KR101714890B1 - Contact lenses separator - Google Patents
Contact lenses separator Download PDFInfo
- Publication number
- KR101714890B1 KR101714890B1 KR1020150115135A KR20150115135A KR101714890B1 KR 101714890 B1 KR101714890 B1 KR 101714890B1 KR 1020150115135 A KR1020150115135 A KR 1020150115135A KR 20150115135 A KR20150115135 A KR 20150115135A KR 101714890 B1 KR101714890 B1 KR 101714890B1
- Authority
- KR
- South Korea
- Prior art keywords
- lens
- male mold
- unit
- heating
- moving
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/00192—Demoulding, e.g. separating lenses from mould halves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/00192—Demoulding, e.g. separating lenses from mould halves
- B29D11/00211—Demoulding, e.g. separating lenses from mould halves using heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/0023—Transferring contact lenses
- B29D11/0024—Transferring contact lenses using a vacuum suction gripper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/0025—Removing impurities from contact lenses, e.g. leaching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00259—Plants for the production of contact lenses
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The lens 100 is removed from the male mold 200 and the foreign substance is removed from the male mold 200 by heating the male mold 200 having the lens 100 on the upper surface thereof. And,
Therefore, the contact lens separating apparatus according to the present invention has a remarkable effect of removing foreign substances from the lens attached to the upper surface of the male mold by heating and pressing the male mold after completion of lens molding, disposing the defective product, and separately loading the normal lens into the tray pocket have.
Description
More particularly, the present invention relates to a contact lens separating apparatus, and more particularly, to a contact lens separating apparatus, which comprises a step of heating and pressing a male mold, The temperature of the male mold is adjusted so that the male mold can be easily deformed, the foreign substance of the lens mounted on the upper surface of the male mold is removed through the use of the microfibre brush and the foreign matter removal method such as compressed air injection when the male mold is moved, The lens is vacuum-adsorbed separately, and the mold, which is not separated from the lens, is released to the lower part and is again subjected to the separation process. The cover is put on the upper part so as to heat the lens as well as the mold, , And additionally, the input and output moved to the loading section It relates to the number and the released lens number of lenses in the contact lens release mechanism showing in number on a screen.
In general, the contact lens separating method is carried out manually by sequentially introducing a material, pressurizing, suction, female mold separation, heating, pressurization, male mold separation, and lens separation.
According to the prior art, a contact lens mold separating device of Patent Registration No. 10-1270139 includes a body having a driving motor and an operation switch; A rotating part rotatably installed on the upper part of the body and moving the supplied mold in a rotating direction while the male and female parts are coupled to each other; And a pressing part fixed on the body so as to correspond to the rotary part and pressing the side surface of the male mold in the mold together with the rotary part to separate the mold from each other, And a pressing portion formed so as to press and press the lower circumferential portion of the arm mold while moving in a state in which the side end of the arm mold is accommodated.
As another prior art, an apparatus for automatically separating a lens into a lens mold in an automatic lens-mold separating apparatus of Patent Registration No. 10-1108291, comprising: a stationary base; A transfer unit installed on the upper portion of the fixed base and configured to transfer the render mold; A pickup unit for picking up and moving the lens mold transferred by the transfer unit; A mount part on which the lens mold moved by the pickup part is seated; A suction part for sucking and fixing the lens mold seated on the seating part so as not to move; A separating unit for separating the lens mold from the lens mold using the separating blade unit; A pressing part for pressing the lens mold located in the separating part so as not to shake; And a discharge portion for discharging the lens mold in a state where the lens is separated by the separating blade portion in the separating portion.
However, in the conventional contact lens separating apparatus as described above, the entirety of the male mold can not be heated and pressed uniformly, and the possibility of occurrence of defects is higher than that of pressing the male molds after heating, foreign substances such as dusts can not be removed, There is a disadvantage in that the number can not be grasped.
Accordingly, after completion of lens molding, the contact lens separating apparatus of the present invention is used to heat and press the male mold to remove foreign substances from the lens attached to the upper surface of the male mold, to dispose the defective product, Device.
The present invention is characterized in that the
The contact lens separating apparatus according to the present invention has a remarkable effect of removing foreign substances from the lens attached to the upper surface of the male mold by heating and pressing the male mold after completion of lens molding, disposing the defective product, and loading the normal lens into the tray pocket individually .
1 is a conceptual diagram of an automation process of a contact lens separating apparatus according to the present invention.
2 is a block diagram of an automatic process of the contact lens separating apparatus of the present invention
Fig. 3 is a conceptual diagram of the male mold separation of the contact lens separating apparatus of the present invention
4 is a schematic view showing the preheating concept of the contact lens separating apparatus of the present invention
5 is a detailed view of the transfer part of the contact lens separating apparatus of the present invention.
