JP6606286B2 - Unit bus and manufacturing method thereof - Google Patents

Unit bus and manufacturing method thereof Download PDF

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Publication number
JP6606286B2
JP6606286B2 JP2018528643A JP2018528643A JP6606286B2 JP 6606286 B2 JP6606286 B2 JP 6606286B2 JP 2018528643 A JP2018528643 A JP 2018528643A JP 2018528643 A JP2018528643 A JP 2018528643A JP 6606286 B2 JP6606286 B2 JP 6606286B2
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plate
cement composite
foamed cement
foamed
wedge
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JP2019504945A (en
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リ ファン
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タイコン インテリジェント コンストラクション カンパニー リミテッド
ヘンユアン ビルディング プレイト インダストリー カンパニー リミテッド
チャンジョウ グリーン ビルディング パネル インダストリー カンパニー リミテッド
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Priority to CN201510895502.XA priority patent/CN105421826B/en
Application filed by タイコン インテリジェント コンストラクション カンパニー リミテッド, ヘンユアン ビルディング プレイト インダストリー カンパニー リミテッド, チャンジョウ グリーン ビルディング パネル インダストリー カンパニー リミテッド filed Critical タイコン インテリジェント コンストラクション カンパニー リミテッド
Priority to PCT/CN2016/100634 priority patent/WO2017097018A1/en
Publication of JP2019504945A publication Critical patent/JP2019504945A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination, staggered storeys small buildings
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmens' huts, dressing cubicles
    • E04H1/125Small buildings, arranged in other buildings
    • E04H1/1266Cubicles for dressing; Toilets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination, staggered storeys small buildings
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmens' huts, dressing cubicles

Description

  The present invention belongs to the field of architecture, and in particular, is a unit bus and a manufacturing method thereof.
  Conventionally, in the construction field, there are two types of existing unit baths: a unit bus obtained by press-molding a fiber-reinforced plastic composite material and a unit bath obtained by precasting reinforced concrete. Unit baths made by press-molding fiber reinforced plastic composites mainly have the disadvantages of low fireproofing, poor soundproofing, and inability to change sanitary ware and facilities inside, precast concrete materials. The unit bus mainly has the disadvantage that its own weight is large and the weight of a single unit bus itself reaches 8-12 tons and can be suspended by a tower crane.
  An object of the present invention is to solve the drawbacks of the prior art, and to provide a unit bath that can be manufactured in advance with a foamed cement composite plate material, and that can be mass-produced simply and quickly, and a manufacturing method thereof. The unit bath of the present invention has good weight reduction, load resistance, heat retention, heat insulation, durability, earthquake resistance, and excellent fireproofing and sound insulation performance. is there.
  The technical solution of the present invention is as follows.
A unit bath comprising a foam cement composite bottom plate, a foam cement composite wall plate, a foam cement composite top plate and a bathroom device,
Each of the foamed cement composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top plate is provided with dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves, and A wedge-shaped block that is an internal fitting member is provided in the dovetail edge rib groove,
The foamed cement composite wall plate and the foamed cement composite bottom plate are connected by bolts and connecting parts connected and fixed to the wedge-shaped block provided in the dovetail-type edge rib groove of the plate material,
The foamed cement composite wall plate and the foamed cement composite wall plate are connected by fixing bolts and connecting parts connected to the wedge-shaped blocks provided in the dovetail-type edge rib grooves of the plate material,
The foamed cement composite wall plate and the foamed cement composite top plate are connected by fixing bolts and connecting parts connected to the wedge-shaped block provided in the dovetail-type edge rib groove of the plate material. A unit bath characterized by
  The foamed cement composite bottom plate includes a steel frame, a reinforcing truss, a steel wire mesh, an inorganic foamed cement core material, and upper and lower cement mortar surface layers. The steel wire mesh and the steel frame are connected and fixed, and the steel wire The mesh is laid out entirely or partially depending on the design requirements. A drain pipe component including a drain pipe, a floor drain and the like may be installed in the foamed cement composite bottom plate.
  The foam cement composite wall plate is composed of a steel frame, upper and lower steel wire meshes, a plurality of steel rings connected to the upper and lower steel wire meshes, an inorganic foam cement core material, and upper and lower cement mortar surface layers, The steel frame is connected and fixed, and the steel wire mesh is laid entirely or partially depending on the design requirements. In the foamed cement composite wallboard, a water pipe, a water pipe joint, a toilet drain, an embedded outlet box, and a conduit pipe are installed. Doors and window openings are left in the composite wall board in advance. deep.
