JP6727651B2 - Continuous inspection method for electrical characteristics of chip electronic components - Google Patents

Continuous inspection method for electrical characteristics of chip electronic components Download PDF

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JP6727651B2
JP6727651B2 JP2016193711A JP2016193711A JP6727651B2 JP 6727651 B2 JP6727651 B2 JP 6727651B2 JP 2016193711 A JP2016193711 A JP 2016193711A JP 2016193711 A JP2016193711 A JP 2016193711A JP 6727651 B2 JP6727651 B2 JP 6727651B2
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chip electronic
electronic component
electrode
electrical characteristics
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JP2018056483A (en
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央人 林
央人 林
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Humo Laboratory Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • G01R31/013Testing passive components
    • G01R31/016Testing of capacitors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0416Connectors, terminals

Description

本発明は、自動化されたチップ電子部品検査選別装置を用いて大量のチップ電子部品の電気特性を高速で連続的に検査する方法に関する。 The present invention relates to a method for continuously inspecting electrical characteristics of a large number of chip electronic components at high speed using an automated chip electronic component inspection/sorting device.

携帯電話、スマートフォン、液晶テレビジョン、電子ゲーム機などの小型電子機器の生産量の増加に伴い、このような電子機器に組み込まれる微小なチップ電子部品の生産量が著しく増加している。チップ電子部品の大部分は、本体部と、本体部の対向する両端面のそれぞれに備えられている電極から形成されている。このような構成のチップ電子部品の例としては、チップキャパシタ(チップコンデンサとも呼ばれる)、チップ抵抗器(チップバリスタを含む)、およびチップインダクタを挙げることができる。 With the increase in the production amount of small electronic devices such as mobile phones, smartphones, liquid crystal televisions, and electronic game machines, the production amount of minute chip electronic components incorporated in such electronic devices has significantly increased. Most of the chip electronic components are formed of a main body and electrodes provided on both end surfaces of the main body that face each other. Examples of the chip electronic component having such a configuration include a chip capacitor (also called a chip capacitor), a chip resistor (including a chip varistor), and a chip inductor.

近年、チップ電子部品が組み込まれる電子機器のさらなる小型化そして電子機器に組み込まれるチップ電子部品の数の増加に応じて、チップ電子部品は極度に小さくなってきている。例えば、チップキャパシタについては近年、極めて小さなサイズ(例、0402チップと呼ばれる、0.2mm×0.2mm×0.4mmのサイズ)のチップキャパシタが用いられるようになっており、このような微小のチップ電子部品は、大量生産により、一ロットが数万〜数十万個という単位で生産されている。 In recent years, the chip electronic components have become extremely small in accordance with the further downsizing of electronic devices incorporating the chip electronic components and the increase in the number of chip electronic components incorporated into the electronic devices. For example, as chip capacitors, chip capacitors of extremely small size (eg, 0402 chip, size of 0.2 mm×0.2 mm×0.4 mm) have been used in recent years, and such a minute capacitor is used. Mass production of chip electronic components produces one lot in the unit of tens to hundreds of thousands.

チップ電子部品が組み込まれる電子機器では、組み込むチップ電子部品の欠陥に起因する電子機器の不良品率を下げるため、大量生産されるチップ電子部品について全数検査が行なわれるのが一般的である。例えば、製品として使用されるチップキャパシタについては、その全数について、静電容量や漏れ電流等の電気特性の検査が行われる。 In an electronic device in which a chip electronic component is incorporated, in order to reduce a defective product rate of the electronic device due to a defect in the embedded chip electronic component, it is general that 100% inspection is performed on mass produced chip electronic components. For example, all the chip capacitors used as products are inspected for electrical characteristics such as capacitance and leakage current.

大量のチップ電子部品の電気特性の検査は高速に行なう必要があり、その高速の検査を自動的に行なうための装置として、近年では、多数の透孔が形成されたチップ電子部品搬送円盤(円盤状チップ電子部品搬送プレート)を備えたチップ電子部品の電気特性の検査のための自動化装置(すなわち、チップ電子部品検査装置)が一般的に用いられている。チップ電子部品搬送円盤(以後、単に搬送円盤ということがある)には通常、検査対象のチップ電子部品を一時的に収容保持する多数の透孔が円周に沿って三列以上の複数列にて並べられた状態で形成されている。そして、このチップ電子部品検査選別装置の使用に際しては、間欠的な回転下にある搬送円盤の透孔にチップ電子部品を一時的に収容保持させた後、その搬送円盤に保持されているチップ電子部品に、搬送円盤の回転経路に沿って付設されている一対の電極端子(検査用接触子)をチップ電子部品の各電極に接触させて所定の電圧を印加し、そのチップ電子部品の電気特性を測定する作業が行われる。 It is necessary to inspect the electrical characteristics of a large number of chip electronic components at a high speed, and in recent years, as an apparatus for automatically performing the high speed inspection, a chip electronic component transfer disk (disc) having a large number of through holes is formed. An automated device (that is, a chip electronic component inspection device) for inspecting the electrical characteristics of a chip electronic component, which includes a chip electronic component transport plate) is generally used. A chip electronic component transfer disk (hereinafter sometimes simply referred to as a transfer disk) usually has a large number of through holes for accommodating and holding the chip electronic parts to be inspected in a plurality of rows of three or more rows along the circumference. Are formed in a line. When the chip electronic component inspection/sorting device is used, after the chip electronic components are temporarily accommodated and held in the through holes of the transport disc under intermittent rotation, the chip electronic components held in the transport disc are held. A pair of electrode terminals (inspection contacts) attached to the component along the rotation path of the transfer disc are brought into contact with each electrode of the chip electronic component to apply a predetermined voltage, and the electrical characteristics of the chip electronic component Is measured.

例えば、チップキャパシタの静電容量の検査を行う場合には、電気特性検査部にて、チップ電子部品検査選別装置に備えられた検査器(電気特性測定装置)から検査用電極端子を介して、チップキャパシタに所定の周波数を持つ検査用電圧を印加する。そして、この検査用電圧の印加によりチップキャパシタにて発生する電流の電流値を検査器で検出し、この検出電流値と検査用電圧の電圧値とに基づき、検査対象のチップキャパシタの静電容量の測定が行なわれる。 For example, in the case of inspecting the electrostatic capacitance of a chip capacitor, in the electrical characteristic inspection unit, an inspection device (electrical characteristic measuring device) provided in the chip electronic component inspection/sorting device, through an inspection electrode terminal, An inspection voltage having a predetermined frequency is applied to the chip capacitor. Then, the tester detects the current value of the current generated in the chip capacitor by applying the test voltage, and based on the detected current value and the voltage value of the test voltage, the capacitance of the chip capacitor to be tested. Is measured.

すなわち、上記のチップ電子部品の電気特性の検査装置は、少なくとも三列の透孔の列が同心円状に表面に形成されたチップ電子部品搬送円盤、該搬送円盤をその間欠的な回転が可能なように同心円状の透孔の列の中心にて軸支する基台、そして該搬送円盤の表面に沿う位置にそれぞれ配置されたチップ電子部品供給収容部及びローラ電極端子と固定電極端子とを含む電極端子セットを備えた電気特性検査部を含むチップ電子部品電気特性検査装置と云うことができる。 That is, in the above-described inspection device for the electrical characteristics of chip electronic components, at least three rows of through holes are formed on the surface of the chip electronic components concentrically on the surface, and the transportation disc can be intermittently rotated. As described above, a base rotatably supported at the center of the row of concentric through holes, and a chip electronic component supply accommodating portion and a roller electrode terminal and a fixed electrode terminal, which are respectively arranged at positions along the surface of the transfer disk, are included. It can be said to be a chip electronic component electric characteristic inspection device including an electric characteristic inspection section provided with an electrode terminal set.

