroom cultivation according to an embodiment of the present invention.
10 is a view showing the arrangement of the adsorption holes in the supporting adsorption portion (a) and the lifting and lowering portion (b) of the bag delivery unit in the raw material sealing device for mushroom cultivation according to an embodiment of the present invention.
11 is a view showing a state in which a breathing hole is perforated in a plastic bag-type medium produced by a raw material encapsulation device for mushroom cultivation according to an embodiment of the present invention.
12 is a cross-sectional view showing a state in which a plastic bag-type medium having a perforated breathing hole is stored in a storage basket by a first storage unit in a mushroom culture system according to an embodiment of the present invention, and (b) second storage It is a cross-sectional view showing a state in which a plastic bag-type medium inoculated with seed germs in a culture basket is stored by the unit.
13 is a view showing a mushroom culture method according to an embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described an embodiment of a plastic bag assembly device for raw material sealing according to the present invention and a raw material sealing device for mushroom cultivation, a mushroom culture system and a mushroom culture method using the same. At this time, the present invention is not limited or limited by the examples. In addition, in describing the present invention, detailed descriptions of known functions or configurations may be omitted to clarify the gist of the present invention.

The raw material encapsulation device for mushroom cultivation according to an embodiment of the present invention will be described as being included in the mushroom culture system according to an embodiment of the present invention.

Referring to Figure 1, the mushroom culture system according to an embodiment of the present invention is a raw material encapsulation unit 200, a sterilization punching unit 300, a first transport unit 400, a sterilization unit 500, It may include a cooling unit 600, a seed inoculation unit 700, a second transport unit 800, and a culture unit 900.

The raw material encapsulation unit 200 forms a plastic bag-type medium (BCM) by manufacturing a plastic bag from a plastic tube and filling the produced plastic bag with a raw material containing sawdust as a main raw material. The raw material encapsulation unit 200 may be provided with one or more according to the discharge amount of the plastic bag type medium (BCM).

The raw material encapsulation unit 200 may include a raw material encapsulation device for mushroom cultivation according to an embodiment of the present invention.

The raw material encapsulation device for mushroom cultivation according to an embodiment of the present invention is a raw material hopper 10, a raw material delivery unit 20, a quantitative screw 30, a bag assembly unit, and a bag grip as shown in FIG. It may include a unit 70 and the sealing unit 80.

The raw material hopper 10 is accommodated in a blended raw material for mushroom cultivation. A quantitative screw 30 is provided below the raw material hopper 10 to stably discharge the blended raw materials accommodated in the raw material hopper 10.

The raw material transfer unit 20 forms a transport path of the blended raw material at the bottom of the raw material hopper 10, as shown in FIG. The raw material delivery unit 20 is formed by protruding from the lower portion of the raw material receiving groove 21 and the lower portion of the raw material hopper 10 provided in the lower portion of the raw material hopper 10 so that a portion of the quantitative screw 30 is arranged to accommodate the blended raw materials. It may include a raw material transfer tube 22. A portion of the quantitative screw 30 is rotatably supported on the raw material delivery pipe 22.

Here, the structure of the raw material delivery unit 20 is not limited, and various known forms can be applied.

The quantitative screw 30 is rotatable in the lower portion of the raw material hopper 10 and the raw material delivery tube 22 as shown in FIG. 2. The quantitative screw 30 is rotated by the screw driving unit 31 so that the blended raw material accommodated in the raw material hopper 10 is discharged from the raw material delivery pipe by a predetermined input amount.

The bag assembly unit fits the raw material transfer pipe 22 and the plastic bag.

The bag assembly unit may include a plastic bag assembly device for sealing raw materials according to an embodiment of the present invention.

The plastic bag assembly device for raw material encapsulation according to an embodiment of the present invention can manufacture a plastic bag from a plastic tube in the form of a tube, and can fit and fit the produced plastic bag and the raw material delivery tube 22.

The plastic bag assembly device for sealing raw materials according to an embodiment of the present invention may include a tube supply unit 40, a bag delivery unit 50, and a bag supply unit 60.

The tube supply unit 40 fuses the end of the vinyl tube supplied in the form of a tube. The tube supply unit 40 cuts a vinyl tube with a fused end to a predetermined length. Accordingly, the tube supply unit 40 can form a plastic bag of a predetermined length from the vinyl tube.

The tube supply unit 40 may provide a double plastic bag structure in a plastic bag-type medium (BCM).

The tube supply unit 40 may include a first tube unit 401 and a second tube unit 402.

The first tube unit 401 fuses the end of the first vinyl tube T1 in the form of a tube having a first thickness. The first tube unit 401 cuts the first vinyl tube T1 in the form of a tube having a first thickness to a predetermined length. Accordingly, the first tube unit 401 seals the end of the first vinyl tube T1 and then cuts the first vinyl tube T1 to a predetermined length, thereby cutting the first plastic bag P1 of a predetermined length. ).

The second tube unit 402 fuses the end of the second vinyl tube T2 in the form of a tube having a second thickness that is thicker than the first thickness. The second tube unit 402 cuts the second vinyl tube T2 in the form of a tube having a second thickness to a predetermined length. Accordingly, the second tube unit 402 closes the end of the second vinyl tube T2 and then cuts the second vinyl tube T2 to a predetermined length, thereby cutting the second plastic bag P2 of a predetermined length. ).

At this time, the first plastic bag (P1) is fitted into the raw material transfer tube (22), and then the second plastic bag (P2) is fitted into it.

As shown in FIG. 3, the tube supply unit 40 is a tube winding part 41 in which a vinyl tube is wound, a tension support part 42 for supporting the vinyl tube in a zigzag manner, and a predetermined length by gripping the vinyl tube. Quantitative supply unit 43 to protrude as much as possible, the end fusion unit 44 to fuse the ends of the vinyl tube gripped by the quantitative supply unit 43, and the vinyl tube protruding by a predetermined length by the quantitative supply unit 43 It may include a tube cutting portion 45 to be cut.

The tension support portion 42 represents a roller shape in which the vinyl tube is supported, and any one of the plurality of tension support portions 42 has resilience to the predetermined tension of the vinyl tube and is reciprocable in the roller guide 421.

The quantitative supply unit 43 may be provided with one or two or more spaced apart from each other.

Quantitative supply unit 43 includes a pair of rollers that are rotated in opposite directions corresponding to the traveling direction of the vinyl tube in a mutually supported state, thereby supporting rotation of the roller while the vinyl tube is supported between the pair of rollers. Follow the vinyl tube to proceed.

The end fusion part 44 is disposed to face the tube cutting part 45 and the fusion head part 441 generating heat for fusion and the fusion head part 441 approaching the tube cutting part 45 Or, the fusion reciprocating portion 442 for reciprocating the fusion head portion 441 to be spaced apart, the vinyl release portion 445 supported by the fusion head portion 441, and the fusion head portion based on the fusion reciprocating portion 442 A fusion buffer 443 elastically supporting 441 may be included.

The fusion head portion 441 may include a member that generates heat by power applied from the head driving portion 444.

The fusion reciprocating portion 442 is illustrated as reciprocating the fusion head portion 441 in a cylinder manner, but is not limited thereto, and various known shapes may be applied.

The vinyl release part 445 allows the fusion head part 441 and the vinyl tube to be stably separated after fusion of the vinyl tube.

The fusion buffer 443 is a first support bracket supported by the fusion reciprocating part 442, a second support bracket spaced apart from the first support bracket and supported by the fusion head part 441, and protruding from the second support bracket It may include a buffer rod that is slidably coupled to the first support bracket and a cushioning elastic member that elastically presses the second support bracket based on the first support bracket. Here, a pair of buffer rods are arranged spaced apart from each other on the basis of the fusion reciprocating portion (442). In addition, the cushioning elastic member may be formed of a coil spring wound around the cushioning rod.

The tube cutting portion 45 may include a cutting bracket portion 451, a cutting blade portion 453, a pivot link portion 454, and a pivot driving portion 457.

The cutting bracket portion 451 is disposed to face the end fusion portion 44. The cutting bracket part 451 is supported by a vinyl tube delivered by a quantitative supply part 43. The cutting bracket 451 is formed with a cutting slit 452 penetrating in a direction intersecting with the traveling direction of the vinyl tube. In addition, the cutting bracket portion 451 is provided with a head support portion spaced apart from the cutting slit 452 and supported by the fusion head portion 441 of the end fusion portion 44 in parallel with the cutting slit 452.

The cutting blade portion 453 is supported by the cutting slit 452 so as to be able to reciprocate. The end of the cutting blade portion 453 may pass through the cutting slit 452 and protrude toward the end fusion portion 44 to smoothly cut the vinyl tube.