  As another structure of the foam cement composite wallboard, it is composed of steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layer, and the steel wire mesh and steel frame are connected and fixed The steel wire mesh is laid entirely or partially depending on design requirements. In the foamed cement composite wallboard, a water pipe, a water pipe joint, a toilet drain, an embedded outlet box, and a conduit pipe are installed. Doors and window openings are left in the composite wall board in advance. deep.
  The foamed cement composite top plate includes a steel frame, a steel wire mesh, a reinforcing truss, an inorganic foamed cement core material, and upper and lower cement mortar surface layers. The steel wire mesh and the steel frame are connected and fixed, and the steel The wire mesh is laid entirely or partially depending on the design requirements. An embedded outlet box for mounting a lamp and a pipeline may be installed in the foamed cement composite top plate, and a ventilation / inspection port is left.
  The wedge-shaped block installed in the dovetail edge rib groove is slidable so that it can be quickly attached to a desired position.
  The shape of the wedge-shaped block corresponds to a concave groove shape.
  The wedge-shaped block is previously installed in the dovetail-type edge rib groove, or is installed in the dovetail-type edge rib groove when mounted.
  A groove for mounting a hole and a nut corresponding to the bolt is provided in the wedge-shaped block.
  In a further structure of the wedge-shaped block, screw holes corresponding to bolts are provided in the wedge-shaped block.
  The connecting part is a right-angled connecting part, and a through hole corresponding to a bolt is formed in the connecting part.
  In order to satisfy the interior requirements of bathrooms of different styles, the interior and exterior surfaces of the unit bath are decorated with various interior decoration materials.
  In the unit bath, waterproof treatment is performed on the bathroom using waterproof materials such as various paints or roll materials so as to satisfy the waterproof requirements of different bathrooms.
A method of manufacturing a unit bus,
Depending on the actual needs of the client, the foamed cement composite bottom plate, foamed cement composite wall plate and foamed cement composite top plate used are all industrially customized at the factory, and the water and drain pipes are designed according to the design requirements. Parts, electrical devices, doors, window openings and the like are installed in advance in the foamed cement composite plate, and the foamed cement composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top are similar to blocks. Assemble the boards accurately and quickly, connect and fix them mechanically, install bathroom equipment, build unit baths, transport unit baths to the construction site, and use unit devices with suspension devices Including the step of securely mounting.
  The unit bath will be waterproofed and interior / exterior construction at the factory as required.
  Bathroom equipment installed in the unit bath can also be installed at the construction site.
A method of manufacturing a unit bus,
According to the design requirements, foam cement composite bottom plate, foam cement composite wall plate, foam cement composite top plate are manufactured, and dovetail-type edge rib grooves composed of upper and lower flanges and dovetail-type edge rib grooves are used as the foam cement composite bottom plate. Step A provided on each of the foamed cement composite wall plate and the foamed cement composite top plate, and providing a wedge-shaped block as an internal fitting member in the dovetail-type edge rib groove,
In connection of the foam cement composite bottom plate and the foam cement composite wall plate,
First, the foamed cement composite bottom plate is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate is set perpendicularly to a position corresponding to the foamed cement composite bottom plate, and the wedge shape in which each nut is installed. A block is inserted into the dovetail-type edge rib groove provided on the foamed cement composite bottom plate and the foamed cement composite wall plate, and further, each bolt penetrates a connecting part to a nut installed in the wedge shaped block. Connected and fixed, tightening the wedge-shaped block and the dovetail steel frame edge ribs to connect and fix the foamed cement composite bottom plate and the foamed cement composite wall plate, and thus the remaining foam Step B for sequentially connecting and fixing the cement composite wall plate and the foamed cement composite bottom plate,
In connecting the foamed cement composite wallboard and the foamed cement composite wallboard,
First, the second foam cement composite wall plate is set vertically to a position corresponding to the foam cement composite bottom plate, and the relative position between the second wall plate and the first wall plate is adjusted. And connecting the second foamed cement composite wall plate and the foamed cement composite bottom plate in the same manner as in Step B,
Next, the wedge-shaped block on which the nut is installed is inserted into the dovetail-type edge rib groove provided on the foamed cement composite wall plate, and each bolt penetrates a connecting part and is installed on the wedge-shaped block. The first sheet so as to connect the foamed cement composite wall plate and the foamed cement composite wall plate by fastening the wedge-shaped block and the dovetail-shaped steel frame edge rib. Connecting the second wall plate and the second wall plate, and thus connecting and fixing the remaining foam cement composite wall plate and the foam cement composite wall plate in sequence,
