JP6704159B1 - Resin sealing device - Google Patents

Resin sealing device Download PDF

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JP6704159B1
JP6704159B1 JP2019218096A JP2019218096A JP6704159B1 JP 6704159 B1 JP6704159 B1 JP 6704159B1 JP 2019218096 A JP2019218096 A JP 2019218096A JP 2019218096 A JP2019218096 A JP 2019218096A JP 6704159 B1 JP6704159 B1 JP 6704159B1
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mold
thickness
substrates
substrate
resin
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JP2021089915A (en
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正明 石井
正明 石井
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Asahi Engineering Co Ltd
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Priority to CN202010992238.2A priority patent/CN112976475B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14639Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/37Mould cavity walls, i.e. the inner surface forming the mould cavity, e.g. linings
    • B29C45/376Mould cavity walls, i.e. the inner surface forming the mould cavity, e.g. linings adjustable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/565Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C2045/2683Plurality of independent mould cavities in a single mould

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

【課題】FCBGA等の個片タイプの基板を複数枚金型にクランプして樹脂封止成形する樹脂封止装置において、それぞれの基板の厚さにばらつきがある場合であっても的確にクランプして一括樹脂封止成形することが可能な樹脂封止装置の提供。【解決手段】複数の基板が個別に載置される複数の基板載置部31と、上下方向に貫通して複数の基板載置部31のそれぞれに当接するロッド32とを有する下金型3と、複数の基板のそれぞれの厚みを計測する厚み計測手段と、下金型3を着脱可能に支持するモールドベース2と、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて、モールドベース2を貫通する押圧部材22によりロッド32を押圧し、複数の基板載置部31の高さを個別に調整する調整機構23とを含む。【選択図】図1PROBLEM TO BE SOLVED: To accurately clamp an individual type substrate such as FCBGA in a resin encapsulation device for clamping resin in a plurality of molds for resin encapsulation molding even if the thickness of each substrate varies. Provide a resin encapsulation device that can perform resin encapsulation molding at one time. A lower mold 3 having a plurality of substrate mounting portions 31 on which a plurality of substrates are individually mounted, and rods 32 that penetrate through the substrate in the vertical direction and abut against the plurality of substrate mounting portions 31, respectively. A thickness measuring means for measuring the thickness of each of the plurality of substrates, a mold base 2 for detachably supporting the lower mold 3, and a thickness of each of the plurality of substrates measured by the thickness measuring means. An adjusting mechanism 23 that presses the rod 32 by the pressing member 22 that penetrates the mold base 2 and individually adjusts the heights of the plurality of substrate mounting portions 31 is included. [Selection diagram] Figure 1

Description

本発明は、FCBGA(Flip Chip Ball Grid Array)等の個片タイプの基板を樹脂封止する樹脂封止装置に関する。 The present invention relates to a resin encapsulation device for encapsulating an individual type substrate such as an FCBGA (Flip Chip Ball Grid Array) with a resin.

半導体の樹脂封止成形において、FCBGA等の個片タイプ(1基板1製品(チップ数1個〜複数個))の基板の樹脂封止成形のニーズが高まりつつある。このFCBGA基板は多層構造の基板のため、厚みが従来BGA(Ball Grid Array)品より厚く、かつ、多層構造のため、基板厚みの寸法バラツキが大きい。また、基板に搭載されるチップは大型であり発熱量も多いので、チップ表面を露出成形し、後工程でヒートシンク取付けを行いたいという要望もある。 In the resin encapsulation molding of semiconductors, there is an increasing need for resin encapsulation molding of a substrate of an individual type (one substrate/one product (one chip to a plurality of chips)) such as FCBGA. Since this FCBGA substrate has a multi-layer structure, it is thicker than a conventional BGA (Ball Grid Array) product, and because of the multi-layer structure, the dimensional variation of the substrate thickness is large. Further, since the chip mounted on the substrate is large and generates a large amount of heat, there is also a demand for exposing the chip surface and mounting a heat sink in a post process.

例えば、特許文献1には、被成形品に搭載されている搭載部品の厚さに応じて搭載部品を的確にクランプして樹脂モールドするために、被成形品をクランプして樹脂モールドする第1の金型と第2の金型とを備え、第1の金型に、被成形品に搭載された搭載部品に端面を対向させ、型開閉方向に摺動する第1のインサート部材と、第1のインサート部材を型開閉方向に押動して型開閉方向の位置を調節する押動部材が装着され、第1の金型に複数装着される押動部材は、被成形品の長手方向に直交方向に進退駆動される可動テーパプレートと、可動テーパプレートとテーパ面を対向させて配置される固定テーパプレートとを備え、第2の金型に装着される押動部材は、被成形品の長手方向に平行方向に進退駆動される可動テーパプレートと、可動テーパプレートとテーパ面を対向させて配置される固定テーパプレートとを備える樹脂モールド金型が開示されている。 For example, in Patent Document 1, in order to accurately clamp and resin-mount the mounted component according to the thickness of the mounted component mounted on the molded product, the first molded product is clamped and resin-molded. A first insert member that has an end surface facing the mounting component mounted on the molded product, and slides in the mold opening and closing direction with respect to the first mold; A pushing member for pushing the insert member 1 in the mold opening/closing direction to adjust the position in the die opening/closing direction is attached, and a plurality of pushing members mounted on the first die are arranged in the longitudinal direction of the molded product. The pusher member mounted on the second mold includes a movable taper plate that is driven to move back and forth in the orthogonal direction, and a fixed taper plate that is arranged with the movable taper plate facing the tapered surface. Disclosed is a resin mold die including a movable taper plate that is driven to move back and forth in a direction parallel to the longitudinal direction, and a fixed taper plate that is arranged with the movable taper plate facing the tapered surface.

この樹脂モールド金型では、被成形品の基板の厚さと被成形品の搭載部品の厚さとを計測した後、搭載部品の厚さの計測結果に基づき、第1の金型に装着された押動部材を制御して第1のインサート部材の型開閉方向の位置を設定し、基板の厚さの計測結果に基づき、第2の金型に装着された押動部材を制御して第2のインサート部材の型開閉方向の位置を設定して樹脂モールドする。これにより、被成形品の厚さにばらつきがある場合や露出成形も可能としている。 In this resin mold die, after measuring the thickness of the substrate of the molded product and the thickness of the mounted component of the molded product, the press mounted on the first mold is measured based on the measurement result of the thickness of the mounted component. The moving member is controlled to set the position of the first insert member in the mold opening/closing direction, and the pushing member mounted on the second mold is controlled based on the measurement result of the thickness of the substrate to control the second moving member. The position of the insert member in the mold opening/closing direction is set and resin molding is performed. As a result, when the thickness of the product to be molded varies and exposure molding is possible.

