JP7231548B2 - METHOD AND APPARATUS FOR MANUFACTURING THIN PLATE-LIKE MEMBER - Google Patents

METHOD AND APPARATUS FOR MANUFACTURING THIN PLATE-LIKE MEMBER Download PDF

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JP7231548B2
JP7231548B2 JP2019539358A JP2019539358A JP7231548B2 JP 7231548 B2 JP7231548 B2 JP 7231548B2 JP 2019539358 A JP2019539358 A JP 2019539358A JP 2019539358 A JP2019539358 A JP 2019539358A JP 7231548 B2 JP7231548 B2 JP 7231548B2
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plate
wafer
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holding means
adhesive sheet
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JPWO2019044530A1 (en
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直史 泉
茂之 山下
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Lintec Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/50Working by transmitting the laser beam through or within the workpiece
    • B23K26/53Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67092Apparatus for mechanical treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67098Apparatus for thermal treatment
    • H01L21/67115Apparatus for thermal treatment mainly by radiation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Optics & Photonics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical & Material Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Dicing (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Forging (AREA)
  • Laser Beam Processing (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Description

本発明は、薄型化板状部材の製造方法、及び製造装置に関する。 TECHNICAL FIELD The present invention relates to a manufacturing method and manufacturing apparatus for a thin plate member.

従来、被加工物を加工する方法が知られている(例えば、特許文献1参照)。
特許文献1の方法は、保持手段で保持された被加工物にレーザ光を照射して、被加工物の内部に改質面を形成する。そして、この改質面を境界にして、被加工物の一部を剥離する。
Conventionally, a method for processing a workpiece is known (see, for example, Patent Document 1).
The method of Patent Document 1 irradiates a workpiece held by a holding means with a laser beam to form a modified surface inside the workpiece. Then, part of the workpiece is peeled off with this modified surface as a boundary.

この特許文献1には、被加工物としてのウエハを、一般的な厚みから薄く加工できることも開示されている。この場合、ウエハの第1表面をチャックテーブルの上面で直接吸着保持し、第2表面に吸引パッドの吸着面を接触させる。そして、吸引パッドにウエハを吸引させることで、改質面を境界にして、ウエハを第1表面を有する第1薄型化ウエハと第2表面を有する第2薄型化ウエハとに分割できると考えられる。 This patent document 1 also discloses that a wafer as an object to be processed can be processed to be thin from a general thickness. In this case, the first surface of the wafer is directly held by suction on the upper surface of the chuck table, and the suction surface of the suction pad is brought into contact with the second surface. By sucking the wafer onto the suction pad, the wafer can be divided into a first thinned wafer having a first surface and a second thinned wafer having a second surface with the modified surface as a boundary. .

特開2015-30005号公報Japanese Unexamined Patent Application Publication No. 2015-30005

しかしながら、特許文献1の方法において、吸引パッドの吸引のみでウエハを分割できない場合、駆動機器で吸引パッドを上昇させることが考えられるが、以下のような不具合が発生するおそれがある。
チャックテーブルの上面は、一般的にポーラス状に形成されている。このため、ウエハの第1表面には、チャックテーブルで吸着されている部分(以下、「吸着部分」という)と、吸着されていない部分(以下、「非吸着部分」という)とが存在することになる。
吸引パッドが上昇すると、吸着部分には吸着パッドの上昇に伴う上方向の力、及びチャックテーブルの吸着による下方向への力が作用するが、非吸着部分には下方向への力が作用しない。また、大気圧雰囲気中では、吸着力に限界がある。さらに、ウエハは薄く変形しやすいことから、非吸着部分が上方向へ撓んでしまい、ウエハが分割されずに破損してしまうおそれがある。
However, in the method of Patent Document 1, if the wafer cannot be divided only by the suction of the suction pad, it is conceivable to raise the suction pad with a driving device, but the following problems may occur.
The upper surface of the chuck table is generally porous. For this reason, the first surface of the wafer has a portion that is sucked by the chuck table (hereinafter referred to as "adsorbed portion") and a portion that is not adsorbed (hereinafter referred to as "non-sucked portion"). become.
When the suction pad rises, an upward force due to the lifting of the suction pad and a downward force due to the suction of the chuck table act on the suction portion, but no downward force acts on the non-suction portion. . In addition, there is a limit to the adsorption power in an atmosphere of atmospheric pressure. Furthermore, since the wafer is thin and easily deformed, the non-sucking portion may bend upward, and the wafer may be broken without being split.

本発明の目的は、薄型化板状部材を適切に製造できる薄型化板状部材の製造方法および製造装置を提供することにある。 SUMMARY OF THE INVENTION An object of the present invention is to provide a manufacturing method and a manufacturing apparatus for a thin plate-shaped member that can appropriately manufacture a thin plate-shaped member.

本発明の薄型化板状部材の製造方法は、第1硬質支持体の支持面に第1両面接着シートの第1接着面を貼付し、板状部材の第1表面全体に前記第1両面接着シートの第2接着面を貼付する工程と、前記板状部材の内部に前記第1表面に平行な境界層を形成する工程と、前記第1硬質支持体を挟んで前記板状部材の反対側に第1保持手段が位置するように、前記第1保持手段と前記第1硬質支持体とを着脱自在に固定する工程と、第2保持手段で前記板状部材を当該板状部材の第2表面側から保持する工程と、前記境界層を境にして、前記板状部材を、前記第1表面を有する第1薄型化板状部材、及び前記第2表面を有する第2薄型化板状部材に分割するように、前記第1保持手段と前記第2保持手段とを相対移動させる工程とを備えていることを特徴とする。 In the method of manufacturing a thin plate-shaped member of the present invention, the first adhesive surface of the first double-sided adhesive sheet is attached to the support surface of the first rigid support, and the first double-sided adhesive is applied to the entire first surface of the plate-shaped member. affixing a second adhesive surface of a sheet; forming a boundary layer parallel to the first surface inside the plate-like member; a step of detachably fixing the first holding means and the first rigid support so that the first holding means is positioned at the second position of the plate-like member; a step of holding from the surface side, and dividing the plate-like member into a first thinned plate-like member having the first surface and a second thinned plate-like member having the second surface with the boundary layer as a boundary. and a step of relatively moving the first holding means and the second holding means so as to divide the first holding means and the second holding means.

本発明の薄型化板状部材の製造方法において、前記第2保持手段で前記板状部材を前記第2表面側から保持する工程は、第2硬質支持体の支持面に第2両面接着シートの第1接着面を貼付し、前記板状部材の第2表面全体に前記第2両面接着シートの第2接着面を貼付し、前記第2硬質支持体を挟んで前記板状部材の反対側に第2保持手段が位置するように、前記第2保持手段と前記第2硬質支持体とを着脱自在に固定することが好ましい。
また、本発明の薄型化板状部材の製造方法において、前記板状部材は、ウエハであることが好ましい。
In the method for manufacturing a thin plate-shaped member of the present invention, the step of holding the plate-shaped member from the second surface side by the second holding means includes applying a second double-faced adhesive sheet to the supporting surface of the second rigid support. The first adhesive surface is attached, the second adhesive surface of the second double-sided adhesive sheet is attached to the entire second surface of the plate-like member, and the second adhesive sheet is attached to the opposite side of the plate-like member with the second hard support interposed therebetween. Preferably, the second holding means and the second rigid support are detachably fixed such that the second holding means is positioned.
Moreover, in the manufacturing method of the thin plate-like member of the present invention, it is preferable that the plate-like member is a wafer.