In the connection of the foamed cement composite wall plate and the foamed cement composite top plate,
The foam cement composite top plate is set on the foam cement composite wall plate, and the wedge-shaped blocks on which the nuts are respectively installed are the dovetail edge ribs provided on the foam cement composite top plate and the foam cement composite wall plate. The bolts are inserted into the grooves, and the respective bolts pass through the connecting parts, and are connected and fixed to nuts installed in the wedge-shaped blocks, and the wedge-shaped blocks and the dovetail-shaped steel frame edge ribs are tightened, Connecting the foamed cement composite wall plate and the foamed cement composite top plate, and thus connecting and fixing the remaining wall plate and the top plate in sequence to complete the assembly operation;
Step E for waterproofing according to design requirements,
Step F for interior decoration according to design requirements,
A step G for attaching a bathroom device including a toilet bowl, a washbasin, and a bathing device and attaching a bathroom door is provided.
Steps E, F, and G can be performed at a construction site.
  The wedge block is slidable in the dovetail edge rib groove so that it can be quickly attached to a desired position.
  A groove for mounting a hole and a nut corresponding to the bolt is provided in the wedge-shaped block.
  As a further structure of the wedge-shaped block, screw holes corresponding to bolts are provided in the wedge-shaped block.
It is a structure schematic diagram of the unit bus of this invention. It is a structure schematic diagram of the foaming cement composite bottom board in Example 1 of this invention. It is a structure schematic diagram of the foam cement composite wall board in Example 1 of this invention. It is a structure schematic diagram of the foam cement composite top plate in Example 1 of this invention. It is sectional drawing of the dovetail type edge rib in the foaming cement composite board in Example 1 of this invention. It is a structure schematic diagram of the wedge-shaped block in Example 1 of this invention. It is a structure schematic diagram of the wedge-shaped block in Example 1 of this invention. It is a structure schematic diagram of the wedge-shaped block in Example 1 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 1 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and the foam cement composite wall board in Example 1 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite top plate in Example 1 of this invention. It is a structure schematic diagram of the wedge-shaped block in Example 2 of this invention. It is a structure schematic diagram of the wedge-shaped block in Example 2 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 2 of this invention. It is sectional drawing of the flat groove type edge rib in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and the foam cement composite wall board in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite top plate in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite top plate in Example 3 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and the foam cement composite wall board in Example 4 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite top plate in Example 4 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 4 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 4 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board in Example 4 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and foam cement composite bottom board (waterproof dovetail type edge rib which bent the edge part) in Example 5 of this invention. It is a structure schematic diagram of the connection node of the foam cement composite wall board and the foam cement composite bottom board (the flat groove type steel frame edge rib for waterproofing which bent the edge part) in Example 5 of this invention.
Example 1
1-6, the unit bath of the present invention mainly includes a foam cement composite bottom plate 1, a foam cement composite wall plate 2, a foam cement composite top plate 3, a bath device 51, a toilet 52, and a wash basin 53. Including bathroom equipment including.
  Each of the foamed cement composite bottom plate 1, the foamed cement composite wall plate 2, and the foamed cement composite top plate 3 is provided with dovetail-type steel frame edge ribs 6 including upper and lower flanges and dovetail-type edge rib grooves 61. In addition, a wedge-shaped block 7 which is an internal fitting member is provided in the dovetail-type edge rib groove 61, and a groove 71 for mounting a hole 70 and a nut 73 corresponding to the bolt 74 is provided in the wedge-shaped block 7. Provided.
The foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2 are connected by fixing bolts 74 passing through the right-angled connecting parts 8 and connecting to the nuts 73 disposed in the wedge-shaped block 7. And
The foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′ are fixed by connecting bolts 74 passing through the right-angle connecting parts 8 and the nuts 73 disposed in the wedge-shaped block 7. Connected by
The foamed cement composite wall plate 2 and the foamed cement composite top plate 3 are fixed by connecting bolts 74 through the right-angled connecting parts 8 to the nuts 73 disposed in the wedge-shaped block 7. Connected.
