JPWO2016114376A1 - 硬化性組成物およびその硬化物 - Google Patents
硬化性組成物およびその硬化物 Download PDFInfo
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- JPWO2016114376A1 JPWO2016114376A1 JP2016569521A JP2016569521A JPWO2016114376A1 JP WO2016114376 A1 JPWO2016114376 A1 JP WO2016114376A1 JP 2016569521 A JP2016569521 A JP 2016569521A JP 2016569521 A JP2016569521 A JP 2016569521A JP WO2016114376 A1 JPWO2016114376 A1 JP WO2016114376A1
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- reactive silicon
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- 239000000203 mixture Substances 0.000 title claims abstract description 105
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 169
- 229920000620 organic polymer Polymers 0.000 claims abstract description 108
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 73
- 150000001875 compounds Chemical class 0.000 claims abstract description 64
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims abstract description 34
- 125000003277 amino group Chemical group 0.000 claims abstract description 33
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 32
- 239000003566 sealing material Substances 0.000 claims abstract description 21
- 239000002253 acid Substances 0.000 claims abstract description 15
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- 125000005370 alkoxysilyl group Chemical group 0.000 claims abstract description 7
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 5
- 229930195734 saturated hydrocarbon Natural products 0.000 claims abstract description 5
- -1 polyoxypropylene Polymers 0.000 claims description 228
- 229920000642 polymer Polymers 0.000 claims description 78
- 239000003054 catalyst Substances 0.000 claims description 51
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 25
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 24
- 229920001451 polypropylene glycol Polymers 0.000 claims description 24
- 238000009833 condensation Methods 0.000 claims description 21
- 230000005494 condensation Effects 0.000 claims description 21
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 15
- 125000000524 functional group Chemical group 0.000 claims description 15
- 125000005843 halogen group Chemical group 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 14