本発明の薄型化板状部材の製造装置は、支持面に第1両面接着シートの第1接着面が貼付される第1硬質支持体と、第1表面全体が前記第1両面接着シートの第2接着面に貼付された板状部材の内部に、前記第1表面に平行な境界層を形成する境界層形成手段と、第1保持手段と、前記第1硬質支持体を挟んで前記板状部材の反対側に前記第1保持手段が位置するように、前記第1保持手段と前記第1硬質支持体とを着脱自在に固定する第1固定手段と、前記板状部材を第2表面側から保持する第2保持手段と、前記境界層を境にして、前記板状部材を、前記第1表面を有する第1薄型化板状部材、及び前記第2表面を有する第2薄型化板状部材に分割するように、前記第1保持手段と前記第2保持手段とを相対移動させる相対移動手段とを備えていることを特徴とする。 The apparatus for manufacturing a thin plate-shaped member of the present invention comprises: a first rigid support having a supporting surface to which the first adhesive surface of the first double-sided adhesive sheet is adhered; Boundary layer forming means for forming a boundary layer parallel to the first surface, first holding means, and the plate-shaped member with the first hard support sandwiched inside the plate-shaped member attached to the adhesive surface; a first fixing means for detachably fixing the first holding means and the first rigid support so that the first holding means is located on the opposite side of the member; a first thinned plate-shaped member having the first surface, and a second thinned plate-shaped member having the second surface, with the boundary layer as a boundary, the plate-shaped member It is characterized by comprising relative movement means for relatively moving the first holding means and the second holding means so as to be divided into members.

本発明の薄型化板状部材の製造装置において、支持面に第2両面接着シートの第1接着面が貼付される第2硬質支持体と、前記第2硬質支持体を挟んで前記板状部材の反対側に前記第2保持手段が位置するように、前記第2保持手段と前記第2硬質支持体とを着脱自在に固定する第2固定手段とを備え、前記第2両面接着シートの第2接着面は、前記板状部材の前記第2表面全体が貼付可能な大きさに形成されていることが好ましい。 In the apparatus for manufacturing a thin plate-shaped member of the present invention, a second rigid support having a support surface on which the first adhesive surface of the second double-sided adhesive sheet is adhered, and the plate-shaped member sandwiching the second hard support. second fixing means for detachably fixing the second holding means and the second rigid support so that the second holding means is located on the opposite side of the second double-faced adhesive sheet; 2. It is preferable that the adhesive surface is formed in a size that allows the entire second surface of the plate member to be attached.

本発明によれば、薄型化板状部材を適切に製造できる薄型化板状部材の製造方法および製造装置を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method and manufacturing apparatus of a thin plate-shaped member which can manufacture a thin plate-shaped member appropriately can be provided.

本発明の実施形態に係る薄型化ウエハの製造装置の動作説明図。FIG. 4 is an operation explanatory view of the thin wafer manufacturing apparatus according to the embodiment of the present invention; 前記実施形態に係る薄型化ウエハの製造装置の動作説明図であり、図1Aに続く状態を示す。FIG. 1B is an operation explanatory diagram of the thin wafer manufacturing apparatus according to the embodiment, showing a state following FIG. 1A. 前記実施形態に係る薄型化ウエハの製造装置の動作説明図であり、図1Bに続く状態を示す。FIG. 1B is an operation explanatory view of the thin wafer manufacturing apparatus according to the embodiment, showing a state following FIG. 1B; 前記実施形態に係る薄型化ウエハの製造装置の動作説明図であり、図1Cに続く状態を示す。FIG. 1C is an explanatory view of the operation of the thin wafer manufacturing apparatus according to the embodiment, showing a state subsequent to FIG. 1C; 前記実施形態に係る薄型化ウエハの製造装置の動作説明図であり、図2Aに続く状態を示す。FIG. 2B is an explanatory view of the operation of the thin wafer manufacturing apparatus according to the embodiment, showing a state subsequent to FIG. 2A. 本発明の実施形態の変形にて複数の改質部を形成した後のウエハの縦断面概略図。FIG. 4 is a schematic vertical cross-sectional view of a wafer after forming a plurality of modified portions in a modification of the embodiment of the present invention; 前記変形にて複数の改質部を形成した後のウエハの横断面概略図。FIG. 4 is a schematic cross-sectional view of a wafer after forming a plurality of modified portions by the deformation; 本発明の実施形態の他の変形にて複数の改質部を形成した後のウエハの縦断面概略図。FIG. 5 is a schematic vertical cross-sectional view of a wafer after forming a plurality of modified portions in another modification of the embodiment of the present invention; 前記他の変形にて複数の改質部を形成した後のウエハの横断面概略図。FIG. 11 is a schematic cross-sectional view of a wafer after forming a plurality of modified portions in the other modification;

[実施形態]
以下、本発明の一実施形態を図面に基づいて説明する。
なお、本実施形態におけるX軸、Y軸、Z軸は、それぞれが直交する関係にあり、X軸およびY軸は、所定平面内の軸とし、Z軸は、前記所定平面に直交する軸とする。さらに、本実施形態では、方向を示した場合、「上」がZ軸の矢印方向で「下」がその逆方向、「左」がX軸の矢印方向で「右」がその逆方向、「前」がY軸の矢印方向で「後」がその逆方向とする。
[Embodiment]
An embodiment of the present invention will be described below with reference to the drawings.
Note that the X-axis, Y-axis, and Z-axis in this embodiment are orthogonal to each other, and the X-axis and Y-axis are axes within a predetermined plane, and the Z-axis is an axis orthogonal to the predetermined plane. do. Further, in the present embodiment, when directions are indicated, "up" is the direction of the arrow on the Z axis and "down" is the opposite direction, "left" is the direction of the arrow on the X axis and "right" is the opposite direction, and " The direction of the arrow on the Y-axis is "front" and the opposite direction is "back".

図1A~C、及び図2A、Bにおいて、薄型化板状部材としての薄型化ウエハの製造装置100は、支持面111に第1両面接着シートAT1の第1接着面AT11が貼付される第1硬質支持体110と、第1表面WF1全体が第1両面接着シートAT1の第2接着面AT12に貼付された板状部材としてのウエハWFの内部に、第1表面WF1に平行な境界層としてのクラック層CRを形成する境界層形成手段120と、第1保持手段としての下テーブル130と、第1硬質支持体110を挟んでウエハWFの反対側に下テーブル130が位置するように、下テーブル130と第1硬質支持体110とを着脱自在に固定する第1固定手段140と、支持面151に第2両面接着シートAT2の第1接着面AT21が貼付される第2硬質支持体150と、ウエハWFを第1表面WF1と反対側の第2表面WF2側から保持する第2保持手段としての上テーブル160と、第2硬質支持体150を挟んでウエハWFの反対側に上テーブル160が位置するように、上テーブル160と第2硬質支持体150とを着脱自在に固定する第2固定手段170と、クラック層CRを境にして、ウエハWFを、第1表面WF1を有する第1薄型化板状部材としての第1薄型化ウエハWT1、及び第2表面WF2を有する第2薄型化板状部材としての第2薄型化ウエハWT2に分割するように、下テーブル130と上テーブル160とを相対移動させる相対移動手段180とを備えている。 In FIGS. 1A to 1C and FIGS. 2A and 2B, the thinned wafer manufacturing apparatus 100 as a thinned plate-shaped member includes a support surface 111 on which a first adhesive surface AT11 of a first double-sided adhesive sheet AT1 is adhered. In the inside of the rigid support 110 and the wafer WF as a plate member in which the entire first surface WF1 is attached to the second adhesive surface AT12 of the first double-sided adhesive sheet AT1, a boundary layer parallel to the first surface WF1 is formed. A boundary layer forming means 120 for forming a crack layer CR, a lower table 130 as a first holding means, and a lower table 130 arranged so that the lower table 130 is located on the opposite side of the wafer WF with the first hard support 110 therebetween. a first fixing means 140 for detachably fixing 130 and the first rigid support 110; An upper table 160 as a second holding means for holding the wafer WF from a second surface WF2 opposite to the first surface WF1, and the upper table 160 is positioned on the opposite side of the wafer WF with the second hard support 150 interposed therebetween. a second fixing means 170 for detachably fixing the upper table 160 and the second hard support 150 so as to detachably fix the wafer WF with a crack layer CR as a boundary, and a first thinning structure having a first surface WF1; The lower table 130 and the upper table 160 are placed relative to each other so as to be divided into a first thinned wafer WT1 as a plate-like member and a second thinned wafer WT2 as a second thinned plate-like member having a second front surface WF2. and a relative movement means 180 for moving.