The pivot link part 454 is linked to the cutting blade part 453 and is pivotally coupled around the pivot axis 456 spaced apart from the cutting bracket part 451. As the pivot link portion 454 is bent around the pivot axis 456, the pivot movement of the pivot link portion 454 can be smoothed, and the installation area of the tube cutting portion 45 can be minimized. One end of the pivot link portion 454 around the pivot axis 456 is linked to the cutting edge portion 453, and the other end of the pivot link portion 454 is linked to the pivot reciprocating portion. At this time, when the cutting blade portion 453 is reciprocally moved in the cutting slit 452, the cutting edge portion 453 is disposed at one end of the pivot link portion 454 so that the cutting blade portion 453 reciprocates in the pivot link portion 454. The revolving flow groove 455 coupled to be reciprocally movable is formed through a long portion, so that the cutting blade portion 453 is stably reciprocated in the cutting slit 452.

The pivot driving part 457 rotates the pivot link part 454 forward and backward about the pivot shaft 456 so that the cutting blade part 453 reciprocates in the cutting slit 452. The pivot driving unit 457 is illustrated as rotating the pivot link unit 454 in a forward-reverse manner in a cylinder manner, but is not limited thereto, and various known forms may be applied.

The tube supply unit 40 may further include a tube fixing unit 46 for fixing the vinyl tube to the tube cutting portion 45 when the vinyl tube protrudes a predetermined length along the traveling direction.

The tube fixing section 46 is spaced apart from the fusion head portion 441 of the end fusion section 44 as shown in FIG. 4 and coupled to the fusion reciprocating section 442, according to the operation of the fusion reciprocating section 442. It can be reciprocated with the fusion head portion 441. At this time, the cutting groove portion 453 protruding from the cutting bracket portion 451 is fitted to the surface facing the cutting slit 452 of the cutting bracket portion 451 in the tube fixing portion 46, and a reciprocating cutting groove ( 461) is formed by a long depression, it is possible to smoothly reciprocate the cutting of the vinyl tube and the cutting edge portion 453.

Then, the tube fixing portion 46 moves to the cutting bracket portion 451 of the tube cutting portion 45 according to the operation of the fusion reciprocating portion 442 to move the vinyl tube to the cutting bracket portion 451 of the tube cutting portion 45. ), the cutting edge portion 453 can cut the vinyl tube.

In the first modification, the tube fixing section 46 is a tube support section 462 and a tube support section 462 that can be reciprocated from the upper side of the cutting bracket section 451 of the tube cutting section 45, as shown in FIG. The guide rod portion 463 is formed in the bending, the support block portion 466 provided at the end of the guide rod portion 463, and the elastically pressing the cutting bracket portion 451 based on the support block portion 466 Support elastic portion 465 may be included. On the surface facing the cutting slit 452 of the cutting bracket part 451 in the tube support part 462, a cutting groove 461 protruding from the cutting bracket part 451 is fitted and coupled to a reciprocating cutting groove 461. By forming a long depression, it is possible to smoothly cut and reciprocate the cutting of the vinyl tube and the cutting edge portion 453.

At this time, the guide rod part 463 may be coupled to the cutting bracket part 451 to be moved up and down, or may be coupled to the guide bracket part 464 protruding from the cutting bracket part 451 to be moved up and down.

Then, the tube support part 462 fixes the vinyl tube supported by the cutting bracket part 451 by the elastic force of the support elastic part 465, and the cutting blade part 453 can cut the vinyl tube.

Although not shown, the tube support portion 462 is coupled to the fusion reciprocating portion 442 and may be reciprocated with the fusion head portion 441 according to the operation of the fusion reciprocating portion 442.

In the second modification, the tube fixing section 46 is a tube support section 462 and a tube support section 462 that can be reciprocated from the upper side of the cutting bracket section 451 of the tube cutting section 45 as shown in FIG. The guide rod portion 463 is formed in the bending, and the support elastic portion 465 elastically pressurizing the tube support portion 462 based on the cutting bracket portion 451, and the fusion reciprocating portion 442 In accordance with the operation of 442, it may include a support pressing portion 467 that is reciprocated with the fusion head portion 441. On the surface facing the cutting slit 452 of the cutting bracket part 451 in the tube support part 462, a cutting groove 461 protruding from the cutting bracket part 451 is fitted and coupled to a reciprocating cutting groove 461. By forming a long depression, it is possible to smoothly cut and reciprocate the cutting of the vinyl tube and the cutting edge portion 453.

At this time, the guide rod part 463 may be coupled to the cutting bracket part 451 to be moved up and down, or may be coupled to the guide bracket part 464 protruding from the cutting bracket part 451 to be moved up and down. In addition, the tube fixing part 46 further includes a support block portion 466 provided at an end of the guide rod portion 463, so that the guide rod portion 463 is cut by the elastic force of the support elastic portion 465. It can be prevented from being separated from the 451 or the guide bracket 464.

Then, the tube support portion 462 is fixed by the support pressing portion 467 according to the operation of the fusion reciprocating portion 442, thereby fixing the vinyl tube supported on the cutting bracket portion 451, and the cutting blade portion 453 is the vinyl tube Can be cut. In addition, when the pressing force of the supporting pressing portion 467 is released, the tube supporting portion 462 is separated from the cutting bracket portion 451 by the elastic force of the supporting elastic portion 465 to facilitate the movement of the vinyl tube.

The bag delivery unit 50 delivers the plastic bag to the raw material delivery tube 22. The bag delivery unit 50 opens the opening of the plastic bag corresponding to the raw material delivery tube 22.

The bag delivery unit 50 may provide a double plastic bag structure to a plastic bag type medium (BCM) corresponding to the tube supply unit 40.

The encapsulation delivery unit 50 may include a first encapsulation unit 501 and a second encapsulation unit 502.

The first bag unit 501 delivers the first plastic bag P1 to the raw material delivery tube 22. The first bag unit 501 opens the entrance of the first plastic bag (P1) corresponding to the raw material transfer pipe (22).

The second bag unit 502 transfers the second plastic bag P2 to the raw material delivery tube 22. The second bag unit 502 opens the entrance of the second plastic bag P2 in correspondence with the raw material transfer tube 22.

At this time, the first plastic bag (P1) is fitted into the raw material transfer tube (22), and then the second plastic bag (P2) is fitted into it.

The bag delivery unit 50 includes a support adsorption unit 51 for adsorbing and supporting the inlet of the plastic bag, and an up and down adsorption unit 52 for adsorbing and supporting the inlet of the plastic bag but facing the support adsorption unit 51. , Support adsorption unit 51 and the adsorption driving unit 53 for providing suction force to the lifting adsorption unit 52 and the lifting adsorption unit 52 based on the support adsorption unit 51 to approach or separate the lifting adsorption unit ( 52) an adsorption reciprocating unit 54 for reciprocating movement, and a bag for reciprocating the support adsorption unit 51 and the elevation adsorption unit 52 so that the plastic bag is reciprocated between the tube supply unit 40 and the raw material delivery pipe. It may include a delivery unit 55.

The encapsulation transfer unit 50 may be provided with a lifting guide 521 for interconnecting and fixing the support adsorption unit 51 and the adsorption driving unit 53. And the bag transfer unit 55, by moving the lifting guide 521 reciprocally, the support adsorption unit 51 and the lifting adsorption unit 52 and the plastic bag adsorbed thereon between the tube supply unit 40 and the raw material delivery tube Can be reciprocated from.

A plurality of adsorption holes 512 are formed through the support adsorption part 51 and the elevation adsorption part 52 to face each other, so that the inlet of the plastic bag can be adsorbed and supported. At this time, the adsorption holes 512 are spaced apart into three or more rows along the traveling direction of the vinyl tube, as shown in Figure 10, the number of adsorption holes 512 in each column is from the tube supply unit 40 side of the vinyl tube By gradually decreasing along the direction of travel, when the support adsorption section 51 and the elevation adsorption section 52 are spaced apart from each other while adsorbing the inlet of the plastic bag, the opening area of the inlet in the plastic bag can be increased. .

The bag delivery unit 50 may further include a sag support portion 511 protruding from the support suction portion 51 so that the plastic bag separated from the tube supply unit 40 is supported. As shown in FIG. 8, the sag support part 511 forms an upward slope along the traveling direction of the vinyl tube from the support adsorption part 51, and the end portion is formed to bend round to stably support the plastic bag.

Then, the vinyl tube is supplied in a state where the support adsorption part 51 and the elevation adsorption part 52 are separated, and when the vinyl tube is converted into a plastic bag by the tube supply unit 40, the elevation adsorption part 52 Is supported by the support adsorption unit 51 by the operation of the adsorption reciprocating unit 54 to grip the opening of the plastic bag. At this time, the suction driving unit 53 is operated to adsorb the inlet of the flat plastic bag at the inlet of the plastic bag.

And when the plastic bag is moved toward the raw material delivery tube 22 according to the operation of the bag delivery unit 55, the lifting adsorption unit 52 adsorbs and supports the plastic bag in accordance with the operation of the adsorption reciprocating unit 54. It can be spaced apart from the portion 51 to open the opening of the plastic bag.