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- 125000001424 substituent group Chemical group 0.000 claims description 8
- IZRJPHXTEXTLHY-UHFFFAOYSA-N triethoxy(2-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)CC[Si](OCC)(OCC)OCC IZRJPHXTEXTLHY-UHFFFAOYSA-N 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 125000000962 organic group Chemical group 0.000 claims description 7
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- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 claims description 5
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- KSCKTBJJRVPGKM-UHFFFAOYSA-N octan-1-olate;titanium(4+) Chemical group [Ti+4].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] KSCKTBJJRVPGKM-UHFFFAOYSA-N 0.000 claims description 4
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 claims description 4
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- 125000001183 hydrocarbyl group Chemical group 0.000 claims 7
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- 238000010526 radical polymerization reaction Methods 0.000 description 16
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- 230000000704 physical effect Effects 0.000 description 15
- 229910052710 silicon Inorganic materials 0.000 description 15
- PZJJKWKADRNWSW-UHFFFAOYSA-N trimethoxysilicon Chemical group CO[Si](OC)OC PZJJKWKADRNWSW-UHFFFAOYSA-N 0.000 description 15
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- 238000003860 storage Methods 0.000 description 11
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- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 10
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
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- 239000000853 adhesive Substances 0.000 description 9
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- 238000009826 distribution Methods 0.000 description 9
- 239000004611 light stabiliser Substances 0.000 description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- 125000003396 thiol group Chemical group [H]S* 0.000 description 9
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 9