ウエハWFは、レーザ照射によって改質される材質からなるウエハであれば特に限定されない。レーザは、ステルスダイシング法において照射するレーザであることが好ましい。ウエハWFの材質は、例えば、シリコン、窒化ケイ素、窒化ガリウム、ガリウム砒素、SiC(シリコンカーバイド)、サファイア、及びガラスからなる群から選択されることが好ましい。ウエハWFの材質は、シリコンであることがより好ましく、単結晶シリコンであることがさらに好ましい。また、ウエハWFは、結晶方位を有する材質で形成されていることも好ましい。 The wafer WF is not particularly limited as long as it is made of a material that can be modified by laser irradiation. The laser is preferably a laser for irradiation in the stealth dicing method. The material of the wafer WF is preferably selected from the group consisting of silicon, silicon nitride, gallium nitride, gallium arsenide, SiC (silicon carbide), sapphire, and glass, for example. The material of the wafer WF is more preferably silicon, and more preferably monocrystalline silicon. It is also preferable that the wafer WF be made of a material having a crystal orientation.

本実施形態に係るウエハの製造方法によれば、インゴットのように厚みの大きい処理対象物ではなく、厚みが小さい板状部材(ウエハ)をさらに薄型化できる。ウエハWFの厚みは、3mm以下であることが好ましい。ウエハWFを分割して形成される第1薄型化ウエハWT1、及び第2薄型化ウエハWT2の厚みの少なくともいずれかが、10μm以上であることが好ましく、30μm以上であることがより好ましい。 According to the method for manufacturing a wafer according to the present embodiment, it is possible to further reduce the thickness of a plate-like member (wafer) having a small thickness, rather than an object to be processed having a large thickness such as an ingot. The thickness of the wafer WF is preferably 3 mm or less. At least one of the thickness of the first thinned wafer WT1 and the second thinned wafer WT2 formed by dividing the wafer WF is preferably 10 μm or more, more preferably 30 μm or more.

第1硬質支持体110、及び第2硬質支持体150は、板状であることが好ましく、その材料や形状は機械的強度を考慮して適宜決定すればよい。材料としては、例えば、SUS等の金属材料;ガラス、シリコンウエハ等の非金属無機材料;ポリイミド、ポリアミドイミド等の樹脂材料;ガラスエポキシ樹脂等の複合材料等が挙げられ、これらの中でも、SUS、ガラス、シリコンウエハ等が好ましい。
第1硬質支持体110、及び第2硬質支持体150の厚さは、機械的強度、取り扱い性等を考慮して適宜決定すればよく、例えば、100μm以上50mm以下であることが好ましい。
第1硬質支持体110は、後述するように、上テーブル160の回転によってウエハWFに第1両面接着シートAT1から離れる方向への力が作用したときに、変形しないものであればよく、例えば曲げ強さが50MPa以上であることが好ましい。
また、第2硬質支持体150の硬度は、後述するように、上テーブル160の回転によって第2両面接着シートAT2にウエハWFから離れる方向への力が作用したときに、変形しないものであればよく、例えば曲げ強さが50MPa以上であることが好ましい。
境界層形成手段120は、レーザ照射器121を備えている。
第1固定手段140は、減圧ポンプや真空エジェクタ等によって構成された下側減圧手段141を備え、配管142を介して接続された下テーブル130の内部空間を減圧することによって、下テーブル130の保持面131で、第1硬質支持体110を吸着保持可能に構成されている。
第2固定手段170は、下側減圧手段141と同様に構成された上側減圧手段171を備え、配管172を介して接続された上テーブル160の内部空間を減圧することによって、上テーブル160の保持面161で、第2硬質支持体150を吸着保持可能に構成されている。
相対移動手段180は、下テーブル130の側方に配置された駆動機器としての回動モータ181を備えている。回動モータ181の出力軸182は、上テーブル160の端部から下方に延びる延出部162に接続されている。
The first hard support 110 and the second hard support 150 are preferably plate-shaped, and the material and shape thereof may be appropriately determined in consideration of mechanical strength. Examples of materials include metal materials such as SUS; non-metallic inorganic materials such as glass and silicon wafers; resin materials such as polyimide and polyamideimide; composite materials such as glass epoxy resin. Glass, silicon wafers and the like are preferred.
The thicknesses of the first hard support 110 and the second hard support 150 may be appropriately determined in consideration of mechanical strength, handleability, etc., and are preferably, for example, 100 μm or more and 50 mm or less.
As will be described later, the first hard support 110 may not be deformed when the upper table 160 rotates and a force acts on the wafer WF in a direction away from the first double-sided adhesive sheet AT1. It is preferable that the strength is 50 MPa or more.
As will be described later, the hardness of the second hard support 150 is such that it does not deform when a force acts on the second double-faced adhesive sheet AT2 in a direction away from the wafer WF due to the rotation of the upper table 160. Well, for example, it is preferable that the bending strength is 50 MPa or more.
The boundary layer forming means 120 has a laser irradiator 121 .
The first fixing means 140 includes a lower pressure reducing means 141 configured by a pressure reducing pump, a vacuum ejector, or the like, and reduces the internal space of the lower table 130 connected via a pipe 142 to hold the lower table 130 . The surface 131 is configured to hold the first rigid support 110 by suction.
The second fixing means 170 includes an upper pressure reducing means 171 configured in the same manner as the lower pressure reducing means 141, and reduces the pressure in the inner space of the upper table 160 connected via a pipe 172 to hold the upper table 160. The surface 161 is configured to hold the second hard support 150 by suction.
The relative movement means 180 has a rotating motor 181 as a driving device arranged on the side of the lower table 130 . An output shaft 182 of the rotary motor 181 is connected to an extension 162 extending downward from the end of the upper table 160 .

以上の薄型化ウエハの製造装置100において、ウエハWFから第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を製造する手順を説明する。
先ず、図1Aに示すように、支持面111に第1両面接着シートAT1の第1接着面AT11が貼付された第1硬質支持体110を準備し、同図中二点鎖線で示すウエハWFの第1表面WF1全体を、実線で示すように第2接着面AT12に貼付する。このとき、気泡が形成されないように第1表面WF1を第2接着面AT12に貼付する。なお、第1接着面AT11における第1表面WF1に対応する領域全体も、気泡が形成されないように、第1硬質支持体110に貼付されることが好ましい。また、第1両面接着シートAT1を第1硬質支持体110、及び第1表面WF1に貼付する方法や順序は特に限定されず、例えば、第1両面接着シートAT1をウエハWFに貼付した後、第1硬質支持体110に貼付してもよい。
A procedure for manufacturing the first thinned wafer WT1 and the second thinned wafer WT2 from the wafer WF in the thinned wafer manufacturing apparatus 100 described above will be described.
First, as shown in FIG. 1A, a first rigid support 110 having a supporting surface 111 to which the first adhesive surface AT11 of the first double-sided adhesive sheet AT1 is adhered is prepared. The entire first surface WF1 is attached to the second adhesive surface AT12 as indicated by the solid line. At this time, the first surface WF1 is attached to the second adhesive surface AT12 so as not to form air bubbles. The entire area of the first adhesive surface AT11 corresponding to the first surface WF1 is also preferably attached to the first rigid support 110 so as not to form air bubbles. The method and order of attaching the first double-sided adhesive sheet AT1 to the first rigid support 110 and the first surface WF1 are not particularly limited. 1 may be applied to a rigid support 110;

次に、図1Bに示すように、作業者または多関節ロボットやベルトコンベア等の図示しない搬送手段が、ウエハWF、及び第1硬質支持体110を境界層形成手段120の下方に移動させ、境界層形成手段120がレーザ照射器121を駆動し、図示しない相対移動機構がレーザ照射器121、及び第1硬質支持体110を相対的に水平方向に移動させる。レーザ照射器121のレーザ光LBは、ウエハWFの内部にその焦点が合うようになっているので、レーザ照射器121、及び第1硬質支持体110の相対移動により、図1Cに示すように、ウエハWFの内部全体にX-Y平面に沿うクラック層CRが形成される。ウエハWFの内部全体にクラック層CRが形成されると、境界層形成手段120がレーザ照射器121の駆動を停止する。 Next, as shown in FIG. 1B, an operator or a conveying means (not shown) such as an articulated robot or a belt conveyor moves the wafer WF and the first rigid support 110 below the boundary layer forming means 120 to The layer forming means 120 drives the laser irradiator 121, and a relative movement mechanism (not shown) relatively moves the laser irradiator 121 and the first hard support 110 in the horizontal direction. The laser beam LB from the laser irradiator 121 is focused on the inside of the wafer WF. A crack layer CR is formed along the XY plane throughout the inside of the wafer WF. When the crack layer CR is formed all over the inside of the wafer WF, the boundary layer forming means 120 stops driving the laser irradiator 121 .