特開2011−11426号公報JP, 2011-11426, A

上記従来の樹脂モールド金型は、基板載置高さの調整を行うインサート部材や押動部材などの調整機構が金型内に装着されており、従来の短冊状のリードフレームや1枚で半導体製品を複数個取りする基板2枚を金型に載置して一括成形する場合は良いが、FCBGA等の個片タイプの基板を4枚〜6枚などの多数枚一括で生産する場合、多数枚基板に対応する個数の調整機構を金型に内蔵するのはスペース的に難しい。 In the conventional resin mold described above, an adjusting mechanism such as an insert member or a pushing member for adjusting the substrate mounting height is mounted in the mold, and a conventional strip-shaped lead frame or one semiconductor is used. It is good to place two substrates from which a plurality of products are to be placed in a mold and perform batch molding, but when producing a large number of individual type substrates such as FCBGA such as 4 to 6 in a batch, It is difficult in terms of space to incorporate a number of adjusting mechanisms corresponding to the number of substrates in the mold.

そこで、本発明は、FCBGA等の個片タイプの基板を複数枚金型にクランプして樹脂封止成形する樹脂封止装置において、それぞれの基板の厚さにばらつきがある場合であっても的確にクランプして一括樹脂封止成形することが可能な樹脂封止装置を提供することを目的とする。 Therefore, in the present invention, in a resin encapsulation apparatus that clamps a plurality of individual type substrates such as FCBGA in a metal mold for resin encapsulation and molding, even if there is variation in the thickness of each substrate, it is appropriate. It is an object of the present invention to provide a resin encapsulation device that can be clamped at the same time and collectively encapsulated by resin molding.

本発明の樹脂封止装置は、上金型との間に複数の基板をクランプして上金型との間に形成されるキャビティ内に樹脂注入して樹脂封止成形するための下金型であり、複数の基板が個別に載置される複数の基板載置部と、当該下金型を上下方向に貫通して複数の基板載置部のそれぞれに当接するロッドとを有する下金型と、複数の基板のそれぞれの厚みを計測する厚み計測手段と、下金型を着脱可能に支持するモールドベースと、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて、モールドベースを貫通する押圧部材によりロッドを押圧し、複数の基板載置部の高さを個別に調整する調整機構とを含むものである。 The resin sealing device of the present invention is a lower mold for clamping a plurality of substrates with an upper mold and injecting resin into a cavity formed between the upper mold and the resin for molding. And a lower mold having a plurality of substrate mounting parts on which a plurality of substrates are individually mounted, and a rod penetrating the lower mold in the vertical direction and abutting on each of the plurality of substrate mounting parts. A thickness measuring means for measuring the thickness of each of the plurality of substrates, a mold base for detachably supporting the lower mold, and a mold base for measuring the thickness of each of the plurality of substrates measured by the thickness measuring means. And an adjusting mechanism for individually adjusting the heights of the plurality of substrate mounting portions by pressing the rod with a pressing member penetrating through.

本発明の樹脂封止装置によれば、下金型の複数の基板載置部上に個別に載置された複数の基板を上金型との間にクランプする際、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて、モールドベースを貫通する押圧部材によりロッドを押圧して、下金型の複数の基板載置部の高さを個別に調整し、それぞれの基板載置部上に載置された基板を的確にクランプすることができる。 According to the resin sealing device of the present invention, when the plurality of substrates individually mounted on the plurality of substrate mounting portions of the lower mold are clamped between the upper mold and the plurality of substrates, the thickness is measured by the thickness measuring means. According to the thickness of each of the plurality of substrates, the rod is pressed by the pressing member penetrating the mold base, and the heights of the plurality of substrate mounting portions of the lower mold are individually adjusted to mount each substrate. It is possible to accurately clamp the substrate placed on the part.

ここで、調整機構は、押圧部材を昇降させる昇降部材であり、下部に第1テーパ面を有する昇降部材と、昇降部材を下方向へ押圧する弾性部材と、上部に昇降部材の第1テーパ面に対向する第2テーパ面を有する移動部材と、第1テーパ面と第2テーパ面との間に介在させる摺動部材と、移動部材を前進後退させることにより第1テーパ面、摺動部材および第2テーパ面を介して昇降部材を昇降させる駆動部とを有することが望ましい。これにより、移動部材の第1テーパ面と昇降部材の第2テーパ面との間に摺動部材が介在しているため、移動部材を前進後退させた際に摺動部材が摺動することで、昇降部材をスムーズに昇降させることができる。 Here, the adjusting mechanism is an elevating member that elevates and lowers the pressing member, and includes an elevating member having a first tapered surface on a lower portion, an elastic member that presses the elevating member downward, and a first tapered surface of the elevating member on an upper portion. A moving member having a second tapered surface facing each other, a sliding member interposed between the first tapered surface and the second tapered surface, and moving the moving member forward and backward to move the first tapered surface, the sliding member, and It is desirable to have a drive part which raises/lowers a raising/lowering member via a 2nd taper surface. Thus, since the sliding member is interposed between the first tapered surface of the moving member and the second tapered surface of the elevating member, the sliding member slides when the moving member is moved forward and backward. The lifting member can be raised and lowered smoothly.

本発明の樹脂封止装置は、押圧部材の上端に着脱可能なスペーサ部材を有することが望ましい。これにより、スペーサ部材の交換または加工によりスペーサ部材の厚み調整を行い、押圧部材による基板載置部への均等な押圧力調整および傾き調整を行うことが可能となる。 The resin sealing device of the present invention preferably has a detachable spacer member on the upper end of the pressing member. As a result, it is possible to adjust the thickness of the spacer member by exchanging or processing the spacer member, and evenly adjusting the pressing force and the inclination of the pressing member against the substrate mounting portion.

