JPH07249554A - Method of handling electronic part - Google Patents

Method of handling electronic part

Info

Publication number
JPH07249554A
JPH07249554A JP6067884A JP6788494A JPH07249554A JP H07249554 A JPH07249554 A JP H07249554A JP 6067884 A JP6067884 A JP 6067884A JP 6788494 A JP6788494 A JP 6788494A JP H07249554 A JPH07249554 A JP H07249554A
Authority
JP
Japan
Prior art keywords
work
air
cavity
nest plate
works
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6067884A
Other languages
Japanese (ja)
Other versions
JP3410203B2 (en
Inventor
Shigeyoshi Matsuda
繁吉 松田
Akira Aoki
彰 青木
Eiji Kano
英司 狩野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Murata Manufacturing Co Ltd
Original Assignee
Murata Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Murata Manufacturing Co Ltd filed Critical Murata Manufacturing Co Ltd
Priority to JP06788494A priority Critical patent/JP3410203B2/en
Publication of JPH07249554A publication Critical patent/JPH07249554A/en
Application granted granted Critical
Publication of JP3410203B2 publication Critical patent/JP3410203B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Packaging Frangible Articles (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Abstract

PURPOSE:To alighworks on a nest plate without fail by a simple method thereby facilitating the later processes for forming electrodes on the surface of the works by coating. CONSTITUTION:After properly arranging works 4 temporarily one by one in plural cavities 2 on the surface of a nest plate 1, air is blown from through holes 3 beneath the cavities 2 for a specific time so as to once float respective works 4 to be precisely contained in the cavities 2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、電子部品の表面に電
極を塗布形成したり等する際に、一度に多数の電子部品
に対して作業が行なえるように、プレート上に電子部品
を規則正しく整列させる方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention regularly arranges electronic parts on a plate so that a large number of electronic parts can be worked at one time when electrodes are formed by coating on the surface of the electronic parts. It relates to a method of aligning.

【0002】[0002]

【従来の技術】セラミックコンデンサのように円板形状
のユニットの両面に電極を有する電子部品等の製造にお
いて、電極印刷を行なう際のユニットの搬送、位置決め
用の治具としてネストプレートが用いられる。図4に示
すネストプレート1は金属製の板状体からなり、その一
方の主表面上に電子部品を収納するための円形の凹状部
であるキャビティー2が多数個配列しており、各キャビ
ティー2の底面には貫通孔3が設けられている。
2. Description of the Related Art In the manufacture of electronic parts having electrodes on both sides of a disk-shaped unit such as a ceramic capacitor, a nest plate is used as a jig for carrying and positioning the unit when printing electrodes. The nest plate 1 shown in FIG. 4 is made of a metal plate-like body, and a plurality of cavities 2 which are circular concave portions for accommodating electronic parts are arranged on one main surface of each of the cavities. A through hole 3 is provided on the bottom surface of the tee 2.

【0003】このキャビティー2の各々に対して、セラ
ミックコンデンサ等を構成する円板素子(以下、ワーク
という)を一つづつ収納して整列させ、ネストプレート
1ごとコンベア等の搬送装置により印刷機まで搬送し、
貫通孔3から下方へ吸気圧力をかけてワークを固定し
て、ネストプレート1上面にスキージ、ローラあるいは
ハケを走らせることにより、多数のワークに対して電極
を塗布・印刷するようにしていた。また、電極形成以外
にも、多数のワークをネストプレート上に配列させた状
態で、効率よく記号表示や測定、あるいは自動テーピン
グ等の作業を行なっていた。
In each of the cavities 2, a disk element (hereinafter, referred to as a work) forming a ceramic capacitor or the like is housed and aligned one by one, and the nest plate 1 and the nest plate 1 are conveyed by a conveyer such as a conveyor to a printing machine. Transport to
Intake pressure is applied downward from the through hole 3 to fix the work, and a squeegee, a roller, or a brush is run on the upper surface of the nest plate 1 to apply and print electrodes on a large number of works. Further, in addition to the electrode formation, work such as symbol display, measurement, or automatic taping was performed efficiently with a large number of works arranged on the nest plate.