搬送円盤に保持されているチップ電子部品の検査が終わると、その検査結果に基づき、チップ電子部品を搬送円盤の透孔から排出させて所定の容器に収容されるように選別(あるいは分類)する作業が実施される。このため、通常のチップ電子部品検査装置には、さらに検査後のチップ電子部品の選別(あるいは分類)を行うためのチップ電子部品分類部(分類域)が付設されていて、チップ電子部品電気特性検査選別装置として製品化されていることが多い。 When the inspection of the chip electronic components held on the transport disc is completed, the chip electronic components are ejected from the through holes of the transport disc and sorted (or classified) so as to be stored in a predetermined container based on the inspection result. Work is carried out. For this reason, the ordinary chip electronic component inspection device is further provided with a chip electronic component classification unit (classification area) for sorting (or classifying) the chip electronic components after the inspection, and the chip electronic component electrical characteristics It is often commercialized as an inspection and sorting device.

上記のチップ電子部品検査選別装置の例としては、特許文献1に記載されている装置を挙げることができる。すなわち、特許文献1には、上述の構成のチップ電子部品検査選別装置を用いて、それぞれ所定の同一の電気特性を示すように同一の規格に基づいて製造された検査対象のチップ電子部品を互いに近接配置した状態で搬送円盤の透孔に収容保持(仮収容)させ、次いでチップ電子部品の電極に検査器を電気的に接続し、そして検査器からそれぞれのチップ電子部品に検査用電圧を印加して、各チップ電子部品にて発生する電流値を検査器により検出する工程を含むチップ電子部品の電気特性を連続的に検査する方法の改良方法が記載されている。 As an example of the chip electronic component inspection/sorting apparatus, the apparatus described in Patent Document 1 can be cited. That is, in Patent Document 1, using the chip electronic component inspection/sorting apparatus having the above-described configuration, chip electronic components to be inspected, which are manufactured based on the same standard so as to exhibit predetermined same electrical characteristics, are mutually separated. It is housed and held (temporarily housed) in the through hole of the transfer disk in the state of being arranged closely, and then the inspection device is electrically connected to the electrode of the chip electronic component, and the inspection voltage is applied from the inspection device to each chip electronic component. Then, an improved method of the method for continuously inspecting the electrical characteristics of the chip electronic component including the step of detecting the current value generated in each chip electronic component by the inspector is described.

上記のチップ電子部品検査選別装置のチップ電子部品電気特性検査部には通常、搬送円盤の裏側(或いは下側)に配置されている固定プローブ電極(通常、単に固定電極と呼ばれる)と搬送円盤の表側(或いは上側)に配置されている可動プローブ電極(通常、単に可動電極と呼ばれる)とを組み合わせて構成した電気特性検査具が搬送円盤の半径方向に沿って複数組備えられている。 In the chip electronic component electrical characteristic inspection section of the above-mentioned chip electronic component inspection/sorting device, a fixed probe electrode (usually simply referred to as a fixed electrode) arranged on the back side (or lower side) of the transfer disc and the transfer disc are usually provided. A plurality of sets of electrical property inspection tools configured in combination with movable probe electrodes (normally simply referred to as movable electrodes) arranged on the front side (or upper side) are provided along the radial direction of the transport disk.

上記のチップ電子部品検査選別装置のチップ電子部品電気特性検査部に備えられる可動プローブとしては従来よりそのプローブ先端部(チップ電子部品の電極面に接触する部分)を棒状に加工したり、ブラシ状に加工したり、あるいはプローブ先端部に回転可能なローラを付設したりして、プローブ先端部とチップ電子部品の電極との確実な接触を実現するための工夫がなされてきたが、近年では、プローブ先端部の摩耗や欠損が少なく、また接触するチップ電子部品の電極の損傷が少ないローラ電極端子(即ち先端部にローラを付設した電極端子)の使用が一般的となっている。 As a movable probe provided in the chip electronic component electrical characteristic inspection unit of the above-mentioned chip electronic component inspection/sorting device, conventionally, a probe tip portion (a portion in contact with the electrode surface of the chip electronic component) is processed into a rod shape or a brush shape. In order to achieve reliable contact between the probe tip and the electrode of the chip electronic component, it has been devised in recent years. It is common to use a roller electrode terminal (that is, an electrode terminal provided with a roller at the tip) in which the tip of the probe is less worn or damaged, and the electrode of a chip electronic component that comes into contact is less damaged.

チップ電子部品検査選別装置の電子部品電気特性検査部に備えられるローラ電極端子の例については、特許文献2〜6に構成図の例示と共に詳しい説明が記載されている。 Examples of the roller electrode terminals provided in the electronic component electrical characteristic inspection unit of the chip electronic component inspection/sorting apparatus are described in detail in Patent Documents 2 to 6 together with examples of configuration diagrams.

上記の特許文献2〜6の内、特許文献2には、チップ電子部品検査選別装置に備えられている公知のローラ電極端子の構成例が開示されており、さらに両端部に電極を備えたチップ電子部品の電気特性の検査を、ローラ電極端子を利用して行う際に、チップ電子部品の電極の部分的な損傷(接触傷)が発生するとの問題点が記載されている。そして、特許文献2には、このチップ電子部品の電極の接触傷は、チップ電子部品の電極とのローラ電極端子との接触時および接触解除時に発生するとの説明がある。また、特許文献2には、このローラ電極端子との接触によりチップ電子部品の電極に発生する接触傷を抑制するための手段として、ローラ電極の先端ローラ部へのリング状の弾性体の付設が提案されている。 Of the above Patent Documents 2 to 6, Patent Document 2 discloses a configuration example of a known roller electrode terminal provided in a chip electronic component inspection/sorting device, and a chip provided with electrodes at both ends. It is described that when the inspection of the electrical characteristics of the electronic component is performed using the roller electrode terminal, the electrode of the chip electronic component is partially damaged (contact scratch). Patent Document 2 describes that contact scratches on the electrodes of the chip electronic component occur when the electrodes of the chip electronic component are in contact with the roller electrode terminals and when the contact is released. Further, in Patent Document 2, a ring-shaped elastic body is attached to the tip roller portion of the roller electrode as a means for suppressing contact scratches generated on the electrode of the chip electronic component due to contact with the roller electrode terminal. Proposed.

特許文献3および特許文献3の対応国際公開公報である特許文献4、また特許文献5および特許文献5の対応国際公開公報である特許文献6にも、チップ電子部品検査選別装置に備えられるローラ電極端子の別の構成例が開示されている。そして、前述したチップ電子部品の電気特性の検査時に発生する電極の損傷を防ぐための従来法が記載されている。この従来法では、搬送円盤の回転時には、ローラ電極端子を搬送円盤の表面から離れた位置に配置して、ローラ電極端子が搬送円盤の透孔に収容されて搬送されてくるチップ電子部品の電極と接触しないようにしておき、次いで搬送円盤の回転により透孔内のチップ電子部品が電気特性検査部に搬送されて回転が停止した際に、ローラ電極端子を移動(下降)させることによりチップ電子部品の電極に接触させて電気特性を検査し、その後の検査の終了後に、今度は、ローラ電極端子をチップ電子部品の電極から離れるように移動(上昇)させ、次いで、搬送円盤の回転を行う方法が説明されている。ただし、これらの特許文献には、この方法では、ローラ電極端子の昇降操作が加わることにより検査作業の生産性が低下する(検査作業に必要な時間が長くなる)という問題の発生が指摘されている。 Patent Document 3 and Patent Document 4, which is an international publication corresponding to Patent Document 3, and Patent Document 6 that is a corresponding international publication to Patent Document 5 and Patent Document 5, also include roller electrodes provided in a chip electronic component inspection/sorting apparatus. Another configuration example of the terminal is disclosed. Then, a conventional method for preventing the damage of the electrodes that occurs during the inspection of the electrical characteristics of the chip electronic component described above is described. In this conventional method, when the transport disc is rotated, the roller electrode terminals are arranged at a position away from the surface of the transport disc, and the roller electrode terminals are housed in the through holes of the transport disc and transported to the electrodes of the chip electronic component. When the chip electronic components in the through holes are transported to the electrical characteristics inspection unit by the rotation of the transport disc and the rotation is stopped, the roller electrode terminals are moved (lowered) to move the chip electronics. After inspecting the electrical characteristics by making contact with the electrode of the component, after the end of the subsequent inspection, this time, the roller electrode terminal is moved (raised) away from the electrode of the chip electronic component, and then the transport disc is rotated. The method is explained. However, in these patent documents, it is pointed out that in this method, the productivity of the inspection work is reduced (the time required for the inspection work is lengthened) due to the lifting and lowering operation of the roller electrode terminals. There is.