本発明の樹脂封止装置は、ロッドが複数の基板載置部のそれぞれに複数備えられ、当該複数のロッドの下面に当接して押圧部材による押圧力を伝達する受け板を有することが望ましい。これにより、押圧部材による押圧力が受け板を介して複数のロッドに均等に伝達され、基板載置部の駆動精度を上げることができる。 In the resin sealing device of the present invention, it is preferable that a plurality of rods are provided in each of the plurality of substrate mounting portions, and that the resin sealing device has a receiving plate that abuts the lower surfaces of the plurality of rods and transmits the pressing force of the pressing member. As a result, the pressing force of the pressing member is evenly transmitted to the plurality of rods via the receiving plate, so that the driving accuracy of the substrate platform can be improved.

本発明の樹脂封止装置は、厚み計測手段により複数の基板のそれぞれの厚みを計測し、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて調整機構により複数の基板載置部の高さを個別に調整した後、複数の基板載置部上へそれぞれ載置された複数の基板上に配設された離型フィルムを上金型と下金型とを一旦閉じてクランプし、樹脂注入した後、さらに上金型と下金型とを閉じ、調整機構により複数の基板載置部を上昇させる制御部を有することが望ましい。これにより、厚み計測手段により複数の基板のそれぞれの厚みを計測し、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて調整機構により複数の基板載置部の高さを個別に調整した後、複数の基板載置部上へそれぞれ載置された複数の基板上に配設された離型フィルムを上金型と下金型とを一旦閉じてクランプし、樹脂注入した際に、樹脂の注入圧力により基板載置部がわずかに下がったり、金型がわずかに開いたりしても、さらに上金型と下金型とを閉じて、調整機構により複数の基板載置部を上昇させることで、離型フィルムを必要以上にクランプして潰すことなく、クランプによる潰し量を制御することができる。 The resin sealing device of the present invention measures the thickness of each of the plurality of substrates by the thickness measuring means, and adjusts the plurality of substrate placement parts by the adjusting mechanism according to the thickness of each of the plurality of substrates measured by the thickness measuring means. After individually adjusting the heights of the molds, the upper and lower molds are temporarily closed and clamped with the release films arranged on the plurality of substrate mounting parts, respectively. It is desirable to further include a control unit that closes the upper mold and the lower mold after injecting the resin and raises the plurality of substrate mounting parts by the adjusting mechanism. Thereby, the thickness of each of the plurality of substrates is measured by the thickness measuring means, and the heights of the plurality of substrate mounting portions are individually adjusted by the adjusting mechanism according to each thickness of the plurality of substrates measured by the thickness measuring means. After adjustment, the mold release film placed on each of the plurality of substrates placed on each of the plurality of substrate placement parts is temporarily closed by clamping the upper mold and the lower mold, and when the resin is injected. Even if the substrate mounting part is slightly lowered or the mold is slightly opened due to the resin injection pressure, the upper mold and the lower mold are further closed, and the adjustment mechanism is used to move the plurality of substrate mounting parts. By raising, the amount of crushing by the clamp can be controlled without crushing and crushing the release film more than necessary.

(1)上金型との間に複数の基板をクランプして上金型との間に形成されるキャビティ内に樹脂注入して樹脂封止成形するための下金型であり、複数の基板が個別に載置される複数の基板載置部と、当該下金型を上下方向に貫通して複数の基板載置部のそれぞれに当接するロッドとを有する下金型と、複数の基板のそれぞれの厚みを計測する厚み計測手段と、下金型を着脱可能に支持するモールドベースと、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて、モールドベースを貫通する押圧部材によりロッドを押圧し、複数の基板載置部の高さを個別に調整する調整機構とを含む構成により、下金型の複数の基板載置部上に個別に載置された複数の基板を上金型との間にクランプする際、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて、モールドベースを貫通する押圧部材によりロッドを押圧して、下金型の複数の基板載置部の高さを個別に調整することで、それぞれの基板載置部上に載置された基板の厚さのばらつきを吸収して的確にクランプして一括樹脂封止成形することが可能となる。 (1) A lower mold for clamping a plurality of substrates with the upper mold and injecting a resin into a cavity formed between the upper mold and the resin for molding. Of a plurality of substrates, and a lower mold having a plurality of substrate mounting parts on which the individual substrate is mounted, and a rod penetrating the lower mold in the vertical direction and abutting on each of the plurality of substrate mounting parts. A thickness measuring means for measuring each thickness, a mold base detachably supporting the lower mold, and a pressing member penetrating the mold base according to each thickness of the plurality of substrates measured by the thickness measuring means. With the configuration including an adjusting mechanism that presses the rod and individually adjusts the heights of the plurality of substrate mounting portions, the plurality of substrates individually mounted on the plurality of substrate mounting portions of the lower mold are moved upward. When clamped between the mold and the mold, the rod is pressed by the pressing member penetrating the mold base according to the thickness of each of the plurality of substrates measured by the thickness measuring means, and the plurality of substrates of the lower mold are mounted. By individually adjusting the height of the mounting part, it is possible to absorb the variation in the thickness of the substrate mounted on each substrate mounting part and clamp it accurately for batch resin molding. Become.

(2)調整機構が、押圧部材を昇降させる昇降部材であり、下部に第1テーパ面を有する昇降部材と、昇降部材を下方向へ押圧する弾性部材と、上部に昇降部材の第1テーパ面に対向する第2テーパ面を有する移動部材と、第1テーパ面と第2テーパ面との間に介在させる摺動部材と、移動部材を前進後退させることにより第1テーパ面、摺動部材および第2テーパ面を介して昇降部材を昇降させる駆動部とを有する構成により、移動部材を前進後退させた際に摺動部材が摺動することで、昇降部材をスムーズに昇降させることができ、基板載置部の高さを高精度に調整することが可能となる。 (2) The adjusting mechanism is an elevating member that elevates and lowers the pressing member, and has an elevating member having a first tapered surface on the lower portion, an elastic member that presses the elevating member downward, and a first tapered surface of the elevating member on the upper portion A moving member having a second tapered surface facing each other, a sliding member interposed between the first tapered surface and the second tapered surface, and moving the moving member forward and backward to move the first tapered surface, the sliding member, and With the configuration including the drive unit that moves the elevating member up and down via the second tapered surface, the elevating member can be smoothly moved up and down by sliding the sliding member when the moving member is moved forward and backward. It is possible to adjust the height of the substrate mounting portion with high accuracy.