  The right-angled connecting component 8 is provided with a through hole 81 corresponding to a bolt.
  As shown in FIG. 2-1, FIG. 2-2, FIG. 2-3, FIG. 2-4-FIG. 17, in the embodiment of the present invention, the foam cement composite bottom plate 1 or the foam cement composite bottom plate 1 ' The steel frame 101, the reinforcing truss 102, the steel wire mesh 105, the inorganic foamed cement core material 103, and the upper and lower cement mortar surface layers 104 are configured. The steel wire mesh 105 and the steel frame 101 are connected and fixed to meet the design requirements. Accordingly, the steel wire mesh 105 is laid entirely or partially. In the foamed cement composite bottom plate 1, drain pipe components such as drain pipes and floor drains may be installed.
  The foam cement composite wall plate 2 or the foam cement composite wall plate 2 ′ is connected to a steel frame 101, a reinforcing truss 102, an inorganic foam cement core material 103, an upper and lower steel wire mesh 105, and a plurality of upper and lower steel wire meshes 105, respectively. The steel wire mesh 105 and the steel frame 101 are connected and fixed, and the steel wire mesh 105 is entirely laid or partially formed according to design requirements. Will be laid. A water pipe, a water pipe joint, a toilet drain, an embedded outlet box, and a conduit pipe may be installed in the foamed cement composite wall board 2. The composite wall board has doors and window openings in advance. Leave it behind.
  The foam cement composite top plate 3 or the foam cement composite top plate 3 ′ is composed of a steel frame 101, a steel wire mesh 105, a reinforcing truss 102, an inorganic foam cement core material 103, and upper and lower cement mortar surface layers 104, respectively. The wire mesh 105 and the steel frame 101 are connected and fixed, and the steel wire mesh 105 is entirely or partially laid according to design requirements. In the foamed cement composite top plate 3, an embedded outlet box for light installation and a pipeline may be installed, and a ventilation / inspection port is left.
  The wedge-shaped block 6 installed in the dovetail edge rib groove 61 is slidable so that it can be quickly attached to a desired position.
  The shape of the wedge-shaped block 6 corresponds to the shape of the concave groove 61.
  The wedge-shaped block 7 is previously disposed in the groove 61 of the dovetail groove edge rib 6 or is disposed in the groove 61 of the dovetail groove edge rib 6 at the time of mounting.
The manufacturing method of the unit bus in Example 1 of the present invention is as follows.
According to the design requirements, foamed cement composite bottom plate 1, foamed cement composite wall plate 2, foamed cement composite top plate 3 are manufactured, and dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves 61 6 is provided on each of the foamed cement composite bottom plate 1, the foamed cement composite wall plate 2, and the foamed cement composite top plate 3, and a wedge-shaped block 7 that is an internal fitting member is provided in the dovetail-type edge rib groove 61. Step A in which a groove 70 for placing a hole 70 corresponding to the bolt 74 and a nut 73 is provided in the wedge-shaped block 7;
In the connection of the foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2,
First, the foamed cement composite bottom plate 1 is set on a horizontal plane, and the foamed cement composite wall plate 2 is set vertically at a position corresponding to the foamed cement composite bottom plate 1 according to design requirements, and a nut 73 is installed in each. The wedge-shaped block 7 is inserted into the dovetail-type edge rib groove 61 provided in the foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2, and each bolt 74 has a right-angle connecting part 8. The foam cement composite bottom plate 1 and the foam cement composite wall are penetrated and fixed to the nut 73 disposed on the wedge block 7 by being fixed, and the wedge block 7 and the dovetail steel frame edge rib 6 are tightened. Step B for connecting the plate 2;
