JP7268500B2 - 接合構造体 - Google Patents
接合構造体 Download PDFInfo
- Publication number
- JP7268500B2 JP7268500B2 JP2019117718A JP2019117718A JP7268500B2 JP 7268500 B2 JP7268500 B2 JP 7268500B2 JP 2019117718 A JP2019117718 A JP 2019117718A JP 2019117718 A JP2019117718 A JP 2019117718A JP 7268500 B2 JP7268500 B2 JP 7268500B2
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- structure according
- curable resin
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- Prior art date
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Images
Classifications
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K26/382—Removing material by boring or cutting by boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/092—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B21/00—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
- F16B21/10—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts
- F16B21/16—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts with grooves or notches in the pin or shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/08—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of welds or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
- B23K2103/42—Plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2701/00—Use of unspecified macromolecular compounds for preformed parts, e.g. for inserts
- B29K2701/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
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- Plasma & Fusion (AREA)
- Thermal Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical & Material Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Connection Of Plates (AREA)
- Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
- Laser Beam Processing (AREA)
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Description
まず、図1を用いて、本発明の一態様に係る接合構造体の概要を説明する。図1は、一態様に係る接合構造体の断面の一例を模式的に例示する。
<第1部材>
前記第1部材は、表面に開口径が30~100μmである複数の穿孔が形成された金属材料である。前記金属材料の一例としては、鉄系金属、ステンレス系金属、銅系金属、アルミ系金属、マグネシウム系金属、および、それらの合金が挙げられる。また、金属材料は、金属成型体であってもよく、亜鉛ダイカスト、アルミダイカスト、粉末冶金などであってもよい。
前記第3部材は、表面に開口径が30~100μmである複数の穿孔が形成された前記第1部材と同じもしくは異なる金属材料または熱可塑性樹脂である。前記第3部材として用いられる金属材料の一例としては、第1部材で用いられる金属材料で例示した金属材料が挙げられる。第3部材は、第1部材と同じ金属材料であってもよいし、異なる金属材料であってもよい。
前記第2部材は、前記第1部材の穿孔が形成された表面と前記第3部材の穿孔が形成された表面とを接合する硬化性樹脂である。
前記穿孔の開口径は、好ましくは30~100μmである。
前記接合構造体は、例えば、第2部材を介して、前記第1部材の穿孔が形成された表面と前記第3部材の穿孔が形成された表面とを接合する工程を含む製造方法によって製造され得る。
前記接合構造体は、例えば、スイッチ、光電センサおよび近接センサに利用することができる。
図11は、実施例1における接合構造体の製造工程を表す図である。図11の工程1001は、第1部材1および第3部材3の表面に穿孔4を形成する工程を示す。第1部材1としてSUS304(50mm×25mm、厚み3mm)、第3部材3としてSUS304(50mm×25mm、厚み1mm)、第2部材2として熱硬化性エポキシ接着剤(硬化前の粘度 35,000mPa、ショアD硬度 80)を用いた。第1部材1の長手方向の一端から2mm×21mmの範囲、および第3部材3の長手方向の一端から5mm×21mmの範囲に、ファイバレーザマーカ MX-Z2000H(オムロン株式会社製)を用いてパルスレーザ照射を行うことにより、各部材の表面に複数の穿孔4を、穿孔のピッチが65μmとなるように形成した。