(3)押圧部材の上端に着脱可能なスペーサ部材を有する構成により、スペーサ部材の交換または加工により容易にスペーサ部材の厚み調整を行うことができ、押圧部材による基板載置部への均等な押圧力調整および傾き調整を容易に行うことが可能となる。 (3) With the configuration having the detachable spacer member at the upper end of the pressing member, the thickness of the spacer member can be easily adjusted by replacing or processing the spacer member, and the pressing member can evenly press the substrate mounting portion. It is possible to easily adjust the pressure and the inclination.

(4)ロッドが複数の基板載置部のそれぞれに複数備えられ、当該複数のロッドの下面に当接して押圧部材による押圧力を伝達する受け板を有する構成により、基板載置部の駆動精度を上げることができる。 (4) A plurality of rods are provided in each of the plurality of substrate mounting portions, and a configuration is provided that has a receiving plate that abuts the lower surfaces of the plurality of rods and transmits the pressing force of the pressing member. Can be raised.

(5)厚み計測手段により複数の基板のそれぞれの厚みを計測し、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて調整機構により複数の基板載置部の高さを個別に調整した後、複数の基板載置部上へそれぞれ載置された複数の基板上に配設された離型フィルムを上金型と下金型とを一旦閉じてクランプし、樹脂注入した後、さらに上金型と下金型とを閉じ、調整機構により複数の基板載置部を上昇させる制御部を有する構成により、厚み計測手段により複数の基板のそれぞれの厚みを計測し、厚み計測手段により計測された複数の基板のそれぞれの厚みに応じて調整機構により複数の基板載置部の高さを個別に調整した後、複数の基板載置部上へそれぞれ載置された複数の基板上に配設された離型フィルムを上金型と下金型とを一旦閉じてクランプし、樹脂注入した際に、樹脂の注入圧力により基板載置部がわずかに下がったり、金型がわずかに開いたりしても、さらに上金型と下金型とを閉じて、調整機構により複数の基板載置部を上昇させることで、離型フィルムを必要以上にクランプして潰すことなく、クランプによる潰し量を制御することができ、エアベントの潰れ防止、樹脂漏れ防止および離型フィルムのシワ防止が可能となる。 (5) The thickness of each of the plurality of substrates is measured by the thickness measuring means, and the heights of the plurality of substrate mounting portions are individually adjusted by the adjusting mechanism according to the thickness of each of the plurality of substrates measured by the thickness measuring means. After adjustment, the upper mold and the lower mold are once closed and clamped to the release films arranged on the plurality of substrates respectively mounted on the plurality of substrate mounting portions, and after resin injection, Further, the upper mold and the lower mold are closed, and the control unit that raises the plurality of substrate placement units by the adjusting mechanism is used to measure the thickness of each of the plurality of substrates by the thickness measuring unit and the thickness measuring unit. After individually adjusting the heights of the plurality of substrate mounting portions by the adjusting mechanism according to the respective thicknesses of the plurality of measured substrates, the plurality of substrate mounting portions are mounted on the plurality of substrate mounting portions. When the upper mold and the lower mold are temporarily closed and clamped with the release film provided, when the resin is injected, the substrate placing part is slightly lowered due to the resin injection pressure, or the mold is opened slightly. Even if it does, the upper mold and the lower mold are closed, and the multiple substrate mounting parts are raised by the adjusting mechanism, so that the release film is not crushed and crushed more than necessary, and crushed by the clamp. The amount can be controlled, and it becomes possible to prevent the air vent from collapsing, prevent resin leakage, and prevent the release film from wrinkling.

本発明の実施の形態における樹脂封止装置の下金型部分の概略構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows the schematic structure of the lower metal mold|die part of the resin sealing device in embodiment of this invention. 図1の下金型を取り外した状態を示す図である。It is a figure which shows the state which removed the lower metal mold of FIG. 図1の平面図である。It is a top view of FIG. 厚み計測手段の配置を示す説明図である。It is explanatory drawing which shows arrangement|positioning of a thickness measuring means. 厚みが異なる基板に対して基板載置部の高さを調整した状態を示す説明図である。It is explanatory drawing which shows the state which adjusted the height of the board|substrate mounting part with respect to the board|substrate from which thickness differs. 金型を開いた状態を示す説明図である。It is explanatory drawing which shows the state which opened the metal mold|die. 金型を閉じた状態を示す説明図である。It is explanatory drawing which shows the state which closed the metal mold|die. 離型フィルムをクランプした状態におけるエアベントの様子を示す説明図である。It is explanatory drawing which shows the mode of the air vent in the state which clamped the mold release film. 押圧部材の上端部にさらに押圧板を設けた形態を示す説明図である。It is explanatory drawing which shows the form which further provided the pressing plate in the upper end part of the pressing member. 上金型のキャビティの底面部材が後退位置にある状態を示す説明図である。It is explanatory drawing which shows the state in which the bottom face member of the cavity of an upper metal mold is in a retracted position. 上金型のキャビティの底面部材が成形位置にある状態を示す説明図である。It is explanatory drawing which shows the state in which the bottom face member of the cavity of an upper die exists in a molding position. 上金型のキャビティの底面部材が半導体チップの表面に押圧状態にある様子を示す説明図である。FIG. 6 is an explanatory view showing a state where the bottom member of the cavity of the upper mold is pressed against the surface of the semiconductor chip.

図1は本発明の実施の形態における樹脂封止装置の下金型部分の概略構成を示す縦断面図、図2は図1の下金型を取り外した状態を示す図、図3は図1の平面図、図4は厚み計測手段の配置を示す説明図である。 1 is a vertical cross-sectional view showing a schematic configuration of a lower mold portion of a resin sealing device according to an embodiment of the present invention, FIG. 2 is a view showing a state where the lower mold of FIG. 1 is removed, and FIG. FIG. 4 is an explanatory view showing the arrangement of the thickness measuring means.

図1および図2に示すように、本発明の実施の形態における樹脂封止装置は、モールドプレス部1上にモールドベース2を備える。モールドベース2は、下金型3を着脱可能に支持するものである。下金型3は、上金型5(図6参照。)との間に複数の基板6をクランプして上金型5との間に形成されるキャビティ51(図3参照。)に樹脂注入して樹脂封止成形するためのものである。 As shown in FIGS. 1 and 2, a resin sealing device according to an embodiment of the present invention includes a mold base 2 on a mold press unit 1. The mold base 2 detachably supports the lower mold 3. The lower mold 3 clamps a plurality of substrates 6 between itself and the upper mold 5 (see FIG. 6), and injects resin into a cavity 51 (see FIG. 3) formed between the lower mold 3 and the upper mold 5. Then, it is for resin sealing molding.