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- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000011701 zinc Substances 0.000 description 8
- 229910052725 zinc Inorganic materials 0.000 description 8
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 7
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- 150000004756 silanes Chemical class 0.000 description 7
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 6
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 6
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- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- SHNNNEJEYBCXHG-UHFFFAOYSA-N triethoxy(trimethylsilyl)silane Chemical compound CCO[Si](OCC)(OCC)[Si](C)(C)C SHNNNEJEYBCXHG-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- CWLNAJYDRSIKJS-UHFFFAOYSA-N triethoxymethoxyethane Chemical compound CCOC(OCC)(OCC)OCC CWLNAJYDRSIKJS-UHFFFAOYSA-N 0.000 description 1
- GKASDNZWUGIAMG-UHFFFAOYSA-N triethyl orthoformate Chemical compound CCOC(OCC)OCC GKASDNZWUGIAMG-UHFFFAOYSA-N 0.000 description 1
- IBMUMCCOQRVIMN-UHFFFAOYSA-N trimethoxy(methoxymethyl)silane Chemical compound COC[Si](OC)(OC)OC IBMUMCCOQRVIMN-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- QJOOZNCPHALTKK-UHFFFAOYSA-N trimethoxysilylmethanethiol Chemical compound CO[Si](CS)(OC)OC QJOOZNCPHALTKK-UHFFFAOYSA-N 0.000 description 1
- AAPLIUHOKVUFCC-UHFFFAOYSA-N trimethylsilanol Chemical compound C[Si](C)(C)O AAPLIUHOKVUFCC-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229960002703 undecylenic acid Drugs 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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Abstract
Description
−W−CH2−SiR1 aR2 bXc (1)
(式中、R1は炭素数1〜20の炭化水素基であって、1〜3位の炭素原子上の少なくとも1個の水素原子がハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20の1価の置換あるいは非置換の炭化水素基、R6は炭素数1〜20の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20のペルフルオロアルキル基、および、シアノ基からなる群から選択される基により置換されたものである。R2は炭素数1〜20の炭化水素基、炭素数6〜20のアリール基、炭素数7〜20のアラルキル基、または、R0 3SiO−(3個のR0は炭素数1〜20の炭化水素基であり、同じでも異なっていてもよい。)で表わされるトリオルガノシロキシ基を示す。Xは水酸基または加水分解性基を示す。Wは−O−R8−、−O−CO−N(R9)−、−N(R9)−CO−O−、−N(R9)−CO−N(R9)−、−S−CO−NH−、および、−NH−CO−S−からなる群から選択される結合基を示し、R8は炭素数1〜8の2価の炭化水素基を示し、R9は水素、ハロゲン置換されていてもよい環状、直鎖状または分岐鎖状の炭素数1〜18のアルキル基もしくはアルケニル基、または、炭素数6〜18のアリール基を示す。Wが−O−R8−のとき、aは1または2、bは0または1、cは1または2、a+b+c=3である。Wが−O−R8−以外のとき、aは0、1または2、bは0、1または2、cは1、2または3、a+b+c=3である。R1、R2、X、W、R9がそれぞれ複数存在するとき、同じでも異なっていてもよい。)
