JP6898732B2 - 粘着剤組成物、粘着シート、及び、光学部材 - Google Patents
粘着剤組成物、粘着シート、及び、光学部材 Download PDFInfo
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- JP6898732B2 JP6898732B2 JP2016255988A JP2016255988A JP6898732B2 JP 6898732 B2 JP6898732 B2 JP 6898732B2 JP 2016255988 A JP2016255988 A JP 2016255988A JP 2016255988 A JP2016255988 A JP 2016255988A JP 6898732 B2 JP6898732 B2 JP 6898732B2
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- pressure
- sensitive adhesive
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- acrylate
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- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000013464 silicone adhesive Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- JKUYRAMKJLMYLO-UHFFFAOYSA-N tert-butyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OC(C)(C)C JKUYRAMKJLMYLO-UHFFFAOYSA-N 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 229920006352 transparent thermoplastic Polymers 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C09J7/50—Adhesives in the form of films or foils characterised by a primer layer between the carrier and the adhesive
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
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Description
ここに開示される粘着シートは、一般に、粘着テープ、粘着ラベル、粘着フィルム等と称される形態のものであり、特に光学部品(例えば、偏光板、波長板等の液晶ディスプレイパネル構成要素として用いられる光学部品)の加工時や搬送時に光学部品の表面を保護する表面保護フィルムとして好適である。前記表面保護フィルムにおける粘着剤層は、典型的には連続的に形成されるが、かかる形態に限定されるものではなく、例えば点状、ストライプ状等の規則的あるいはランダムなパターンに形成された粘着剤層であってもよい。また、ここに開示される表面保護フィルムは、ロール状であってもよく、枚葉状であってもよい。
本発明の粘着シート(表面保護フィルム)は、基材フィルムを有することを特徴とする。ここに開示される技術において、基材フィルムを構成する樹脂材料は、特に制限なく使用することができるが、例えば、透明性、機械的強度、熱安定性、水分遮蔽性、等方性、可撓性、寸法安定性等の特性に優れたものを使用することが好ましい。特に、基材フィルムが可撓性を有することにより、ロールコーターなどによって粘着剤組成物を塗布することができ、ロール状に巻き取ることができ、有用である。
本発明の粘着剤組成物は、粘着性を有する粘着性ポリマーを含有するものであれば、特に制限なく使用でき、前記粘着剤組成物から粘着剤層を形成することができる。前記粘着剤組成物としては、例えば、アクリル系粘着剤、ウレタン系粘着剤、合成ゴム系粘着剤、天然ゴム系粘着剤、シリコーン系粘着剤等を使用することもでき、中でも、より好ましくは、前記粘着性ポリマーが、(メタ)アクリル系ポリマー、ウレタン系ポリマー、及び、シリコーン系ポリマーからなる群より選択される少なくとも1種であり、(メタ)アクリル系ポリマーを含有するアクリル系粘着剤、ウレタン系ポリマーを含有するウレタン系粘着剤、及び、シリコーン系ポリマーを含有するシリコーン系粘着剤からなる群より選択される少なくとも1種を使用(含有)するものが更に好ましく、特に好ましくは、前記粘着性ポリマーである(メタ)アクリル系ポリマーを使用するアクリル系粘着剤を使用することである。