【0004】従来、ネストプレート1へのワークの収納
は、多数のワークをネストプレート1の上部より振り込
んでから、適宜手作業や治具によりキャビティー2内に
正確に収納するようにしていたが、図5に示すように、
全てのワーク4が正常な状態でキャビティー2に収納さ
れず、キャビティー2からはずれて配置される場合があ
る。また、ワーク4を収納したネストプレート1を搬送
する際、コンベア等の搬送装置の振動により、ワーク4
のずれが更に大きくなったり、正常に収納されたワーク
4まで飛び出すことがあった。
Conventionally, the work is stored in the nest plate 1 by feeding a large number of works from the upper portion of the nest plate 1 and then accurately storing the work in the cavity 2 by a manual operation or a jig. , As shown in FIG.
There is a case where all the works 4 are not housed in the cavity 2 in a normal state, but are placed out of the cavity 2. Further, when the nest plate 1 containing the work 4 is transported, the work 4 is vibrated by vibration of a transport device such as a conveyor.
There was a case where the deviation became even larger, or the work 4 that had been normally stored jumped out.

【0005】図6の断面図に示すように、ワーク4がキ
ャビティー2からはずれた状態であると、電極形成など
の際に印刷不良を生じるのみならず、ワーク4のキャビ
ティー2から突出した部分がローラ等の移動を阻止した
り、ワーク4が破損してしまうなどの不都合が生じる。
As shown in the sectional view of FIG. 6, when the work 4 is displaced from the cavity 2, not only printing failure occurs at the time of forming electrodes, but also the work 4 protrudes from the cavity 2. There arises inconveniences such as a portion blocking movement of rollers and the like, and the work 4 being damaged.

【0006】これらキャビティー2からはずれたワーク
4を印刷作業前に一つずつ正常な位置に嵌め込むのはワ
ーク4の数が多く非常に手間がかかるが、キャビティー
2上へ突出したワーク4のみを風を送って吹き飛ばして
除去することもできる。しかし、その後の電極形成時に
ワーク4が除去されたキャビティー2内に電極材料が入
ってしまいキャビティー2内を汚損するという問題があ
る。
It takes a lot of work to fit the works 4 that have been removed from the cavities 2 into the normal positions one by one before the printing work, but the works 4 protruding above the cavities 2 are required. The chisel can also be blown off and removed. However, there is a problem in that the electrode material enters the cavity 2 from which the work 4 has been removed during the subsequent electrode formation, and the inside of the cavity 2 is contaminated.

【0007】そこで、ワーク4が振り込まれて適当に仮
配置された後のネストプレート1に対し、一方向ないし
は二方向より60〜100Hzで振幅1〜2mmの振動
を数秒間与え、ずれを生じているワーク4を振動させて
キャビティー2に完全に収納される正常な位置まで誘導
するようにしていた。
Therefore, a vibration having an amplitude of 1 to 2 mm at a frequency of 60 to 100 Hz is applied to the nest plate 1 after the work 4 has been shaken and appropriately provisionally arranged for a few seconds from one direction or two directions to cause a deviation. The work 4 is vibrated and guided to a normal position where it is completely housed in the cavity 2.

【0008】[0008]

【発明が解決しようとする課題】しかしながら、この方
法によると次の欠点があった。即ち、ワークのずれ方向
が各ワークによって一致していないため、ずれ方向、振
幅方向の具合によっては矯正できずにずれが拡大するワ
ークがあった。また、このように振動数や振幅を電磁振
動方式等により自動で制御することは高い設備費が必要
であるが、上記の如く必ずしも矯正率が高くないという
欠点があった。
However, this method has the following drawbacks. That is, since the deviation directions of the works do not match among the works, there are some works that cannot be corrected depending on the conditions of the deviation direction and the amplitude direction, and the deviation increases. Further, although automatic control of the frequency and amplitude by the electromagnetic vibration method requires a high equipment cost, there is a drawback that the correction rate is not necessarily high as described above.

【0009】そこで、この発明の課題は、簡単な方法で
全てのワークをネストプレート上のキャビティーに確実
に収納して整列させ、その後の作業を容易に行なえるよ
うにした電子部品の取扱方法を提供することにある。
Therefore, an object of the present invention is to provide a method of handling electronic parts, in which all the works are surely housed and aligned in the cavities on the nest plate by a simple method so that the subsequent work can be performed easily. To provide.