で表される反応性ケイ素基を分子鎖末端に有する反応性ケイ素基含有有機重合体(A)100重量部、および、エチルオキシ基を2〜10個有しアミノ基を有さない化合物(B)0.1〜20重量部を含み、
化合物(B)が、1個のアルコキシシリル基を有する炭素数が1〜20の飽和炭化水素、2個以上のアルコキシシリル基を有する炭素数が1〜20の炭化水素、または、炭素数が1〜20のポリカルボン酸エステルである硬化性組成物に関する。
−CR10 3−eYe (2)
(式中、Yはハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20の1価の置換あるいは非置換の炭化水素基、R6は炭素数1〜20の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20のペルフルオロアルキル基、および、シアノ基からなる群から選択される基である。R10は水素原子または炭素数1〜19のアルキル基を示す。eは1、2または3を示す。Y、R10がそれぞれ複数存在するとき、同じでも異なっていてもよい。)
で表わされる有機基であることが好ましい。
−W−CH2−SiR1 aR2 bXc (1)
(式中、R1は炭素数1〜20、好ましくは1〜6の炭化水素基であって、1〜3位の炭素原子上の少なくとも1個の水素原子が電子吸引性基に置換された基を示す。R2は炭素数1〜20、好ましくは1〜6の炭化水素基、炭素数6〜20、好ましくは6〜10のアリール基、炭素数7〜20、好ましくは7〜10のアラルキル基、またはR0 3SiO−(3個のR0は炭素数1〜20、好ましくは1〜6の炭化水素基であり、同じでも異なっていてもよい。)で表わされるトリオルガノシロキシ基を示す。Xは水酸基または加水分解性基を示す。Wは−O−R8−、−O−CO−N(R9)−、−N(R9)−CO−O−、−N(R9)−CO−N(R9)−、−S−CO−NH−、および、−NH−CO−S−から選択される結合基を示し、R8は炭素数1〜8、好ましくは1〜4の2価の炭化水素基を示し、R9は水素、ハロゲン置換されていてもよい環状、直鎖状もしくは分岐鎖状の炭素数1〜18、好ましくは、1〜6のアルキル基もしくはアルケニル基、または、炭素数6〜18、好ましくは6〜10のアリール基を示す。Wが−O−R8−のとき、aは1または2、bは0または1、cは1または2、a+b+c=3である。Wが−O−R8−以外のとき、aは0,1または2、bは0,1または2、cは1,2または3、a+b+c=3である。R1,R2,X,W,R9がそれぞれ複数存在するとき、同じでも異なっていてもよい。)
(I)上記一般式(1)中の結合基Wが−O−R8−である場合
一般式(1)中のケイ素原子に結合する置換基として、加水分解性基または水酸基とともに、1〜3位までの炭素原子上の少なくとも1個の水素原子がハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20、好ましくは1〜6の置換あるいは非置換の炭化水素基、R6は炭素数1〜20、好ましくは1〜6の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20、好ましくは1〜6のペルフルオロアルキル基、シアノ基に置換された炭化水素基を有するケイ素基(以後、ヘテロ原子含有反応性ケイ素基という)を必須とする。有機重合体(A)は、ヘテロ原子含有反応性ケイ素基を有することにより、メチル基などの非置換の炭化水素基を有する反応性ケイ素基(例えば、ジメトキシメチルシリル基など)を有する有機重合体と比較して速硬化性を示す。
−CR10 3−eYe (2)
(式中、Yはハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20、好ましくは1〜6の置換あるいは非置換の炭化水素基、R6は炭素数1〜20、好ましくは1〜6の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20、好ましくは1〜6のペルフルオロアルキル基、および、シアノ基からなる群から選択される基である。R10は水素原子または炭素数1〜19、好ましくは1〜6のアルキル基を示す。eは1、2または3を示す。R10、Yがそれぞれ複数存在するとき、同じでも異なっていてもよい。)
なお、一般式(2)で表わされる置換基は、一般式(1)中のR1の1種であり、1位にヘテロ原子を有する炭化水素基を示している。
有機重合体(A)の重合体末端と反応性ケイ素のケイ素原子とが、下記一般式(3)で表わされる結合基を介して結合している、すなわち、一般式(1)中の−W−CH2−が下記一般式(3)で表わされることが必須である。
−W1−CH2− (3)