The bag supply unit 60 delivers the plastic bag with the opening to the raw material delivery tube 22. The bag supply unit 60 grips the opening of the opened plastic bag to fit the raw material transfer pipe 22 and the plastic bag.

Then, the bag supply unit 60 lowers the gripped plastic bag to the outlet of the raw material delivery tube 22 in the state of holding the opening of the opened plastic bag, and then moves it in the longitudinal direction of the raw material delivery tube 22, A plastic bag is fitted to the periphery of the raw material transfer pipe 22. When the fitting of the raw material delivery pipe 22 and the plastic bag is completed, the bag supply unit 60 releases the grip of the plastic bag and returns to the initial position.

The bag gripping unit 70 wraps a plastic bag fitted with the raw material delivery tube 22. The bag gripping unit 70 slides in the discharge direction of the compounding material from the raw material delivery tube 22 as the compounding material discharged by the quantitative screw 30 is filled in the plastic bag. The bag gripping unit 70 separates the plastic bag from the raw material delivery tube 22 when the filling of the compounding material is completed in the plastic bag. The bag gripping unit 70 rotates the plastic bag so that the opening of the plastic bag is upright.

Then, the opening of the plastic bag can be sealed automatically by the operation of the bag sealing unit 80.

Here, the structure of the bag gripping unit 70 is not limited, and various known forms can be applied.

The bag sealing unit 80 closes the inlet of the plastic bag filled with the compounding material. The sealing unit 80 can release the coupling with the sealing gripping unit 70 by gripping and pulling the opening of the plastic bag filled with the blended raw material. The bag sealing unit 80 grips the opening of the plastic bag, and then Corresponding to the filling amount, the opening of the plastic bag is closed, and the sealing member is coupled to the closed portion to close the opening of the plastic bag.

Here, the structure of the sealing unit 80 is not limited, and various known forms can be applied.

The plastic bag-type medium (BCM) discharged from the raw material encapsulation unit 200 is delivered to the sterilization perforation unit 300 through the medium delivery unit 210.

The sterilization perforation unit 300 punches two or more breathing holes H1 along the lengthwise direction in the plastic bag-type medium (BCM) discharged from the raw material encapsulation unit 200. The sterilization perforation unit 300 is disposed on the medium delivery unit 210 to perforate the respiration hole H1 in the plastic bag-type medium (BCM).

In one embodiment of the present invention, a plastic bag-type medium (BCM) is filled with a top bag in a double-layered plastic bag in which a first plastic bag (P1) and a second plastic bag (P2) are superimposed, and the sterilization perforation unit (300) As shown in FIG. 11, four breathing holes H1 are spaced apart from each other along the lengthwise direction in the plastic bag-like medium (BCM).

The breathing hole H1 that has passed through the sterilization perforation unit 300 is transferred to the first transport unit 400 in an open state.

The plastic bag-type medium (BCM) discharged from the sterilization perforation unit 300 is delivered to the first transport unit 400 through the medium delivery unit 210.

The first transport unit 400 delivers the plastic bag-type medium (BCM) with the breathing hole H1 perforated to the sterilizing unit 500 in the storage carrier (C1) unit. The first transport unit 400 includes a first storage unit 410 and a plastic bag in which a plastic bag-type medium (BCM) discharged from the sterilization perforation unit 300 is stacked in two or three stages in a storage basket C11. It may include a first loading unit 420 for stacking the storage basket (C11) in which the mold medium (BCM) is stacked in three or more stages in the storage carrier (C1).

In one embodiment of the present invention, a plastic bag-type medium (BCM) may be stacked in two stages in the storage basket C11 as shown in FIG. 12A. At this time, the side portion of the storage basket (C11) corresponds to the height of the first stage of the plastic bag type badge (BCM), or upwardly inclined from the bottom or protrudes in the height direction to store and withdraw the plastic bag type badge (BCM). You can do it easily. Although not shown, a vent hole is formed through the bottom and side of the storage basket C11 to improve the air permeability of the storage basket C11 in the sterilization unit 500 and the cooling unit 600.

In the storage basket (C11), a storage gripping portion (C12) in which the first loading unit (420) is held and held at the top of the side portion is bent so that the storage drawer of the first loading unit (420) or the seed inoculation unit (700) is bent. The movement of the storage basket C11 through the 710 may be simplified.

At this time, in the storage basket (C11), four plastic bag-type media (BCM) are arranged in parallel to the longitudinal direction in the first stage, and three plastic bag-type media (BCM) are provided in the second stage in the longitudinal direction. However, two plastic bag-type media (BCM) are arranged between two plastic bag-type media (BCM) adjacent to each other in the first stage, and are arranged in parallel. The plastic bag-type medium (BCM) is arranged to be substantially parallel to the longitudinal direction. In addition, in the case of stacking three stages, two plastic bag-type media (BCM) are arranged substantially in parallel in the third stage in correspondence to the longitudinal direction. A single-stage plastic bag-type medium (BCM) is disposed so that the second-stage plastic bag-type medium (BCM) and the third-stage plastic bag-type medium (BCM) are disposed substantially parallel to the longitudinal direction.

At this time, the breathing hole (H1) is directed toward the upper side of the storage basket (C11). Accordingly, clogging of the breathing hole H1 perforated in the plastic bag-type medium (BCM) according to the parallel arrangement of the plastic bag-type medium (BCM) in the storage basket C11 can be prevented to maximize the sterilization efficiency.

The storage carrier C1 discharged from the first transport unit 400 may be input to the sterilization unit 500 by an operator's manpower or may be input to the sterilization unit 500 by a separate transport cart.

The sterilization unit 500 sterilizes the plastic bag type medium (BCM) in the storage carrier (C1) unit.

Then, the storage carrier C1 carried by the first transport unit 400 is stored in a sterilization chamber, and the internal conditions of the sterilization chamber are maintained at predetermined temperature conditions, pressure conditions, and humidity conditions, and then inside the sterilization chamber. By maintaining the conditions for a predetermined period of time, the plastic bag-type medium (BCM) can be sterilized.

Here, the internal conditions and sterilization maintenance time of the sterilization chamber can be applied to a variety of known forms, in one embodiment of the present invention does not limit the internal conditions and sterilization maintenance time of the sterilization chamber.

In addition, when the sterilization process and sterilization is completed, the internal temperature of the plastic bag-type medium (BCM) can be applied to various known types, and in one embodiment of the present invention, the internal temperature of the plastic bag-type medium (BCM) according to sterilization is determined. It is not limited.

At this time, since the breathing hole H1 is opened in the plastic bag-type medium (BCM) stacked on the storage basket (C11), when sterilizing the plastic bag-type medium (BCM) through the sterilization unit 500, autoclaving is performed. It is possible, and the internal sterilizing power of the plastic bag-type medium (BCM) can exhibit a sterilization rate of 99% or more, and can shorten the sterilization time. In addition, it is possible to facilitate the gas discharge from the inside of the plastic bag type medium (BCM) in the autoclave process according to the opening of the breathing hole (H1). In addition, the phenomenon that the plastic bag of the plastic bag-type medium (BCM) bursts during the high-pressure sterilization process according to the opening of the breathing hole H1 can be prevented.

The storage carrier C1 discharged from the sterilization unit 500 may be input to the cooling unit 600 by an operator's manpower, or may be input to the cooling unit 600 by a separate transport cart.

The cooling unit 600 cools the sterilized plastic bag medium (BCM) in the storage carrier (C1) unit.

Then, the storage carrier C1 that has been sterilized in the sterilization chamber is stored in the cooling chamber, and maintains the internal conditions of the cooling chamber at predetermined temperature conditions, pressure conditions, and humidity conditions, and then sets the internal conditions of the cooling chamber. By holding for a period of time, the plastic bag-like medium (BCM) can be cooled.

Here, various types of known conditions can be applied to the internal conditions and the cooling holding time of the cooling chamber, and in one embodiment of the present invention, the internal conditions and the cooling holding time of the cooling chamber are not limited.

In addition, the cooling process and the internal temperature of the plastic bag-type medium (BCM) upon completion of cooling can be applied to a variety of known types, the temperature inside the plastic bag-type medium (BCM) according to cooling in one embodiment of the present invention It is not limited.

The storage carrier C1 discharged from the cooling unit 600 may be delivered to the seed inoculation unit 700 by an operator's manpower, or may be delivered to the seed inoculation unit 700 by a separate transport cart.

The seed inoculation unit 700 perforates two or more inoculation holes (H2) in sterilized plastic bag-type medium (BCM), and inoculates the seed species of mushrooms in the inoculation holes (H2).