In the connection between the foamed cement composite wall plate 2 and the foamed cement composite wall plate 2,
First, the second foamed cement composite wall plate 2 is set vertically to a position corresponding to the foamed cement composite bottom plate 1, and the relative position between the second wall plate and the first wall plate is adjusted. In the same manner as in Step B, the second foamed cement composite wall plate 2 and the foamed cement composite bottom plate 1 are connected,
Next, the wedge-shaped block 7 on which the nut 73 is installed is inserted into the dovetail-type edge rib groove 61 provided on the foamed cement composite wall plate 2, and each bolt 74 has a right-angle-shaped connecting part 8. The foamed cement composite wall plate 2 and the foamed cement are penetrated and fixed by connecting to the nut 73 disposed on the wedge shaped block 7 and tightening the wedge shaped block 7 and the dovetail steel frame edge rib 6. The first foam cement composite wall plate 2 and the second foam cement are connected so as to connect the composite wall plates 2, and thus the remaining foam cement composite wall plate and the foam cement composite wall are connected. Step C for sequentially connecting and fixing the plates,
In the connection between the foamed cement composite wall plate 2 and the foamed cement composite top plate 3,
The foamed cement composite top plate 3 is set on the foamed cement composite wall plate 2, and the wedge-shaped blocks 7 each having a nut 73 are provided on the foamed cement composite top plate 3 and the foamed cement composite wall plate 2. The dovetail type edge rib groove 61 is inserted into the dovetail groove edge rib 61. Further, each bolt 74 passes through the right-angled connecting part 8 and is connected and fixed to the nut 73 installed in the wedge block 7. 7 and the dovetail-type steel frame edge rib 6 are tightened to connect the foamed cement composite wall plate 2 and the foamed cement composite top plate 3, and thus the remaining wall plate and the ceiling plate are connected. Step D, where the plates are sequentially connected and fixed, completing the assembly work
Step E for waterproofing according to design requirements,
Step F for interior decoration according to design requirements,
A bathroom G including a bathing device 51, a toilet bowl 52 and a wash basin 53 is attached, and a step G for attaching a bathroom door 4 is provided.
Steps E, F, and G can be performed at a construction site.
Example 2
As shown in FIGS. 1, 2-1 to 2-4, 7-1, 7-2, and 8, the unit bath of the present invention mainly includes a foam cement composite bottom plate 1 and a foam cement composite wall plate. 2, equipped with bathroom equipment including foamed cement composite top plate 3 and bathing device 51, toilet 52 and wash basin 53.
  Each of the foamed cement composite bottom plate 1, the foamed cement composite wall plate 2, and the foamed cement composite top plate 3 is provided with dovetail-type steel frame edge ribs 6 including upper and lower flanges and dovetail-type edge rib grooves 61. In addition, a wedge-shaped block 7 which is an internal fitting member is provided in the dovetail-type edge rib groove 61, and a screw hole 72 corresponding to the bolt 74 is provided in the wedge-shaped block 7.
  The foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2 are connected to the wedge-shaped block 7 provided in the dovetail-type edge rib groove 6 of the plate material with bolts 74 passing through the right-angled connecting parts 8. Connected by being fixed.
  The foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′ are formed on the wedge-shaped block 7 provided in the dovetail-type edge rib groove 6 of the plate material with bolts 74 passing through the right-angled connecting parts 8. It is connected by connecting and fixing.
  The foamed cement composite wall plate 2 and the foamed cement composite top plate 3 are connected to the wedge-shaped block 7 provided in the dovetail-type edge rib groove 6 of the plate material with bolts 74 passing through the right-angled connecting parts 8. And connected by being fixed.