本発明の粘着剤組成物は、粘着性ポリマー、及び、重量平均分子量が3500以上のフッ素系オリゴマーを含有することを特徴とする。前記粘着剤組成物に、重量平均分子量3500以上のフッ素系オリゴマーを含むことで、得られる粘着剤層(粘着シート)を偏光板などの光学部材に貼り合せた場合に、フッ素系オリゴマー中のフッ素部位の低表面自由エネルギーによる軽剥離効果を発揮し、また、フッ素系オリゴマーが粘着付与樹脂として機能し、接着性を向上させ、表面保護フィルムの滑り(ズレ)、浮きや剥がれ等を抑制でき、つまり、軽剥離性(再剥離性)と粘着性の両立を図ることができ、好ましい態様となる。また、本発明の粘着シートは、基材フィルムの少なくとも片面に、前記粘着剤組成物より形成される粘着剤層を有し、前記粘着剤層の内部、及び/又は、表面に、前記フッ素系オリゴマーが存在することが好ましい。なお、前記粘着剤層の「内部」とは、例えば、前記フッ素系オリゴマーを配合した前記粘着剤組成物を用いて粘着剤層を形成した場合に、前記粘着剤層中に含まれる場合を指す。また、前記粘着剤層の「表面」とは、例えば、前記フッ素系オリゴマーを配合した粘着剤層中に含まれるフッ素系オリゴマーが粘着剤層表面に存在(表出)している場合や、前記粘着剤層表面を保護するため貼付されるセパレータ表面に、予め、前記フッ素系オリゴマーが塗布(積層)しておき、前記セパレータを前記粘着剤層の貼付した場合に、前記セパレータ表面から、前記フッ素系オリゴマーが前記粘着剤層表面に転写(移行)される場合を指す。
本発明の粘着剤組成物は、オキシアルキレン基含有化合物を含有することが好ましく、中でも、オキシアルキレン鎖を有するオルガノポリシロキサンを含有することがより好ましく、オキシアルキレン主鎖を有するオルガノポリシロキサンを含有することが、更に好ましい。前記オルガノポリシロキサンを使用することにより、粘着剤表面の表面自由エネルギーが低下し、軽剥離化を実現しているものと推測される。
なお、上記式(1)中、R1及び/又はR2は、炭素数1〜6のオキシアルキレン鎖を有し、前記オキシアルキレン鎖中のアルキレン基は、直鎖又は分岐していてもよく、前記オキシアルキレン鎖の末端が、アルコキシ基、又は、ヒドロキシル基であってもよい。また、R1又はR2のいずれか一方が、ヒドロキシル基でもよく、又は、アルキル基、アルコキシ基であってもよく、前記アルキル基、アルコキシ基の一部が、ヘテロ原子で置換された官能基であってもよい。nは、1〜300の整数である。
なお、上記式(2)中、R1は1価の有機基、R2,R3及びR4はアルキレン基、R5は水素もしくは有機基、m及びnは0〜1000の整数。但し、m, nが同時に0となることはない。a及びbは0〜100の整数。但し、a, bが同時に0となることはない。)
本発明の粘着シート(表面保護フィルム)は、前記粘着剤組成物が、架橋剤を含有することが好ましい。また、本発明においては、前記粘着剤組成物を用いて、粘着剤層とすることができる。例えば、前記粘着剤組成物が、前記(メタ)アクリル系ポリマーを含有するアクリル系粘着剤の場合、前記(メタ)アクリル系ポリマーの構成単位、構成比率、架橋剤の選択および添加比率等を適宜調節して架橋することにより、より耐熱性に優れた粘着シート(粘着剤層)を得ることができる。
本発明の粘着シートは、前記粘着剤層を基材フィルムの少なくとも片面に形成してなるものであるが、その際、粘着剤組成物の架橋は、粘着剤組成物の塗布後に行うのが一般的であるが、架橋後の粘着剤組成物からなる粘着剤層を基材フィルムなどに転写することも可能である。
本発明の粘着シートには、前記粘着剤層の前記基材フィルムと接触する面と反対面に、セパレータが貼付することが好ましい。前記セパレータは、必要に応じて粘着面を保護する目的で、粘着剤層表面にセパレータを貼り合わせることが可能である。
本発明の光学部材は、前記粘着シート、又は、前記セパレータを剥離した粘着シートにより貼付(保護)されていることが好ましい。前記粘着シートは、カール調整性と軽剥離性に優れるため、加工、搬送、出荷時等の表面保護用途(表面保護フィルム)に使用できるため、前記光学部材(偏光板など)の表面を保護するために、有用なものとなる。
使用するポリマー等の重量平均分子量(Mw)は、東ソー株式会社製GPC装置(HLC−8220GPC)を用いて測定を行った。測定条件は下記の通りである。
サンプル濃度:0.2質量%(THF溶液)
サンプル注入量:10μl
溶離液:THF
流速:0.6ml/min
測定温度:40℃
カラム:
サンプルカラム;TSKguardcolumn SuperHZ−H(1本)+TSKgel SuperHZM−H(2本)
リファレンスカラム;TSKgel SuperH−RC(1本)
検出器:示差屈折計(RI)
なお、重量平均分子量はポリスチレン換算値にて求めた。また、数平均分子量(Mn)を測定する際も、重量平均分子量(Mw)と同様に測定した。