(W1は−O−CO−N(R9)−、−N(R9)−CO−O−、−N(R9)−CO−N(R9)−、−S−CO−NH−、−NH−CO−S−から選択される結合基を示し、R9は水素、ハロゲン置換されていてもよい環状、直鎖状または分岐鎖状の炭素数1〜18、好ましくは1〜6のアルキル基もしくはアルケニル基、または、炭素数6〜18、好ましくは6〜12のアリール基を示す)
このような、特定の結合基が導入された本発明の有機重合体(A)は、反応性ケイ素のケイ素原子が炭素数2以上の炭化水素基を介して有機重合体の重合体末端と結合している有機重合体と比較して速硬化性を示す。
また、ポリオキシアルキレン系重合体および(メタ)アクリル酸エステル系(共)重合体は、透湿性が高く1成分型組成物にした場合に深部硬化性に優れ、更に接着性にも優れることから特に好ましい。これらのうち、ポリオキシアルキレン系重合体が最も好ましい。
(a)水酸基末端ポリオキシアルキレン系重合体の末端水酸基をアリル基に変換した後、HSiR1 fR2 gXh(fは1または2、gは0または1、hは1または2、f+g+h=3であるとする条件を満たす。R1、R2、Xはそれぞれ一般式(1)の記載と同じ)を反応させて得られるポリオキシアルキレン系重合体。
(b)水酸基末端ポリオキシアルキレン系重合体の末端水酸基に、OCN−CH2−SiR1 iR2 jXk(iは0、1または2、jは0、1または2、kは1、2または3、i+j+k=3であるとする条件を満たす。R1、R2、Xはそれぞれ一般式(1)の記載と同じ)で表わされるイソシアネートメチルシラン化合物を反応させて得られるポリオキシアルキレン系重合体。
また、ポリウレタンプレポリマーを用いた場合には、
(b1)水酸基末端ポリウレタンプレポリマー、イソシアネート基末端ポリウレタンプレポリマー、アミノ基末端ポリウレタンプレポリマーからなる群から選ばれる少なくとも1種のポリウレタンプレポリマーの各末端官能基(すなわち、水酸基、イソシアネート基、アミノ基)に、OCN−CH2−SiR1 iR2 jXk(iは0、1または2、jは0、1または2、kは1、2または3、i+j+k=3であるとする条件を満たす。R1、R2、Xはそれぞれ一般式(1)の記載と同じ)で表わされるイソシアネートメチルシラン化合物を反応させて得られる反応性ケイ素基含有ポリウレタンプレポリマー。
−V−SiR2 dX3−d (4)
(式中、R2、Xは一般式(1)と同じ。Vは炭素数1〜8の2価の炭化水素基を示し、dは0、1、2のいずれかを示す。R2、Xがそれぞれ複数存在するとき、同じでも異なっていてもよい。)
(c)水酸基末端ポリオキシアルキレン系重合体の末端水酸基をアリル基に変換した後、HSiR2 dX3−dで表わされるシラン化合物(R2、X、dはそれぞれ一般式(4)の記載と同じ。)を反応させて得られる反応性ケイ素基含有ポリオキシアルキレン系重合体。
−V−SiR2 dX3−d (4)
(式中、R2、Xは一般式(1)と同じ。Vは炭素数1〜8の2価の炭化水素基を示し、dは0、1、2のいずれかを示す。R2、Xのそれぞれが複数存在するとき、それらは同じでもよく、異なっていてもよい。)
(i)重合性不飽和基と反応性ケイ素基を有する化合物(c4)を、上述の(メタ)アクリル構造を有するモノマー(q)とともに共重合する方法。
(ii)連鎖移動剤として、上述の反応性ケイ素基とメルカプト基を有する化合物(c3)の存在下、(メタ)アクリル構造を有するモノマー(q)を共重合する方法。
(iii)重合性不飽和基と反応性官能基を有する化合物(たとえば、アクリル酸、アクリル酸2−ヒドロキシエチル)を、(メタ)アクリル構造を有するモノマー(q)とともに共重合した後、反応性ケイ素基と反応性官能基に反応する官能基を有する化合物(たとえば、イソシアネートシラン化合物)を反応させる方法。
(iv)リビングラジカル重合法によって(メタ)アクリル構造を有するモノマー(q)を重合した後、分子鎖末端に反応性ケイ素基を導入する方法。
なお、これらの方法は任意に組合せて用いてもよい。
特表2007−513203号公報の例2に記載の方法を参考に製造した(メトキシメチル)トリメトキシシランに対し、触媒として0.02モル当量の塩化亜鉛を用い、4モル当量の塩化アセチルを作用させた。加熱還流条件で36時間反応させ、(メトキシメチル)トリクロロシランを合成した。
蒸留精製した(メトキシメチル)トリクロロシランと1モル当量のメチルジクロロシラン(信越化学工業(株)製、商品名:LS−50)を混合し、塩化メチルトリブチルアンモニウム0.05モル当量を加えて、加熱還流条件で3時間反応させた。約50%の転換率でメトキシメチルジクロロシランを得た。
蒸留精製した(メトキシメチル)ジクロロシランに対して2.5モル当量のオルト酢酸トリメチルを反応容器に仕込み、よく攪拌しながら、(メトキシメチル)ジクロロシランをゆっくりと添加した。反応液の温度が50℃を超えないように、添加速度を調整した。添加終了後、(メトキシメチル)ジクロロシランがほぼ定量的に(メトキシメチル)ジメトキシシランに変換されたことを1H−NMRスペクトル(JEOL社製JNM−LA400を用いて、CDCL3溶媒中で測定。CHCL3のピークを7.26ppmとして解析した。)にて確認した。減圧蒸留によって精製し、(メトキシメチル)ジメトキシシランを得た。