The seed inoculation unit 700 moves the storage withdrawal unit 710 sequentially drawing out the storage basket C11 from the storage carrier C1, and the plastic bag-type medium (BCM) discharged from the storage basket C11 individually. The inoculation conveyor 720 and the inoculation conveyor 720 disposed on the inoculation conveyor 720 to drill two or more inoculation holes H2 in a plastic bag-type medium (BCM), and on the inoculation conveyor 720 It may be arranged to include a seed inoculation section 740 inoculating the seed germ of the mushroom in the inoculation hole (H2).

The storage take-off unit 710 shows the same or similar configuration to the first transport unit 400, but the same or similar operation to the first transport unit 400 causes a plastic bag-type badge (BCM) from the storage carrier C1. Can be discharged individually. In more detail, the storage drawer 710 may exhibit the same configuration as the first loading unit 420, and the storage basket C11 from the storage carrier C1 by the same or similar operation as the first loading unit 420 Can be withdrawn individually. In addition, the storage withdrawal unit 710 may hold the plastic bag-type medium (BCM) at the top from the storage basket C11 and transfer it to the inoculation conveyor 720.

The plastic bag-type medium (BCM) discharged from the storage withdrawal unit 710 is delivered to the inoculation perforation unit 730 through the inoculation conveyor 720.

The inoculation conveyor 720 may move a single plastic bag-type medium (BCM) through various known forms.

The inoculation perforation unit 730 may roll the plastic bag-type medium (BCM) so that the breathing hole H1 faces upward. And in response to the breathing hole (H1), the inoculation perforation unit 730 may perforate the inoculation hole (H2) at substantially the same position as the breathing hole (H1).

In one embodiment of the present invention, the inoculation perforation portion 730 perforates four inoculation holes H2 spaced apart from each other along the lengthwise direction in the plastic bag-type medium (BCM) as shown in FIG. 12(b). can do.

The plastic bag-type medium (BCM) discharged from the inoculation perforation unit 730 is delivered to the seed inoculation unit 740 through the inoculation conveyor 720.

The seed inoculation section 740 may roll-motion the plastic bag-type medium (BCM) so that the inoculation hole H2 faces upward. And in response to the inoculation hole (H2), the seed inoculation section 740 can inoculate the seed inoculation hole (H2).

At this time, after the seed inoculation of the mushrooms is completed, the seed inoculation section 740 seals the inoculation hole H2 with the sealing member Ta to prevent contamination or infection of the plastic bag-type medium (BCM), and the plastic bag. The internal conditions of the mold medium (BCM) can be maintained. In addition, it is possible to prevent the compounding material inside the plastic bag-type medium (BCM) from leaking through the inoculation hole H2.

In one embodiment of the present invention, the seed inoculation section 740 may respectively seal the four inoculation holes H2 with the sealing member Ta, as shown in FIG. 12(b). Although not shown, the seed inoculation section 740 simultaneously arranges four inoculation holes (H2) with one sealing member (Ta) by placing one sealing member (Ta) in the longitudinal direction of the plastic bag type medium (BCM). Can be sealed. Accordingly, a plastic bag-type medium (BCM) can be completed.

Although not shown, the seed inoculation unit 700 may further include a pre-perforated portion that intermittently intermittently irregular pre-culture hole in the completed plastic bag-type medium (BCM). The pre-cultivation hole can stabilize the internal respiration of the plastic bag-type medium (BCM) against the spawn of mushrooms inoculated in the inoculation hole (H2).

The plastic bag-type medium (BCM) discharged from the seed inoculation unit 700 is delivered to the second transport unit 800 through the inoculation conveyor 720.

The second transport unit 800 delivers the plastic bag-type medium (BCM) inoculated with the mushroom seed to the culture unit 900 in the culture carrier (C2) unit. The second transport unit 800 includes a second storage unit 810 and a plastic bag in which a plastic bag-type medium (BCM) discharged from the seed inoculation unit 700 is stacked in two or three stages in a culture basket (C21). It may include a second loading unit 820 for stacking the culture medium (B21) stacked culture medium (B21) in three or more stages in the culture carrier (C2).

In one embodiment of the present invention, a culture bag (C21) may be stacked in two layers with a plastic bag-type medium (BCM) as shown in FIG. 12(b). At this time, the side portion of the culture basket (C21) corresponds to the height of the first stage of the plastic bag-type medium (BCM), or upwardly inclined from the bottom or protrudes in the height direction to store and withdraw the plastic bag-type medium (BCM). You can do it easily. In addition, the bottom portion of the culture basket (C21) is formed with a through-hole (C23) through which an upward support pin for raising the first-stage plastic bag-type medium (BCM) passes through, thereby forming the first-stage plastic bag-type medium (BCM). It can be easily withdrawn from the culture basket (C21). Although not shown, a vent hole is formed through the bottom portion and the side portion of the culture basket C21 to improve the breathability of the culture basket C21 in the culture unit 900.

In the culture basket (C21), a culture gripping portion (C22) in which the second loading unit (820) is held and held at the top of the side portion is bent so that the culture basket through the second loading unit (820) or the basket withdrawal unit (B) is formed. (C21) can be easily moved.

At this time, in the culture basket (C21), 3 to 4 plastic bag-type media (BCM) are arranged in parallel to the longitudinal direction in the first stage, and 3 to 4 plastic bag types in the second stage to correspond to the first stage. The medium (BCM) is arranged substantially parallel to the longitudinal direction, so that the longitudinal direction of the plastic bag type medium (BCM) in the first stage and the longitudinal direction of the plastic bag type media (BCM) in the second stage are arranged to cross each other. do. In addition, in the case of stacking three stages, three to four plastic encapsulated media (BCM) are arranged in substantially parallel corresponding to the longitudinal direction in the third stage, corresponding to the first stage or the second stage. The longitudinal direction of the medium (BCM) and the longitudinal direction of the plastic bag-type medium (BCM) in three stages are arranged to cross each other.

At this time, since the inoculation hole H2 is closed by the sealing member Ta, the position of the inoculation hole H2 in the culture basket C21 need not be limited. Accordingly, the contact between adjacent plastic bag-type media (BCM) is minimized by cross-placement of the plastic bag-type medium (BCM) in the culture basket (C21), and air permeability between adjacent plastic bag-type media (BCM) is improved. In a plastic bag-type medium (BCM), the cultivation efficiency can be maximized by smooth breathing of mushroom hyphae.

The culture carrier C2 discharged from the second transport unit 800 may be input to the culture unit 900 by an operator's manpower, or may be input to the culture unit 900 by a separate transport cart.

The culture unit 900 cultures the seed germs of the mushrooms inoculated in the plastic bag-type medium (BCM) at a predetermined temperature and humidity condition in the culture basket (C21) unit. The culture unit 900 may include a culture room having predetermined temperature and humidity conditions, and a plurality of rows of culture racks 910 spaced apart from the culture room. In the culture rack 910, the culture basket C21 is arranged as well as being stacked in multiple stages.

Then, the culture carrier (C2) carried by the second transport unit 800 is moved to the culture room, and the basket withdrawal unit (B), which will be described later, or the culture basket (C21) is cultivated by the personnel of the operator to the culture rack (910). It is arranged, and by maintaining a predetermined temperature and humidity conditions of the culture room, it is possible to cultivate the seed strain of mushrooms in a plastic bag-type medium (BCM).

Here, the preset temperature and humidity conditions of the culture room may be applied to various known types, and the preset temperature and humidity conditions of the culture room in one embodiment of the present invention are not limited.

Mushroom culture system according to an embodiment of the present invention is at least one of a raw material supply unit 100, a medium transfer unit 210, a culture perforation unit 1000, a third transport unit, and a basket withdrawal unit B It may further include any one.

The raw material supply unit 100 stores the raw material for the mushroom cultivation. The raw material supply unit 100 delivers the blended raw material to the raw material encapsulation unit 200.

The raw material supply unit 100 may include a raw material supply hopper 110 in which the blended raw materials are stored in large quantities, and a transport conveyor 120 for transferring the blended raw materials of the raw material supply hopper 110 to the raw material encapsulation unit 200. have.

Here, the transport conveyor 120 is arranged to be inclined upward from the lower portion of the raw material supply hopper 110 toward the raw material encapsulation unit 200, and there is provided a transfer screw for transferring the blended raw materials therein to the raw material supply hopper 110. First, the stored raw materials can be discharged first, and it can be prevented from being deteriorated in the raw material supply hopper 110 as the raw materials are stored in the raw material supply hopper 110 for a long time.

At this time, a transport shutter (not shown) for selecting whether to discharge the blended raw materials may be provided at the exit of the transport conveyor 120. The transfer shutter (not shown) may be operated intermittently according to the operation of the transfer shutter driving unit (not shown).

The raw material supply unit 100 may further include a distribution conveyor 150 for dispensing the blended raw materials delivered from the transport conveyor 120 to the raw material encapsulation unit 200 for two or more raw material encapsulation units 200.