各例に係る粘着剤組成物(溶液)を混合撹拌後、粘着剤組成物(溶液)の泡立ちを目視にて観察した。なお、評価は、泡立ちが認められなかった場合を○、泡立ちがわずかに認められた場合を△、泡立ちがはっきりと認められた場合を×とした。
表面保護フィルムを幅10mm、長さ100mmのサイズにカットし、セパレータを剥離した後、前記粘着シートの粘着剤層の接着面積が、1cm2になるように、TAC偏光板(日東電工社製、SEG1423DU偏光板、幅:25mm、長さ:100mm)に貼り合わせ、23℃で引張り速度0.06mm/minでせん断方向に引張り、そのときの最大荷重(N/cm2)をせん断力とした。
23℃×50%RHの環境下に24時間放置した後、幅25mm、長さ100mmにカットした表面保護フィルムを、TAC偏光板(日東電工社製、SEG1423DU偏光板、幅:70mm、長さ:100mm)に0.25MPaの圧力、0.3m/minの速度でラミネートし、評価サンプルを作製した。上記ラミネート後、23℃×50%RHの環境下に30分間放置した後、万能引張試験機にて剥離速度0.3m/min(低速剥離)、剥離角度180°で剥離したときの低速剥離力(N/25mm)を測定した。測定は23℃×50%RHの環境下でおこなった。
各例に係る粘着シートを幅50mm、長さ80mmのサイズにカットし、セパレータを剥離した後、TAC偏光板(日東電工社製、SEG1423DU偏光板、幅:70mm、長さ:100mm)に気泡を入れながらハンドローラーにて圧着し、評価サンプルを作製した。上記評価サンプルを70℃の環境下に120時間放置した後、粘着シートを被着体から手で剥離し、その際の被着体表面の気泡跡を目視にて観察した。なお、評価は、気泡跡が認められなかった場合を○、気泡跡が認められた場合を×とした。
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた四つ口フラスコに、2−エチルヘキシルアクリレート(2EHA)96質量部、2−ヒドロキシエチルアクリレート(HEA)4質量部、重合開始剤として2,2’−アゾビスイソブチロニトリル0.2質量部、酢酸エチル150質量部を仕込み、緩やかに攪拌しながら窒素ガスを導入し、フラスコ内の液温を65℃付近に保って6時間重合反応を行い、アクリル系ポリマー(1)溶液(40質量%)を調製した。前記アクリル系ポリマー(1)の重量平均分子量(Mw)は、54万であった。
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた四つ口フラスコに、2−エチルヘキシルアクリレート(2EHA)91質量部、4−ヒドロキシブチルアクリレート(4HBA)9質量部、アクリル酸(AA)0.02質量部、重合開始剤として2,2’−アゾビスイソブチロニトリル0.2質量部、酢酸エチル150質量部を仕込み、緩やかに攪拌しながら窒素ガスを導入し、フラスコ内の液温を65℃付近に保って6時間重合反応を行い、アクリル系ポリマー(2)溶液(40質量%)を調製した。前記アクリル系ポリマー(2)の重量平均分子量(Mw)は、54万であった。
〔アクリル系粘着剤溶液の調製〕
上記アクリル系ポリマー(1)溶液(40質量%)を酢酸エチルで20質量%に希釈し、この溶液500質量部(固形分100質量部)に、フッ素系オリゴマー(メガファックF−562、DIC社製)を酢酸エチルで10%に希釈した溶液2質量部(固形分0.2質量部)、架橋剤として、3官能イソシアネート化合物であるヘキサメチレンジイソシアネートのイソシアヌレート体(東ソー社製、コロネートHX)3質量部(固形分3質量部)、架橋触媒としてジラウリン酸ジブチルスズ(1質量%酢酸エチル溶液)3質量部(固形分0.03質量部)を加えて、混合攪拌を行い、アクリル系粘着剤溶液を調製した。
帯電防止剤(ソルベックス社製、マイクロソルバーRMd−142、酸化スズとポリエステル樹脂を主成分とする)10質量部を、水30質量部とメタノール70質量部からなる混合溶媒で希釈することにより帯電防止剤溶液を調製した。
得られた帯電防止剤溶液を、ポリエチレンテレフタレート(PET)フィルム(厚さ:38μm)上にマイヤーバーを用いて塗布し、130℃で1分間乾燥することにより溶剤を除去して帯電防止層(厚さ:0.2μm)を形成し、帯電防止処理フィルムを作製した。
上記アクリル系粘着剤溶液を、上記の帯電防止処理フィルムの帯電防止処理面とは反対の面に塗布し、130℃で2分間加熱して、厚さ15μmの粘着剤層を形成した。次いで、上記粘着剤層の表面に、片面にシリコーン処理を施したポリエチレンテレフタレートフィルム(厚さ25μm)のシリコーン処理面を貼り合わせ、粘着シートを作製した。
実施例1で使用したアクリル系ポリマー(1)の代わりに、アクリル系ポリマー(2)を用い、メガファックF−562を表中に記載の添加量を用い、実施例1と同様の方法で、粘着シートを作製した。
実施例2で使用したメガファックF−562の代わりに、メガファックF−558を用い、実施例1と同様の方法で、粘着シートを作製した。