The manufacturing method of the unit bus of Example 2 in the present invention is
According to the design requirements, foamed cement composite bottom plate 1, foamed cement composite wall plate 2, foamed cement composite top plate 3 are manufactured, and dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves 61 6 is provided on each of the foamed cement composite bottom plate 1, the foamed cement composite wall plate 2, and the foamed cement composite top plate 3, and a wedge-shaped block 7 that is an internal fitting member is provided in the dovetail-type edge rib groove 61. Step A in which a screw hole 72 corresponding to the bolt 74 is provided in the wedge-shaped block 7;
When connecting the foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2 First, the foamed cement composite bottom plate 1 is set on a horizontal plane, and the foamed cement composite wall plate 2 is set to the foamed cement composite wall according to design requirements. The wedge-shaped block 7 set vertically to the position corresponding to the bottom plate 1 and having the nut 73 installed therein is placed in the dovetail edge rib groove 61 provided in the foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2. Further, each bolt 74 passes through the right-angled connecting part 8 and is connected and fixed to the screw hole 72 in the wedge-shaped block 7, so that the wedge-shaped block 7 and the dovetail steel frame edge rib 6 are connected. The foamed cement composite bottom plate 1 and the foamed cement composite wall plate 2 are connected and fixed by tightening, and thus the remaining foam Step B in which the foam cement composite wall plate and the foam cement composite bottom plate are sequentially connected and fixed,
In the connection between the foamed cement composite wall plate 2 and the foamed cement composite wall plate 2,
First, the second foamed cement composite wall plate 2 is set perpendicularly to the position corresponding to the foamed cement composite bottom plate 1, and the second foamed cement composite wall plate 2 and the foamed material are the same as in Step B. Connect cement composite bottom plate 1,
Next, the wedge-shaped block 7 on which the nut 73 is installed is inserted into the dovetail-type edge rib groove 61 provided on the foamed cement composite wall plate 2, and each bolt 74 has a right-angle-shaped connecting part 8. The foamed cement composite wall plate 2 and the foamed cement composite wall are penetrated and fixed by being connected to the screw hole 72 in the wedge shaped block 7 and tightening the wedge shaped block 7 and the dovetail steel frame edge rib 6. The first foamed cement composite wall plate 2 and the second foamed cement composite wall plate 2 are connected so that the plates 2 are connected and fixed, and thus the remaining foamed cement composite wall plates 2 And the step C of connecting and fixing the foamed cement composite wall board sequentially,
In the connection between the foamed cement composite wall plate 2 and the foamed cement composite top plate 3,
The foamed cement composite top plate 3 is set on the foamed cement composite wall plate 2, and the wedge-shaped blocks 7 each having a nut 73 are provided on the foamed cement composite top plate 3 and the foamed cement composite wall plate 2. The dovetail-shaped edge rib groove 61 is inserted into the dovetail groove edge rib groove 61. Further, each bolt 74 passes through the right-angled connecting part 8 and is connected and fixed to the screw hole 72 in the wedge-shaped block 7. The dovetail-type steel frame edge rib 6 is tightened to connect the foamed cement composite wall plate 2 and the foamed cement composite top plate 3, and in this way, the remaining wall plate and the top plate are sequentially connected and fixed. Step D, which completes the assembly work
Step E for waterproofing according to design requirements,
Step F for interior decoration according to design requirements,
A step G for attaching a bathroom device including a bath 51, a toilet 52 and a wash basin 53 and attaching a bathroom door 4 is provided.
The E, F, and G steps can be performed at a construction site.
Example 3
As shown in FIGS. 1, 2-1 to 2-4, 9, 10-1, 10-2, 11, 12-1, and 12-2, the unit bus of the present invention is mainly used. In addition, bathroom equipment including a foam cement composite bottom plate 1 ′, a foam cement composite wall plate 2 or a foam cement composite wall plate 2 ′, a foam cement composite top plate 3 ′, a bath device 51, a toilet 52 and a wash basin 53 is provided.
The foamed cement composite bottom plate 1 ′ or the foamed cement composite top plate 3 ′ is provided with a flat groove type steel frame edge rib 9 composed of an upper and lower flange and a flat groove 91, and a hole 70 is provided in the flange. An opening 92 is provided at the vertical edge of the flat groove, and a cavity 93 is provided in the flat groove of the opening 92 and is sealed with a steel plate or shape steel for inserting a bolt 74 through the opening 92. It is done.
  The foamed cement composite wall plate 2 is provided with dovetail-type steel frame edge ribs 6 composed of upper and lower flanges and dovetail-type edge rib grooves 61, and wedge-shaped as an inner fitting member in the dovetail-type edge rib grooves 61. A block 7 is provided, and a groove 71 for mounting a hole 70 and a nut 73 corresponding to the bolt 74 is provided in the wedge-shaped block 7.
  The foamed cement composite wall plate 2 ′ is provided with dovetail-type steel frame edge ribs 6 constituted by upper and lower flanges and dovetail-type edge rib grooves 61, holes 70 are provided in the upper and lower flanges, and corners are formed inside. A tube 62 is provided.
  The foamed cement composite bottom plate 1 ′ and the foamed cement composite wall plate 2 are connected by fixing bolts 74 passing through the holes 70 and connecting to the nuts 73 installed in the block 7. .