【0010】[0010]

【課題を解決するための手段】上記のような課題を解決
するため、この発明は、プレートの上面に配置された複
数の凹状部に一つづつ電子部品を収納して整列させ、該
凹状部の底面に設けられた貫通孔からエアを吸気するこ
とにより電子部品を固定する電子部品の取扱方法におい
て、電子部品を凹状部上に仮配置した後、前記貫通孔か
らエアを一定時間吹き出して各電子部品を一旦浮かせて
から前記凹状部に収納することを特徴とする電子部品の
取扱方法である。
In order to solve the above-mentioned problems, the present invention accommodates and aligns electronic components one by one in a plurality of concave portions arranged on the upper surface of a plate, and the concave portions are arranged. In a method of handling an electronic component in which electronic components are fixed by sucking air from a through hole provided in the bottom surface of the electronic component, after the electronic component is temporarily placed on the concave portion, air is blown from the through hole for a certain period of time. A method of handling an electronic component is characterized in that the electronic component is temporarily floated and then housed in the concave portion.

【0011】[0011]

【作用】キャビティーから外れた状態のワークは、正常
に収納されたワークと共にキャビティーの底面の貫通孔
から吹き出すエアにより上方に吹き上げられる。この
際、貫通孔から吹き出したエアは、キャビティーの内部
壁面とワークの周囲の間を均等に通って外部に吹き出す
ため、ワークはキャビティーの真上の位置に水平状態で
浮くことになる。その後、エアの吹き出しを止めれば、
キャビティーの真上に位置していたワークは重力で落下
し、キャビティー内に正確に収納されることになる。
The work separated from the cavity is blown upward by the air blown from the through hole in the bottom of the cavity together with the work that is normally stored. At this time, the air blown out from the through hole uniformly blows out between the inner wall surface of the cavity and the periphery of the work and blows out to the outside, so that the work floats in a horizontal state right above the cavity. After that, if you stop blowing air,
The work located directly above the cavity falls due to gravity and is accurately stored in the cavity.

【0012】[0012]

【実施例】以下、この発明の実施例を図1乃至図3に基
づいて説明するが、従来例と同一部分は同一の符号を付
す。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT An embodiment of the present invention will be described below with reference to FIGS. 1 to 3, and the same parts as those in the conventional example are designated by the same reference numerals.

【0013】図1はこの発明に用いる装置のネストプレ
ート付近の断面図であり、ネストプレート1は従来のも
のと同様、その表面にワークを収納するための円形の凹
状部であるキャビティー2を規則的に多数配置してお
り、また、各キャビティー2の底面中央部には貫通孔3
が設けられている。
FIG. 1 is a cross-sectional view of the vicinity of a nest plate of an apparatus used in the present invention. The nest plate 1 has a cavity 2 which is a circular concave portion for accommodating a work on the surface thereof as in the conventional nest plate. A large number of holes are regularly arranged, and a through hole 3 is formed in the center of the bottom surface of each cavity 2.
Is provided.

【0014】このネストプレート1を、下方にエアの供
給および吸気のためのエアパイプ5が接続された上部開
放の箱体6の上に載置し、ネストプレート1の下方に密
閉空間を形成する。なお、この密閉空間のネストプレー
ト1とエアパイプ5との間は多孔板7により仕切られ、
この多孔板7によりエアパイプ5から供給されるエアは
ネストプレート1全体に均一に流され各キャビティー2
でのエアの流量が同じになる。
The nest plate 1 is placed on a box body 6 having an open upper portion to which an air pipe 5 for supplying and sucking air is connected, and a closed space is formed below the nest plate 1. In addition, the perforated plate 7 divides the space between the nest plate 1 and the air pipe 5,
The air supplied from the air pipe 5 by this perforated plate 7 is made to flow uniformly over the entire nest plate 1 and each cavity 2
The flow rate of air becomes the same.

【0015】ワーク4をネストプレート1上に整列させ
るには、まずネストプレート1に多数のワーク4を振込
法等により載せ、適宜手段により各キャビティー2に一
つの電子部品が対応するように仮配置するが、この時点
では正確に収納されずにネストプレート上1に突出した
部分を有するワーク4が存在していてもよい。
In order to align the works 4 on the nest plate 1, first, a large number of works 4 are placed on the nest plate 1 by a transfer method or the like, and one electronic component is temporarily associated with each cavity 2 by an appropriate means. Although arranged, the work 4 which is not accurately stored at this point and has a projecting portion on the nest plate 1 may be present.