この後、図2Aに示すように、第1硬質支持体110を挟んでウエハWFの反対側に下テーブル130が位置し、第2硬質支持体150に第2両面接着シートAT2の第1接着面AT21が貼付され、ウエハWFの第2表面WF2全体に第2両面接着シートAT2の第2接着面AT22が貼付され、第2硬質支持体150を挟んでウエハWFの反対側に上テーブル160が位置する状態にする。このとき、気泡が形成されないように、第2表面WF2を第2接着面AT22に貼付する。なお、第1接着面AT21における第2表面WF2に対応する領域全体も、気泡が形成されないように、第2硬質支持体150に貼付されることが好ましい。
そして、第1固定手段140、及び第2固定手段170がそれぞれ下側減圧手段141、及び上側減圧手段171を駆動し、第1硬質支持体110を下テーブル130の保持面131で、第2硬質支持体150を上テーブル160の保持面161でそれぞれ吸着保持する。なお、第1硬質支持体110を下テーブル130上に位置させたり、第2両面接着シートAT2を第2硬質支持体150、及び第2表面WF2に貼付したり、第2硬質支持体150を上テーブル160の下方に位置させたりする方法や順序は特に限定されず、例えば、第2両面接着シートAT2を第2硬質支持体150に貼付した後に第2表面WF2に貼付してもよいし、その逆の貼付順序でもよい。
Thereafter, as shown in FIG. 2A, the lower table 130 is positioned on the opposite side of the wafer WF across the first hard support 110, and the first adhesive surface of the second double-sided adhesive sheet AT2 is attached to the second hard support 150. The second adhesive surface AT22 of the second double-sided adhesive sheet AT2 is attached to the entire second surface WF2 of the wafer WF, and the upper table 160 is positioned on the opposite side of the wafer WF with the second hard support 150 interposed therebetween. to be in a state to At this time, the second surface WF2 is attached to the second adhesive surface AT22 so as not to form air bubbles. The entire area of the first adhesive surface AT21 corresponding to the second surface WF2 is also preferably attached to the second hard support 150 so as not to form air bubbles.
Then, the first fixing means 140 and the second fixing means 170 drive the lower decompression means 141 and the upper decompression means 171, respectively, so that the first rigid support 110 is held by the holding surface 131 of the lower table 130, and the second rigid support is held. The supports 150 are held by suction on the holding surface 161 of the upper table 160 . In addition, the first hard support 110 is positioned on the lower table 130, the second double-sided adhesive sheet AT2 is attached to the second hard support 150 and the second surface WF2, or the second hard support 150 is placed upward. The method and order of positioning under the table 160 are not particularly limited. The order of application may be reversed.

その後、図2Bに示すように、相対移動手段180が回動モータ181を駆動し、上テーブル160を時計回転方向に回転させ、クラック層CRを境にしてウエハWFを分割することで、薄型化された第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を形成する。 After that, as shown in FIG. 2B, the relative movement means 180 drives the rotation motor 181 to rotate the upper table 160 in the clockwise direction to divide the wafer WF along the crack layer CR, thereby thinning the wafer WF. A first thinned wafer WT1 and a second thinned wafer WT2 are formed.

このとき、ウエハWFの第1表面WF1全体に第1両面接着シートAT1の第2接着面AT12が貼付され、第1硬質支持体110に第1接着面AT11が接着されているため、上テーブル160の回転によってウエハWFに第1両面接着シートAT1から離れる方向への力が作用したときに、第1硬質支持体110によってウエハWF全体の撓みが抑制されたまま、上テーブル160が回転する。したがって、ウエハWFを破損させることなく分割でき、第1薄型化ウエハWT1を適切に製造できる。
また、ウエハWFの第2表面WF2全体に第2両面接着シートAT2の第2接着面AT22が貼付され、第2硬質支持体150に第1接着面AT21が接着されているため、上テーブル160の回転によって第2両面接着シートAT2にウエハWFから離れる方向への力が作用したときに、第2硬質支持体150によってウエハWF全体の撓みが抑制されたまま、上テーブル160が回転する。したがって、ウエハWFを破損させることなく分割でき、第2薄型化ウエハWT2を適切に製造できる。
さらに、第1硬質支持体110、及び第2硬質支持体150で第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を支持しているため、第1硬質支持体110、及び第2硬質支持体150を保持することによって、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2の搬送が容易になる。
At this time, since the second adhesive surface AT12 of the first double-sided adhesive sheet AT1 is adhered to the entire first surface WF1 of the wafer WF, and the first adhesive surface AT11 is adhered to the first hard support 110, the upper table 160 When a force acts on the wafer WF in a direction away from the first double-sided adhesive sheet AT1 due to the rotation of , the upper table 160 rotates while the bending of the entire wafer WF is suppressed by the first rigid support 110 . Therefore, the wafer WF can be divided without being damaged, and the first thinned wafer WT1 can be properly manufactured.
In addition, since the second adhesive surface AT22 of the second double-sided adhesive sheet AT2 is adhered to the entire second surface WF2 of the wafer WF, and the first adhesive surface AT21 is adhered to the second hard support 150, the upper table 160 is When a force acts on the second double-sided adhesive sheet AT2 in a direction away from the wafer WF due to rotation, the upper table 160 rotates while the bending of the entire wafer WF is suppressed by the second hard support 150 . Therefore, the wafer WF can be divided without being damaged, and the second thinned wafer WT2 can be properly manufactured.
Furthermore, since the first hard support 110 and the second hard support 150 support the first thinned wafer WT1 and the second thinned wafer WT2, the first hard support 110 and the second hard support By holding the body 150, the transfer of the first thinned wafer WT1 and the second thinned wafer WT2 is facilitated.

次に、作業者または図示しない搬送手段が第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を保持すると、第1固定手段140、及び第2固定手段170がそれぞれ下側減圧手段141、及び上側減圧手段171の駆動を停止し、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を支持している第1硬質支持体110、及び第2硬質支持体150の吸着保持を解除する。
本実施形態では、第1固定手段140、及び第2固定手段170として、第1硬質支持体110、及び第2硬質支持体150を吸着保持で固定する構成を適用しているため、例えば、粘着剤で固定する場合のように、吸着保持解除後に下テーブル130の保持面131、及び上テーブル160の保持面161のそれぞれに付着した粘着成分を除去する必要がなく、作業性の低下を抑制できる。
その後、図示しない搬送手段が第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を次工程に搬送すると、各手段がそれぞれの駆動機器を駆動し、各部材を初期位置に復帰させ、以降上記同様の動作が繰り返される。
Next, when an operator or a transfer means (not shown) holds the first thinned wafer WT1 and the second thinned wafer WT2, the first fixing means 140 and the second fixing means 170 move the lower pressure reducing means 141 and the lower pressure reducing means 141, respectively. The driving of the upper depressurizing means 171 is stopped, and the first hard support 110 and the second hard support 150 supporting the first thinned wafer WT1 and the second thinned wafer WT2 are released from suction holding.
In this embodiment, as the first fixing means 140 and the second fixing means 170, the first hard support 110 and the second hard support 150 are fixed by suction. It is not necessary to remove the adhesive component adhering to each of the holding surface 131 of the lower table 130 and the holding surface 161 of the upper table 160 after releasing the adsorption holding, unlike the case of fixing with an agent, and it is possible to suppress the deterioration of workability. .
After that, when a transport means (not shown) transports the first thinned wafer WT1 and the second thinned wafer WT2 to the next process, each means drives its respective drive device to return each member to its initial position. Similar operations are repeated.

以上のような実施形態によれば、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を適切に製造できる。 According to the embodiment as described above, the first thinned wafer WT1 and the second thinned wafer WT2 can be appropriately manufactured.