特開2015−213121号公報JP, 2015-213121, A 特開2008−224418号公報JP, 2008-224418, A 特表2010−511865号公報Japanese Patent Publication No. 2010-511865 WO2008/067129 A2WO2008/067129 A2 特表2010−517058号公報Japanese Patent Publication No. 2010-517058 WO2008/094831 A1WO2008/094831 A1

本発明の発明者は、検査用接触子の可動プローブ電極として特許文献2に従来技術として例示されているローラ電極端子を備えたチップ電子部品検査選別装置を用いてチップ電子部品の連続的な電気特性の検査試験を行った。その結果、特許文献2にて従来技術として記載されている両端部に電極を備えたチップ電子部品の電気特性の検査を、ローラ電極端子を利用して行った場合に、引用文献2の記載通り、チップ電子部品の電極に接触傷が発生することが確認された。なお、このような電気特性の検査後に観察されるチップ電子部品の電極における接触傷の存在は、検査済みのチップ電子部品をはんだを用いてプリント配線板に組み込む(実装する)際に必要なチップ電子部品の電極へのはんだの濡れが不均一になりやすく、チップ電子部品の実装時のトラブルの原因となる。従って、電気特性の検査を経たチップ電子部品の電極面の接触傷は可能な限り小さくするが望ましい。 The inventor of the present invention uses a chip electronic component inspection/sorting apparatus provided with a roller electrode terminal, which is exemplified as a conventional technique in Patent Document 2 as a movable probe electrode of an inspection contactor, to continuously perform electrical operation of chip electronic components. A characteristic inspection test was conducted. As a result, when the inspection of the electrical characteristics of the chip electronic component provided with electrodes at both ends described in Patent Document 2 is performed by using the roller electrode terminals, as described in Patent Document 2, It was confirmed that contact scratches were generated on the electrodes of the chip electronic component. It should be noted that the presence of contact scratches on the electrodes of the chip electronic component observed after the inspection of the electrical characteristics is necessary for the chip electronic component that has been inspected to be mounted (mounted) on the printed wiring board using solder. Wetting of solder on the electrodes of electronic components is likely to be non-uniform, which causes troubles when mounting chip electronic components. Therefore, it is desirable to minimize contact scratches on the electrode surface of the chip electronic component that has undergone the electrical characteristic inspection.

本発明の発明者は、さらに特許文献3〜6に記載の公知方法、すなわち、透孔にチップ電子部品が収容された搬送円盤の間欠的な回転に同期させてローラ電極端子の後退(搬送円盤表面から離れる移動)と前進(搬送円盤の透孔に収容されたチップ電子部品の電極面への接触のための移動)を繰り返す方法により、検査済みのチップ電子部品の電極への接触傷の発生が抑制できることも確認した。ただし、本発明の発明者の検討によると、上記方法によるチップ電子部品の電気特性の検査作業を実施した場合、チップ電子部品の電気特性の検査結果に再現性が欠ける傾向(即ち、全て良品(合格品)であるはずのチップ電子部品の電気特性を測定した場合には、本来は僅かな誤差範囲内で測定値が揃うはずであるにも拘わらず、その測定値に少なからずの誤差が発生する傾向)があることが判明した。本来一定の誤差範囲内で測定値が揃うはずである合格品のチップ電子部品の電気特性の測定結果にこのような誤差が発生すると、測定値の信頼性が保証されない結果となり、その誤差のレベルによっては、チップ電子部品の電気特性の測定方法としての適格性が問題となる。 The inventor of the present invention further discloses a known method described in Patent Documents 3 to 6, that is, the roller electrode terminal is retracted (conveyance disc) in synchronization with intermittent rotation of a conveyance disc having chip electronic components housed in through holes. Occurrence of contact damage to the electrode of the inspected chip electronic component by repeating the (movement away from the surface) and the forward movement (movement for contacting the electrode surface of the chip electronic component housed in the through hole of the transfer disk). It was also confirmed that can be suppressed. However, according to the study of the inventor of the present invention, when the inspection work of the electrical characteristics of the chip electronic component by the above method is performed, the reproducibility of the inspection result of the electrical characteristics of the chip electronic component tends to be poor (that is, all non-defective products ( When measuring the electrical characteristics of a chip electronic component that should be a (qualified product), there should be some error in the measured value, although the measured values should be aligned within a slight error range. It has been found that there is a tendency to do). Originally, the measured values should be aligned within a certain error range.If such an error occurs in the measurement result of the electrical characteristics of the acceptable chip electronic parts, the reliability of the measured value is not guaranteed, and the error level In some cases, the suitability as a method for measuring the electrical characteristics of chip electronic components becomes a problem.

すなわち、本発明の発明者のこれまでの検討により、搬送円盤を用いる公知のチップ電子部品検査装置では、検査済みのチップ電子部品の電極の接触傷の発生の抑制そして検査結果の判定に必要な電気特性の測定値の信頼性の維持という共に重要な要求の両立を満足できるレベルで実現することは困難であることが判明した。 That is, according to the studies conducted so far by the inventor of the present invention, in a known chip electronic component inspection apparatus using a transfer disc, it is necessary to suppress the occurrence of contact scratches on the electrodes of the inspected chip electronic components and to determine the inspection result. It was found that it is difficult to achieve the level of satisfying both important requirements of maintaining the reliability of the measured values of electrical characteristics.

なお、本明細書のこれまでの説明では、搬送円盤を用いるチップ電子部品検査装置を利用してのチップ電子部品の連続的な検査方法を説明してきたが、チップ電子部品の連続的な検査方法は、円盤形状ではない他の形状のチップ電子部品搬送プレート(以後、単に搬送プレートと云うことがある)を用いる様々な方法が知られている。 In the above description of the present specification, a continuous inspection method for a chip electronic component using a chip electronic component inspection device that uses a transfer disk has been described. There are various known methods using a chip electronic component carrier plate having a shape other than the disk shape (hereinafter, may be simply referred to as a carrier plate).

すなわち、一般的なチップ電子部品の連続的な検査方法は、それらの公知の検査方法を含む下記のチップ電子部品の電気特性の測定方法ということができる。 That is, a general continuous inspection method for chip electronic components can be referred to as a method for measuring the electrical characteristics of the following chip electronic components including the known inspection methods.

