JPWO2008105469A1 - 排ガス処理用触媒および排ガス処理方法 - Google Patents
排ガス処理用触媒および排ガス処理方法 Download PDFInfo
- Publication number
- JPWO2008105469A1 JPWO2008105469A1 JP2009501280A JP2009501280A JPWO2008105469A1 JP WO2008105469 A1 JPWO2008105469 A1 JP WO2008105469A1 JP 2009501280 A JP2009501280 A JP 2009501280A JP 2009501280 A JP2009501280 A JP 2009501280A JP WO2008105469 A1 JPWO2008105469 A1 JP WO2008105469A1
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- catalyst
- exhaust gas
- gas treatment
- present
- mass
- Prior art date
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Classifications
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8643—Removing mixtures of carbon monoxide or hydrocarbons and nitrogen oxides
- B01D53/8646—Simultaneous elimination of the components
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- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
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- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
Description
本発明の触媒成分としては、特に制限されることはなく、例えば、バナジウム、ニオブ、モリブデンおよびタングステンから選ばれる少なくとも1種の元素を含むことが好ましく、より好ましくは、バナジウム、ニオブ、モリブデンおよびタングステンから選ばれる少なくとも1種の元素を含む酸化物であり、具体的には、酸化バナジウム(V2O3、V2O5)、酸化タングステン(WO3)、酸化ニオブ(Nb2O5)、酸化モリブデン(MoO3)などが挙げられる。
このようにして得られたチタン−ケイ素複合酸化物は水銀圧入法により測定される細孔径分布において、0.003〜0.05μmの範囲にピークを有している。
<Ti−Si複合酸化物粉体の調製>
25質量%アンモニア水250kgと水310Lとを混合した液に、SiO2粉体(製品名:ニップシールLP、東ソー・シリカ(株)製、見かけ嵩比重:0.08g/ml)10kgを加えて攪拌し、これに硫酸チタニルの硫酸溶液(TiO2として70g/L、硫酸濃度285g/L)450Lをよく攪拌しながら徐々に滴下し、沈澱を生成させた。このスラリーを熟成、ろ過、洗浄した後、150℃で10時間乾燥した。これを500℃で5時間焼成し、さらにハンマーミルを用いて粉砕し、Ti−Si複合酸化物を得た。このTi−Si複合酸化物の組成は、各元素の酸化物換算として、TiO2:SiO2=76:24(質量比)であり、BET比表面積は193m2/gであった。
メタバナジン酸アンモニウム0.69kg、シュウ酸1.0kgおよびモノエタノールアミン0.3kgを水3Lに混合・溶解させ、均一溶液を調製した。このバナジウム含有溶液と、パラタングステン酸アンモニウムの10質量%メチルアミン水溶液(WO3として400g/L)3.4Lとを、成形助剤(澱粉)、ガラスウールおよび適量の水とともに、上記のように調製したTi−Si複合酸化物粉体25.0kgに加え、ニーダーで混練した後、外径80mm角、長さ500mm、目開き6mm、肉厚0.7mm、開口率79%のハニカム状に押出成形した。その後、80℃で乾燥した後、450℃で3時間焼成して触媒Aを得た。
<Ti−Si複合酸化物粉体の調製>
実施例1と同様の方法で同一のTi−Si複合酸化物粉体を得た。
メタバナジン酸アンモニウム0.70kg、シュウ酸1.0kgおよびモノエタノールアミン0.3kgを水3Lに混合・溶解させ、均一溶液を調製した。このバナジウム含有溶液と、パラタングステン酸アンモニウムの10質量%メチルアミン水溶液(WO3として400g/L)3.4Lとを、成形助剤、ガラスウールおよび適量の水とともに、上記のように調製したTi−Si複合酸化物粉体19.9kgと酸化チタン粉体(商品名:DT−51、LYONDELL社製、47kHz、35Wの超音波を60秒照射した後に、レーザー回折法で測定される平均粒子径:4μm)5.5kgとの混合粉体に加え、ニーダーで混練した後、外径80mm角、長さ500mm、目開き6mm、肉厚0.7mm、開口率79%のハニカム状に押出成形した。その後、80℃で乾燥した後、450℃で3時間焼成して触媒Bを得た。
<Ti−Si複合酸化物の調製>
シリカゾル(SiO2として30質量%含有)16kgと25質量%アンモニア水270kgと水180Lを混合した液に、硫酸チタニルの硫酸溶液(TiO2として70g/L、硫酸濃度285g/L)500Lをよく攪拌しながら徐々に滴下し、沈澱を生成させた。このスラリーを熟成、ろ過、洗浄した後、150℃で10時間乾燥した。これを500℃で5時間焼成し、さらにハンマーミルを用いて粉砕し、Ti−Si複合酸化物を得た。このTi−Si複合酸化物の組成は、各元素の酸化物換算として、TiO2:SiO2=88:12(質量比)であり、BET比表面積は146m2/gであった。