なお、図3においては、上金型5と下金型3との間に形成されるキャビティ51の位置と、上金型5に形成されるカル57、ランナー58、ゲート59およびエアベント60の位置とを一点鎖線により図示している。キャビティ51には、基板6に実装された半導体チップ7が収容される(図6および図7参照。)。カル57、ランナー58およびゲート59は、キャビティ51に連通する樹脂路である。エアベント60は、キャビティ51を挟んでゲート59と反対側に形成されたガス排出路である。 In FIG. 3, the position of the cavity 51 formed between the upper mold 5 and the lower mold 3 and the positions of the cull 57, runner 58, gate 59 and air vent 60 formed in the upper mold 5. And are indicated by a one-dot chain line. The semiconductor chip 7 mounted on the substrate 6 is housed in the cavity 51 (see FIGS. 6 and 7). The cull 57, the runner 58, and the gate 59 are resin paths communicating with the cavity 51. The air vent 60 is a gas discharge passage formed on the opposite side of the gate 59 with the cavity 51 interposed therebetween.

また、本実施形態における樹脂封止装置は、複数の基板6のそれぞれの厚みを計測する厚み計測手段4(図4参照。)を備える。厚み計測手段4は、例えば基板6を挟み込むように上下に配置された一対のレーザ変位センサ4A,4Bにより構成できる。厚み計測手段4は、レーザ変位センサ4A,4Bによりそれぞれ基板6の上面および下面の位置を検出することにより、基板6の厚みを計測する。厚み計測手段4は制御部10により制御される。 In addition, the resin sealing device according to the present embodiment includes a thickness measuring unit 4 (see FIG. 4) that measures the thickness of each of the plurality of substrates 6. The thickness measuring means 4 can be composed of, for example, a pair of laser displacement sensors 4A and 4B arranged vertically so as to sandwich the substrate 6. The thickness measuring means 4 measures the thickness of the substrate 6 by detecting the positions of the upper surface and the lower surface of the substrate 6 by the laser displacement sensors 4A and 4B, respectively. The thickness measuring means 4 is controlled by the control unit 10.

下金型3は、複数の基板6が個別に載置される複数の基板載置部31と、下金型3を上下方向に貫通して複数の基板載置部31のそれぞれに当接するロッド32とを有する。ロッド32は、複数の基板載置部31のそれぞれに複数備えられている。また、基板載置部31のそれぞれに当接する複数のロッド32の下面には複数の受け板33が設けられている。 The lower mold 3 includes a plurality of substrate mounting parts 31 on which a plurality of substrates 6 are individually mounted, and a rod which penetrates the lower mold 3 in the vertical direction and abuts on each of the plurality of substrate mounting parts 31. 32 and 32. A plurality of rods 32 are provided in each of the plurality of substrate mounting portions 31. Further, a plurality of receiving plates 33 are provided on the lower surfaces of the plurality of rods 32 that abut on each of the substrate mounting portions 31.

受け板33は、弾性部材34によって常に下方へ押圧されており、押圧部材22が上昇することによって押し上げられる量だけ弾性部材34に抗して上昇する。一方、押圧部材22が下降したときには、受け板33は弾性部材34に押圧されて下降する。受け板33は、複数の基板載置部31ごとに設けられており、複数の基板載置部31のそれぞれのロッド32の下面に当接して後述する押圧部材22による押圧力を、ロッド32を介して各基板載置部31へ伝達する。 The receiving plate 33 is constantly pressed downward by the elastic member 34, and rises against the elastic member 34 by the amount that is pushed up by the upward movement of the pressing member 22. On the other hand, when the pressing member 22 descends, the receiving plate 33 is pressed by the elastic member 34 and descends. The receiving plate 33 is provided for each of the plurality of substrate mounting portions 31, and comes into contact with the lower surface of the rod 32 of each of the plurality of substrate mounting portions 31 so that the pressing force of the pressing member 22, which will be described later, is applied to the rod 32. It is transmitted to each substrate mounting part 31 via the.

モールドベース2は、下金型3を保持する金型保持部21と、モールドベース2を貫通してロッド32を押圧する押圧部材22と、厚み計測手段4により計測された複数の基板6のそれぞれの厚みに応じて押圧部材22によりロッド32を押圧して複数の基板載置部31の高さを個別に調整する調整機構23とを有する。押圧部材22は、金型保持部21の下金型3の複数の受け板33を介してロッド32を押圧する。また、押圧部材22の上端には着脱可能なスペーサ部材22Aを備えている。 The mold base 2 includes a mold holding portion 21 that holds the lower mold 3, a pressing member 22 that penetrates the mold base 2 and presses the rod 32, and a plurality of substrates 6 measured by the thickness measuring means 4. And an adjusting mechanism 23 for individually adjusting the heights of the plurality of substrate placement parts 31 by pressing the rod 32 by the pressing member 22 according to the thickness of the substrate mounting part 31. The pressing member 22 presses the rod 32 via the plurality of receiving plates 33 of the lower mold 3 of the mold holding unit 21. Further, a detachable spacer member 22A is provided on the upper end of the pressing member 22.

調整機構23は、押圧部材22を昇降させる昇降部材24と、昇降部材24を下方向へ押圧する弾性部材25と、前進後退することにより昇降部材24を昇降させる移動部材26と、移動部材26を前進後退させる駆動部27とを、各基板載置部31ごとに有する。昇降部材24は下面に第1テーパ面24Aを有する。移動部材26は台座30上を水平方向に移動する。また、移動部材26は上部に昇降部材24の第1テーパ面24Aに対向する第2テーパ面26Aを有する。第1テーパ面24Aと第2テーパ面26Aとの間には摺動部材としてのローラ28が介在している。移動部材26と台座30との間には摺動部材としてのローラ29が介在している。 The adjustment mechanism 23 includes an elevating member 24 that elevates and lowers the pressing member 22, an elastic member 25 that presses the elevating member 24 downward, a moving member 26 that elevates and lowers the elevating member 24 by moving forward and backward, and a moving member 26. A drive unit 27 for moving the substrate forward and backward is provided for each substrate platform 31. The elevating member 24 has a first tapered surface 24A on the lower surface. The moving member 26 moves horizontally on the pedestal 30. Further, the moving member 26 has a second taper surface 26A on the upper portion, which faces the first taper surface 24A of the elevating member 24. A roller 28 as a sliding member is interposed between the first tapered surface 24A and the second tapered surface 26A. A roller 29 as a sliding member is interposed between the moving member 26 and the pedestal 30.

