JP6616094B2 - 保護膜の製造方法 - Google Patents
保護膜の製造方法 Download PDFInfo
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- JP6616094B2 JP6616094B2 JP2015084478A JP2015084478A JP6616094B2 JP 6616094 B2 JP6616094 B2 JP 6616094B2 JP 2015084478 A JP2015084478 A JP 2015084478A JP 2015084478 A JP2015084478 A JP 2015084478A JP 6616094 B2 JP6616094 B2 JP 6616094B2
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- film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/56—After-treatment
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- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Thermal Sciences (AREA)
- Laser Beam Processing (AREA)
- Chemical Vapour Deposition (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Physical Vapour Deposition (AREA)
- Diaphragms And Bellows (AREA)
Description
(1)基材上に膜を堆積したセグメント構造の保護膜を形成するに際し、該基材に溝加工した後に該保護膜を堆積してセグメント保護膜間の間隔を形成し、溝側面と溝の底部が交差する部分の縦断面が下に凸の曲線で繋がり、かつ溝の底部の縦断面が下に凸の曲線、または直線であり、基材表面から溝の底部への溝側面の傾斜角αが25±20度である保護膜を得ることを特徴とする保護膜の製造方法。
(2)溝が流路または池である上記(1)に記載の保護膜の製造方法。
(3)保護膜が、ダイヤモンド状カーボン膜、ダイヤモンド膜、BN膜、W2C膜、CrN膜、HfN膜、VN膜、TiN膜、TiCN膜、Al2O3膜、ZnO膜、SiO2膜およびこれらの組み合わせからなる群から選ばれる上記(1)または(2)に記載の保護膜の製造方法。
(4)保護膜が、金属メッキ膜、アルマイト膜および樹脂膜およびこれらの組み合わせからなる群から選ばれる上記(1)〜(3)のいずれかに記載の保護膜の製造方法。
(5)溝加工が、レーザー加工、切削加工、加熱加工、研削加工、塑性加工、放電加工、3D加工、ウォタージェット加工、射出成型加工、鋳造加工、エッチング加工またはそれらの組み合わせである上記(1)〜(4)のいずれかに記載の保護膜の製造方法。
(6)基材上に膜を堆積したセグメント構造の保護膜を形成するに際し、該基材上に該保護膜を堆積した後に保護膜および基材に溝加工してセグメント保護膜間の間隔を形成し、溝側面と溝の底部が交差する部分の縦断面が下に凸の曲線で繋がり、かつ溝の底部の縦断面が下に凸の曲線、または直線であり、保護膜表面から溝の底部への溝側面の傾斜角αが25±20度である保護膜を得ることを特徴とする保護膜の製造方法。
(7)溝が流路または池である上記(6)に記載の保護膜の製造方法。
(8)保護膜が、ダイヤモンド状カーボン膜、ダイヤモンド膜、BN膜、W2C膜、CrN膜、HfN膜、VN膜、TiN膜、TiCN膜、Al2O3膜、ZnO膜、SiO2膜およびこれらの組み合わせからなる群から選ばれる上記(6)または(7)に記載の保護膜の製造方法。
(9)保護膜が、金属メッキ膜、アルマイト膜および樹脂膜およびこれらの組み合わせからなる群から選ばれる上記(6)〜(8)のいずれかに記載の保護膜の製造方法。
(10)溝加工が、レーザー加工、切削加工、加熱加工、研削加工、塑性加工、放電加工、3D加工、ウォタージェット加工、射出成型加工、鋳造加工、エッチング加工またはそれらの組み合わせである上記(6)〜(9)のいずれかに記載の保護膜の製造方法。
保護膜間の間隔を形成する。溝の幅は、前記の隣接するセグメントの間隔0.1μm〜1mmの範囲から選択される。溝の深さは、1μm〜2mm程度の範囲から選択される。レーザーを用いた溝加工の精度で、1μm以下の溝を均一に導入するのは現状で困難であることから1μm程度が下限となる。
311 基材表面
32 保護膜
321 保護膜表面
33 溝
331 溝の傾斜面
332 溝の底部
34 切削工具
5 チャンバー
10 排気系
15 ガス導入系
20 電源系
Claims (10)
- 基材上に膜を堆積したセグメント構造の保護膜を形成するに際し、該基材に溝加工した後に該保護膜を堆積してセグメント保護膜間の間隔を形成し、溝側面と溝の底部が交差する部分の縦断面が下に凸の曲線で繋がり、かつ溝の底部の縦断面が下に凸の曲線、または直線であり、基材表面から溝の底部への溝側面の傾斜角αが25±20度である保護膜を得ることを特徴とする保護膜の製造方法。
- 溝が流路または池である請求項1に記載の保護膜の製造方法。
- 保護膜が、ダイヤモンド状カーボン膜、ダイヤモンド膜、BN膜、W2C膜、CrN膜、HfN膜、VN膜、TiN膜、TiCN膜、Al2O3膜、ZnO膜、SiO2膜およびこれらの組み合わせからなる群から選ばれる請求項1または2に記載の保護膜の製造方法。
- 保護膜が、金属メッキ膜、アルマイト膜および樹脂膜およびこれらの組み合わせからなる群から選ばれる請求項1〜3のいずれか1項に記載の保護膜の製造方法。
- 溝加工が、レーザー加工、切削加工、加熱加工、研削加工、塑性加工、放電加工、3D加工、ウォタージェット加工、射出成型加工、鋳造加工、エッチング加工またはそれらの組み合わせである請求項1〜4のいずれか1項に記載の保護膜の製造方法。
- 基材上に膜を堆積したセグメント構造の保護膜を形成するに際し、該基材上に該保護膜を堆積した後に保護膜および基材に溝加工してセグメント保護膜間の間隔を形成し、溝側面と溝の底部が交差する部分の縦断面が下に凸の曲線で繋がり、かつ溝の底部の縦断面が下に凸の曲線、または直線であり、
保護膜表面から溝の底部への溝側面の傾斜角αが25±20度である保護膜を得ることを特徴とする保護膜の製造方法。 - 溝が流路または池である請求項6に記載の保護膜の製造方法。
- 保護膜が、ダイヤモンド状カーボン膜、ダイヤモンド膜、BN膜、W2C膜、CrN膜、HfN膜、VN膜、TiN膜、TiCN膜、Al2O3膜、ZnO膜、SiO2膜およびこれらの組み合わせからなる群から選ばれる請求項6または7に記載の保護膜の製造方法。
- 保護膜が、金属メッキ膜、アルマイト膜および樹脂膜およびこれらの組み合わせからなる群から選ばれる請求項6〜8のいずれか1項に記載の保護膜の製造方法。
- 溝加工が、レーザー加工、切削加工、加熱加工、研削加工、塑性加工、放電加工、3D加工、ウォタージェット加工、射出成型加工、鋳造加工、エッチング加工またはそれらの組み合わせである請求項6〜9のいずれか1項に記載の保護膜の製造方法。
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CN201680021998.0A CN107532293A (zh) | 2015-04-16 | 2016-04-05 | 保护膜及其制造方法 |
EP16779952.7A EP3284845A4 (en) | 2015-04-16 | 2016-04-05 | Protective film and method for producing same |
PCT/JP2016/061168 WO2016167161A1 (ja) | 2015-04-16 | 2016-04-05 | 保護膜およびその製造方法 |
US15/563,504 US20180087149A1 (en) | 2015-04-16 | 2016-04-05 | Protective film and method for producing same |
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