At this time, the distribution conveyor 150 may be provided with a distribution screw to distribute the blended raw material delivered from the transport conveyor 120 to the raw material encapsulation unit 200. In addition, the distribution conveyor 150 is provided with one inlet corresponding to the transport conveyor 120, two or more outlets are provided corresponding to two or more raw material encapsulation units 200, and combinations are provided at the outlet of the distribution conveyor 150. A supply shutter 130 for selecting whether to discharge raw materials may be provided. The supply shutter 130 may be operated intermittently according to the operation of the supply shutter driving unit 140.

The medium delivery unit 210 carries a plastic bag type medium (BCM) discharged from the raw material encapsulation unit 200. The medium transfer unit 210 may transfer the plastic bag type medium (BCM) to the sterilization perforation unit 300 and the first transport unit 400.

Here, the medium delivery unit 210 may be configured by combining various known types of conveyors, and does not limit the structure of the medium delivery unit 210 in one embodiment of the present invention.

The culture perforation unit 1000 perforates the cultivation hole in the plastic bag-type medium (BCM) of the culture unit 900. When the mushroom mycelium is cultured in a plastic bag-type medium (BCM), the accelerated culture hole is perforated in the plastic bag-type medium (BCM), thereby maximizing the culture efficiency by smooth breathing of mushroom mycelia in the plastic bag-type medium (BCM). I can do it.

Then, the plastic bag-type medium (BCM) of the culture unit 900 is transported while being loaded in the culture carrier (C2), and the culture-perforating unit 1000 removes the plastic bag-type medium (BCM) from the culture carrier (C2). It is possible to perforate the cultivation hole in the plastic bag-type medium (BCM) by separating individually or by stacking stages stored in the culture basket (C21). And after the accelerated culture hole is perforated, it is stacked again in the culture basket (C21), and then transferred to the culture chamber to continue culturing.

The accelerated culture hole may be perforated in a plastic bag-type medium (BCM) over three times. At this time, prior to the third perforation of the accelerated culture hole, the cultured perforation unit 1000 makes rolling of the plastic bag-type medium (BCM) easy to change the perforated position of the accelerated culture hole, and overlaps the perforated position of the accelerated culture hole. Can be suppressed or minimized.

First, when the mushroom hyphae are cultured on the inlet side of the inoculation hole (H2) of the plastic bag-type medium (BCM) in the culture unit 900, the culture perforation unit 1000 is a plastic bag type carried from the culture unit 900 In the medium (BCM), a primary culture hole is first drilled. The primary perforated plastic bag-type medium (BCM) is transferred to the culture room in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture room.

In addition, after the first perforation, when the mushroom mycelium is cultured on the inner surface of the plastic bag-type medium (BCM) in the culture unit 900, the cultured perforation unit 1000 is a plastic bag-type medium carried from the culture unit 900 The (BCM) is provided with a secondary cultivation hole. The second perforated plastic bag-type medium (BCM) is transferred to the culture chamber in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture chamber.

In addition, after the second perforation, when browning begins on the inner surface of the plastic bag-type medium (BCM) in the culture unit 900, the culture-perforated unit 1000 is a plastic bag-type medium that is transported from the culture unit 900 ( BCM) is provided with a third hole in the promotion culture hole. The third perforated plastic bag-type medium (BCM) is transferred to the culture room in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture room.

And when the culture in the culture unit 900 is completed, it is stored at a preset temperature condition in the freezer. The frozen storage plastic bag type medium (BCM) is supplied to cultivated farms using a delivery vehicle that maintains a predetermined delivery temperature condition. In cultivated farms, the production of mushrooms can be controlled by controlling the germination time of mushrooms from plastic bags-type medium (BCM) by controlling the temperature, humidity, and impact after granulating plastic bags-type medium (BCM) in the cultivation room or in the open field. .

When the third transport unit further includes a culture perforation unit 1000, the plastic bag-type medium (BCM) discharged from the culture perforation unit 1000 is transferred to the culture unit 900 in the culture carrier (C2) unit. The third transport unit can deliver the plastic bag-type medium (BCM) discharged from the culture perforation unit 1000 in the same or similar configuration to the second transport unit 800 in the culture carrier (C2) unit to the culture unit 900. have.

As an example, the third transport unit includes a third storage unit stacking a plastic bag-type medium (BCM) discharged from the culture perforation unit 1000 in two or three steps to a culture basket (C21), and a plastic bag-type medium ( BCM) may include a third loading unit stacking the stacked culture basket (C21) in three or more stages in the culture carrier (C2).

In one embodiment of the present invention, a culture bag (C21) may be stacked in two layers with a plastic bag-type medium (BCM) as shown in FIG. 12(b). At this time, the side portion of the culture basket (C21) corresponds to the height of the first stage of the plastic bag-type medium (BCM), or upwardly inclined from the bottom or protrudes in the height direction to store and withdraw the plastic bag-type medium (BCM). You can do it easily. In addition, the bottom portion of the culture basket (C21) is formed with a through-hole (C23) through which an upward support pin for raising the first-stage plastic bag-type medium (BCM) passes through, thereby forming the first-stage plastic bag-type medium (BCM). It can be easily withdrawn from the culture basket (C21). Although not shown, a vent hole is formed through the bottom portion and the side portion of the culture basket C21 to improve the breathability of the culture basket C21 in the culture unit 900.

In the culture basket (C21), a culture gripping portion (C22) in which the second loading unit (820) is held and held at the top of the side portion is bent so that the culture basket through the second loading unit (820) or the basket withdrawal unit (B) is formed. (C21) can be easily moved.

At this time, in the culture basket (C21), 3 to 4 plastic bag-type media (BCM) are arranged in parallel to the longitudinal direction in the first stage, and 3 to 4 plastic bag types in the second stage to correspond to the first stage. The medium (BCM) is arranged substantially parallel to the longitudinal direction, so that the longitudinal direction of the plastic bag type medium (BCM) in the first stage and the longitudinal direction of the plastic bag type media (BCM) in the second stage are arranged to cross each other. do. In addition, in the case of stacking three stages, three to four plastic encapsulated media (BCM) are arranged in substantially parallel corresponding to the longitudinal direction in the third stage, corresponding to the first stage or the second stage. The length direction of the medium (BCM) and the length direction of the plastic bag-type medium (BCM) in three stages are arranged to cross each other.

At this time, since the promoted culture hole is irregularly perforated in the plastic bag-type medium (BCM), the contact between adjacent plastic bag-type medium (BCM) according to the cross-location of the plastic bag-type medium (BCM) in the culture basket (C21) To minimize, improve the air permeability between the plastic bag-type medium (BCM), it is possible to maximize the culture efficiency by the smooth breathing action of mushroom hyphae in the plastic bag-type medium (BCM).

The culture carrier C2 discharged from the second transport unit 800 may be input to the culture unit 900 by an operator's manpower, or may be input to the culture unit 900 by a separate transport cart.

The basket take-out unit B transfers the culture basket C21 between the culture carrier C2 and the culture rack 910 of the culture unit 900.

The basket taking-out unit B may have the same or similar configuration to the first loading unit 420 or the second loading unit 820, and the same as the first loading unit 420 or the second loading unit 820, or By a similar operation, the culture basket C21 can be transferred between the culture carrier C2 and the culture rack 910.

Hereinafter, a method for culturing mushrooms according to an embodiment of the present invention will be described.

Mushroom culture method according to an embodiment of the present invention will be described as an automated mushroom culture method using a mushroom culture system according to an embodiment of the present invention.

13, the mushroom cultivation method according to an embodiment of the present invention includes a raw material encapsulation step (S2), a sterilization punching step (S4), a first transport step (S5), and a sterilization step (S6), It may include a cooling step (S7), a seed inoculation step (S8), a second transport step (S9), and a culture step (S10).

In the raw material encapsulation step (S2), a plastic bag is produced from a plastic tube, and the blended raw material is filled in the produced plastic bag to form a plastic bag-type medium (BCM). Raw material encapsulation step (S2) may be provided with one or more depending on the discharge amount of the plastic bag type medium (BCM). The raw material encapsulation step (S2) is performed by the operation of the raw material encapsulation unit 200 to automatically form a plastic bag-like medium (BCM).

The plastic bag type medium (BCM) discharged through the raw material encapsulation step (S2) is transferred to the sterilization perforation step (S4) through the medium delivery step (S3).

The sterilization perforation step (S4) perforates two or more breathing holes (H1) along the lengthwise direction in the plastic bag-type medium (BCM) discharged through the raw material sealing step (S2). The sterilization perforation step (S4) is performed by the operation of the sterilization perforation unit 300 disposed on the medium delivery unit 210 to perforate the respiration hole H1 in the plastic bag-type medium (BCM).

The breathing hole (H1) that has undergone the sterilization perforation step (S4) is transferred to the first transport step (S5) in an open state.