調整機構23は、駆動部27によって移動部材26を前進後退させることにより、第1テーパ面24A、ローラ28および第2テーパ面26Aを介して昇降部材24を昇降させる。このとき、昇降部材24は、弾性部材25によって常に下方向へ押圧されており、移動部材26が前進することによって押し上げられる量だけ弾性部材25に抗して上昇する。一方、移動部材26が後退したときには、昇降部材24は弾性部材25に押圧されて下降する。調整機構23は制御部10により制御される。 The adjusting mechanism 23 moves the moving member 26 forward and backward by the drive unit 27, thereby moving the elevating member 24 up and down via the first tapered surface 24A, the roller 28, and the second tapered surface 26A. At this time, the elevating member 24 is constantly pressed downward by the elastic member 25, and rises against the elastic member 25 by the amount pushed up by the moving member 26 moving forward. On the other hand, when the moving member 26 retracts, the elevating member 24 is pressed by the elastic member 25 and descends. The adjusting mechanism 23 is controlled by the control unit 10.

上記構成における樹脂封止装置では、制御部10が各基板載置部31にそれぞれ載置する基板6の厚みを厚み計測手段4により計測し、厚み計測手段4により計測された複数の基板6のそれぞれの厚みに応じて調整機構23により各基板載置部31の高さを個別に調整する。これにより、例えば図5に示すように厚みが異なる厚い基板6Aと薄い基板6Bとが1つの下金型3の基板載置部31上に搭載された場合であっても、それぞれの基板6A,6Bの厚みに応じて押圧部材22によりロッド32が押圧され、基板載置部31の高さが個別に調整される。 In the resin sealing device having the above configuration, the control unit 10 measures the thickness of the substrate 6 placed on each substrate placing unit 31 by the thickness measuring unit 4, and measures the thickness of the plurality of substrates 6 measured by the thickness measuring unit 4. The height of each substrate mounting portion 31 is individually adjusted by the adjusting mechanism 23 according to each thickness. As a result, even when a thick substrate 6A and a thin substrate 6B having different thicknesses are mounted on the substrate mounting portion 31 of one lower die 3, for example, as shown in FIG. The rod 32 is pressed by the pressing member 22 according to the thickness of 6B, and the height of the substrate platform 31 is individually adjusted.

その後、図6に示すように各基板載置部31上へ各基板6を載置し、下金型3のポット35に樹脂36を投入したのち、複数の基板載置部31上へそれぞれ載置された複数の基板6上に離型フィルム11を配設し、図7に示すように、上金型5と下金型3とを一旦閉じてクランプする。そして、プランジャ37を上昇させ、ポット35よりカル57、ランナー58およびゲート59を経てキャビティ51内へ樹脂36を注入する。 After that, as shown in FIG. 6, each substrate 6 is placed on each substrate placing portion 31, and the resin 36 is put into the pot 35 of the lower mold 3, and then placed on each of the plurality of substrate placing portions 31. The release film 11 is arranged on the plurality of placed substrates 6, and the upper mold 5 and the lower mold 3 are once closed and clamped as shown in FIG. 7. Then, the plunger 37 is raised to inject the resin 36 from the pot 35 into the cavity 51 through the cull 57, the runner 58 and the gate 59.

この樹脂注入の際、樹脂36の注入圧力により基板載置部31がわずかに下がったり、上金型5と下金型3とがわずかに(0.02〜0.03mm程度)開いたりするので、制御部10はさらに上金型5と下金型3とを閉じ、調整機構23により各基板載置部31を上昇させる。これにより、図8に示すように離型フィルム11を必要以上にクランプして潰すことなく、クランプによる潰し量を制御することができ、エアベント60の潰れ防止、樹脂漏れ防止および離型フィルム11のシワ防止が可能となる。 At the time of this resin injection, the substrate mounting portion 31 is slightly lowered by the injection pressure of the resin 36, and the upper die 5 and the lower die 3 are slightly opened (about 0.02 to 0.03 mm). The control unit 10 further closes the upper mold 5 and the lower mold 3, and causes the adjustment mechanism 23 to raise each substrate mounting unit 31. As a result, it is possible to control the crushing amount by the clamp without crushing the release film 11 more than necessary as shown in FIG. 8, preventing the air vent 60 from crushing, preventing resin leakage, and removing the release film 11. Wrinkles can be prevented.

以上のように、本実施形態における樹脂封止装置では、下金型3の複数の基板載置部31上に個別に載置された複数の基板6を上金型5との間にクランプする際、厚み計測手段4により計測された複数の基板6のそれぞれの厚みに応じて、モールドベース2を貫通する押圧部材22によりロッド32を押圧して、下金型3の複数の基板載置部31の高さを個別に調整することで、それぞれの基板載置部31上に載置された基板6の厚さのばらつきを吸収して的確にクランプして複数の基板6を一括樹脂封止成形することが可能である。 As described above, in the resin sealing device according to the present embodiment, the plurality of substrates 6 individually mounted on the plurality of substrate mounting portions 31 of the lower mold 3 are clamped between the upper mold 5. At this time, the rod 32 is pressed by the pressing member 22 penetrating the mold base 2 according to the thickness of each of the plurality of substrates 6 measured by the thickness measuring means 4, and the plurality of substrate mounting portions of the lower mold 3 are then pressed. By individually adjusting the heights of the substrates 31, the variations in the thickness of the substrates 6 mounted on the respective substrate mounting portions 31 are absorbed and accurately clamped to collectively seal the plurality of substrates 6 with resin. It can be molded.

したがって、基板6がFCBGA等の大型の個片タイプの多層構造基板であり、厚みが従来BGA品より厚く、基板厚みのバラツキが大きい場合であっても、樹脂封止成形の生産効率向上が可能となる。また、この樹脂封止装置では、下金型3を図3に示すようにモールドベース2から取り外して交換することが可能であるため、金型のみの交換で別品種の生産が可能であり、多品種生産に対してもコストダウンが可能である。 Therefore, even if the substrate 6 is a large piece type multi-layer substrate such as FCBGA and the thickness is thicker than the conventional BGA product and the variation in the substrate thickness is large, it is possible to improve the production efficiency of the resin sealing molding. Becomes Further, in this resin sealing device, since it is possible to remove the lower mold 3 from the mold base 2 and replace it as shown in FIG. 3, it is possible to produce another type by replacing only the mold. Cost reduction is possible even for multi-product production.

