JPH05507319A - 金属マトリックス複合物用硬化フィラー材料 - Google Patents

金属マトリックス複合物用硬化フィラー材料

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Publication number
JPH05507319A
JPH05507319A JP91513292A JP51329291A JPH05507319A JP H05507319 A JPH05507319 A JP H05507319A JP 91513292 A JP91513292 A JP 91513292A JP 51329291 A JP51329291 A JP 51329291A JP H05507319 A JPH05507319 A JP H05507319A
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JP
Japan
Prior art keywords
permeable material
permeable
colloidal
metal
precursor
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Pending
Application number
JP91513292A
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English (en)
Inventor
ロカゼラ，マイケル　アンジェロ
ベッカー，カート　ジョゼフ
アガジャニアン，マイケル　ケボーク
Original Assignee
ランキサイド　テクノロジー　カンパニー，リミティド　パートナーシップ
ランクサイド株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by ランキサイド　テクノロジー　カンパニー，リミティド　パートナーシップ, ランクサイド株式会社 filed Critical ランキサイド　テクノロジー　カンパニー，リミティド　パートナーシップ
Publication of JPH05507319A publication Critical patent/JPH05507319A/ja
Pending legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
    • C04B41/515—Other specific metals
    • C04B41/5155—Aluminium
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C04B41/88—Metals
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/10—Alloys containing non-metals
    • C22C1/1036—Alloys containing non-metals starting from a melt
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00905—Uses not provided for elsewhere in C04B2111/00 as preforms
    • C04B2111/00913—Uses not provided for elsewhere in C04B2111/00 as preforms as ceramic preforms for the fabrication of metal matrix comp, e.g. cermets
    • C04B2111/00931—Coated or infiltrated preforms, e.g. with molten metal
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/10—Alloys containing non-metals
    • C22C1/1036—Alloys containing non-metals starting from a melt
    • C22C1/1057—Reactive infiltration
    • C22C1/1063—Gas reaction, e.g. lanxide
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12486—Laterally noncoextensive components [e.g., embedded, etc.]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるため要約のデータは記録されません。

Description

【発明の詳細な説明】 本発明は、金属マトリックス複合体を形成する新規な方法に関する。特に、自発 的浸透法により、金属マトリックス複合体を形成する本発明の好ましい態様にお いて、浸透促進剤及び／又は浸透促進剤前駆体及び／又は浸透雰囲気を、プロセ スの間の少なくともいずれかの点で、硬化したフィラー材料又は硬化したプリフ ォームと連通させ、これによって溶融マトリックス金属を硬化したフィラー材料 又は硬化したプリフォームに自発的に浸透させる。そのような自発的浸透は、圧 力又は真空をかける必要がなく、自発的に起こる。
国際調査報告

Claims (23)

