JP7003362B2 - トラック、トラック用デッキゲート及びそれを製造する方法 - Google Patents
トラック、トラック用デッキゲート及びそれを製造する方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/02—Platforms; Open load compartments
- B62D33/023—Sideboard or tailgate structures
- B62D33/027—Sideboard or tailgate structures movable
- B62D33/03—Sideboard or tailgate structures movable by swinging down
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/08—Impregnating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
- B62D29/043—Superstructures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/02—Platforms; Open load compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2031/00—Use of polyvinylesters or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0872—Prepregs
- B29K2105/089—Prepregs fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
- B29K2715/003—Cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/14—Trucks; Load vehicles, Busses
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Composite Materials (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Body Structure For Vehicles (AREA)
- Laminated Bodies (AREA)
Description
-最大変位140mm(10mm単位別に荷重除去後、製品の永久歪み率を測定)
-車体組み立て形態と同じ形態の治具を基盤にした試験
-車体組み立て形態と同じ拘束条件を基盤に中央部に最大140mmの変位を付与する場合、最大荷重1,300kg水準を要求
100:車体フレーム
200:搭乗部
300:積載部
310:デッキ
320:テールゲート
330:サイドゲート
331:本体部
340:フロントゲート
350:デッキゲート
1:スキン層
10:内側スキン
30:外側スキン
20:コア層
11、31:レジンが未含浸された強化繊維
40:リリースフィルム(release film)
50:ピールプライ(peel ply)
60:余剰樹脂吸収材(breather)
70:真空バギングフィルム(bagging film)
332:仕上げ部
333:ヒンジ部
333a:第1部材
333b:第2部材
334:補強バー
335:結合手段
336a、336b:結束部材
Claims (9)
- コア層及び前記コア層を保護するスキン層を含む本体部を形成するステップ、
前記本体部の外部周りに仕上げ部を配置するステップ、及び
前記本体部にヒンジ部を配置するステップ
を含み、
前記本体部を形成するステップは、
レジンが未含浸された強化繊維を金型に配置するステップと、
前記強化繊維の上部にフォーム形態を有するコア層を積層するステップと、
前記コア層の上部にレジンが未含浸された強化繊維を積層するステップと、及び
前記強化繊維にレジンを含浸させてコア層の上部と下部に硬化されたスキン層を形成するステップとを含む、外側スキン、コア層、内側スキンが順次に積層され、
前記外側スキンと内側スキンは、それぞれ強化繊維40-70重量%及びレジン30-60重量%を含むものであり、
前記外側スキン、コア層、内側スキンの厚さは、1:5~7:1の比率を有する、トラック用デッキゲートを製造する方法。 - 前記強化繊維は、ガラス繊維、炭素繊維、及びアラミド繊維からなる群から選択される1種以上のものである、請求項1に記載のトラック用デッキゲートを製造する方法。
- 前記レジンは、エポキシ(epoxy)、シアネートエステル(cyanate ester)、ビニルエステル(vinyl ester)、及び不飽和ポリエステル(unsaturated polyester)からなる群から選択される1種以上のものである、請求項1に記載のトラック用デッキゲートを製造する方法。
- 前記コア層は、ポリ塩化ビニル(polyvinyl chloride)樹脂、ポリウレタン(polyurethane)樹脂、アクリル(acryl)樹脂、ポリスチレン(polystyrene)樹脂、ポリエーテルイミド(polyetherimide)樹脂、及びスチレン-アクリロニトリル-共重合体(Styrene-acrylonitrile copolymer)樹脂からなる群から選択される1種以上の樹脂を含むものである、請求項1に記載のトラック用デッキゲートを製造する方法。
- 前記トラック用デッキゲートは、VA-RTM工程により製造されるものである、請求項1に記載のトラック用デッキゲートを製造する方法。
- 運搬物が置かれ得る積載部のデッキの外郭に配置される本体部を含み、
前記本体部は、
樹脂で形成されたコア層、そして
強化繊維及びレジンを含み、前記コア層の一面と他面にそれぞれ配置されているスキン層
を含み、
前記本体部の外部周りに沿って配置されている仕上げ部、及び
前記本体部と前記デッキを連結する複数のヒンジ部
をさらに含み、
前記スキン層は、
前記コア層の一面に配置された内側スキン、そして
前記コア層の他面に配置されており、前記複数のヒンジ部が間隔を置いて配置されている外側スキン
を含み、
前記内側スキンには、間隔を置いて複数配置された補強バー
をさらに含み、
前記補強バーは、前記ヒンジ部と連結されており、
前記外側スキンと内側スキンは、それぞれ強化繊維40-70重量%及びレジン30-60重量%を含むものであり、
前記外側スキン、コア層、内側スキンの厚さは、1:5~7:1の比率を有する、
トラック用デッキゲート。 - 前記強化繊維は、ガラス繊維、炭素繊維、及びアラミド繊維からなる群から選択される1種以上であり、前記レジンは、エポキシ(epoxy)、シアネートエステル(cyanate ester)、ビニルエステル(vinyl ester)、及び不飽和ポリエステル(unsaturated polyester)からなる群から選択される1種以上のものである、請求項6に記載のトラック用デッキゲート。
- 前記コア層は、ポリ塩化ビニル(polyvinyl chloride)樹脂、ポリウレタン(polyurethane)樹脂、アクリル(acryl)樹脂、ポリスチレン(polystyrene)樹脂、ポリエーテルイミド(polyetherimide)樹脂、及びスチレン-アクリロニトリル-共重合体(Styrene-acrylonitrile copolymer)樹脂からなる群から選択される1種以上の樹脂を含むものである、請求項6に記載のトラック用デッキゲート。
- 車体フレーム、
前記車体フレームの一側に位置した搭乗部、及び
前記車体フレームの他側に位置し、運搬物が載せられ得る積載部
を含み、
前記積載部は、
前記運搬物が置かれ得るデッキ、
前記搭乗部と間隔を置いて向かい合って前記デッキに設けられたテールゲート、及び一対で形成され、前記搭乗部と前記テールゲートとの間で間隔を置いて向かい合うサイドゲートを含む、請求項6~8のいずれか一項に記載のトラック用デッキゲート
を含む、
トラック。
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KR1020180070935A KR101939165B1 (ko) | 2018-06-20 | 2018-06-20 | 트럭, 트럭용 데크 게이트 및 이를 제조하는 방법 |
KR10-2018-0070935 | 2018-06-20 |
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JP (1) | JP7003362B2 (ja) |
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CA (1) | CA3047297C (ja) |
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KR102158519B1 (ko) * | 2019-01-31 | 2020-09-23 | 조용균 | 화물자동차의 적재함 구조 |
KR102123239B1 (ko) * | 2019-07-12 | 2020-06-16 | 코오롱글로텍주식회사 | 트럭용 데크 게이트의 제조장치 및 이를 이용한 트럭용 데크 게이트의 제조방법 |
US11619085B1 (en) * | 2022-03-07 | 2023-04-04 | Bobby M. Anderson, Jr. | Stake post with locking hinge |
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JP2000233464A (ja) | 1999-02-16 | 2000-08-29 | Toray Ind Inc | Frp構造体およびその製造方法 |
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CA3047297A1 (en) | 2019-12-20 |
US11180201B2 (en) | 2021-11-23 |
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