複数のチップ電子部品仮収容孔を備えた搬送プレートのチップ電子部品仮収容孔に、互いに対向する両末端のそれぞれに電極を備えたチップ電子部品を、一方の末端の電極が頂部に、そして他方の末端の電極が底部に位置するように仮収容する工程;搬送プレートをその表面の平面に沿って電気特性測定位置に移動させる工程;チップ電子部品の頂部の電極と底部の電極のそれぞれに電気特性測定用端子を接触させて電圧を印加することにより、チップ電子部品の電気特性を測定する工程;そしてチップ電子部品搬送プレートをその表面の平面に沿ってさらに移動させることにより、電気特性測定が終了したチップ電子部品を電気特性測定位置から離脱させる工程を含むチップ電子部品の電気特性の測定方法。 A chip electronic component temporary accommodation hole of a carrier plate having a plurality of chip electronic component temporary accommodation holes is provided with chip electronic components equipped with electrodes at both ends facing each other, one electrode at the top and the other at the other end. Temporarily housing the terminal electrode of the chip so that it is located at the bottom; moving the carrier plate along the plane of its surface to the electrical characteristic measurement position; applying electric power to the top electrode and the bottom electrode of the chip electronic component respectively. A step of measuring the electrical characteristics of the chip electronic component by bringing the characteristic measuring terminals into contact with each other and applying a voltage; and further moving the chip electronic component transport plate along the plane of the surface of the chip electronic component to measure the electrical characteristics. A method of measuring the electrical characteristics of a chip electronic component, including the step of separating the finished chip electronic component from the electrical characteristic measurement position.

従って、本発明の課題は、複数のチップ電子部品仮収容孔を備えた搬送プレートを用い、かつ一方の電気特性測定用端子としてローラ電極端子を用いるチップ電子部品検査装置の使用に際して発生しやすい、検査済みのチップ電子部品の電極の接触傷の発生を抑制し、そして検査結果の判定に必要な電気特性の測定値の信頼性を維持するという重要な要求を共に実現することのできるチップ電子部品の検査方法を提供することにある。 Therefore, the problem of the present invention is likely to occur in the use of a chip electronic component inspection device using a carrier plate having a plurality of chip electronic component temporary accommodation holes, and using a roller electrode terminal as one of the electrical characteristic measuring terminals, Chip electronic parts that can fulfill the important requirements of suppressing the occurrence of contact scratches on the electrodes of inspected chip electronic parts and maintaining the reliability of the measured values of the electrical characteristics necessary for determining the inspection results To provide the inspection method.

本発明の発明者は、上記の課題を解決すべく検討を重ねた結果、搬送円盤を用い、チップ電子部品電気特性検査部に備えられる可動プローブとしてローラ電極端子を用いるチップ電子部品検査装置による検査方法において、搬送円盤の間欠的な回転に同期させて、該ローラ電極端子を、搬送円盤の回転時には、搬送円盤の表面に接触する位置もしくは搬送円盤の表面の近傍にある位置であって、搬送円盤の透孔に収容されたチップ電子部品が搬送円盤の回転により電気特性検査部に移動した際にチップ電子部品の電極とローラ電極端子とが接触する位置に配置し、搬送円盤に収容されたチップ電子部品が電気特性検査部に移動したのち搬送円盤の回転が停止し、チップ電子部品の電極にローラ電極端子が接触した状態にて電気特性の測定が行われた後であって、搬送円盤が停止状態にある間にローラ電極端子をチップ電子部品の電極から引き離し、次いで、搬送円盤の回転によりチップ電子部品が電気特性検査部の外に移動した後に、ローラ電極端子を再び搬送円盤との接触位置もしくは搬送円盤の表面の近傍位置に戻すように移動させることによって、上記の課題が実用レベルにおいて満足できる程度に解決できることを見出した。 The inventor of the present invention has conducted extensive studies to solve the above problems, and as a result, an inspection by a chip electronic component inspection device that uses a carrier disk and uses roller electrode terminals as a movable probe provided in a chip electronic component electrical characteristic inspection unit. In the method, in synchronization with the intermittent rotation of the transport disc, the roller electrode terminals are in contact with the surface of the transport disc or at a position in the vicinity of the surface of the transport disc during rotation of the transport disc. When the chip electronic component housed in the through hole of the disk moves to the electrical characteristic inspection unit due to the rotation of the carrier disk, it is placed at the position where the electrode of the chip electronic component and the roller electrode terminal come into contact and housed in the carrier disk. After the transfer disk has stopped rotating after the chip electronic parts have moved to the electrical characteristics inspection section, and the electrical characteristics have been measured with the roller electrode terminals in contact with the electrodes of the chip electronic parts, the transfer disk The roller electrode terminal is separated from the electrode of the chip electronic component while the device is in a stopped state, and then the roller electronic terminal is moved to the outside of the electrical characteristic inspection section after the chip electronic component is moved out of the electrical characteristics inspection section by the rotation of the transportation disc. It has been found that the above problems can be solved to a satisfactory level at a practical level by moving them so as to return them to the contact position or the position near the surface of the transport disk.

従って、本発明は、下記のチップ電子部品の電気特性の連続的な検査方法にある。 Therefore, the present invention is a method for continuously inspecting the electrical characteristics of chip electronic components described below.

複数のチップ電子部品仮収容孔を備えた搬送プレートのチップ電子部品仮収容孔に、互いに対向する両末端のそれぞれに電極を備えたチップ電子部品を、一方の末端の電極が頂部に、そして他方の末端の電極が底部に位置するように仮収容する工程;
搬送プレートをその表面の平面に沿って電気特性測定位置に移動させる工程;
チップ電子部品の頂部電極と底部電極のそれぞれに、電気特性測定用端子を接触させて電圧を印加する(ただし頂部電極に接触させる電気特性測定用端子はローラ電極端子である)ことによりチップ電子部品の電気特性を測定する工程;
そして
搬送プレートをそのプレート平面に沿ってさらに移動させることにより、電気特性測定が終了したチップ電子部品を電気特性測定位置から離脱させる工程;
を含むチップ電子部品の電気特性の測定方法であって、
チップ電子部品が移動し、その頂部電極がローラ電極端子との接触を開始する迄は、ローラ電極端子を、頂部電極の一方の隅部と接触する位置に配置しておき、次いで電気特性測定後には、頂部電極の他方の隅部とは接触しないように、ローラ電極端子をチップ搬送プレートの表面から離れる方向に移動させることを特徴とするチップ電子部品の電気特性測定方法。
A chip electronic component temporary accommodation hole of a carrier plate having a plurality of chip electronic component temporary accommodation holes is provided with chip electronic components equipped with electrodes at both ends facing each other, one electrode at the top and the other at the other end. Temporarily storing the terminal electrode of the so that it is located at the bottom;
Moving the carrier plate along the plane of its surface to the electrical property measuring position;
By contacting the top electrode and the bottom electrode of the chip electronic component with the electrical characteristic measuring terminals and applying a voltage (however, the electrical characteristic measuring terminal that contacts the top electrode is a roller electrode terminal) Measuring the electrical characteristics of the;
And further moving the carrier plate along the plate plane to disengage the chip electronic component for which electrical characteristic measurement has been completed from the electrical characteristic measurement position;
A method for measuring electrical characteristics of a chip electronic component including
Until the chip electronic component moves and its top electrode starts contacting the roller electrode terminal, place the roller electrode terminal in a position in contact with one corner of the top electrode, and then after measuring the electrical characteristics. Is a method for measuring electrical characteristics of a chip electronic component, wherein the roller electrode terminal is moved in a direction away from the surface of the chip transport plate so as not to contact the other corner of the top electrode.

なお、本発明は、搬送プレートが中心を軸として間欠的な回転を行うチップ電子部品搬送円盤であるチップ電子部品の電気特性の測定に際して特に有利に利用することができる。 The present invention can be particularly advantageously used when measuring the electrical characteristics of a chip electronic component, which is a chip electronic component transport disc in which the transport plate rotates intermittently around the center.