1H−NMRスペクトル帰属:δ4.52(t,1H)、3.60(s,6H)、3.35(s,3H)、3.19(d,2H)
分子量約3,000のポリオキシプロピレンジオールと分子量約3,000のポリオキシプロピレントリオールの1/1(重量比)混合物を開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量約19,000(送液システムとして東ソー株式会社製HLC−8120GPCを用い、カラムは東ソー株式会社製TSK−GEL Hタイプを用い、溶媒はTHFを用いて測定したポリスチレン換算分子量)のポリプロピレンオキシドを得た。続いて、この水酸基末端ポリプロピレンオキシドの水酸基に対して1.2倍当量のNaOMeのメタノール溶液を添加してメタノールを留去し、更に水酸基に対して1.7倍当量の塩化アリルを添加して末端の水酸基をアリル基に変換した。
得られた未精製のアリル末端ポリプロピレンオキシド100重量部に対し、n−ヘキサン300重量部と、水300重量部を混合攪拌した後、遠心分離により水を除去し、得られたヘキサン溶液に更に水300重量部を混合攪拌し、再度遠心分離により水を除去した後、ヘキサンを減圧脱揮により除去した。以上により、末端がアリル基である数平均分子量約19,000、分子量分布1.31のポリプロピレンオキシド(a)を得た。
得られたアリル基末端ポリプロピレンオキシド(a)100重量部に対して、白金ビニルシロキサン錯体(白金含量で3wt%のイソプロパノール溶液)36ppmを加え攪拌しながら、合成例1で得られた(メトキシメチル)ジメトキシシラン1.86重量部と90℃で2時間反応させることにより、末端が(メトキシメチル)ジメトキシシリル基であり、1分子あたりのケイ素基が平均1.5個、数平均分子量が19,000である反応性ケイ素基含有ポリオキシプロピレン系重合体(A−1)を得た。
合成例2で得られたアリル基末端ポリプロピレンオキシド(a)100重量部に対して、白金ビニルシロキサン錯体(白金含量で3wt%のイソプロパノール溶液)36ppmを加え攪拌しながら、メチルジメトキシシラン1.35重量部と90℃で2時間反応させることにより、末端がメチルジメトキシシリル基であり、1分子中あたりのケイ素基が平均1.5個、数平均分子量が19,000である反応性ケイ素基含有ポリオキシプロピレン系重合体(A−2)を得た。
合成例2で得られたアリル基末端ポリプロピレンオキシド(a)100重量部に対して、白金ビニルシロキサン錯体(白金含量で3wt%のイソプロパノール溶液)36ppmを加え攪拌しながら、トリメトキシシラン1.55重量部と90℃で2時間反応させることにより、末端がトリメトキシシリル基であり、1分子中あたりのケイ素基が平均1.5個、数平均分子量が19,000である反応性ケイ素基含有ポリオキシプロピレン系重合体(A−3)を得た。
合成例2で得られた反応性ケイ素基含有ポリオキシプロピレン系重合体(A−1)100重量部、表面処理膠質炭酸カルシウム(白石工業(株)製、商品名:白艶華CCR)120重量部、フタル酸エステル系可塑剤であるジイソノニルフタレート((株)ジェイ・プラス製、商品名:DINP)55重量部、ルチル型酸化チタン(石原産業(株)製、商品名:タイペークR−820)20重量部、チクソ性付与剤(楠本化成工業(株)製、商品名:ディスパロン6500)2重量部、ヒンダードフェノール系酸化防止剤(BASFジャパン(株)製、商品名:Irganox1010)1重量部、ヒンダードアミン系光安定剤(BASFジャパン(株)製、商品名:Tinuvin770)1重量部、ベンゾトリアゾール系紫外線吸収剤(BASFジャパン(株)製、商品名:Tinuvin326)1重量部を混合して充分混練りした後、3本ペイントロールに3回通して分散させ主剤とし、23℃50%R.H.条件の恒温室に一晩放置した。この主剤300重量部に対して、1,2−ビス(トリエトキシシリル)エタン(Evonik社製、商品名:Dynasylan BTSE)4重量部、ビニルトリメトキシシラン(Momentive社製、商品名:Silquest A−171)3重量部、フェニルグアニジン溶液0.25重量部を添加した後、十分混合して硬化性組成物を得た。この硬化性組成物の配合処方と物性値を表1に記す。
なお、フェニルグアニジン溶液とは、日本カーバイド工業(株)製の商品名:1−フェニルグアニジンを、富士アミドケミカル(株)製の商品名:トップサイザーNo.7に分散・加熱して溶解させた45wt%濃度の溶液である。
実施例1のDynasilan BTSEを使用しない代わりに、表1に記載の化合物を使用したこと以外は実施例1と同様にして硬化性組成物を得た。代わりに使用した化合物を以下に示す。
・Dynasylan PTEO:Evonik社製、プロピルトリエトキシシラン
・アジピン酸ジエチル:和光純薬工業(株)製
・エチルシリケート40:コルコート(株)製、エチルシリケートの加水分解縮合物で平均5量体のもの