[実施形態の変形]
以上のように、本発明を実施するための最良の構成、方法等は、前記記載で開示されているが、本発明は、これに限定されるものではない。すなわち、本発明は、主に特定の実施形態に関して特に図示され、かつ説明されているが、本発明の技術的思想および目的の範囲から逸脱することなく、以上述べた実施形態に対し、形状、材質、数量、その他の詳細な構成において、当業者が様々な変形を加えることができるものである。また、上記に開示した形状、材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれる。
[Modification of embodiment]
As described above, the best configuration, method, etc. for carrying out the present invention are disclosed in the above description, but the present invention is not limited thereto. That is, although the present invention has been particularly illustrated and described primarily with respect to certain embodiments, it is understood that there may be modifications to the above-described embodiments without departing from the spirit and scope of the invention. Various modifications can be made by those skilled in the art in terms of materials, quantity, and other detailed configurations. In addition, the descriptions that limit the shape, material, etc. disclosed above are exemplified to facilitate understanding of the present invention, and do not limit the present invention. The description by the name of the member that removes some or all of the limitations such as is included in the present invention.

例えば、第1硬質支持体110を適用していれば、第2硬質支持体150を適用せずに、ウエハWFを直接あるいは第2両面接着シートAT2を介して上テーブル160の保持面161で吸着保持させてもよい。
第2硬質支持体150を適用していれば、第1硬質支持体110を適用せずに、ウエハWFを直接あるいは第1両面接着シートAT1を介して下テーブル130の保持面131で吸着保持させてもよく、この場合、第2硬質支持体150、第2両面接着シートAT2が、それぞれ本発明の第1硬質支持体、第1両面接着シートに該当することになる。
For example, if the first hard support 110 is applied, the wafer WF can be attracted directly or via the second double-sided adhesive sheet AT2 to the holding surface 161 of the upper table 160 without applying the second hard support 150 . You can keep it.
If the second hard support 150 is applied, the wafer WF is held by suction on the holding surface 131 of the lower table 130 directly or via the first double-sided adhesive sheet AT1 without applying the first hard support 110. In this case, the second rigid support 150 and the second double-sided adhesive sheet AT2 correspond to the first rigid support and the first double-sided adhesive sheet of the present invention, respectively.

境界層形成手段120は、分割される前のウエハWFにレーザ光LBを照射するものであればよく、例えば、第1両面接着シートAT1を貼付する前のウエハWFにレーザ光LBを照射してもよい。
境界層形成手段120は、第1両面接着シートAT1が貼付されたウエハWFに対して第1両面接着シートAT1側からレーザ光LBを照射してもよいし、第2両面接着シートAT2が貼付されたウエハWFに対して第1両面接着シートAT1側または第2両面接着シートAT2側からレーザ光LBを照射してもよいし、ウエハWFの外周面側からレーザ光LBを照射してもよいし、第1薄型化ウエハWT1側、第2薄型化ウエハWT2側、及び外周面側のうち2つまたは全部の方向からレーザ光LBを照射してもよい。
境界層形成手段120は、第1硬質支持体110、及び第2硬質支持体150の少なくとも一方がレーザ光LBを透過する材料で形成されている場合、当該レーザ光LBを透過する材料で形成された支持体側からレーザ光LBを照射してもよい。
境界層形成手段120は、下テーブル130または上テーブル160で吸着保持されたウエハWFに対してレーザ光LBを照射してもよい。
境界層形成手段120は、焦点が線状のレーザ光(線状レーザ光)や焦点が面状のレーザ光(面状レーザ光)を照射可能なレーザ照射器を採用してもよいし、複数のレーザ照射器を採用してもよい。
境界層形成手段120は、焦点の位置を任意に決定することができ、形成される第1薄型化ウエハWT1と第2薄型化ウエハWT2との厚みの比は、50対50でもよいし、1対99でもよいし、1000対1でもよく、希望する薄型化ウエハの厚みに合わせてその焦点を決定することができる。
境界層形成手段120は、X線や紫外線等のエネルギー線や振動や脈動等を付与してウエハWFの厚み方向中間部にクラック層CRを形成してもよい。
境界層形成手段120は、クラック層以外に、改質層や空隙等を形成してもよい。なお、クラック層とは、化学的または物理的にウエハWFにひび割れや割れを生じさせた層のことであり、改質層とは、化学的または物理的にウエハWFの性質や強度を変更して脆弱化または軟化した層のことであり、空隙とは、何もない空間または、実質的に何もないが当該空隙を挟んだ両者が接触している状態を含む。
境界層形成手段120は、ウエハWFの内部に部分的にX-Y平面に沿う境界部を形成してもよい。
The boundary layer forming means 120 may irradiate the wafer WF before being divided with the laser beam LB. good too.
The boundary layer forming means 120 may irradiate the wafer WF to which the first double-sided adhesive sheet AT1 is attached with the laser beam LB from the first double-sided adhesive sheet AT1 side, or may irradiate the wafer WF to which the second double-sided adhesive sheet AT2 is attached. The wafer WF may be irradiated with the laser beam LB from the first double-sided adhesive sheet AT1 side or the second double-sided adhesive sheet AT2 side, or may be irradiated with the laser beam LB from the outer peripheral surface side of the wafer WF. , the first thinned wafer WT1 side, the second thinned wafer WT2 side, and the outer peripheral surface side.
When at least one of the first hard support 110 and the second hard support 150 is made of a material that transmits the laser beam LB, the boundary layer forming means 120 is made of a material that transmits the laser beam LB. Alternatively, the laser beam LB may be irradiated from the support side.
The boundary layer forming means 120 may irradiate the wafer WF sucked and held by the lower table 130 or the upper table 160 with the laser beam LB.
The boundary layer forming means 120 may employ a laser irradiator capable of irradiating a laser beam having a linear focus (linear laser beam) or a laser beam having a planar focus (planar laser beam). of laser irradiators may be employed.
The boundary layer forming means 120 can arbitrarily determine the position of the focal point, and the thickness ratio between the formed first thinned wafer WT1 and the second thinned wafer WT2 may be 50:50 or 1 It may be 99 to 1, or 1000 to 1, and the focus can be determined according to the thickness of the desired thinned wafer.
The boundary layer forming unit 120 may apply energy rays such as X-rays and ultraviolet rays, vibration, pulsation, and the like to form the crack layer CR in the intermediate portion in the thickness direction of the wafer WF.
The boundary layer forming means 120 may form a modified layer, voids, etc., in addition to the crack layer. Note that the crack layer is a layer that chemically or physically causes a crack or split in the wafer WF, and the modified layer is a layer that chemically or physically changes the properties and strength of the wafer WF. A weakened or softened layer, and voids include voids or substantially voids that are in contact with each other across the voids.
The boundary layer forming means 120 may partially form a boundary along the XY plane inside the wafer WF.

境界層形成手段120は、クラック層CRの代わりに、図3、及び図4に示すような複数の改質部RPから構成される境界層を形成してもよい。なお、図3、図4、及び後述する図5、図6において、図の視認性の観点からハッチは省略してある。
境界層形成手段120は、半導体ウエハを改質できるレーザ光LBを照射する手段であれば特に限定されない。境界層形成手段120としては、例えば、ステルスダイシング法に採用される装置を用いることもできる。
The boundary layer forming means 120 may form a boundary layer composed of a plurality of reformed portions RP as shown in FIGS. 3 and 4 instead of the crack layer CR. 3 and 4, and FIGS. 5 and 6, which will be described later, hatching is omitted from the viewpoint of the visibility of the drawings.
The boundary layer forming means 120 is not particularly limited as long as it is means for irradiating the laser beam LB capable of modifying the semiconductor wafer. As the boundary layer forming means 120, for example, an apparatus employed in the stealth dicing method can be used.