本発明のチップ電子部品の電気特性の連続的な検査方法を用いることにより、搬送円盤とローラ電極端子とを用いるチップ電子部品検査装置を用いて、検査済みのチップ電子部品の電極の接触傷の発生の抑制そして検査結果の判定に必要な電気特性の測定値の高い信頼性の維持という共に重要な要求の両立を実現することができる。 By using the continuous inspection method of the electrical characteristics of the chip electronic component of the present invention, the contact damage of the electrode of the inspected chip electronic component is detected by using the chip electronic component inspection device using the transport disc and the roller electrode terminal. It is possible to realize both important requirements such as suppression of generation and maintenance of high reliability of measured values of electric characteristics required for determination of inspection results.

チップ電子部品検査選別装置の全体構成の例を示す正面図である。It is a front view showing an example of the whole composition of a chip electronic parts inspection sorting device. 搬送円盤の透孔に収容されたチップ電子部品の電気特性を検査部にて検査する状態を示す断面図である。It is sectional drawing which shows the state which inspects the electric characteristic of the chip electronic component accommodated in the through hole of a conveyance disk in an inspection part. 特許文献2に記載のローラ電極端子の構造を示す図である。It is a figure which shows the structure of the roller electrode terminal of patent document 2. 特許文献2に示されている搬送円盤に収容されたチップ電子部品とローラ電極端子のローラ部分との電気特性検査の前後における接触状態を示す図である。FIG. 6 is a diagram showing a contact state before and after an electrical characteristic inspection between a chip electronic component housed in a transport disk and a roller portion of a roller electrode terminal shown in Patent Document 2. 本発明のチップ電子部品の電気特性の連続的な検査方法における搬送円盤に収容されたチップ電子部品とローラ電極端子のローラ部分との電気特性検査の前後における接触状態を示す図である。It is a figure which shows the contact state before and after an electric characteristic inspection of the chip electronic component accommodated in the conveyance disk and the roller part of a roller electrode terminal in the continuous inspection method of the electric characteristic of the chip electronic component of this invention. 本発明のチップ電子部品の電気特性の連続的な検査方法で使用するローラ電極端子の昇降機構(ローラが搬送円盤の表面に接触している状態から電気特性検査後にローラがチップ電子部品の電極面から離れるために移動する機構)の例を説明する図である。An elevating mechanism for the roller electrode terminals used in the method for continuously inspecting the electrical characteristics of the chip electronic component of the present invention (from the state in which the roller is in contact with the surface of the transport disc, the roller is the electrode surface of the chip electronic component after the electrical characteristic inspection. It is a figure explaining the example of the mechanism which moves so that it may separate from.

最初に、本発明のチップ電子部品の電気特性の連続的な検査方法の実施に有利に用いられる搬送プレートとして搬送円盤を用いるチップ電子部品検査選別装置(すなわち、チップ電子部品選別手段が具えられたチップ電子部品検査装置)の構成例について、添付図面の図1と図2を参照しながら説明する。 First, a chip electronic component inspection/sorting apparatus (that is, a chip electronic component sorting means is provided, which uses a transport disc as a transport plate that is advantageously used for carrying out the continuous inspection method of the electrical characteristics of the chip electronic component of the present invention. A configuration example of a chip electronic component inspection device) will be described with reference to FIGS. 1 and 2 of the accompanying drawings.

検査対象のチップ電子部品の代表例のチップキャパシタは、誘電体からなるキャパシタ本体とその両端に対向して設けられた一対の電極(あるいは電極面)から構成されている。通常のチップキャパシタは、誘電体としてセラミックを用いたチップセラミックキャパシタである。なお、現在一般的に使用されているチップ電子部品の電極はスズから形成されており、その表面には、チップ電子部品の各種基板への実装のためのはんだ層が形成されている。 A chip capacitor, which is a typical example of a chip electronic component to be inspected, is composed of a capacitor body made of a dielectric material and a pair of electrodes (or electrode surfaces) provided so as to face both ends thereof. A normal chip capacitor is a chip ceramic capacitor using ceramic as a dielectric. The electrodes of chip electronic components that are generally used at present are made of tin, and a solder layer for mounting the chip electronic components on various substrates is formed on the surface thereof.

検査対象のチップ電子部品は、同一の製造ロットのものであることが多いが、このような同一の製造ロットのチップ電子部品に、別のロットのチップ電子部品が混合されたものであってもよい。但し、両者の製造ロットのチップ電子部品は、互いに同一の電気特性を示すように同一の規格に従って製造されたもの(通常は、互いに同一の製品として販売することを目的として製造されたもの)であることが一般的である。 The chip electronic components to be inspected are often of the same manufacturing lot, but even if the chip electronic components of the same manufacturing lot are mixed with the chip electronic components of another lot, Good. However, the chip electronic parts of both manufacturing lots are manufactured according to the same standard so as to show the same electrical characteristics (usually, they are manufactured for the purpose of selling each other as the same product). It is common to have.

図1は、搬送円盤を用いるチップ電子部品検査選別装置の構成例を示す正面図である。図1に示すチップ電子部品検査選別装置10では、搬送円盤(円盤状搬送プレート)の表面上にチップ電子部品を一時的に収容することができる複数の透孔11aが円周に沿って並んだ配置にて形成されたチップ電子部品搬送円盤(以下、単に搬送円盤と云うことがある)11が円盤の平面に沿った回転が可能なように、基台41に軸支されている。搬送円盤11の回転経路には、チップ電子部品の供給収容部(供給収容域)101、チップ電子部品電気特性の検査部(検査域)102、そしてチップ電子部品の分類部(分類域)103が設定されている。検査部102では、搬送円盤11の各列の各透孔11aの両開口部に近接した位置に電気特性測定用の電極端子(電気特性測定用端子)が備えられている。電極端子には、検査器14a、14bが電気的に接続され、そして検査器に検査処理に関する信号を供給するように検査器に電気的に接続されている制御器15が備えられている。なお、検査対象のチップ電子部品はホッパ47に入れられ、チップ電子部品供給口31からバケットを介して、搬送円盤11の透孔に供給される。 FIG. 1 is a front view showing a configuration example of a chip electronic component inspection/sorting apparatus using a transport disc. In the chip electronic component inspection/sorting device 10 shown in FIG. 1, a plurality of through holes 11a that can temporarily accommodate chip electronic components are arranged along the circumference on the surface of a transport disc (disc-shaped transport plate). A chip electronic component transfer disk (hereinafter, simply referred to as a transfer disk) 11 formed by the arrangement is pivotally supported on a base 41 so as to be rotatable along the plane of the disk. In the rotation path of the transport disk 11, there are provided a supply unit (supply storage region) 101 for chip electronic components, an inspection unit (inspection region) 102 for electric characteristics of chip electronic components, and a classification unit (classification region) 103 for chip electronic components. It is set. The inspection unit 102 is provided with electrode terminals (electrical characteristic measuring terminals) for measuring electrical characteristics at positions close to both openings of each through hole 11a of each row of the transport disk 11. The electrode terminals are provided with a controller 15 electrically connected to the inspectors 14a and 14b and electrically connected to the inspector so as to supply the inspector with a signal regarding an inspection process. The chip electronic component to be inspected is put into the hopper 47, and is supplied from the chip electronic component supply port 31 to the through hole of the transfer disk 11 via the bucket.

搬送円盤11の透孔11aは通常、搬送円盤の表面に、複数の同心円上で、この同心円を等分割した位置に配置される。 The through holes 11a of the transport disc 11 are normally arranged on the surface of the transport disc on a plurality of concentric circles at positions where the concentric circles are equally divided.