【0016】次に、ネストプレート1の下方の密閉空間
にエアパイプ5からエアを供給することによりキャビテ
ィー2の底面の貫通孔3からエアを吹き出させ、全ての
ワーク4を空中に浮かせながらキャビティー2の真上に
センタリングさせる。その後、エアパイプ5からのエア
供給を停止すれば、ワーク4はキャビティー2内に正確
に収納されるよう落下する。
Next, by supplying air from the air pipe 5 to the closed space below the nest plate 1, the air is blown out from the through hole 3 on the bottom surface of the cavity 2 and all the workpieces 4 are floated in the air. Center just above 2. After that, when the air supply from the air pipe 5 is stopped, the work 4 falls so as to be accurately stored in the cavity 2.

【0017】図2はエアの供給および吸気の機構を示す
もので、まずエア供給機構8を制御してエアパイプ5を
通じてネストプレート1にエアの供給・停止を行ない、
ワーク4の位置矯正をした後は、バルブを切り替え、従
来例と同様、吸気機構9を働かせてエアパイプ5を通じ
てネストプレート1に吸気圧力をかけ、貫通孔3を通じ
てその吸気圧力によりワーク4をキャビティー2内に固
定する。
FIG. 2 shows an air supply / intake mechanism. First, the air supply mechanism 8 is controlled to supply / stop air to the nest plate 1 through the air pipe 5.
After the position of the work 4 is corrected, the valve is switched and the suction mechanism 9 is operated to apply suction pressure to the nest plate 1 through the air pipe 5 as in the conventional example, and the suction pressure is applied through the through hole 3 to the cavity of the work 4 through the through hole 3. Fix in 2

【0018】なお、ワーク4の位置矯正のためのエア供
給は、数秒間一回だけ供給すれば十分であるが、その時
間や回数は特に制限されない。ただし、矯正率を更に向
上させようとしてワーク4をあまり長時間が浮き上がら
せているとキャビティー2の上空位置からの外れが発生
するおそれがあり、この場合は、短時間のエアの吹き出
し及び停止を数回繰り返す間欠供給を行なうことが好ま
しい。
It is sufficient to supply the air for correcting the position of the work 4 only once for several seconds, but the time and the number of times are not particularly limited. However, if the work 4 is floated for a long time in order to further improve the straightening rate, the cavity 2 may come off the sky position. In this case, air is blown and stopped for a short time. It is preferable to perform intermittent supply by repeating the above procedure several times.

【0019】図3に示すように、この発明によるワーク
4の位置ずれの矯正原理は、エアがネストプレート1と
ワーク4の間を均等に抜けようとする現象を利用してお
り、キャビティー2内のワーク4に対して貫通孔3から
エア10が吹き出すと、エア10はワーク4をキャビテ
ィー2上に吹き上げると同時にキャビティー2とワーク
4の間を均等に通過して外部に放出するので、ワーク4
はキャビティー2の中央部上空で水平状態を保って浮く
ようになる。
As shown in FIG. 3, the principle of correcting the positional deviation of the work 4 according to the present invention utilizes a phenomenon in which air tries to evenly escape between the nest plate 1 and the work 4, and the cavity 2 is used. When the air 10 blows out from the through hole 3 to the work 4 inside, the air 10 blows up the work 4 onto the cavity 2 and at the same time passes through the space between the cavity 2 and the work 4 and is discharged to the outside. , Work 4
Is floating above the center of the cavity 2 while maintaining a horizontal state.

【0020】また、第1段階として上記した大きな流量
のエア10によりワーク4をキャビティー2の上空に浮
かせて粗調整を行ない、次に、第2段階としてキャビテ
ィー2内でワーク4が浮く程度の小さな流量のエア11
で微調整を行なようにエアを制御すれば、更に矯正率を
向上させることもできる。
Further, as a first step, the work 4 is floated above the cavity 2 by the above-mentioned large flow rate of air 10 to perform rough adjustment, and then, as a second step, the work 4 is floated in the cavity 2. Small flow of air 11
If the air is controlled so as to make a fine adjustment with, the correction rate can be further improved.

【0021】この発明の方法を用いて、直径が3.5m
mと8.0mmの円板形状の二種類のワークの矯正実験
を行ない、表1に示す成果を得た。
Using the method of the present invention, the diameter is 3.5 m.
The results shown in Table 1 were obtained by conducting a straightening experiment on two types of workpieces having a disk shape of m and 8.0 mm.

【0022】[0022]

【表1】 [Table 1]

【0023】なお、上記した実施例では円板形状のワー
クを用いているが、この発明が適用できるワーク形状は
円板形状のものに限られず、正方形や長方形などその他
の形状のワークにも適用して矯正率を向上させることが
できる。
Although the disk-shaped work is used in the above-mentioned embodiment, the work shape to which the present invention can be applied is not limited to the disk-shaped work, and it can be applied to a work having another shape such as a square or a rectangle. The correction rate can be improved.