境界層を形成するレーザ照射工程においては、ウエハWFの第2表面WF2側からレーザ光LBを照射してもよい。このレーザ光LBの照射によって、複数の改質部RPを、ウエハWFの内部の分割面DPに沿って形成する。すなわち、複数の改質部RPが存在しているウエハ内部の面状の領域が分割面DPに相当する。改質部RPを起点として、ウエハWFが分割される。
ウエハWFが結晶方位を有する材質で形成されている場合、分割面DPと結晶方位とが一致していることが好ましい。分割面DPと結晶方位とが一致していれば、ウエハWFの分割によって現れる第1薄型化ウエハWT1、及び第2薄型化ウエハWT2の表面(分割面DPと対応する面)を、より滑らかにすることができる。
レーザ照射器121は、ウエハWFの内部に、改質部RPを形成できるようにレーザ照射条件が設定されている。レーザ照射条件としては、例えば、レーザ出力、レーザ周波数、レーザ照射位置、及びレーザ波長などが挙げられるが、これらに限定されない。
In the laser irradiation step for forming the boundary layer, the laser beam LB may be irradiated from the second surface WF2 side of the wafer WF. A plurality of modified portions RP are formed along the dividing plane DP inside the wafer WF by the irradiation of the laser beam LB. That is, the planar region inside the wafer where the plurality of modified portions RP are present corresponds to the dividing plane DP. The wafer WF is divided with the reforming portion RP as a starting point.
When the wafer WF is made of a material having a crystal orientation, it is preferable that the division plane DP and the crystal orientation match. If the division surface DP and the crystal orientation match, the surfaces (surfaces corresponding to the division surface DP) of the first thinned wafer WT1 and the second thinned wafer WT2 appearing by dividing the wafer WF can be made smoother. can do.
The laser irradiation conditions of the laser irradiation device 121 are set so that the reformed portion RP can be formed inside the wafer WF. Examples of laser irradiation conditions include, but are not limited to, laser output, laser frequency, laser irradiation position, and laser wavelength.

本明細書において、改質部は、ウエハWFの性質や強度を変化させて脆弱化または軟化した部位である。本明細書において、改質部は、ウエハの内部のレーザが照射されたレーザ照射点と、このレーザ照射点を中心部とし、この中心部の周辺に形成された周辺部と、を含んだ領域をいう。ウエハの内部における改質強度は、レーザ照射点において最大である。周辺部の改質強度は、レーザ照射点から離れるほど低減する。 In this specification, the modified portion is a portion weakened or softened by changing the properties and strength of the wafer WF. In this specification, the modified portion is a region including a laser irradiation point irradiated with a laser inside the wafer, and a peripheral portion formed around the center with the laser irradiation point as the center. Say. The modification intensity inside the wafer is maximum at the laser irradiation point. The modification intensity of the peripheral portion decreases as the distance from the laser irradiation point increases.

図3及び図4には、断面が円形である改質部RPが示されているが、本明細書における改質部の形状や大きさは、図3及び図4に示されたような形状に限定されない。
改質部RPは、分割面DPの全体に亘って形成されていることも好ましい。形成する改質部RPの個数は、特に限定されない。例えば、ウエハWFの材質及びレーザによる改質強度に応じて、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2に分割し易いように、形成する改質部RPの個数を設定することもできる。また、半導体ウエハの生産性も考慮して、形成する改質部RPの個数を設定することもできる。
Although FIG. 3 and FIG. 4 show the modified portion RP having a circular cross section, the shape and size of the modified portion in this specification are the shapes shown in FIGS. is not limited to
It is also preferable that the reformed portion RP is formed over the entire dividing surface DP. The number of reformed portions RP to be formed is not particularly limited. For example, depending on the material of the wafer WF and the intensity of laser modification, the number of reformed portions RP to be formed may be set so as to facilitate division into the first thinned wafer WT1 and the second thinned wafer WT2. can. Also, the number of reformed regions RP to be formed can be set in consideration of the productivity of semiconductor wafers.

また、例えば、図3及び図4に示すように、複数の改質部RPは、互いに重なっていてもよい。
この際、レーザ光LBを分割面DPに沿って1μm以上350μm以下の間隔で照射することが好ましい。すなわち、レーザ光LBが照射された点(レーザ照射点)同士の間隔Dが、1μm以上350μm以下となるように、レーザ光LBを照射することが好ましい。レーザ照射点の間隔Dが1μm以上であれば生産性が向上する。レーザ照射点の間隔が350μm以下であれば、ウエハWFの厚み方向に亀裂が入り易くなるという不具合を抑制できる。レーザ照射点の間隔Dは、1μm以上350μm以下の範囲内であれば、全ての改質部RPにおいて同一であっても、異なっていてもよい。
Also, for example, as shown in FIGS. 3 and 4, the plurality of reforming sections RP may overlap each other.
At this time, it is preferable to irradiate the laser beam LB along the splitting surface DP at intervals of 1 μm or more and 350 μm or less. That is, it is preferable to irradiate the laser beam LB so that the distance D between points irradiated with the laser beam LB (laser irradiation points) is 1 μm or more and 350 μm or less. If the distance D between the laser irradiation points is 1 μm or more, the productivity is improved. If the distance between the laser irradiation points is 350 μm or less, it is possible to suppress the problem that cracks are likely to occur in the thickness direction of the wafer WF. The distance D between the laser irradiation points may be the same or different in all the modified regions RP as long as it is within the range of 1 μm or more and 350 μm or less.

また、図5及び図6に示すように、複数の改質部RPは、互いに離れていてもよい。
この際、レーザ光LBを分割面DPに沿って1μm以上350μm以下の間隔で照射することが好ましい。すなわち、レーザ光LBが照射された点(レーザ照射点)同士の間隔D1が、1μm以上350μm以下となるように、レーザ光LBを照射することが好ましい。レーザ照射点の間隔D1が1μm以上であれば生産性が向上する。レーザ照射点の間隔が350μm以下であれば、ウエハWFの厚み方向に亀裂が入り易くなるという不具合を抑制できる。レーザ照射点の間隔D1は、1μm以上350μm以下の範囲内であれば、全ての改質部RPにおいて同一であっても、異なっていてもよい。
隣り合う改質部RP同士の間隔(一方の改質部の端と他方の改質部との端との間隔)は、ウエハWFの面方向に分割できる間隔であれば、特に限定されない。
Also, as shown in FIGS. 5 and 6, the plurality of reforming sections RP may be separated from each other.
At this time, it is preferable to irradiate the laser beam LB along the splitting surface DP at intervals of 1 μm or more and 350 μm or less. That is, it is preferable to irradiate the laser beam LB such that the distance D1 between the points irradiated with the laser beam LB (laser irradiation points) is 1 μm or more and 350 μm or less. If the distance D1 between the laser irradiation points is 1 μm or more, the productivity is improved. If the distance between the laser irradiation points is 350 μm or less, it is possible to suppress the problem that cracks are likely to occur in the thickness direction of the wafer WF. The interval D1 between the laser irradiation points may be the same or different in all the modified regions RP as long as it is within the range of 1 μm or more and 350 μm or less.
The interval between the adjacent modified portions RP (the interval between the edge of one modified portion and the edge of the other modified portion) is not particularly limited as long as it can be divided in the planar direction of the wafer WF.

図3、図4、図5及び図6の構成において、レーザ照射点の間隔は、例えば、第1硬質支持体110を保持する図示しないテーブル及びレーザ照射器32の少なくともいずれかの移動速度を変化させることで、所定の距離に調整することができる。
そして、図3、図4、図5及び図6の構成において、複数の改質部RPが形成された分割面DPを境界にしてウエハWFを分割することで、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2を形成する。
図3及び図4に示すように、複数の改質部RPを互いに重ねるように形成すれば、分割面DPに沿った改質部RPがより多く存在しており、ウエハWFを分割し易くなる。
図5及び図6に示すように、複数の改質部RPを互いに重ならないように形成すれば、レーザ照射点の数を少なくすることができ、薄型化板状部材の生産性が向上する。
In the configurations of FIGS. 3, 4, 5 and 6, the distance between the laser irradiation points changes, for example, the moving speed of at least one of the table (not shown) holding the first rigid support 110 and the laser irradiator 32. It is possible to adjust to a predetermined distance by
In the configurations of FIGS. 3, 4, 5 and 6, the wafer WF is divided along the dividing plane DP on which the plurality of modified portions RP are formed to divide the first thinned wafer WT1, and A second thinned wafer WT2 is formed.
As shown in FIGS. 3 and 4, if a plurality of modified regions RP are formed so as to overlap each other, more modified regions RP exist along the dividing plane DP, making it easier to divide the wafer WF. .
As shown in FIGS. 5 and 6, forming a plurality of modified portions RP so as not to overlap each other can reduce the number of laser irradiation points and improve the productivity of the thinned plate member.