添付図面に示されているチップ電子部品検査選別装置10では、搬送円盤11の中心と周縁との間にて直径方向に並ぶ合計で6個の透孔が設けられていて、それぞれの透孔に収容された合計6個のチップ電子部品毎に、チップ電子部品の電気特性の検査が行なわれる。搬送円盤11の中心と周縁との間にて直径方向に並ぶ透孔の数は、3〜20個の範囲内にあることが好ましく、3〜12個の範囲内にあることが更に好ましい。 The chip electronic component inspection/sorting apparatus 10 shown in the accompanying drawings is provided with a total of 6 through holes arranged in the diametrical direction between the center and the peripheral edge of the transfer disk 11, and each through hole is provided. The electrical characteristics of the chip electronic components are inspected for each of the six chip electronic components in total. The number of through holes arranged in the diametrical direction between the center and the peripheral edge of the transport disk 11 is preferably in the range of 3 to 20, and more preferably in the range of 3 to 12.

搬送円盤11は、基台41に、例えばベース板(基準台)、そして中心軸42を介して回転可能に設置(固定)されていて、その背面側に配設された回転駆動装置43を作動させることにより、中心軸42の周囲を間欠的に回転する。 The transfer disk 11 is rotatably installed (fixed) on a base 41 via, for example, a base plate (reference stand) and a central shaft 42, and operates a rotation drive device 43 arranged on the back side thereof. By doing so, the periphery of the central shaft 42 is intermittently rotated.

搬送円盤11の透孔11aには、チップ電子部品供給収容部101にて、検査対象のチップ電子部品が、その電気特性を検査するため、一時的に収容される。 A chip electronic component to be inspected is temporarily accommodated in the through hole 11a of the transport disc 11 in the chip electronic component supply/accommodation portion 101 in order to inspect its electrical characteristics.

図2に示すように、検査部(電気特性測定位置)102には、チップ電子部品19a、19b、19c、19d、19e、19fのそれぞれの両端の電極(22a、22b)を、検査器に電気的に接続するため、搬送円盤11の透孔11aの両開口部に近接した位置に、それぞれ対として構成された電極端子12a、13a、12b、13b、12c、13c、12d、13d、12e、13e、12f、13fが配置されている。本発明で用いるローラ電極端子は、13a、13b、13c、13d、13e、13fで示された電極端子に相当する。 As shown in FIG. 2, in the inspection unit (electrical characteristic measurement position) 102, electrodes (22a, 22b) at both ends of the chip electronic components 19a, 19b, 19c, 19d, 19e, 19f are electrically connected to the inspection device. In order to connect the electrodes 11a, 13a, 12b, 13b, 12c, 13c, 12d, 13d, 12e, 13e, which are formed as a pair, at positions close to both openings of the through hole 11a of the transport disk 11. , 12f, 13f are arranged. The roller electrode terminals used in the present invention correspond to the electrode terminals indicated by 13a, 13b, 13c, 13d, 13e and 13f.

ローラ電極端子ではない方の電極端子(12a、他)は、その周囲に配設された電気的に絶縁性の筒体を介して、ベース板45に固定されている。 The electrode terminal (12a, etc.) other than the roller electrode terminal is fixed to the base plate 45 via an electrically insulating cylindrical body arranged around the electrode terminal.

ローラ電極端子を支持する電極端子支持板を搬送円盤11の側に移動させることにより、該電極端子支持板に支持されたローラ電極端子(13a、他)もまた、搬送円盤11の側に移動する。このローラ電極端子(13a、他)の移動により、チップ電子部品は、対とされている電極端子(12a、13a、他)の間に挟まれて接触状態となる。このため、チップ電子部品の電極は固定電極端子(12a、他)とローラ電極端子(13a、他)とに電気的に接続される。 By moving the electrode terminal support plate supporting the roller electrode terminals to the side of the transport disc 11, the roller electrode terminals (13a, etc.) supported by the electrode terminal support plate also move to the transport disc 11 side. .. By the movement of the roller electrode terminals (13a, etc.), the chip electronic component is sandwiched between the paired electrode terminals (12a, 13a, etc.) and brought into contact with each other. Therefore, the electrodes of the chip electronic component are electrically connected to the fixed electrode terminals (12a, etc.) and the roller electrode terminals (13a, etc.).

そして、検査部(電気特性測定位置)102では、搬送円盤11の直径方向に一列に並ぶように収容配置された6個のチップ電子部品19a、19b、19c、19d、19e、19fのそれぞれについて、所定の電気特性が検査される。 Then, in the inspection unit (electrical characteristic measurement position) 102, with respect to each of the six chip electronic components 19a, 19b, 19c, 19d, 19e, 19f accommodated and arranged so as to be arranged in a line in the diameter direction of the transport disk 11, Predetermined electrical properties are tested.

電気特性が検査されたチップ電子部品は引き続き、搬送円盤11の間欠的な回転移動により、図1に示すチップ電子部品の分類部103に送られ、検査結果に基づくチップ電子部品の分類(選別)が行われる。 The chip electronic components whose electrical characteristics have been inspected are continuously sent to the chip electronic component classifying unit 103 shown in FIG. 1 by intermittent rotation movement of the transfer disk 11, and the chip electronic components are classified (sorted) based on the inspection result. Is done.

次に、本発明のチップ電子部品の電気特性の連続的な検査方法における特徴的な操作であるローラ電極端子の移動について詳しく説明する。 Next, the movement of the roller electrode terminals, which is a characteristic operation in the method for continuously inspecting the electrical characteristics of the chip electronic component of the present invention, will be described in detail.

まず、図3に示したローラ電極端子の構造を示す図を参照して公知のローラ電極端子の一例を説明する。なお、図3の(a)は、ローラ電極端子の正面図であり、(b)はそのローラ電極端子の内部構造を示す側面図である。 First, an example of a known roller electrode terminal will be described with reference to the drawing showing the structure of the roller electrode terminal shown in FIG. 3A is a front view of the roller electrode terminal, and FIG. 3B is a side view showing the internal structure of the roller electrode terminal.

図3の(a)と(b)に図示されたローラ電極端子の例では、ローラ電極端子13は、ケース131、検査器への接続端子132、ローラ電極133、ローラ電極回転軸134、ローラ電極ホルダ135、揺動支点136、コイルスプリング137、接続ケーブル138を含む。 In the example of the roller electrode terminals shown in FIGS. 3A and 3B, the roller electrode terminal 13 includes a case 131, a connection terminal 132 to the inspection device, a roller electrode 133, a roller electrode rotating shaft 134, and a roller electrode. A holder 135, a swing fulcrum 136, a coil spring 137, and a connection cable 138 are included.