・Silquest A−1100:Momentive社製、γ−アミノプロピルトリエトキシシラン
・Silquest A−1110:Momentive社製、γ−アミノプロピルトリメトキシシラン
・Dynasylan 1122:Evonik社製、ビス(トリエトキシシリルプロピル)アミン
実施例1における1,2−ビス(トリエトキシシリル)エタンの使用量を2重量部に、ビニルトリメトキシシランの使用量を2重量部に、フェニルグアニジン溶液の使用量を1重量部に変更したこと以外は、実施例1と同様にして硬化性組成物を得た。この硬化性組成物の配合処方と物性値を表2に記す。
表2に示す配合処方に変更したこと以外は、実施例4と同様にして硬化性組成物を得た。使用した化合物を以下に示す。
・GENIOSIL STP−E30:Wacker社製、ジメトキシ(メチル)シリルメチルカルバメート基を末端に有するポリオキシプロピレン系重合体
・Silquest A−151:Momentive社製、ビニルトリエトキシシラン
・ネオスタンU−220H:日東化成(株)製、ジブチルスズビス(アセチルアセトネート)
・ネオスタンU−810:日東化成(株)製、ジオクチルスズジラウレート
・DBU:サンアプロ(株)製、1,8−ジアザビシクロ[5.4.0]ウンデセン−7
・K−KAT XK−643:King Industries社製、亜鉛系硬化触媒
得られた硬化性組成物は、以下に示す方法で物性を測定した。
それぞれの硬化性組成物を厚み3mmのポリエチレン製の型枠に気泡が入らないよう充填し、23℃、50%RH条件下で3日間、さらに50℃で4日間養生することにより硬化物を得た。得られた硬化物から、JIS K 6251に準拠して3号ダンベル型試験体を打ち抜き、23℃、50%RH条件下で引張り速度200mm/分で引張試験を行い、50%および100%伸張したときのモジュラス、破断時の強度、破断時の伸びを測定した。
上記の引張物性と同様の作成方法で得た3号ダンベル型試験体について、100%伸張して23℃50%RH条件で24時間保持した。その後、伸張を開放し、1時間後に復元した程度を測定した。完全に元の状態に戻った場合は復元性100%、全く復元しなかった場合は0%となる。
23℃、50%RH条件下で、硬化性組成物を厚さ約5mmの型枠にスパチュラを用いて充填し、表面を平面状に整えた時間を開始時間とした。表面をスパチュラで触り、スパチュラに混合物が付着しなくなるまでの時間を測定した。
硬化性組成物を厚み約3mmに伸ばし、23℃、50%RH条件下で放置した。1日後と7日後にその表面を指先で軽く触れ、べたつき程度を評価した。◎は全くべたつき感が感じられない、○は少しべたつき感があり、△はべたつき感がきつい、という目安である。
比較例14〜17は、反応性ケイ素基としてトリメトキシシリル基を有する有機重合体(A−4)を用いた硬化性組成物である。トリメトキシシリル基を有する有機重合体を用いた硬化性組成物は、高い復元性を発現するが伸びが低いという課題がある。トリメトキシシリル基を有する重合体の場合は、アミノシランの代わりに(B)成分を添加しても伸びの改善は見られなかった。
比較例18は、特定の反応性ケイ素基を有する有機重合体(A−1)100重量部と亜鉛系硬化触媒を用いた組成物であり、有機重合体(A−1)を用いているため復元性が少し不足しており、また硬化物表面のべたつきが見られた。
比較例19は、メチルジメトキシシリル基を有する有機重合体(A−3)と亜鉛系硬化触媒を用いた組成物であり、この硬化物は高伸びかつ高復元性を発現した。しかし、硬化触媒を2重量部と多めに使用しているにもかかわらず皮張り時間は5時間以上を要し、硬化物表面のべたつきが悪く、また金属系触媒であるため用途により使用が難しい場合がある。
比較例20は、トリメトキシシリル基を有する有機重合体と亜鉛系硬化触媒を用いた組成物であり、比較例19と同様に高伸びかつ高復元性を示した。活性の高いトリメトキシシリル基を有する重合体を使用し、硬化触媒も2重量部用いているにも関わらず、皮張り時間は3時間と遅く、硬化物表面のべたつきも悪かった。
Claims (19)
- 一般式(1):
−W−CH2−SiR1 aR2 bXc (1)
(式中、R1は炭素数1〜20の炭化水素基であって、1〜3位の炭素原子上の少なくとも1個の水素原子がハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20の1価の置換あるいは非置換の炭化水素基、R6は炭素数1〜20の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20のペルフルオロアルキル基、および、シアノ基からなる群から選択される基により置換されたものである。R2は炭素数1〜20の炭化水素基、炭素数6〜20のアリール基、炭素数7〜20のアラルキル基、または、R0 3SiO−(3個のR0は炭素数1〜20の炭化水素基であり、同じでも異なっていてもよい。)で表されるトリオルガノシロキシ基を示す。Xは水酸基または加水分解性基を示す。Wは−O−R8−、−O−CO−N(R9)−、−N(R9)−CO−O−、−N(R9)−CO−N(R9)−、−S−CO−NH−、および、−NH−CO−S−からなる群から選択される結合基を示し、R8は炭素数1〜8の2価の炭化水素基を示し、R9は水素、ハロゲン置換されていてもよい環状、直鎖状または分岐鎖状の炭素数1〜18のアルキル基もしくはアルケニル基、または、炭素数6〜18のアリール基を示す。Wが−O−R8−のとき、aは1または2、bは0または1、cは1または2、a+b+c=3である。Wが−O−R8−以外のとき、aは0、1または2、bは0、1または2、cは1、2または3、a+b+c=3である。R1、R2、X、W、R9がそれぞれ複数存在するとき、同じでも異なっていてもよい。)