The plastic bag-type medium (BCM) discharged through the sterilization perforation step (S4) is transferred to the first transport step (S5) through the medium transfer step (S3).

In the first transport step (S5), a plastic bag-type medium (BCM) having a breathing hole (H1) perforated is transferred to a sterilization step (S6) in units of a storage carrier (C1). The first transport step (S5) may be performed by the operation of the first transport unit 400 to transfer the plastic bag-type medium (BCM) to the sterilization step (S6) in units of the storage carrier (C1).

The first transport step (S5) is a first storage step (S51) in which the plastic bag-type medium (BCM) discharged from the sterilization perforation step (S4) is stacked in two or three steps in a storage basket (C11), and a plastic bag It may include a first loading step (S52) of stacking the storage basket (C11) in which the mold medium (BCM) is stacked in three or more stages in the storage carrier (C1). The first transport step (S5) may further include a first transfer step (S53) of putting the storage carrier (C1) discharged through the first loading step (S52) into the sterilization step (S6). In the first transport step (S53), the storage carrier (C1) may be input to the sterilization step (S6) by an operator's manpower, or may be input to the sterilization step (S6) by a separate transport cart.

The sterilization step (S6) sterilizes the plastic bag type medium (BCM) in the storage carrier (C1) unit. The sterilization step (S6) is performed by the operation of the sterilization unit 500 to sterilize the plastic bag-type medium (BCM) in the storage carrier (C1) unit.

Then, the storage carrier (C1) carried by the first transport step (S5) is stored in a sterilization chamber, and the internal conditions of the sterilization chamber are maintained at predetermined temperature conditions, pressure conditions, and humidity conditions, and then inside the sterilization chamber. By maintaining the conditions for a predetermined period of time, the plastic bag-type medium (BCM) can be sterilized.

Here, the mushroom culturing method according to an embodiment of the present invention undergoes a sterilization step (S6), and then a fourth transfer step of putting the storage carrier (C1) discharged through the sterilization step (S6) into the cooling step (S7). (S101) may be further included. In the fourth transport step (S101), the storage carrier (C1) may be input to the cooling step (S7) by an operator's manpower, or may be input to the cooling step (S7) by a separate transport truck.

The cooling step (S7) cools the sterilized plastic bag medium (BCM) in the storage carrier (C1) unit. The cooling step (S7) is performed by the operation of the cooling unit 600 to cool the plastic bag-type medium (BCM) in the storage carrier (C1) unit.

Then, the storage carrier C1 that has been sterilized in the sterilization chamber is stored in the cooling chamber, and maintains the internal conditions of the cooling chamber at predetermined temperature conditions, pressure conditions, and humidity conditions, and then sets the internal conditions of the cooling chamber. By holding for a period of time, the plastic bag-like medium (BCM) can be cooled.

Here, the mushroom culturing method according to an embodiment of the present invention undergoes a cooling step (S7), and then transfers the storage carrier (C1) discharged through the cooling step (S7) to the seed inoculation step (S8). Step S102 may be further included. In the fifth transfer step (S102), the storage carrier (C1) may be transferred to the seed inoculation step (S8) by the personnel of the operator, or to the seed inoculation step (S8) by a separate transport cart.

In the seed inoculation step (S8), two or more inoculation holes (H2) are drilled in the sterilized plastic bag-type medium (BCM), and the mushroom inoculation is inoculated into the inoculation holes (H2). The seeding inoculation step (S8) is carried out by the operation of the seeding inoculation unit 700 and perforates two or more inoculation holes H2 in a plastic bag-type medium (BCM) corresponding to the breathing hole H1, and inoculation holes H2 ) To inoculate the seed fungus.

The seed inoculation step (S8) is a storage withdrawal step of sequentially withdrawing the storage basket (C11) from the storage carrier (C1), and an inoculation transfer to move the plastic bag-type medium (BCM) discharged from the storage basket (C11) individually. Inoculation perforation step of perforating two or more inoculation holes (H2) in a plastic bag-type medium (BCM) during the step and inoculation transfer step, and inoculating the seed fungus of mushrooms in the inoculation hole (H2) during the inoculation transfer step It may include a seed inoculation step.

At this time, after the seed inoculation of the mushrooms is completed, the seed inoculation step (S8) completes the plastic bag-type medium (BCM) by sealing the inoculation hole (H2) with a sealing member (Ta), and the plastic bag-type medium (BCM ) To prevent contamination or infection, and to maintain the internal conditions of the plastic bag-type medium (BCM). In addition, it is possible to prevent the compounding material inside the plastic bag-type medium (BCM) from leaking through the inoculation hole H2.

The plastic bag-type medium (BCM) discharged through the seed inoculation step (S8) is transferred to the second carrier through the inoculation conveyor 720.

In the second transport step (S9), a plastic bag-type medium (BCM) inoculated with mushroom spawn is transferred to the culture step (S10) in the culture carrier (C2) unit. The second transport step (S9) is carried out by the operation of the second transport unit 800 to transfer the plastic bag type medium (BCM) to the culture step (S10) in the culture carrier (C2) unit.

The second transport step (S9) is a second storage step (S91) of laminating the plastic bag-type medium (BCM) that is discharged after passing through the seed inoculation step (S8) in two or three stages in the culture basket (C21), It may include a second loading step (S92) of stacking the culture bag (C21) in which the plastic bag-type medium (BCM) is stacked in three or more steps to the culture carrier (C2). The second transport step (S9) may further include a second transfer step (S93) of introducing the culture carrier (C2) discharged through the second loading step (S92) into the culture step (S10). In the second transfer step (S93), the culture carrier (C2) may be introduced into the culture step (S10) by an operator's manpower, or may be introduced into the culture step (S10) by a separate transport cart.

In the culture step (S10), the seed germs of the mushrooms inoculated in the plastic bag-type medium (BCM) are cultured at a predetermined temperature and humidity condition in the culture basket (C21) unit. The culture step (S10) may be performed by the operation of the culture unit 900 to culture the seed germ of the mushrooms inoculated in the plastic bag type medium (BCM).

Then, the culture carrier (C2) carried by the second transport unit 800 is moved to the culture room, and the basket withdrawal unit (B), which will be described later, or the culture basket (C21) is cultivated by the personnel of the operator to the culture rack (910). It is arranged, and by maintaining a predetermined temperature and humidity conditions of the culture room, it is possible to cultivate the seed strain of mushrooms in a plastic bag-type medium (BCM).

The mushroom cultivation method according to an embodiment of the present invention includes at least one of a raw material supply step (S1), a medium transfer step (S3), a culture perforation step (S11), a third transport step (S12), and a basket withdrawal step. It may further include any one.

In the raw material supply step (S1), the raw material for mushroom cultivation is transferred to the raw material encapsulation step (S2). The raw material supply step (S1) is performed by the operation of the raw material supply unit 100 to transfer the blended raw material to the raw material sealing step (S2).

The medium transfer step (S3) carries the plastic bag-type medium (BCM) discharged through the raw material sealing step (S2). The medium transfer step (S3) may transfer the plastic bag-type medium (BCM) to the sterilization perforation step (S4) and the first transport step (S5). The medium transfer step (S3) is carried out by the operation of the medium transfer unit 210 to transport the plastic bag-type medium (BCM) and transmit it to the sterilization perforation step (S4) and the first transport step (S5).

In the culture perforation step (S11), an accelerated culture hole is perforated in the plastic bag-type medium (BCM) of the culture step (S10). The culture perforation step (S11) is performed by the operation of the culture perforation unit 1000 to perforate the accelerated culture hole in the plastic bag-type medium (BCM) of the culture step (S10).

Then, the plastic bag-type medium (BCM) of the culture step (S10) is transported in a state loaded on the culture carrier (C2), and the culture perforation step (S11) is carried out from the culture carrier (C2) to the plastic bag-type medium (BCM). It is possible to perforate the cultivation hole in the plastic bag-type medium (BCM) by separating individually or by stacking stages stored in the culture basket (C21). And after the accelerated culture hole is perforated, it is stacked again in the culture basket (C21), and then transferred to the culture chamber to continue culturing.

Here, the culture perforation step (S11) may be divided into a first perforation step, a second perforation step, and a third perforation step.

The first perforation step is a plastic bag-type medium (BCM) to be transported from the culture step (S10) when the mushroom hyphae are cultured at the entrance side of the inoculation hole (H2) of the plastic bag-type medium (BCM) in the culture step (S10). First, the promotion culture hall is drilled. The primary perforated plastic bag-type medium (BCM) is transferred to the culture room in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture room.

The second perforation step, after the first perforation step, when the mushroom hyphae are cultured on the inner surface of the plastic bag-type medium (BCM) in the culture step (S10), the plastic bag-type medium carried from the culture step (S10) ( BCM) is provided with a secondary cultivation hole. The primary perforated plastic bag-type medium (BCM) is transferred to the culture room in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture room.