6 is a conceptual view of the principle of moving the platen of the contact lens separating apparatus of the present invention
7 is a detailed view of a heating part of the contact lens separating apparatus of the present invention
8 is a detailed view of the lens separating portion of the contact lens separating apparatus of the present invention
Fig. 9 is a detailed view of a place selecting unit and a loading unit of the contact lens separating apparatus of the present invention
The present invention is characterized in that the
A
A primary foreign matter removing part 323 for removing foreign substances on the outer surface of the
The
The
The present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a conceptual diagram showing the automation process of the contact lens separating apparatus of the present invention, FIG. 2 is a view showing the automation process of the contact lens separating apparatus of the present invention, FIG. 3 is a conceptual view showing the male mold separating apparatus of the contact lens separating apparatus of the present invention, 6 is a conceptual view of the principle of moving the platen of the contact lens separating apparatus of the present invention. Fig. 7 is a detailed view of the heating unit of the contact lens separating apparatus of the present invention. Fig. FIG. 8 is a detailed view of a lens separating portion of the contact lens separating device of the present invention, and FIG. 9 is a detailed view of a place selecting portion and a loading portion of the contact lens separating device of the present invention.
The
The
A
A primary foreign matter removing unit 323 for removing foreign substances on the outer surface of the
The
The
In an embodiment of the
A plurality of grooves smaller than the
In one embodiment of the
In another embodiment of the
The
The lens separating
The primary vacuum suction unit 332 rotates counterclockwise around the
The primary vacuum adsorbing part 332 has a through hole formed therein and adsorbs air in the through hole to allow the adsorbing part 332 attached to the upper surface of the
The
The XY
An
The
As an embodiment of the
The secondary
The
The
The lens contact method is a method in which the
Further, in the present invention, an operator screen is additionally configured, and the operator screen is a touch screen, and the progress of the contact lens separating apparatus can be checked and controlled through a touch.
In an embodiment of the operator's screen, the operator's screen comprises a menu button for confirming a menu-specific screen, a control button for controlling each configuration, and an OK button for confirming a manual or data or an error , And the screen displayed through the OK button includes a configuration that shows the number of
As another embodiment of the operator's screen, the display unit used on the worker's screen has a screen size larger than that of the 10-inch touch monitor, and the desired contents can be confirmed in detail through the touch method.
The equipment limitation of the present invention is that power line communication is used for driving operation, the pressure of the compressed air is 6 kgf /
Therefore, the contact lens separating apparatus according to the present invention has a remarkable effect of removing foreign matters from the lens attached to the upper surface of the male mold by heating and pressing the male mold after completion of lens molding, discarding the defective product, and separately loading the normal lens into the tray pocket have.
100: lens
200: Male mold
310: preliminary heating section 311: conveying belt
312:
320: transfer part 321: pressure plate
322: guide plate 323: primary foreign matter removal
324: Halogen heater
330: lens separator 331: circular body
332: primary vacuum adsorption part 333: secondary contaminant removal
340: Place selection unit 341: Second vacuum suction unit
342: Z axis cylinder 343: XY robot
350: loading section 351:
352: tray pocket 352-1: empty tray pocket loading section
352-2: Finished tray pocket loading section
353: rotating cylinder
354: Antistatic device
Claims (5)
A primary foreign matter removing unit 323 for removing foreign substances on the outer surface of the lens 100 is installed in the transferring unit 310 or the heating unit 320 and the lens 100 is mounted on one side of the lens separating unit 330. [ The primary foreign matter removing unit 323 is further provided with a second foreign substance removing unit 333 for removing foreign substances on the inner surface of the lens 100. The primary foreign substance removing unit 323 removes foreign substances on the outer surface of the lens 100 through the micro- And the secondary foreign matter removing unit 333 removes foreign matter on the inner surface of the lens 100 through the microfibers brush or the compressed air to further reduce defective products that may be caused by foreign matter,
The transfer unit 310 includes a sensor unit 312 for confirming the position of the male mold 200 on the inner side and a transfer belt 311 for advancing the male mold 200 to the transfer unit 320, When the sensor unit 312 confirms the position of the male mold 200 moving on the conveyor belt 311 and the empty space is generated at the predetermined position, the conveyor belt 311 is moved to the male mold 200 ), ≪ / RTI >