【0024】[0024]

【発明の効果】以上のように、この発明によると、キャ
ビティーの下からエアを吹き出すことによりワークとキ
ャビティーの位置ずれを矯正するので、ネストプレート
に振動を与える方式のように、振動によりキャビティー
からのずれが逆に拡大するワークが生じるといった問題
が発生せず矯正率が高くなる効果があり、例えば従来の
振動方法では無理があったφ6.0mmのワークにおい
て、±2mmの位置ずれでも矯正が可能となった。ま
た、矯正率は量産段階で99.99%を達成することが
できた。
As described above, according to the present invention, the positional deviation between the work and the cavity is corrected by blowing air from the bottom of the cavity. There is no problem that the work from which the deviation from the cavity expands conversely expands, and the correction rate becomes high. For example, in the case of a work of φ6.0 mm, which was impossible with the conventional vibration method, a positional deviation of ± 2 mm But the correction is possible. In addition, the correction rate could reach 99.99% at the mass production stage.

【0025】更に、ワークの固定のために従来より使用
していた吸気用の貫通孔をそのまま使用することがで
き、吹き出されるエアの流量を制御するだけなので、電
磁振動方式に比較して制御方法が簡単で、かつ低コスト
であるという効果もある。
Further, since the through hole for intake which has been conventionally used for fixing the work can be used as it is and only the flow rate of the blown air is controlled, the control is performed as compared with the electromagnetic vibration method. There is also an effect that the method is simple and the cost is low.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の方法に使用する装置のネストプレー
ト付近の断面図である。
FIG. 1 is a sectional view of a device used in the method of the present invention in the vicinity of a nest plate.

【図2】ネストプレートへのエア供給および吸気機構を
示す正面図である。
FIG. 2 is a front view showing an air supply and intake mechanism for a nest plate.

【図3】この発明によるワークの位置ずれの矯正原理を
示すキャビティー付近の部分断面図である。
FIG. 3 is a partial cross-sectional view in the vicinity of a cavity showing the principle of correcting the positional deviation of the work according to the present invention.

【図4】ネストプレートの斜視図である。FIG. 4 is a perspective view of a nest plate.

【図5】位置ずれを生じたワークが存在するネストプレ
ートの部分拡大図である。
FIG. 5 is a partially enlarged view of a nest plate in which a work having a positional deviation exists.

【図6】位置ずれを生じたワークが存在するネストプレ
ートの部分断面図である。
FIG. 6 is a partial cross-sectional view of a nest plate in which a work having a positional deviation exists.

【符号の説明】[Explanation of symbols]

1 ネストプレート 2 キャビティー 3 貫通孔 4 ワーク 10,11 エア 1 Nest plate 2 Cavity 3 Through hole 4 Work piece 10, 11 Air

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 プレートの上面に配置された複数の凹状
部に一つづつ電子部品を収納して整列させ、該凹状部の
底面に設けられた貫通孔からエアを吸気することにより
電子部品を固定する電子部品の取扱方法において、電子
部品を凹状部上に仮配置した後、前記貫通孔からエアを
一定時間吹き出して各電子部品を一旦浮かせてから前記
凹状部に収納することを特徴とする電子部品の取扱方
法。
1. An electronic component is housed in a plurality of concave portions arranged on the upper surface of a plate so as to be aligned, and air is sucked from a through hole provided in the bottom surface of the concave portion to form an electronic component. In the method of handling an electronic component to be fixed, after the electronic component is temporarily placed on the concave portion, air is blown from the through hole for a certain period of time to float each electronic component once and then stored in the concave portion. How to handle electronic components.
JP06788494A 1994-03-11 1994-03-11 How to handle electronic components Expired - Lifetime JP3410203B2 (en)

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JP06788494A JP3410203B2 (en) 1994-03-11 1994-03-11 How to handle electronic components

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JPH07249554A true JPH07249554A (en) 1995-09-26
JP3410203B2 JP3410203B2 (en) 2003-05-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011179725A (en) * 2010-02-26 2011-09-15 Tdk Corp Chip molding aligning device and method of aligning chip molding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011179725A (en) * 2010-02-26 2011-09-15 Tdk Corp Chip molding aligning device and method of aligning chip molding

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