The third perforation step, after going through the second perforation step, when browning starts on the inner surface of the plastic bag-type medium (BCM) in the culture step (S10), the plastic bag-type medium (BCM) conveyed from the culture step (S10) ) In the third hole to promote the culture hole. The third perforated plastic bag-type medium (BCM) is transferred to the culture room in the culture carrier (C2) unit, and is continuously cultured in the culture basket (C21) unit in the culture room.

And when the culture in the culture step (S10) is completed, it is stored at a preset temperature condition in the freezer. The frozen storage plastic bag type medium (BCM) is supplied to cultivated farms using a delivery vehicle that maintains a predetermined delivery temperature condition. In cultivated farms, the production of mushrooms can be controlled by controlling the germination time of mushrooms from plastic bags-type medium (BCM) by controlling the temperature, humidity, and impact after granulating plastic bags-type medium (BCM) in the cultivation room or in the open field. .

If the third transport step (S12) further includes a culture perforation step (S11), after passing through the culture perforation step (S11), a plastic bag-type medium (BCM) having an accelerated culture hole perforated is cultured (C2) unit Transfer to the incubation step (S10). The third transport step (S12) is performed by the operation of the third transport unit to transfer the plastic bag type medium (BCM) to the culture step (S10) in the culture carrier (C2) unit.

The third transport step (S12) is a third storage step (S121) in which the plastic bag-type medium (BCM) discharged from the culture perforation step (S11) is stacked in two or three stages in a culture basket (C21) and a plastic bag. It may include a third loading step (S122) of stacking the culture medium (B21) stacked culture medium (B21) in three or more stages in the culture carrier (C2). The third transport step (S12) may further include a third transfer step (S101) in which the culture carrier (C2) discharged through the third loading step (S122) is introduced into the culture step (S10). In the third transfer step (S101), the culture carrier (C2) may be introduced into the culture step (S10) by an operator's manpower, or may be introduced into the culture step (S10) by a separate transport cart.

The basket extraction step transfers the culture basket C21 between the culture carrier C2 and the culture rack 910 provided in the culture unit 900. The basket take-out step is performed by the operation of the basket take-out unit B to transfer the culture basket C21 between the culture carrier C2 and the culture rack 910.

The basket withdrawal step may be divided into a first withdrawal step (S201), a second withdrawal step (S202), and a third withdrawal step (S203).

The first withdrawal step (S201) passes through the seed inoculation step (S8), and then the culture basket (C21) of the culture carrier (C2) introduced into the culture room by the second transfer step (S93) of the second transport step (S9). It is transferred to the culture rack 910.

In the second withdrawal step (S202), the culture basket (C21) of the culture rack 910 is transferred to the culture carrier (C2) for the culture perforation step (S11).

The third withdrawal step (S203) passes through the culture perforation step (S11), and then the culture basket (C21) of the culture carrier (C2) introduced into the culture by the third conveying step (S12) of the third conveying step (S12). To the culture rack 910.

According to the above-described plastic bag assembly device for raw material encapsulation, raw material encapsulation device for mushroom cultivation, and a mushroom culture system and mushroom cultivation method using the same, a plastic bag having a predetermined length is produced from a wound plastic tube, and the amount of raw material mixed in the plastic bag After filling it, the opening of the plastic bag is sealed to automatically produce a plastic bag type medium (BCM).

In addition, in manufacturing the plastic bag type medium (BCM), the worker can minimize the contact between the plastic bag and the blended raw material, and can prevent contamination of the plastic bag type medium (BCM).

In addition, it is possible to simplify the plastic bag by sealing the ends and cutting a predetermined length from the vinyl tube continuously supplied through the tube supply unit 40. In addition, when cutting the vinyl tube through the tube cutting part 45, the vinyl tube can be stably gripped and the cutting defect of the vinyl tube can be prevented.

In addition, the opening of the cut plastic bag through the bag delivery unit 50 can be automatically opened.

In addition, the raw material delivery tube 22 and the plastic bag can be fitted in the state in which the opening of the plastic bag is opened through the bag supply unit 60. In addition, it is possible to prevent the sagging of the cut plastic bag through the anti-sag bracket, and minimize damage to the plastic bag by supporting the plastic bag during the fitting process of the raw material transfer pipe 22 and the plastic bag.

In addition, it is possible to adjust the packing density of the blended raw materials in the plastic bag through the bag gripping unit 70 and to stand the plastic bag upright.

In addition, the opening of the upright plastic bag through the bag sealing unit 80 can be automatically closed.

In addition, it is possible to automate the seeding of mushrooms in a plastic bag-type medium (BCM), and to prevent or minimize contamination by workers in the plastic bag-type medium (BCM).

In addition, in the mushroom cultivation system and the mushroom cultivation method, since an automated loading process and a transport process are applied between the main processes, an operator can block contact with the plastic bag-type medium (BCM) at the source, and the plastic bag-type medium (BCM ) Minimizes the transmission of germs, and can stabilize the spawning of mushrooms in plastic bags (BCM).

Although the preferred embodiments of the present invention have been described with reference to the drawings as described above, those skilled in the art may vary the present invention without departing from the spirit and scope of the present invention as set forth in the claims below. It can be modified or changed.

10: raw material hopper 20: raw material transfer unit 21: raw material receiving groove
22: raw material transfer tube 30: quantitative screw 31: screw drive
40: tube supply unit 401: first tube unit 402: second tube unit
41: tube winding part 42: tension support part 421: roller guide
43: quantitative supply section 44: end fusion section 441: fusion head section
442: fusion splicing section 443: fusion buffer section 444: head driving section
445: vinyl release portion 45: tube cutting portion 451: cutting bracket portion
452: cutting slit 453: cutting blade portion 454: pivot link portion
455: rotary flow groove 456: pivot shaft 457: pivot drive
46: tube fixing 461: cutting groove 462: tube support
463: guide rod portion 464: guide bracket portion 465: support elastic portion
466: support block portion 467: support pressing portion 50: bag transfer unit
501: first bag unit 502: second bag unit 51: support suction unit
511: sag support section 512: adsorption hole 52: lifting adsorption section
521: lifting guide 53: adsorption driving unit 54: adsorption return section
55: bag delivery unit 60: bag supply unit 70: bag gripping unit
80: bag sealing unit
100: raw material supply unit 110: raw material supply hopper 120: transfer conveyor
130: supply shutter 140: supply shutter drive unit 150: distribution conveyor
200: raw material sealing unit 210: medium transfer unit 300: sterilization punching unit
400: first transport unit 410: first storage unit 420: first loading unit
500: sterilization unit 600: cooling unit 700: seed inoculation unit
710: storage drawer 720: inoculation conveyor 730: inoculation punching section
740: seed inoculation section 800: second transport unit 810: second storage unit
820: second loading unit 900: culture unit 910: culture rack
1000: culture perforation unit
T1: First plastic tube T2: Second plastic tube P1: First plastic bag
P2: Second plastic bag BCM: Plastic bag type medium H1: Breathing hole
H2: Inoculation hole Ta: Sealing member C1: Storage carrier
C11: Storage basket C12: Storage gripping part C2: Culture carrier
C21: culture basket C22: culture gripper C23: withdrawal hole
B: Basket withdrawal unit
S1: Raw material supply step S2: Raw material sealing step S3: Medium transfer step
S4: Sterilization punching step S5: First transport step S51: First storage step
S52: First loading step S53: First transfer step S6: Sterilization step
S7: cooling step S8: seed inoculation step S9: second transport step
S91: Second storage step S92: Second loading step S93: Second transfer step
S10: Cultivation step S11: Culture perforation step S12: Third transport step
S121: 3rd storage step S122: 3rd loading step S123: 3rd transfer step
S101: 4th transfer step S102: 5th transfer step S201: 1st withdrawal step
S202: Second withdrawal step S203: Third withdrawal step

Claims (17)