なお、改質部の形状や大きさは、図3、図4、図5及び図6に示されたような形状に限定されない。改質部の形状としては、例えば、球状、楕円球状、円柱状、角柱状、円錐状、及び角錐状などが挙げられる。改質部の大きさは、板状部材を複数の薄型化板状部材に分割できるものであれば特に限定されない。改質部は、分割前の板状部材の厚みを考慮した大きさであることが好ましい。改質部が板状部材の厚み方向に大き過ぎると、厚み方向に亀裂が生じるおそれがあるためである。そのため、改質部は、分割面に沿った面方向で分割できるように形成されていればよい。 The shape and size of the reformed portion are not limited to those shown in FIGS. 3, 4, 5 and 6. FIG. Examples of the shape of the modified portion include a spherical shape, an oval spherical shape, a columnar shape, a prismatic shape, a conical shape, and a pyramidal shape. The size of the modified portion is not particularly limited as long as the plate member can be divided into a plurality of thinned plate members. It is preferable that the modified portion has a size that takes into consideration the thickness of the plate member before division. This is because if the modified portion is too large in the thickness direction of the plate member, cracks may occur in the thickness direction. Therefore, the modified portion may be formed so as to be split in the plane direction along the splitting surface.

また、板状部材を2つの薄型化板状部材に分割する態様を例に挙げて説明したが、その他の態様としては、板状部材を3つ以上の薄型化板状部材に分割する態様が挙げられる。例えば、3つの薄型化板状部材に分割する場合には、板状部材の内部に分割面を設定する際に、2つの分割面(第1分割面及び第2分割面)を設定し、第1分割面に沿って複数の改質部RPを形成し、第2分割面に沿って複数の改質部RPを形成すればよい。また、その他の態様としては、薄型化板状部材を用いてレーザ照射及び分割を実施して、さらに薄型化させた板状部材を形成する態様も挙げられる。 In addition, although a mode in which a plate-shaped member is divided into two thinned plate-shaped members has been described as an example, as another mode, there is a mode in which a plate-shaped member is divided into three or more thinned plate-shaped members. mentioned. For example, when dividing into three thin plate-like members, two dividing surfaces (a first dividing surface and a second dividing surface) are set when setting the dividing surfaces inside the plate-like member, and a second dividing surface is set. A plurality of modified portions RP may be formed along one divided surface, and a plurality of modified portions RP may be formed along the second divided surface. Further, as another mode, there is a mode in which a thinned plate-shaped member is used to perform laser irradiation and division to form a further thinned plate-shaped member.

第1固定手段140は、メカチャックやチャックシリンダ等のチャック手段、クーロン力、接着剤、粘着剤、磁力、ベルヌーイ吸着、駆動機器等で第1硬質支持体110を下テーブル130に固定する構成としてもよいし、第2固定手段170も同様に構成してもよい。
相対移動手段180は、ウエハWFを分割する際に、下テーブル130と上テーブル160とを上下方向に相対移動させ、ウエハWFの厚み方向に当該ウエハWFを離間させてもよいし、下テーブル130の保持面131や上テーブル160の保持面161に平行な面方向に直線的に相対移動させたり、保持面131、保持面161に平行な面内で円周方向に相対回転させたりしてもよく、下テーブル130および上テーブル160の少なくとも一方を移動させたり回転させたりしてもよい。
The first fixing means 140 is configured to fix the first hard support 110 to the lower table 130 by chucking means such as a mechanical chuck or chuck cylinder, coulomb force, adhesive, adhesive, magnetic force, Bernoulli adsorption, driving equipment, or the like. Alternatively, the second fixing means 170 may be similarly configured.
When dividing the wafer WF, the relative movement means 180 may relatively move the lower table 130 and the upper table 160 in the vertical direction to separate the wafer WF in the thickness direction of the wafer WF. Even if it is relatively moved linearly in a plane direction parallel to the holding surface 131 of the upper table 160 or the holding surface 161 of the upper table 160, or relatively rotated in the circumferential direction within a plane parallel to the holding surface 131 or the holding surface 161 Well, at least one of the lower table 130 and the upper table 160 may be moved or rotated.

ウエハWFは、回路面を有するものであってもよく、当該回路面は、第1表面WF1側でもよいし、第2表面WF2側でもよいし、それら両方の面側でもよいし、後の工程で回路面を形成する場合は、第1薄型化ウエハWT1、及び第2薄型化ウエハWT2に分割された分割面(クラック層CRが形成されていた面)でもよい。 The wafer WF may have a circuit surface, and the circuit surface may be on the first surface WF1 side, the second surface WF2 side, or both surface sides. In the case of forming the circuit surface in , the split surface (the surface on which the crack layer CR was formed) divided into the first thinned wafer WT1 and the second thinned wafer WT2 may be used.

その他、前記した実施形態及び実施形態の変形においては、以下の点も適用することができる。
第1両面接着シートAT1、第2両面接着シートAT2、及び板状部材の材質、種別、形状等は、特に限定されることはない。例えば、第1両面接着シートAT1、及び第2両面接着シートAT2は、円形、楕円形、三角形や四角形等の多角形、及びその他の形状であってもよいし、感圧接着性、及び感熱接着性等の接着形態のものであってもよく、感熱接着性の第1両面接着シートAT1、及び第2両面接着シートAT2が採用された場合は、当該第1両面接着シートAT1、及び第2両面接着シートAT2を加熱する適宜なコイルヒータやヒートパイプの加熱側等の加熱手段を設けるといった適宜な方法で接着されればよい。また、このような第1両面接着シートAT1、及び第2両面接着シートAT2は、接着剤層だけの単層又は複層の中間層を有するものや、中間層のない単層又は複層のものであってよい。また、板状部材としては、例えば、食品、樹脂容器、半導体ウエハ(シリコン半導体ウエハ及び化合物半導体ウエハ等)、回路基板、情報記録基板(光ディスク等)、ガラス板、鋼板、陶器、木板、及び樹脂板等、並びに任意の形態の部材や物品なども対象とすることができる。なお、第1両面接着シートAT1、及び第2両面接着シートAT2を機能的、用途的な読み方に換え、例えば、情報記載用ラベル、装飾用ラベル、保護シート、ダイシングテープ、ダイアタッチフィルム、ダイボンディングテープ、及び記録層形成樹脂シート等の任意の形状の任意のシート、フィルム、テープ等を前述のような任意の板状部材に貼付することができる。
In addition, the following points can also be applied to the above-described embodiments and modifications of the embodiments.
The material, type, shape, etc. of the first double-sided adhesive sheet AT1, the second double-sided adhesive sheet AT2, and the plate member are not particularly limited. For example, the first double-sided adhesive sheet AT1 and the second double-sided adhesive sheet AT2 may be circular, elliptical, polygonal such as triangular or quadrangular, or other shapes. In the case where a first double-sided adhesive sheet AT1 and a second double-sided adhesive sheet AT2 with heat-sensitive adhesive properties are employed, the first double-sided adhesive sheet AT1 and the second double-sided adhesive sheet AT1 and the second double-sided adhesive sheet AT2 may The adhesive sheet AT2 may be adhered by an appropriate method such as providing a heating means such as an appropriate coil heater or a heating side of a heat pipe for heating the adhesive sheet AT2. Further, the first double-sided adhesive sheet AT1 and the second double-sided adhesive sheet AT2 may have a single or multiple intermediate layer consisting of only an adhesive layer, or may have a single or multiple layer without an intermediate layer. can be Plate-shaped members include, for example, foods, resin containers, semiconductor wafers (silicon semiconductor wafers, compound semiconductor wafers, etc.), circuit boards, information recording substrates (optical discs, etc.), glass plates, steel plates, pottery, wooden boards, and resins. Plates and the like, as well as members and articles of any shape, can also be targeted. In addition, the first double-sided adhesive sheet AT1 and the second double-sided adhesive sheet AT2 are replaced with functional and application readings, such as information recording labels, decorative labels, protective sheets, dicing tapes, die attach films, die bonding Any sheet, film, tape, or the like in any shape, such as a tape, recording layer-forming resin sheet, etc., can be attached to any plate-like member as described above.