穿孔を形成する際のパルスレーザ照射条件をそれぞれ変更したこと以外は、実施例1と同じ方法で3つの接合構造体を作製した。穿孔を形成する際のパルスレーザ照射条件を表1に示す。実施例2~4の接合構造体は、それぞれ図2~4に示す構造であった。
図12は、比較例1における接合構造体の製造工程を表す図である。図12の工程1003は、第1部材1および第3部材3の表面に穿孔を形成する工程を示す。実施例1の穿孔形成に代わり、YAGレーザML-2150A(ミヤチテクノス製)を用いてレーザ照射を行い、図12の工程1003に示すように凹部5の幅が0.4mm、隣り合う凹部5の間の凸部6の幅が0.15mmとなるように、連続波加工によって部材の接合表面に凹凸形状を形成した。すなわち、溝形状を形成した。
実施例1の穿孔形成に代わり、サンドブラストにより表面処理したこと以外は、実施例1と同じ方法で接合構造体を作製した。サンドブラストの条件を表2に示す。ここで、サンドブラストは、表面粗さを表す中心線平均粗さ(Ra)が5~10μmとなる条件にて行った。比較例2の接合構造体は図15に示す構造であった。なお、図15は、凹部の深さ方向に平行な断面を示す。
図13は、実施例5における接合構造体の製造工程を表す図である。第1部材1としてSUS304(50mm×25mm、厚み3mm)、第3部材3としてガラスフィラーを30重量%含むPBT板(50mm×25mm、厚み3mm)、第2部材2として熱硬化性エポキシ接着剤(硬化前の粘度 35,000mPa、ショアD硬度 80)を用いた。ここで、第1部材の線膨張係数は、第2部材および第3部材の2分の1であった。
パルスレーザ照射の条件を変更した以外は、実施例5と同じ方法で接合構造体を作製した。穿孔を形成する際のパルスレーザ照射条件を表3に示す。
上述の実施例1~6の接合構造体および比較例1~2の接合構造体を用いて、接合性評価を以下の方法で行った。
○:第1部材および/または第3部材の表面から第2部材が剥離せず、第2部材の破壊が生じた場合。
×:第1部材および/または第3部材の表面から第2部材が剥離した場合(第1部材および/または第3部材の表面から第2部材が剥離し、さらに第2部材の破壊も生じた状態を含む)。
2 第2部材
3 第3部材
4 穿孔
Claims (9)
- 表面に開口径が30~100μmである複数の穿孔が形成された金属材料である第1部材と、
表面に開口径が30~100μmである複数の穿孔が形成された、前記第1部材と同じもしくは異なる金属材料または熱可塑性樹脂である、第3部材と、
前記第1部材の穿孔が形成された表面と前記第3部材の穿孔が形成された表面とを接合する硬化性樹脂である、第2部材と、を備え、
前記硬化性樹脂の硬化後のショアD硬度は、30~90である、接合構造体。 - 前記硬化性樹脂が反応性硬化性樹脂である、請求項1に記載の接合構造体。
- 前記反応性硬化性樹脂がエポキシ樹脂である、請求項2に記載の接合構造体。
- 前記硬化性樹脂の硬化前の粘度は、25℃において、25,000~90,000mPa・sである、請求項1から3のいずれか1項に記載の接合構造体。
- 前記穿孔の深さ方向に垂直な断面の径が、開口部から深さ方向に向かって大きくなり、次いで小さくなる、または開口部から深さ方向に小さくなる、請求項1から4のいずれか1項に記載の接合構造体。
- 前記穿孔のピッチの下限は穿孔が重畳しない距離であり、上限は200μmである、請求項1から5のいずれか1項に記載の接合構造体。
- 請求項1から6のいずれか1項に記載の接合構造体を備える、スイッチ。
- 請求項1から6のいずれか1項に記載の接合構造体を備える、光電センサ。
- 請求項1から6のいずれか1項に記載の接合構造体を備える、近接センサ。
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JP2019117718A JP7268500B2 (ja) | 2019-06-25 | 2019-06-25 | 接合構造体 |
CN202080033587.XA CN113840682B (zh) | 2019-06-25 | 2020-05-20 | 接合结构体以及包括其的开关、光电传感器及近接传感器 |
US17/609,792 US20220227094A1 (en) | 2019-06-25 | 2020-05-20 | Joint structure |
KR1020217035159A KR102603133B1 (ko) | 2019-06-25 | 2020-05-20 | 접합 구조체, 및 그 접합 구조체를 구비하는 스위치, 광전 센서 및 근접 센서 |
EP20832345.1A EP3992473A4 (en) | 2019-06-25 | 2020-05-20 | ASSEMBLY STRUCTURE |
PCT/JP2020/019853 WO2020261821A1 (ja) | 2019-06-25 | 2020-05-20 | 接合構造体 |
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EP3992473A1 (en) | 2022-05-04 |
WO2020261821A1 (ja) | 2020-12-30 |
CN113840682B (zh) | 2024-04-05 |
KR102603133B1 (ko) | 2023-11-16 |
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