As a plastic bag assembly device for raw material sealing, which combines a plastic bag with a raw material delivery pipe through which a blended raw material for mushroom cultivation is discharged by a predetermined amount,
A tube supply unit for fusing the ends of the vinyl tube supplied in the form of a tube so that a plastic bag of a predetermined length is sealed at one end, and cutting the vinyl tube to a predetermined length;
A bag delivery unit which delivers the plastic bag to the raw material delivery tube, and opens an opening of the plastic bag corresponding to the raw material delivery tube; And
It includes; a bag supply unit for delivering a plastic bag delivered from the bag delivery unit to the raw material delivery tube;
The bag delivery unit,
A support adsorption unit for adsorbing and supporting the inlet of the plastic bag;
A lifting adsorption unit which is arranged to face the support adsorption unit so as to be elevated, and adsorbs and supports the inlet of the plastic bag at an opposite side of the support adsorption unit;
An adsorption driving unit providing suction force to the support adsorption unit and the lifting adsorption unit;
An adsorption reciprocating unit for reciprocatingly transporting the elevating/absorbing portion so that the elevating/absorbing portion approaches or is spaced apart from a plastic bag adsorbed on the support/absorbing portion based on the support adsorbing portion; And
It includes; a reciprocating transfer of the support adsorption unit and the lifting adsorption unit to transfer the plastic bag opened by the support adsorption unit and the lifting adsorption unit to the bag supply unit;
The bag supply unit receives the plastic bag in the opened state by the bag delivery unit and moves the plastic bag in the longitudinal direction of the raw material delivery tube while holding the plastic bag in an opened state from the entrance. Plastic bag assembly device for raw material sealing, characterized in that fitted to the circumference of the raw material delivery tube.
According to claim 1,
The tube supply unit,
A first tube unit for cutting the first vinyl tube in the form of a tube having a first thickness to a predetermined length, and sealing the end of the first vinyl tube to supply a first plastic bag of a predetermined length; And
A second tube that cuts a second vinyl tube in the form of a tube having a second thickness thicker than the first thickness to a predetermined length, and closes an end of the second vinyl tube to supply a second plastic bag of a predetermined length. Unit; includes,
In the raw material delivery tube,
After the first plastic bag is fitted, the second plastic bag is fitted into the plastic bag assembly device for sealing material.
According to claim 1,
The tube supply unit,
A tube winding part in which the vinyl tube is wound;
A tension support unit for supporting the vinyl tube in a zigzag manner;
A quantitative supply unit for gripping the vinyl tube and protruding it by a predetermined length;
An end fusion unit fusing an end portion of the vinyl tube gripped by the quantitative supply unit; And
A plastic bag assembly device for encapsulating raw materials, comprising; a tube cutting unit for cutting the vinyl tube protruding by a predetermined length by the quantitative supply unit.
According to claim 3,
The end fusion unit,
A fusion head portion disposed to face the tube cutting portion and generating heat for fusion;
A fusion reciprocating unit for reciprocating the fusion head portion so that the fusion head portion is approached or separated based on the tube cutting portion;
A vinyl release portion supported on the fusion head portion; And
A plastic bag assembly device for encapsulating raw materials, comprising; a fusion buffer for elastically supporting the fusion head portion based on the fusion reciprocating portion.
According to claim 3,
The tube cutting portion,
A cutting bracket part disposed to face the end fusion part, the vinyl tube transferred by the metering supply part supported, and a cutting slit penetrating in a direction crossing the vinyl tube;
A cutting blade portion reciprocally supported by the cutting slit;
A pivot link portion coupled to the cutting blade portion and pivotably coupled to a pivot axis spaced apart from the cutting bracket portion; And
A plastic bag assembly device for encapsulating raw materials, comprising: a pivot driving part for reversing and rotating the pivot link part about the pivot axis so that the cutting blade part reciprocates in the cutting slit.
According to claim 3,
The tube supply unit,
When the plastic tube is protruded by a predetermined length, the tube fixing unit for fixing the plastic tube to the tube cutting portion; plastic bag assembly device for sealing material further comprising a.
delete According to claim 1,
The bag delivery unit,
The plastic bag assembly device for encapsulating raw materials, further comprising; a sagging support portion protruding from the support adsorption portion so that the plastic bag is supported.
Raw material hopper that accommodates the ingredients for mushroom cultivation;
A raw material transfer unit forming a transport path of the compounding raw material at a lower portion of the raw material hopper, wherein a raw material transfer pipe protrudes from the raw material hopper;
A quantitative screw rotatable in the lower portion of the raw material hopper and in the raw material delivery pipe so that the blended raw material accommodated in the raw material hopper is discharged from the raw material delivery pipe by a predetermined input amount;
A bag assembly unit for fitting the raw material delivery tube and the plastic bag through the plastic bag assembly device for sealing raw materials according to claim 1;
Wrapped in the plastic bag sandwiched with the raw material transfer pipe, the compounding material discharged by the metering screw is filled in the plastic bag, and slides in the discharge direction of the compounding material from the raw material transfer tube, and the vinyl When the filling of the compounding material is completed in the bag, the plastic bag is separated from the raw material transfer tube, and the bag gripping unit rotates the plastic bag so that the inlet of the plastic bag is upright; And
A sealing material sealing unit for closing the inlet of the plastic bag filled with the compounding material; Raw material sealing device for mushroom cultivation comprising a.
At least one raw material encapsulation unit for forming a plastic bag type medium by the raw material encapsulation device for mushroom cultivation according to claim 9;
A sterilization perforating unit for perforating two or more breathing holes in the plastic bag-type medium discharged from the raw material encapsulation unit;
A first storage unit for stacking the plastic bag type discharged from the sterilization punching unit into two or three stages in a storage basket and a first loading unit for stacking the storage basket in three or more stages in a storage carrier. A first transport unit;
A sterilizing unit that sterilizes the plastic bag-type medium in the storage carrier unit;
A cooling unit cooling the plastic bag-type medium sterilized by the storage carrier unit;
A seed inoculation unit for perforating two or more inoculation holes in the plastic bag-type medium, and inoculating seed germs of the mushrooms in the inoculation holes;
A second storage unit for laminating the plastic bag-type medium discharged from the seed inoculation unit in two or three stages in a culture basket, and a second loading unit for laminating the culture basket in three or more stages in a culture carrier. A second transport unit; And
Mushroom culture system comprising a; culture unit for culturing the seed inoculated in the plastic bag-type medium at a predetermined temperature and humidity conditions in the culture basket unit.
The method of claim 10,
The seed inoculation unit,
A storage withdrawal unit for withdrawing the storage basket from the storage carrier;
An inoculation conveyor for moving the plastic bag-type medium discharged from the storage basket into one piece;
An inoculation perforating portion disposed on the inoculation conveyor to perforate two or more inoculation holes in the plastic bag type medium; And
Mushroom culture system characterized in that it is disposed on the inoculation conveyor;
The method of claim 10,
A raw material supply unit that delivers the stored raw material for mushroom culture to the raw material encapsulation unit;
A medium delivery unit that delivers the plastic bag-type medium discharged from the raw material encapsulation unit to the first transport unit;
A culture perforation unit for perforating an accelerated culture hole in a plastic bag-type medium of the culture unit; And
A basket take-out unit for transferring a culture basket between the culture carrier and the culture rack provided in the culture unit;
Mushroom culture system characterized in that it further comprises at least any one of.
The method of claim 12,
When further comprising the culture perforation unit,
Mushroom culture system characterized in that it further comprises; a third carrier unit for delivering the plastic bag-type medium discharged from the culture perforation unit to the culture unit in a culture carrier unit.
A raw material encapsulation step of forming a plastic bag type medium by the raw material encapsulation device for mushroom cultivation according to claim 9;
A pre-perforating step of perforating two or more breathing holes in the plastic bag-type medium discharged through the raw material sealing step;
A first storage step of laminating the plastic bag-type badge discharged through the preliminary perforation step into two or three stages in a storage basket, and a first loading step of laminating the storage basket in three or more stages in a storage carrier. The first transport step to;
A sterilizing step of sterilizing the plastic bag type medium in the storage carrier unit;
A cooling step of cooling the sterilized plastic bag-type medium in the storage carrier unit;
A seed inoculation step of perforating two or more inoculation holes in the plastic bag-type medium and inoculating the seed germs of the mushrooms in the inoculation holes;
The second storage step of laminating the plastic bag-type medium discharged after the seeding inoculation step in two or three stages in a culture basket, and a second loading step of laminating the culture baskets in three or more stages in a culture carrier. Including a second transport step; And
Mushroom cultivation method comprising a; culture step of culturing the seed inoculated in the plastic bag-type medium in a predetermined temperature and humidity conditions of the culture basket carried through the second transport step in a culture unit.
The method of claim 14,
The seed inoculation step,
A storage withdrawal step of withdrawing the storage basket from the storage carrier;
An inoculation transfer step of moving the plastic bag-type medium discharged from the storage basket into one piece;
An inoculation perforating step of perforating two or more inoculation holes in the plastic bag-type medium during the inoculation transfer step; And
Mushroom cultivation method comprising a; seed inoculation step of inoculating the seed of the mushrooms in the inoculation hole while going through the inoculation transfer step.
The method of claim 14,
A raw material supply step of transferring the blended raw materials stored for mushroom culture to the raw material encapsulation step;
A medium transfer step of transferring the plastic bag-type medium discharged through the raw material encapsulation step to the preliminary perforation step;
A culture perforation step of perforating an accelerated culture hole in the plastic bag-type medium of the culture step; And
A basket withdrawing step of transferring the culture basket carried through the second transportation step to the culture unit;
Mushroom culturing method characterized in that it further comprises at least any one of.
The method of claim 16,
Mushroom cultivation method comprising the step of passing through the culture step, the third transport step of transferring the plastic bag-type medium to the culture unit in the culture carrier unit.

Images