また、本実施形態における樹脂封止装置では、昇降部材24の第1テーパ面24Aと移動部材26の第2テーパ面26Aとの間に摺動部材としてのローラ28が介在しており、移動部材26を前進後退させた際にこのローラ28が摺動することで、昇降部材24をスムーズに昇降させることが可能となっており、基板載置部31の高さを高精度に調整することが可能である。 Further, in the resin sealing device according to the present embodiment, the roller 28 as a sliding member is interposed between the first tapered surface 24A of the elevating member 24 and the second tapered surface 26A of the moving member 26, and the moving member When the roller 26 slides forward and backward, the roller 28 slides so that the elevating member 24 can be smoothly moved up and down, and the height of the substrate platform 31 can be adjusted with high accuracy. It is possible.

また、本実施形態における押圧部材22の上端に着脱可能なスペーサ部材22Aを有するため、このスペーサ部材22Aの交換または加工により容易にスペーサ部材22Aの厚み調整を行うことができ、押圧部材22による基板載置部31への均等な押圧力調整および傾き調整を容易に行うことが可能となっている。 Further, since the pressing member 22 according to the present embodiment has the detachable spacer member 22A at the upper end, the spacer member 22A can be easily adjusted in thickness by exchanging or processing the spacer member 22A. It is possible to easily perform uniform pressing force adjustment and tilt adjustment on the mounting portion 31.

また、本実施形態における樹脂封止装置では、ロッド32が複数の基板載置部31のそれぞれに複数備えられ、当該複数のロッド32の下面に当接して押圧部材22による押圧力を伝達する受け板33を有する構造であるため、押圧部材22による押圧力が受け板33を介して複数のロッド32に均等に伝達されるようになり、基板載置部31の駆動精度を上げることができる。 In addition, in the resin sealing device according to the present embodiment, a plurality of rods 32 are provided in each of the plurality of substrate mounting portions 31, and the rods 32 are in contact with the lower surfaces of the rods 32 to receive the pressing force of the pressing member 22. Since the structure has the plate 33, the pressing force of the pressing member 22 is evenly transmitted to the plurality of rods 32 via the receiving plate 33, and the driving accuracy of the substrate platform 31 can be improved.

なお、図9に示すように、押圧部材22の上端部にさらに押圧板22Bを設け、この押圧板22Bを介して受け板33を押圧する構成とすることも可能である。これにより、押圧板22Bの上面が基板載置部31の下面と平行となり、押圧部材22による押圧力が基板載置部31に均等に伝達される。 As shown in FIG. 9, it is also possible to provide a pressing plate 22B at the upper end of the pressing member 22 and press the receiving plate 33 via the pressing plate 22B. As a result, the upper surface of the pressing plate 22B becomes parallel to the lower surface of the substrate mounting portion 31, and the pressing force of the pressing member 22 is evenly transmitted to the substrate mounting portion 31.

また、本実施形態における樹脂封止装置では、図6に示すように上金型5の各キャビティ51の底面部材52を昇降可能としている。この底面部材52の昇降機構は、上金型5を上下方向に貫通して各キャビティ51の底面部材52に当接する複数のロッド53と、ロッド53の上面に当接する受け板54と、受け板54を上方へ押圧する弾性部材55と、受け板54を介してロッド53を押圧する押圧部材56とを備えている。押圧部材56の下端には着脱可能なスペーサ部材56Aを備えている。 Further, in the resin sealing device according to the present embodiment, as shown in FIG. 6, the bottom member 52 of each cavity 51 of the upper mold 5 can be moved up and down. The elevating mechanism of the bottom member 52 includes a plurality of rods 53 that penetrate the upper mold 5 in the vertical direction and contact the bottom members 52 of the cavities 51, a receiving plate 54 that contacts the upper surface of the rod 53, and a receiving plate. An elastic member 55 that presses 54 upward and a pressing member 56 that presses the rod 53 via the receiving plate 54 are provided. A removable spacer member 56A is provided at the lower end of the pressing member 56.

受け板54は、弾性部材55によって常に上方へ押圧されており、押圧部材56が下降することによって押し下げられる量だけ弾性部材55に抗して下降する。一方、押圧部材56が上昇したときには、受け板54は弾性部材55に押圧されて上昇する。受け板54は、各キャビティ51ごとに設けられており、押圧部材56による押圧力を、ロッド53を介して底面部材52へ伝達する。 The receiving plate 54 is constantly pressed upward by the elastic member 55 and moves downward against the elastic member 55 by an amount that is pressed down by the pressing member 56 moving downward. On the other hand, when the pressing member 56 moves up, the receiving plate 54 is pressed by the elastic member 55 and moves up. The receiving plate 54 is provided for each cavity 51, and transmits the pressing force of the pressing member 56 to the bottom member 52 via the rod 53.

図10は上金型5のキャビティ51の底面部材52が後退位置にある状態を示している。この後退位置から各キャビティ51の押圧部材56を個別に下降させることにより、各キャビティ51の図11に示す成形位置まで底面部材52を下降させ、樹脂封止成形を行うことが可能となる。また、図12に示すように押圧部材56を下降させ、底面部材52を基板6に実装された半導体チップ7の表面に押圧することで、チップ表面露出成形を行うことも可能となる。 FIG. 10 shows a state in which the bottom member 52 of the cavity 51 of the upper mold 5 is in the retracted position. By individually lowering the pressing member 56 of each cavity 51 from this retracted position, it is possible to lower the bottom member 52 to the molding position of each cavity 51 shown in FIG. 11 and perform resin sealing molding. Further, as shown in FIG. 12, the pressing member 56 is lowered to press the bottom surface member 52 against the surface of the semiconductor chip 7 mounted on the substrate 6, so that the chip surface exposure molding can be performed.