    【特許請求の範囲】
  1. １．次のことを含む金属マトリックス複合体の製造方法：フィラーの硬化した透 過性材料を用意すること；及び前記透過性材料の少なくとも一部を溶融マトリッ クス金属で透過すること。
  2. ２．前記透過性材料が、コロイド状酸化物と前記透過性材料を混合することを含 む過程で硬化される、請求項１の方法。
  3. ３．前記コロイド状酸化物及び透過性材料を溶融金属マトリックスと接触させる 前に加熱する請求項２の方法。
  4. ４．前記加熱により、少なくとも部分的に３次元に連続した透過性材料を生ずる 、請求項３の方法。
  5. ５．前記コロイド状酸化物がコロイド状アルミナ及びコロイド状シリカを含む請 求項２〜４のいずれか１項の方法。
  6. ６．前記透過性材料を、前記フィラーが少なくとも焼結するに充分な温度に加熱 し、かつその温度で充分な時間保つことを含む過程により硬化させる、請求項１ の方法。
  7. ７．前記フィラーが炭化ケイ素からなり、前記炭化ケイ素が、前記少なくとも部 分的に焼結させる間、少なくとも酸化ケイ素に少なくとも部分的に変換される、 請求項６の方法。
  8. ８．前記透過性材料の少なくとも一部を支持構造耐火物材料で囲むことにより、 この透過性材料を硬化させる、請求項１の方法。
  9. ９．前記支持構造耐火物材料が、前記透過性材料の大部分を覆っている請求項８ の方法。
  10. １０．前記支持構造耐火材料を、この支持材料の前駆体を前記透過性材料の外表 面の少なくとも一部の上に配置し、溶融マトリックス金属を前記透過性材料に接 触させる前に、前記前駆体を前記支持材料に変換することにより形成する請求項 ８又は９の方法。
  11. １１．前記支持構造耐火物材料が、鋼、グラファイト、ガラスフリット及びコロ イド状酸化物からなる群から選ばれる少なくとも１つの材料を含む請求項８又は ９の方法。
  12. １２．次のものからなる群から選ばれる少なくとも２つの過程を組合わせること により、前記透過性材料を硬化させる請求項１の方法：（１）少なくとも１つの コロイド状酸化物と前記透過性材料を混合すること；（２）前記透過性材料を前 記コロイド状酸化物及び前記フィラーの内少なくとも１つが少なくとも部分的に 焼結するに充分な温度に加熱し、この温度で充分な時間保つこと；及び（３）少 なくとも部分的に前記透過性材料を、支持構造耐火物材料で囲むこと。
  13. １３．前記浸透が自発浸透である請求項１〜１２のいずれかの方法。
  14. １４．浸透促進前駆体を、前記透過材料及び前記溶融マトリックス金属の内の少 なくとも１つに供給し、前記浸透促進剤前駆体を前記透過性材料の少なくとも一 部中で反応させて浸透促進剤を形成する、請求項１３の方法。
  15. １５．前記浸透促進剤前駆体が、浸透雰囲気と反応する請求項１４の方法。
  16. １６．前記浸透雰囲気が浸透過程の一部だけの間存在する請求項１５の方法。
  17. １７．前記コロイド状酸化物が、前記透過性材料中に、当初、約１〜１５ｗｔ％ 存在する請求項２〜５及び１２の内のいずれかの方法。
  18. １８．次のことを含む金属マトリックス複合物の製造方法：少なくとも１つのフ ィラー及び少なくとも１つのコロイド状酸化物を含む透過性材料を用意すること ； 前記透過性材料を加熱して前記透過性材料を硬化すること；マトリックス金属を 用意すること； 浸透促進剤前駆体及び浸透促進剤の内の少なくとも１つを含む物質を、前記前駆 体材料及び前記マトリックス金属の内の少なくとも１つに供給すること；浸透雰 囲気を用意すること； 前記マトリックス金属を溶融させること；及び前記透過性材料の少なくとも一部 を自発浸透させること。
  19. １９．前記透過性材料の加熱により、少なくとも部分的に、３次元に連続した透 過性材料を生ずる、請求項１８の方法。
  20. ２０．前記コロイド状酸化物が、コロイド状アルミナ及びコロイド状シリカから なる群から選ばれる少なくとも１つの材料である請求項１８又は１９の方法。
  21. ２１．前記透過性材料がセラミック材料である請求項１〜２０のいずれか１項の 方法。
  22. ２２．前記マトリックス金属がアルミニウムである請求項１〜２１のいずれか１ 項の方法。
  23. ２３．先行するいずれかの請求項により作られた金属マトリックス。
JP91513292A 1990-05-09 1991-05-09 金属マトリックス複合物用硬化フィラー材料 Pending JPH05507319A (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US52120090A 1990-05-09 1990-05-09
US521,200 1990-05-09
PCT/US1991/003233 WO1991017279A1 (en) 1990-05-09 1991-05-09 Rigidized filler materials for metal matrix composites

Publications (1)

Publication Number Publication Date
JPH05507319A true JPH05507319A (ja) 1993-10-21

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ID=24075791

Family Applications (1)

Application Number Title Priority Date Filing Date
JP91513292A Pending JPH05507319A (ja) 1990-05-09 1991-05-09 金属マトリックス複合物用硬化フィラー材料

Country Status (4)

Country Link
US (3) US5350004A (ja)
JP (1) JPH05507319A (ja)
AU (1) AU8305191A (ja)
WO (1) WO1991017279A1 (ja)

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US5298283A (en) 1994-03-29
WO1991017279A1 (en) 1991-11-14
US5500244A (en) 1996-03-19
US5350004A (en) 1994-09-27

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