図4の(a)、(b)、(c)は、従来技術を示す文献である特許文献2に図示された検査部(電気特性測定位置)におけるチップ電子部品19とローラ電極133との接触状態の変化を示す図である。すなわち、ローラ電極133は、搬送円盤11は(a)に示した矢印の方向への移動により、搬送円盤11の透孔に収容(仮収容)されたチップ電子部品19と、その頂部の電極の一方の隅部にて先ず接触し、次いで、頂部電極の表面に乗り上げた状態となる。この時点で搬送円盤11は一時停止し、その停止の間に上側のローラ電極133と下側の固定電極端子との間に電圧が印加され、チップ電子部品19の電気特性が測定される。そして、電気測定が終了した後、搬送円盤11は、再び矢印の方向に移動し、その結果、ローラ電極133は、チップ電子部品の頂部の電極の他方の隅部にて接触しながら、頂部から降りていく。先に説明した、電気特性測定位置におけるチップ電子部品の頂部電極の損傷(接触傷)は主として、図4の(a)と(b)に示した、ローラ電極との接触開始(頂部電極へのローラ電極の乗り上げ)と接触離脱の際に発生する。 4A, 4B, and 4C show contact between the chip electronic component 19 and the roller electrode 133 in the inspection unit (electrical characteristic measurement position) illustrated in Patent Document 2 which is a document showing the conventional technique. It is a figure which shows the change of a state. That is, the roller electrode 133 moves the transfer disk 11 in the direction of the arrow shown in (a), so that the chip electronic component 19 housed (temporarily stored) in the through hole of the transfer disk 11 and the electrode on the top thereof. First, the contact is made at one corner, and then the surface of the top electrode is overlaid. At this point, the transfer disk 11 is temporarily stopped, and during the stop, a voltage is applied between the upper roller electrode 133 and the lower fixed electrode terminal, and the electrical characteristics of the chip electronic component 19 are measured. Then, after the electrical measurement is completed, the transport disk 11 moves again in the direction of the arrow, and as a result, the roller electrode 133 comes into contact with the other corner portion of the electrode on the top of the chip electronic component, and from the top. Get off. The damage (contact scratch) of the top electrode of the chip electronic component at the electrical characteristic measurement position described above is mainly caused by the start of contact with the roller electrode (contact with the top electrode shown in FIGS. 4A and 4B). It occurs when the roller electrode rides up) and the contact is released.

図5は、本発明のチップ電子部品の電気特性測定方法における電気特性測定位置でのチップ電子部品19とローラ電極133との接触状態の変化を示す図である。 FIG. 5 is a diagram showing changes in the contact state between the chip electronic component 19 and the roller electrode 133 at the electrical characteristic measuring position in the electrical characteristic measuring method for a chip electronic component of the present invention.

図5の(1)は、搬送円盤11に収容され、矢印方向に回転移動するチップ電子部品19に固定電極端子12とローラ電極端子のローラ電極133のいずれもが接触していない状態を示す。この状態では、ローラ電極133は、搬送円盤11の表面に接触しているか、あるいは搬送円盤11の表面に近接した位置にある。 (1) of FIG. 5 shows a state in which neither the fixed electrode terminal 12 nor the roller electrode 133 of the roller electrode terminal is in contact with the chip electronic component 19 which is housed in the transport disc 11 and rotates in the direction of the arrow. In this state, the roller electrode 133 is in contact with the surface of the transport disc 11 or in a position close to the surface of the transport disc 11.

図5の(2)は、チップ電子部品の頂部電極の一方の隅部にローラ電極が接触し、当該電極の表面に乗り上げようとしている状態を示す図である。 FIG. 5B is a diagram showing a state where the roller electrode is in contact with one corner of the top electrode of the chip electronic component and is about to ride on the surface of the electrode.

図5の(3)では、チップ電子部品の頂部電極の表面にローラ電極が乗り上げられており、この状態でチップ電子部品の電気特性の測定が行われる。なお、ローラ電極が図5の(2)の状態から(3)の状態に移動する過程で、チップ電子部品の頂部電極の表面の隅部(図の右側隅部)及びその周辺において損傷(摩擦傷)が発生する。同時に、チップ電子部品の頂部電極の表面に生成していた金属酸化膜(例、電極材料であるスズの酸化物である酸化錫膜)が部分的に剥離し、電極材料(通常は、スズ)が露出する。また、ローラ電極のチップ電子部品の頂部電極との繰り返しの接触によりローラ電極の表面に堆積したスズ酸化物などの金属酸化物などの非導電性汚染物も部分的に剥離する。このため、チップ電子部品の頂部電極とローラ電極との電気的接触がより円滑に行われる。 In (3) of FIG. 5, the roller electrode is mounted on the surface of the top electrode of the chip electronic component, and the electrical characteristics of the chip electronic component are measured in this state. In the process of moving the roller electrode from the state (2) of FIG. 5 to the state (3) of FIG. 5, damage (friction) is caused at and around the corner (the right corner in the figure) of the surface of the top electrode of the chip electronic component. Scratches) occur. At the same time, the metal oxide film (eg, tin oxide film that is an oxide of tin that is the electrode material) that had formed on the surface of the top electrode of the chip electronic component was partially peeled off, and the electrode material (usually tin) Is exposed. Also, non-conductive contaminants such as metal oxides such as tin oxide deposited on the surface of the roller electrode are partially peeled off by repeated contact of the roller electrode with the top electrode of the chip electronic component. Therefore, the electrical contact between the top electrode of the chip electronic component and the roller electrode is made smoother.

すなわち、図5の(2)の状態から(3)の状態となる過程において、チップ電子部品の頂部電極の一方の隅部とその周辺の領域で損傷(摩擦傷)が発生するが、同時にチップ電子部品の頂部電極に生成している非導電性汚染物及びローラ電極の表面に堆積していた非導電性汚染物が剥離除去されるため、チップ電子部品の頂部電極とローラ電極との円滑な電気的接触が高い信頼性で実現する。なお、この図5の(2)の状態から(3)の状態となる過程は、図4の(a)から(b)への過程と実質的に同一である。 That is, in the process from the state of (2) to the state of (3) of FIG. 5, damage (friction scratch) occurs at one corner of the top electrode of the chip electronic component and the area around the top electrode. Since the non-conductive contaminants generated on the top electrode of the electronic component and the non-conductive contaminants deposited on the surface of the roller electrode are peeled off and removed, smooth operation of the top electrode and the roller electrode of the chip electronic component is achieved. Electrical contact is realized with high reliability. The process from the state (2) to the state (3) in FIG. 5 is substantially the same as the process from (a) to (b) in FIG.

図5の(3)の状態でチップ電子部品の電気特性の測定が終わった後、ローラ電極は、図5の(4)に示されている様に、チップ電子部品の頂部電極及び搬送円盤から離れる方向(図では上方)に移動する。 After the measurement of the electrical characteristics of the chip electronic component in the state of (3) of FIG. 5, the roller electrode is moved from the top electrode of the chip electronic component and the transport disc as shown in (4) of FIG. Move away (upward in the figure).

ローラ電極がチップ電子部品の頂部電極から離れて、図5の(4)の状態となった後、図5の(5)に示されている様に、搬送円盤が再び回転移動し、チップ電子部品は電気特性測定位置から離れる。従って、本発明のチップ電子部品の電気特性測定方法を利用した場合には、図4の(b)から(c)の状態では観察されるチップ電子部品の電極表面の他方の側の隅部の損傷は発生しない。 After the roller electrode is separated from the top electrode of the chip electronic component to be in the state of (4) of FIG. 5, as shown in (5) of FIG. The part moves away from the electrical property measurement position. Therefore, when the method for measuring the electrical characteristics of the chip electronic component of the present invention is used, the corners on the other side of the electrode surface of the chip electronic component observed in the states of (b) to (c) of FIG. No damage will occur.

チップ電子部品が電気特性測定位置から離れると、ローラ電極は下降し、図5の(6)に見られるように、再び搬送プレートに接触あるいは近接する位置に戻り、その後は、図5の(1)から(6)への行程が繰り返されることになる。 When the chip electronic component moves away from the electric characteristic measurement position, the roller electrode descends and returns to the position where it comes into contact with or comes close to the carrier plate again, as shown in (6) of FIG. ) To (6) will be repeated.