本発明における手段および工程は、それら手段および工程について説明した動作、機能または工程を果たすことができる限りなんら限定されることはなく、まして、前記実施形態で示した単なる一実施形態の構成物や工程に全く限定されることはない。例えば、第1硬質支持体は、支持面に第1両面接着シートの第1接着面が貼付可能なものであれば、出願当初の技術常識に照らし合わせ、その技術範囲内のものであればなんら限定されることはない(他の手段および工程についての説明は省略する)。
また、前記実施形態における駆動機器は、回動モータ、直動モータ、リニアモータ、単軸ロボット、多関節ロボット等の電動機器、エアシリンダ、油圧シリンダ、ロッドレスシリンダおよびロータリシリンダ等のアクチュエータ等を採用することができる上、それらを直接的又は間接的に組み合せたものを採用することもできる(実施形態で例示したものと重複するものもある)。
The means and steps in the present invention are not limited in any way as long as they can perform the operations, functions or steps described for those means and steps. The process is not limited at all. For example, as long as the first rigid support can adhere the first adhesive surface of the first double-sided adhesive sheet to the supporting surface, the first rigid support is anything within the technical scope of the common general technical knowledge at the time of filing. It is not limited (description of other means and steps is omitted).
In addition, the drive equipment in the above embodiments includes electric equipment such as rotating motors, direct-acting motors, linear motors, single-axis robots, articulated robots, actuators such as air cylinders, hydraulic cylinders, rodless cylinders and rotary cylinders. In addition, it is also possible to employ a direct or indirect combination of them (some of which overlap with those exemplified in the embodiments).

100 製造装置
110 第1硬質支持体
111 支持面
120 境界層形成手段
130 下テーブル(第1保持手段)
140 第1固定手段
150 第2硬質支持体
160 上テーブル(第2保持手段)
170 第2固定手段
180 相対移動手段
AT1 第1両面接着シート
AT11 第1接着面
AT12 第2接着面
AT2 第2両面接着シート
AT21 第1接着面
AT22 第2接着面
CR クラック層(境界層)
WF ウエハ(板状部材)
WF1 第1表面
WF2 第2表面
WT1 第1薄型化ウエハ
WT2 第2薄型化ウエハ
REFERENCE SIGNS LIST 100 manufacturing apparatus 110 first rigid support 111 support surface 120 boundary layer forming means 130 lower table (first holding means)
140 first fixing means 150 second rigid support 160 upper table (second holding means)
170 second fixing means 180 relative moving means AT1 first double-sided adhesive sheet AT11 first adhesive surface AT12 second adhesive surface AT2 second double-sided adhesive sheet AT21 first adhesive surface AT22 second adhesive surface CR crack layer (boundary layer)
WF Wafer (plate-like member)
WF1 first surface WF2 second surface WT1 first thinned wafer WT2 second thinned wafer

Claims (3)

第1硬質支持体の支持面に第1両面接着シートの第1接着面を貼付し、板状部材の第1表面全体に前記第1両面接着シートの第2接着面を貼付する工程と、
前記第1両面接着シートを介して前記第1硬質支持体が貼付された前記板状部材の内部に前記第1表面に平行な境界層を形成する工程と、
前記第1硬質支持体を挟んで前記板状部材の反対側に第1保持手段が位置するように、前記第1保持手段と前記第1硬質支持体とを着脱自在に固定する工程と、
第2保持手段で前記板状部材を当該板状部材の第2表面側から保持する工程と、
前記境界層を境にして、前記板状部材を、前記第1表面を有する第1薄型化板状部材、及び前記第2表面を有する第2薄型化板状部材に分割するように、前記第1保持手段と前記第2保持手段とを相対移動させる工程とを備え
前記第2保持手段で前記板状部材を前記第2表面側から保持する工程は、
第2硬質支持体の支持面に第2両面接着シートの第1接着面を貼付し、前記板状部材の第2表面全体に前記第2両面接着シートの第2接着面を貼付し、前記第2硬質支持体を挟んで前記板状部材の反対側に第2保持手段が位置するように、前記第2保持手段と前記第2硬質支持体とを着脱自在に固定することを特徴とする薄型化板状部材の製造方法。
a step of attaching the first adhesive surface of the first double-sided adhesive sheet to the supporting surface of the first rigid support, and attaching the second adhesive surface of the first double-sided adhesive sheet to the entire first surface of the plate-like member;
forming a boundary layer parallel to the first surface inside the plate-like member to which the first rigid support is attached via the first double-sided adhesive sheet;
detachably fixing the first holding means and the first rigid support such that the first holding means is located on the opposite side of the plate member with the first rigid support interposed therebetween;
a step of holding the plate-like member from the second surface side of the plate-like member by a second holding means;
With the boundary layer as a boundary, the plate-shaped member is divided into a first thinned plate-shaped member having the first surface and a second thinned plate-shaped member having the second surface. A step of relatively moving the first holding means and the second holding means ,
The step of holding the plate member from the second surface side by the second holding means includes:
The first adhesive surface of the second double-sided adhesive sheet is attached to the supporting surface of the second rigid support, the second adhesive surface of the second double-sided adhesive sheet is attached to the entire second surface of the plate member, and the second adhesive sheet is attached to the entire second surface of the plate-shaped member. 2. A thin type device characterized in that said second holding means and said second hard support are detachably fixed such that said second holding means is located on the opposite side of said plate-like member with said hard support interposed therebetween. A method for manufacturing a chemical plate-shaped member.
請求項1に記載の薄型化板状部材の製造方法において、
前記板状部材は、ウエハであることを特徴とする薄型化板状部材の製造方法。
In the method for manufacturing a thin plate-shaped member according to claim 1,
A method for manufacturing a thin plate member, wherein the plate member is a wafer.
支持面に第1両面接着シートの第1接着面が貼付される第1硬質支持体と、
支持面に第2両面接着シートの第1接着面が貼付される第2硬質支持体と、
前記第1硬質支持体が貼付された前記第1両面接着シートの第2接着面に第1表面全体が貼付された板状部材の内部に、前記第1表面に平行な境界層を形成する境界層形成手段と、
第1保持手段と、
前記第1硬質支持体を挟んで前記板状部材の反対側に前記第1保持手段が位置するように、前記第1保持手段と前記第1硬質支持体とを着脱自在に固定する第1固定手段と、
前記板状部材を第2表面側から保持する第2保持手段と、
前記第2硬質支持体を挟んで前記板状部材の反対側に前記第2保持手段が位置するように、前記第2保持手段と前記第2硬質支持体とを着脱自在に固定する第2固定手段と、
前記境界層を境にして、前記板状部材を、前記第1表面を有する第1薄型化板状部材、及び前記第2表面を有する第2薄型化板状部材に分割するように、前記第1保持手段と前記第2保持手段とを相対移動させる相対移動手段とを備え、
前記第2両面接着シートの第2接着面は、前記板状部材の前記第2表面全体が貼付可能な大きさに形成されていることを特徴とする薄型化板状部材の製造装置。
a first rigid support having a supporting surface on which the first adhesive surface of the first double-sided adhesive sheet is attached;
a second rigid support having a supporting surface on which the first adhesive surface of the second double-sided adhesive sheet is attached;
A boundary forming a boundary layer parallel to the first surface inside the plate-like member having the entire first surface attached to the second adhesive surface of the first double-sided adhesive sheet to which the first hard support is attached. a layering means;
a first holding means;
a first fixing that detachably fixes the first holding means and the first hard support such that the first holding means is located on the opposite side of the plate member with the first hard support interposed therebetween; means and
a second holding means for holding the plate member from the second surface side;
a second fixing that detachably fixes the second holding means and the second hard support such that the second holding means is located on the opposite side of the plate member with the second hard support interposed therebetween; means and
With the boundary layer as a boundary, the plate-shaped member is divided into a first thinned plate-shaped member having the first surface and a second thinned plate-shaped member having the second surface. 1 relative movement means for relatively moving the holding means and the second holding means,
An apparatus for manufacturing a thin plate-like member, wherein the second adhesive surface of the second double-sided adhesive sheet is formed to have a size that allows the entire second surface of the plate-like member to be attached.
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