本発明の樹脂封止装置は、FCBGA(Flip Chip Ball Grid Array)等の個片タイプの基板を樹脂封止する樹脂封止装置として有用であり、特に、それぞれの基板の厚さにばらつきがある場合であっても的確にクランプして一括樹脂封止成形することが可能な樹脂封止装置として好適である。 INDUSTRIAL APPLICABILITY The resin encapsulation device of the present invention is useful as a resin encapsulation device for resin-encapsulating individual type substrates such as FCBGAs (Flip Chip Ball Grid Arrays), and in particular, the thickness of each substrate varies. Even in the case, it is suitable as a resin encapsulation device that can be accurately clamped and collectively encapsulated with resin.

1 モールドプレス部
2 モールドベース
3 下金型
4 厚み計測手段
4A レーザ変位センサ
5 上金型
6,6A,6B 基板
7 半導体チップ
10 制御部
11 離型フィルム
21 金型保持部
22 押圧部材
22A スペーサ部材
22B 押圧板
23 調整機構
24 昇降部材
25 弾性部材
26 移動部材
27 駆動部
28,29 ローラ
30 台座
31 基板載置部
32 ロッド
33 受け板
34 弾性部材
35 ポット
36 樹脂
37 プランジャ
51 キャビティ
52 底面部材
53 ロッド
54 受け板
55 弾性部材
56 押圧部材
56A スペーサ部材
57 カル
58 ランナー
59 ゲート
60 エアベント
1 Mold Press Section 2 Mold Base 3 Lower Mold 4 Thickness Measuring Means 4A Laser Displacement Sensor 5 Upper Mold 6, 6A, 6B Substrate 7 Semiconductor Chip 10 Control Section 11 Release Film 21 Mold Holding Section 22 Pressing Member 22A Spacer Member 22B Pressing plate 23 Adjusting mechanism 24 Elevating member 25 Elastic member 26 Moving member 27 Drive part 28, 29 Roller 30 Pedestal 31 Substrate placing part 32 Rod 33 Receiving plate 34 Elastic member 35 Pot 36 Resin 37 Plunger 51 Cavity 52 Bottom member 53 Rod 54 Receiving Plate 55 Elastic Member 56 Pressing Member 56A Spacer Member 57 Cull 58 Runner 59 Gate 60 Air Vent

Claims (5)

上金型との間に複数の基板をクランプして前記上金型との間に形成されるキャビティ内に樹脂注入して樹脂封止成形するための下金型であり、前記複数の基板が個別に載置される複数の基板載置部と、当該下金型を上下方向に貫通して前記複数の基板載置部のそれぞれに当接するロッドとを有する下金型と、
前記複数の基板のそれぞれの厚みを計測する厚み計測手段と、
前記下金型を着脱可能に支持するモールドベースと、
前記厚み計測手段により計測された前記複数の基板のそれぞれの厚みに応じて、前記モールドベースを貫通する押圧部材により前記ロッドを押圧し、前記複数の基板載置部の高さを個別に調整する調整機構と
を含む樹脂封止装置。
A lower mold for clamping a plurality of substrates with the upper mold and injecting a resin into a cavity formed between the upper mold and the resin for molding. A lower mold having a plurality of substrate mounting parts that are individually mounted, and a rod that penetrates the lower mold in the vertical direction and abuts on each of the plurality of substrate mounting parts,
Thickness measuring means for measuring the thickness of each of the plurality of substrates,
A mold base that detachably supports the lower mold,
According to the thickness of each of the plurality of substrates measured by the thickness measuring means, the pressing member penetrating the mold base presses the rod to individually adjust the heights of the plurality of substrate mounting portions. A resin sealing device including an adjusting mechanism.
前記調整機構は、前記押圧部材を昇降させる昇降部材であり、下部に第1テーパ面を有する昇降部材と、前記昇降部材を下方向へ押圧する弾性部材と、上部に前記昇降部材の第1テーパ面に対向する第2テーパ面を有する移動部材と、前記第1テーパ面と前記第2テーパ面との間に介在させる摺動部材と、前記移動部材を前進後退させることにより前記第1テーパ面、前記摺動部材および前記第2テーパ面を介して前記昇降部材を昇降させる駆動部とを有する請求項1記載の樹脂封止装置。 The adjustment mechanism is an elevating member that elevates and lowers the pressing member, and includes an elevating member having a first tapered surface on a lower portion, an elastic member that presses the elevating member downward, and a first taper of the elevating member on an upper portion. A moving member having a second tapered surface facing the surface, a sliding member interposed between the first tapered surface and the second tapered surface, and the first tapered surface by moving the moving member forward and backward. 2. The resin sealing device according to claim 1, further comprising: a drive unit that raises and lowers the elevating member via the sliding member and the second tapered surface. 前記押圧部材の上端に着脱可能なスペーサ部材を有する請求項1または2に記載の樹脂封止装置。 The resin sealing device according to claim 1, further comprising a detachable spacer member at an upper end of the pressing member. 前記ロッドは、前記複数の基板載置部のそれぞれに複数備えられ、
当該複数のロッドの下面に当接して前記押圧部材による押圧力を伝達する受け板を有する請求項1から3のいずれか1項に記載の樹脂封止装置。
A plurality of the rods are provided in each of the plurality of substrate mounting portions,
The resin sealing device according to any one of claims 1 to 3, further comprising a receiving plate that is in contact with lower surfaces of the plurality of rods and that transmits a pressing force of the pressing member.
前記厚み計測手段により前記複数の基板のそれぞれの厚みを計測し、前記厚み計測手段により計測された前記複数の基板のそれぞれの厚みに応じて前記調整機構により前記複数の基板載置部の高さを個別に調整した後、前記複数の基板載置部上へそれぞれ載置された前記複数の基板上に配設された離型フィルムを前記上金型と前記下金型とを一旦閉じてクランプし、樹脂注入した後、さらに前記上金型と前記下金型とを閉じ、前記調整機構により前記複数の基板載置部を上昇させる制御部を有する請求項1から4のいずれか1項に記載の樹脂封止装置。 The thickness of each of the plurality of substrates is measured by the thickness measuring unit, and the height of the plurality of substrate placement units is adjusted by the adjusting mechanism according to the thickness of each of the plurality of substrates measured by the thickness measuring unit. After individually adjusting, the release film disposed on the plurality of substrates respectively mounted on the plurality of substrate mounting portions is clamped by temporarily closing the upper mold and the lower mold. Then, after the resin is injected, the upper mold and the lower mold are further closed, and a control unit for raising the plurality of substrate placement parts by the adjusting mechanism is provided. The resin sealing device described.
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