以上において記載したように、本発明の方法に従ってチップ電子部品の電気特性の測定を実施することにより、電気特性の測定操作の前後において発生するチップ電子部品の電極の損傷(接触傷)を低減することが可能となり、またチップ電子部品の電極の表面に生成していた金属酸化物などの非導電性汚染物やローラ電極端子のローラ電極に堆積していた非導電性汚染物の除去が可能となる。そして、電気特性の測定に要する時間についても実質的な延長はない。 As described above, by measuring the electrical characteristics of the chip electronic component according to the method of the present invention, the damage (contact scratch) to the electrodes of the chip electronic component that occurs before and after the measurement operation of the electrical characteristics is reduced. It is also possible to remove non-conductive contaminants such as metal oxides generated on the surface of the electrodes of chip electronic parts and non-conductive contaminants accumulated on the roller electrodes of the roller electrode terminals. Become. Also, there is no substantial extension in the time required to measure the electrical characteristics.

図6は、本発明のチップ電子部品の電気特性の連続的な検査方法で使用するローラ電極端子の昇降機構(ローラが搬送円盤の表面に接触している状態から電気特性検査後にローラがチップ電子部品の電極面から離れるために移動する機構)の例を説明する図である。(a)は、ローラ電極が下降位置(搬送円盤11に接触あるいは近接する位置)にある状態を示しており、(b)はローラ電極が上昇位置(チップ電子部品の頂部電極から離れた位置)にある状態を示す。 FIG. 6 shows an elevating mechanism for a roller electrode terminal used in the method for continuously inspecting the electrical characteristics of a chip electronic component according to the present invention (from the state where the roller is in contact with the surface of the transport disc, the roller is the chip It is a figure explaining the example of the mechanism which moves in order to separate from the electrode surface of a component. (A) shows a state in which the roller electrode is in a lowered position (a position in contact with or close to the transport disk 11), and (b) shows a roller electrode in a raised position (position apart from the top electrode of the chip electronic component). Shows the state.

図6に示したローラ電極端子の昇降機構は、ケース131、ローラ電極133、ローラ電極ホルダ135、コイルスプリング137、カム139を含む。なお、接続ケーブルや検査器への接続端子の図示は省略してある。図6のローラ電極端子の昇降機構を利用すれば、カム139を上下に揺動させることにより、ローラ電極133の上昇と下降とを制御することができる。 The roller electrode terminal lifting mechanism shown in FIG. 6 includes a case 131, a roller electrode 133, a roller electrode holder 135, a coil spring 137, and a cam 139. The connection cable and the connection terminal to the inspection device are not shown. By using the roller electrode terminal elevating mechanism of FIG. 6, it is possible to control the raising and lowering of the roller electrode 133 by swinging the cam 139 up and down.

なお、本明細書では、チップ電子部品検査選別装置の構成の説明、そして本発明の作用効果をチップ電子部品搬送円盤が垂直方向に配置されて作動するチップ電子部品検査選別装置を例にして説明したが、本発明のチップ電子部品の電気特性測定方法で用いられるチップ電子部品検査選別装置は、チップ電子部品搬送円盤が基台に傾斜した状態で軸支されている装置であってもよい。また前述のように、回転移動する搬送円盤の代わりに、直進により移動する搬送プレートを用いたチップ電子部品検査選別装置であっても差し支えない。 In the present specification, a description will be given of the configuration of the chip electronic component inspection/sorting device, and the operation and effect of the present invention will be described by way of an example of the chip electronic component inspection/sorting device in which the chip electronic component transport discs are vertically arranged and operate. However, the chip electronic component inspection/sorting device used in the method for measuring the electrical characteristics of the chip electronic component of the present invention may be a device in which the chip electronic component transport disc is pivotally supported in a state of being inclined to the base. Further, as described above, a chip electronic component inspection/sorting device using a transport plate that moves in a straight line may be used instead of the transport disk that rotates.

10 チップ電子部品検査選別装置
11 チップ電子部品搬送円盤(搬送円盤)
11a 透孔
12、12a、12b、12c、12d、12e、12f 固定電極端子
13 ローラ電極端子
13a、13b、13c、13d、13e、13f 可動電極端子
14a、14b 検査器(容量計)
15 制御器
19 チップ電子部品
19a、19b、19c、19d、19e、19f チップ電子部品
22a、22b 電極
31 チップ電子部品供給口
41 基台
42 中心軸
43 回転駆動装置
45 ベース板(基準台)
133 ローラ電極

10 Chip electronic component inspection/sorting device 11 Chip electronic component transport disc (transport disc)
11a through hole 12, 12a, 12b, 12c, 12d, 12e, 12f fixed electrode terminal 13 roller electrode terminal 13a, 13b, 13c, 13d, 13e, 13f movable electrode terminal 14a, 14b inspection device (capacitance meter)
15 Controller 19 Chip Electronic Component 19a, 19b, 19c, 19d, 19e, 19f Chip Electronic Component 22a, 22b Electrode 31 Chip Electronic Component Supply Port 41 Base 42 Center Shaft 43 Rotation Drive 45 Base Plate (Reference Base)
133 roller electrode

Claims (2)

複数のチップ電子部品仮収容孔を備えた搬送プレートのチップ電子部品仮収容孔に、互いに対向する両末端のそれぞれに電極を備えたチップ電子部品を、一方の末端の電極が頂部に、そして他方の末端の電極が底部に位置するように仮収容する工程;
搬送プレートをその表面の平面に沿って電気特性測定位置に移動させる工程;
チップ電子部品の頂部電極と底部電極のそれぞれに、電気特性測定用端子を接触させて電圧を印加する、ただし頂部電極に接触させる電気特性測定用端子はローラ電極端子である、ことによりチップ電子部品の電気特性を測定する工程;
そして
搬送プレートをそのプレート平面に沿ってさらに移動させることにより、電気特性測定が終了したチップ電子部品を電気特性測定位置から離脱させる工程;
を含むチップ電子部品の電気特性の測定方法であって、
チップ電子部品が移動し、その頂部電極がローラ電極端子との接触を開始する迄は、ローラ電極端子を、頂部電極の一方の隅部と接触する位置に配置しておき、次いで電気特性測定後には、頂部電極の他方の隅部とは接触しないように、ローラ電極端子をチップ搬送プレートの表面から離れる方向に移動させることを特徴とするチップ電子部品の電気特性測定方法。
A chip electronic component temporary accommodation hole of a carrier plate having a plurality of chip electronic component temporary accommodation holes is provided with chip electronic components equipped with electrodes at both ends facing each other, one electrode at the top and the other at the other end. Temporarily storing the terminal electrode of the so that it is located at the bottom;
Moving the carrier plate along the plane of its surface to the electrical property measuring position;
Applying a voltage by contacting each of the top electrode and bottom electrode of the chip electronic component with a terminal for measuring electrical characteristics, provided that the terminal for measuring electrical characteristics contacting the top electrode is a roller electrode terminal. Measuring the electrical characteristics of the;
And further moving the carrier plate along the plate plane to disengage the chip electronic component for which electrical characteristic measurement has been completed from the electrical characteristic measurement position;
A method for measuring electrical characteristics of a chip electronic component including
Until the chip electronic component moves and its top electrode starts contacting the roller electrode terminal, place the roller electrode terminal in a position in contact with one corner of the top electrode, and then after measuring the electrical characteristics. Is a method for measuring electrical characteristics of a chip electronic component, wherein the roller electrode terminal is moved in a direction away from the surface of the chip transport plate so as not to contact the other corner of the top electrode.
搬送プレートが中心を軸として間欠的な回転を行うチップ電子部品搬送円盤である請求項1に記載のチップ電子部品の電気特性測定方法。 2. The method for measuring electrical characteristics of a chip electronic component according to claim 1, wherein the transport plate is a chip electronic component transport disc that rotates intermittently around the center.
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