The heating unit 320 includes a pressure plate 321 for moving and heating and pressing the male mold 200 and a guide plate 321 for guiding the male mold 200 so as to prevent the male mold 200 from coming off the path The pressing plate 321 moves in the direction of the male mold 200 and presses the male mold 200 so that the guide plate 322 widens the distance in the direction opposite to the male mold 200, 321 move forward the position of the male mold 200 and the guide plate 322 narrows the distance in the direction of the male mold 200 so that the male mold 200 is fixed and the pressing plate 321 moves toward the opposite side of the male mold 200 And the pressing plate 321 moves in the direction opposite to the advancing direction of the male mold 200. The pressing plate 321 is fixed to one side of the male mold 200 so as to press the outer side of the male mold 200 A plurality of grooves smaller than the grooves 321 are formed, A plurality of grooves are formed in the guide plate 322 at a predetermined distance on the side where the male mold 200 contacts the grooves. The grooves are formed in the guide plate 322 Is moved in the direction of the male mold 200, the position of the male mold 200 is fixed to the space into which the male mold 200 is inserted,
The lens separating unit 330 includes a circular body 331 having one side elevated and the other side lowered to rotate in a counterclockwise direction and a plurality of the circular body 331 formed on the outer circumference of the circular body 331, The primary vacuum suction unit 332 includes a circular body 331 and a secondary vacuum suction unit 332. The primary vacuum suction unit 332 includes a cylindrical body 331, The lens 100 is rotated in one direction around the lens 331 to transmit the lens 100 to the place selection unit 340. The lens 100 is formed with a through hole therein and adsorbs air through the through hole,
The location selecting unit 340 includes a secondary vacuum adsorption unit 341 for adsorbing the lens 100 from the lens separation unit 330 and a Z axis cylinder for moving the secondary vacuum adsorption unit 341 vertically Axis cylinder 342 and the X-axis cylinder 342 for moving the Z-axis cylinder 342 to the left and right. The Z-axis cylinder 342 is attached to the lower surface of the XY robot 343 so as to have a length in the vertical direction The Z-axis cylinder 342 is moved up and down to attract the lens 100 separated from the lens separator 330 to the secondary vacuum adsorption unit 341 and the XY robot 343 move the Z axis cylinder 342 to the upper part of the loading part 350 so that the secondary vacuum adsorption part 341 loads the lens 100 on the loading part 350. The XY robot 343, Is disposed at a predetermined distance above the rotary plate 351 and an antistatic device is installed at the top of the loading part 350 to reduce the static electricity generated in the lens The XY robot 343 is spaced apart from the rotation plate 351 by a separate support and is spaced apart from the rotation plate 351. The Z axis cylinder 342 is fixed to the product mounting part by a lens To the upper part of the separating part 330 or to the upper part of the loading part 350,
And an antistatic device (354) is installed at the upper end of the loading part (350) to reduce the static electricity generated in the loading lens and to load the static electricity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150115135A KR101714890B1 (en) | 2015-08-17 | 2015-08-17 | Contact lenses separator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150115135A KR101714890B1 (en) | 2015-08-17 | 2015-08-17 | Contact lenses separator |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20170021387A KR20170021387A (en) | 2017-02-28 |
KR101714890B1 true KR101714890B1 (en) | 2017-03-23 |
Family
ID=58496029
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150115135A KR101714890B1 (en) | 2015-08-17 | 2015-08-17 | Contact lenses separator |
Country Status (1)
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KR (1) | KR101714890B1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101855274B1 (en) | 2017-11-02 | 2018-05-08 | 에스케이씨 주식회사 | Releasing method for plastic lens and releasing apparatus |
KR101859131B1 (en) | 2017-05-18 | 2018-05-16 | 주식회사 인터로조 | Separating Apparatus Of Mold for Manufacturing Contact Lens |
KR101859133B1 (en) | 2017-05-18 | 2018-05-16 | 주식회사 인터로조 | Heating Apparatus Of Mold for Manufacturing Contact Lens |
KR20200027377A (en) | 2018-09-04 | 2020-03-12 | 박근창 | Separating Equipment and Separating Method for Contact Lens |
KR102510061B1 (en) * | 2022-10-17 | 2023-03-14 | (주)뷰티머스 | Separation system through automatic input of lens and inmold assembly |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102120006B1 (en) * | 2019-05-03 | 2020-06-08 | (주)메디오스 | Contant Lens Producing Mold |
KR102163336B1 (en) * | 2019-07-23 | 2020-10-08 | 박근창 | Contact Lens Separator |
WO2021015320A1 (en) * | 2019-07-23 | 2021-01-28 | 박근창 | Contact lens separation device and separation method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003103646A (en) | 2001-09-28 | 2003-04-09 | Tomey Corp | Method for conveying/separating optical lens |
KR101070858B1 (en) | 2009-09-23 | 2011-10-06 | 박화성 | A Lens Mold Separate device For Contact Lens Automation System |
-
2015
- 2015-08-17 KR KR1020150115135A patent/KR101714890B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003103646A (en) | 2001-09-28 | 2003-04-09 | Tomey Corp | Method for conveying/separating optical lens |
KR101070858B1 (en) | 2009-09-23 | 2011-10-06 | 박화성 | A Lens Mold Separate device For Contact Lens Automation System |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101859131B1 (en) | 2017-05-18 | 2018-05-16 | 주식회사 인터로조 | Separating Apparatus Of Mold for Manufacturing Contact Lens |
KR101859133B1 (en) | 2017-05-18 | 2018-05-16 | 주식회사 인터로조 | Heating Apparatus Of Mold for Manufacturing Contact Lens |
KR101855274B1 (en) | 2017-11-02 | 2018-05-08 | 에스케이씨 주식회사 | Releasing method for plastic lens and releasing apparatus |
KR20200027377A (en) | 2018-09-04 | 2020-03-12 | 박근창 | Separating Equipment and Separating Method for Contact Lens |
KR102510061B1 (en) * | 2022-10-17 | 2023-03-14 | (주)뷰티머스 | Separation system through automatic input of lens and inmold assembly |
Also Published As
Publication number | Publication date |
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KR20170021387A (en) | 2017-02-28 |
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