実施例2で使用したメガファックF−562の代わりに、メガファックF−563を用い、実施例1と同様の方法で、粘着シートを作製した。
実施例2で使用したメガファックF−562の代わりに、メガファックF−569を用い、実施例1と同様の方法で、粘着シートを作製した。
実施例1で使用したアクリル系ポリマー(1)の代わりに、アクリル系ポリマー(2)を用い、さらにオキシアルキレン基含有化合物のラテムルPD−420を0.2質量部用い、実施例1と同様の方法で、粘着シートを作製した。
〔ウレタン系粘着剤溶液の調製〕
ポリオールとして、ヒドロキシル基を3個有するポリオールであるプレミノールS3011(旭硝子社製、Mn=10000)85質量部、ヒドロキシル基を3個有するポリオールであるサンニックスGP3000(三洋化成社製、Mn=3000)13質量部、ヒドロキシル基を3個有するポリオールであるサンニックスGP1000(三洋化成社製、Mn=1000)2質量部、架橋剤としてイソシアネート化合物(コロネートHX:C/HX、日本ポリウレタン社製)18質量部、触媒として、鉄(III)アセチルアセトナート (東京化成工業社製)0.04質量部、フッ素系オリゴマーのメガファックF−562(DIC社製)0.2質量部、希釈溶剤として酢酸エチル210質量部を配合し、ウレタン系粘着剤溶液を得た。そして、実施例1と同様の方法で、加熱条件等や得られる粘着剤層の厚みを調整した粘着シートを作製した。
〔シリコーン系粘着剤溶液の調製〕
シリコーン系粘着剤として、「X−40−3229](固形分60質量%、信越化学工業社製)を固形分で100質量部、白金触媒として、「CAT−PL−50T」(信越化学工業社製)0.5質量部、フッ素系オリゴマーのメガファックF−562(DIC社製)0.2質量部、溶剤としてトルエン100質量部を配合して、シリコーン系粘着剤溶液を得た。そして、実施例1と同様の方法で、加熱条件等や得られる粘着剤層の厚みを調整した粘着シートを作製した。
実施例1で用いたフッ素系オリゴマーを使用しなかった以外は、実施例1と同様の方法で、粘着シートを作製した。
実施例2で用いたフッ素系オリゴマーの代わりに、表1中に記載のフッ素系オリゴマーを用いた以外は、実施例2と同様の方法で、粘着シートを作製した。
F−562:フッ素系オリゴマー、重量平均分子量27900、DIC社製、商品名:メガファックF−562
F−558:フッ素系オリゴマー、重量平均分子量11900、DIC社製、商品名:メガファックF−558
F−563:フッ素系オリゴマー、重量平均分子量4330、DIC社製、商品名:メガファックF−563
F−569:フッ素系オリゴマー、重量平均分子量6920、DIC社製、商品名:メガファックF−569
F−114:フッ素系オリゴマー、重量平均分子量338、DIC社製、商品名:メガファックF−114
222F:フッ素系オリゴマー、重量平均分子量2940、ネオス社製、商品名:フタージェント222F
[オキシアルキレン基含有化合物]
PD−420:オルガノポリシロキサンを含まないオキシアルキレン基含有化合物(HLB値:12.6)、花王社製、商品名:ラテムルPD−420
11:セパレータ
12:フッ素系オリゴマー塗布膜
13:粘着剤層
14:基材フィルム
Claims (7)
- 基材フィルムの少なくとも片面に、粘着性ポリマー、及び、重量平均分子量が20000以上のフッ素系オリゴマーを含有する粘着剤組成物より形成される粘着剤層を有する光学部材用粘着シートであって、
前記粘着剤層の偏光板に対する23℃×50%RHでの180°ピール粘着力(引張速度0.3m/min)が、0.15N/25mm以下であることを特徴とする光学部材用粘着シート。 - オキシアルキレン基含有化合物を含有することを特徴とする請求項1に記載の光学部材用粘着シート。
- 前記粘着性ポリマーが、(メタ)アクリル系ポリマー、ウレタン系ポリマー、及び、シリコーン系ポリマーからなる群より選択される少なくとも1種であることを特徴とする請求項1又は2に記載の光学部材用粘着シート。
- 前記粘着剤層の内部、及び/又は、表面に、前記フッ素系オリゴマーが存在することを特徴とする請求項1〜3のいずれかに記載の光学部材用粘着シート。
- 前記粘着剤層の前記基材フィルムと接触する面と反対面に、セパレータが貼付されていることを特徴とする請求項1〜4のいずれかに記載の光学部材用粘着シート。
- 前記セパレータの前記粘着剤層と接触する面に、前記フッ素系オリゴマーが存在することを特徴とする請求項5に記載の光学部材用粘着シート。
- 請求項4に記載の光学部材用粘着シート、又は、請求項5もしくは請求項6に記載の光学部材用粘着シートから前記セパレータを剥離した光学部材用粘着シートが貼付されていることを特徴とする光学部材。
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