で表される反応性ケイ素基を分子鎖末端に有する反応性ケイ素基含有有機重合体(A)100重量部、および、エチルオキシ基を2〜10個有しアミノ基を有さない化合物(B)0.1〜20重量部を含み、
化合物(B)が、1個のアルコキシシリル基を有する炭素数が1〜20の飽和炭化水素、2個以上のアルコキシシリル基を有する炭素数が1〜20の炭化水素、または、炭素数が1〜20のポリカルボン酸エステルである硬化性組成物。 - 化合物(B)がエトキシ基以外に反応性官能基を有していない請求項1に記載の硬化性組成物。
- 一般式(1)中のR1が、一般式(2):
−CR10 3−eYe (2)
(式中、Yはハロゲン原子、−OR3、−NR4R5、−N=R6、−SR7(R3、R4、R5、R7はそれぞれ水素原子または炭素数1〜20の1価の置換あるいは非置換の炭化水素基、R6は炭素数1〜20の2価の置換あるいは非置換の炭化水素基である。)、炭素数1〜20のペルフルオロアルキル基、および、シアノ基からなる群から選択される基である。R10は水素原子または炭素数1〜19のアルキル基を示す。eは1、2または3を示す。Y、R10がそれぞれ複数存在するとき、同じでも異なっていてもよい。)
で表わされる有機基である請求項1または2に記載の硬化性組成物。 - 一般式(2)のYが、アルコキシ基である請求項3に記載の硬化性組成物。
- 一般式(2)のYが、メトキシ基、エトキシ基、または、フェノキシ基である請求項4に記載の硬化性組成物。
- 一般式(2)で表される有機基が、メトキシメチル基、または、エトキシメチル基である請求項3〜5のいずれか1項に記載の硬化性組成物。
- 一般式(1)で表される有機基が、
−O−CO−NH−CH2−SiR1 aR2 bXc
(R1、R2、a、b、cは上記と同じ)
である請求項1〜6のいずれか1項に記載の硬化性組成物。 - 一般式(1)のXが、ジメトキシ基である請求項1〜7のいずれか1項に記載の硬化性組成物。
- 有機重合体(A)の主鎖構造が、ポリオキシアルキレン系重合体である請求項1〜8のいずれか1項に記載の硬化性組成物。
- 有機重合体(A)の主鎖構造が、ポリオキシプロピレン系重合体である請求項9に記載の硬化性組成物。
- 組成物中に含まれる有機錫化合物が、500ppm以下である請求項1〜10のいずれか1項に記載の硬化性組成物。
- さらに、シラノール縮合触媒としてアミジン化合物を、有機重合体(A)100重量部に対して0.001〜20重量部含有する請求項1〜11のいずれか1項に記載の硬化性組成物。
- 化合物(B)が、1,2−ビス(トリエトキシシリル)エタン、1,3−ビス(トリエトキシシリル)プロパン、プロピルトリエトキシシラン、n−オクチルトリエトキシシラン、コハク酸ジエチル、アジピン酸ジエチル、セバシン酸ジエチル、または、フタル酸ジエチルである請求項1〜12のいずれか1項に記載の硬化性組成物。
- 化合物(B)が、分子中に少なくとも一つのケイ素基を有する請求項1〜13のいずれか1項に記載の硬化性組成物。
- さらに、アミノ基含有シランカップリング剤を、有機重合体(A)100重量部に対して0.1〜3.8重量部含有する請求項1〜14のいずれか1項に記載の硬化性組成物。
- 請求項1〜15のいずれか1項に記載の硬化性組成物を成分として含む1成分型硬化性組成物。
- 請求項1〜15のいずれか1項に記載の硬化性組成物を成分として含むシーリング材。
- 請求項1〜15のいずれか1項に記載の硬化性組成物の硬化物。
- 硬化物の破断時伸びが380%以上で、かつ復元性が65%以上である請求項18に記載の硬化物。
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CN107207870B (zh) | 2020-06-23 |
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EP3246364B1 (en) | 2020-03-04 |
WO2016114376A1 (ja) | 2016-07-21 |
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US20180002491A1 (en) | 2018-01-04 |
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