メタバナジン酸アンモニウム0.77kg、シュウ酸1.2kgおよびモノエタノールアミン0.3kgを水3Lに混合・溶解させ、均一溶液を調製した。このバナジウム含有溶液と、パラタングステン酸アンモニウムの10質量%メチルアミン水溶液(WO3として400g/L)3.7Lとを、成形助剤、ガラスウールおよび適量の水とともに、上記のように調製したTi−Si複合酸化物粉体24.8kgとSiO2粉体(製品名:ニップシールLP、東ソー・シリカ(株)製)3.0kgとの混合粉体に加え、ニーダーで混練した後、外径80mm角、長さ500mm、目開き6mm、肉厚0.7mm、開口率79%のハニカム状に押出成形した。その後、80℃で乾燥した後、450℃で3時間焼成して触媒Cを得た。
<Ti−Si複合酸化物粉体の調製>
実施例3と同様の方法で同一のTi−Si複合酸化物粉体を得た。
メタバナジン酸アンモニウム0.79kg、シュウ酸1.2kgおよびモノエタノールアミン0.3kgを水3Lに混合・溶解させ、均一溶液を調製した。このバナジウム含有溶液と、パラタングステン酸アンモニウムの10質量%メチルアミン水溶液(WO3として400g/L)3.8Lとを、成形助剤、ガラスウールおよび適量の水とともに、上記のように調製したTi−Si複合酸化物粉体23.9kgと酸化チタン粉体(商品名:DT−51、LYONDELL社製)3.1kgとSiO2(製品名:ニップシールLP、東ソー・シリカ(株)製)1.5kgとの混合粉体に加え、ニーダーで混練した後、外径80mm角、長さ500mm、目開き6mm、肉厚0.7mm、開口率79%のハニカム状に押出成形した。その後、80℃で乾燥した後、450℃で3時間焼成して触媒Dを得た。
ここでは、触媒基材粉体として市販の酸化チタン(製品名:DT−51、LYONDELL社製)を用いた。
触媒A〜Eを用いて下記の排ガス処理を行った。
NO(ppm、dry):200
NH2(ppm、dry):200
SO2(ppm、dry):500
O2(%、dry):4
H2O(%):8
N2:Balance
<処理条件>
ガス温度(℃):380
線速度(m/s(Normal)):2.0
SV値(1/h):10000
脱硝率を下記式に従って求めた。
(反応器入口NOx濃度)×100
触媒A〜Eの密度、ハニカム1cm3当たりの質量、比表面積、細孔容積(全細孔容積、PV1、PV2)、PV1/PV2および真密度を表1に示す。また、密度、ハニカム1cm3当たりの質量、圧壊強度および脱硝率を表2に示す。
Claims (6)
- 触媒成分と、触媒基材成分とを含み、かつ0.7〜1.8g/cm3の密度を有することを特徴とする排ガス処理用触媒。
- 前記触媒基材成分は、チタン、ジルコニウムおよびケイ素からなる群から選ばれる少なくとも1種の元素の化合物を含む請求項1記載の排ガス処理用触媒。
- 水銀圧入法により測定される細孔径分布において、0.003〜0.05μmの範囲にピークを有し、この0.003〜0.05μmの範囲の細孔群の細孔容積が0.3〜0.6ml/gである請求項1または2に記載の排ガス処理用触媒。
- 前記触媒基材成分は、46〜48kHz、34〜36Wの超音波を55〜65秒照射した後に、レーザー回折法で測定される平均粒子径が12〜50μmである金属酸化物を原料として使用する請求項1〜3のいずれかに記載の排ガス処理用触媒。
- 請求項1〜4のいずれか1項の触媒を押出成形し、焼成してなる一体成形型の多孔質ハニカム状触媒であり、かつ当該触媒の圧縮強度(N/cm2)をハニカム1cm3当たりの質量(g)で割った値が100(N/cm2・g)以上である請求項1〜4のいずれかに記載の排ガス処理用触媒。
- 請求項1ないし5のいずれかの排ガス処理用触媒を用いて排ガスを処理することを特徴とする排ガス処理方法。
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JPS62201644A (ja) * | 1987-02-13 | 1987-09-05 | Sumitomo Chem Co Ltd | 触媒担体の製造方法 |
JPH0283254A (ja) * | 1988-09-19 | 1990-03-23 | Inax Corp | 耐熱衝撃性を有するハニカム構造体及びその製造方法 |
JPH02229552A (ja) * | 1989-03-03 | 1990-09-12 | Babcock Hitachi Kk | 窒素酸化物除去用触媒の製造方法 |
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JP2006504510A (ja) * | 2002-06-28 | 2006-02-09 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | 触媒の選択性を改善する方法及びオレフィンのエポキシ化方法 |
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JPS62201644A (ja) * | 1987-02-13 | 1987-09-05 | Sumitomo Chem Co Ltd | 触媒担体の製造方法 |
JPH0283254A (ja) * | 1988-09-19 | 1990-03-23 | Inax Corp | 耐熱衝撃性を有するハニカム構造体及びその製造方法 |
JPH02229552A (ja) * | 1989-03-03 | 1990-09-12 | Babcock Hitachi Kk | 窒素酸化物除去用触媒の製造方法 |
JPH0368456A (ja) * | 1989-08-09 | 1991-03-25 | Nippon Shokubai Kagaku Kogyo Co Ltd | 窒素酸化物除去用触媒および該触媒を用いた窒素酸化物の除去方法 |
JP2006504510A (ja) * | 2002-06-28 | 2006-02-09 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | 触媒の選択性を改善する方法及びオレフィンのエポキシ化方法 |
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CN105771960A (zh) * | 2015-01-09 | 2016-07-20 | 日挥触媒化成株式会社 | 废气处理蜂窝催化剂和其制造方法 |
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