  The foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′ are connected by a bolt 74 passing through the hole 70 and connected to the nut 73 installed in the block 7 and fixed. The
  The foamed cement composite wall plate 2 and the foamed cement composite top plate 3 ′ are connected by fixing bolts 74 passing through the holes 70 and connecting to the nuts 73 installed in the block 7. The
The manufacturing method of the unit bus in Example 3 of the present invention is as follows.
Step A for producing a foam cement composite bottom plate 1 ′, a foam cement composite wall plate 2 and a foam cement composite wall plate 2 ′, and a foam cement composite top plate 3 ′ according to design requirements,
In connecting the foamed cement composite bottom plate 1 ′ and the foamed cement composite wall plate 2,
First, the foamed cement composite bottom plate 1 ′ is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate 2 is set vertically at a position corresponding to the foamed cement composite bottom plate 1 ′. The installed wedge-shaped block 7 is inserted into the dovetail-type edge rib groove 61 provided in the foamed cement composite wall plate 2, and the bolt 74 penetrates the hole 70 from the opening 92 and enters the block 7. Step B for connecting and fixing the remaining foamed cement composite wall plate and the foamed cement composite bottom plate in sequence, thus connecting and fixing to the installed nut 73,
In the connection of the foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′,
First, the second foamed cement composite wall plate 2 ′ is set vertically to a position corresponding to the foamed cement composite bottom plate 1 ′, and the relative position between the second wall plate and the first wall plate is set. And connecting the second foamed cement composite wall plate 2 ′ and the foamed cement composite bottom plate 1 ′ in the same manner as in Step B,
Next, the wedge-shaped block 7 in which the nut 73 is installed is inserted into the dovetail-type edge rib groove 61 provided in the foamed cement composite wall plate 2, and each bolt 74 passes through the hole 70. The first foamed cement composite wall plate 2 and the second foamed cement composite wall plate 2 ′ are connected so as to be connected and fixed to the nut 73 installed in the block 7, Step C for sequentially connecting and fixing the remaining foamed cement composite wallboard and the foamed cement composite wallboard,
In the connection of the foamed cement composite wall plate 2 and the foamed cement composite top plate 3 ′,
The foam cement composite top plate 3 ′ is set on the foam cement composite wall plate 2, and the wedge-shaped block 7 on which the nut 73 is installed is the dovetail edge rib groove 61 provided on the foam cement composite wall plate 2. Further, the bolt 74 penetrates the hole 70 from the opening 92 and is connected and fixed to the nut 73 installed in the wedge-shaped block 7, and thus the remaining wall plate and the ceiling are fixed. Step D, where the plates are sequentially connected and fixed, completing the assembly work
Step E for waterproofing according to design requirements,
Step F for interior decoration according to design requirements,
A bathroom G including a bathing device 51, a toilet bowl 52 and a wash basin 53 is attached, and a step G for attaching a bathroom door 4 is provided.
Steps E, F, and G can be performed at a construction site.
Example 4
As shown in FIGS. 1, 2-1 to 2-4, 7, 9, 12, 13, 15-1 to 15-3, the unit bath of the present invention mainly includes foam cement. The bathroom apparatus includes a composite bottom plate 1 ′, a foamed cement composite wall plate 2 or a foamed cement composite wall plate 2 ′, a foamed cement composite top plate 3 ′, a bath device 51, a toilet 52 and a wash basin 53.
  The foam cement composite wall plate 2 is provided with dovetail-type steel frame edge ribs 6 composed of upper and lower flanges and dovetail-type edge rib grooves 61, and is an internal fitting member in the dovetail-type edge rib grooves 61. A wedge-shaped block 7 is provided, and a hole 71 corresponding to the bolt 74 and a groove 71 for mounting a nut 73 are provided in the wedge-shaped block 7.
  Each of the foamed cement composite wall plate 2 ′ and the foamed cement composite top plate 3 ′ is provided with a flat groove type steel frame edge rib 9 composed of an upper and lower flange and a flat groove 91. A cover plate 76 provided with a through hole 94, a bolt sleeve 75 in the through hole 94, and having the same shape as the bolt sleeve 75 and an opening 70 is provided above the flat groove 91. Provided on the flange.
  The foamed cement composite bottom plate 1 ′ is provided with a flat groove type steel frame edge rib 9 composed of an upper and lower flange and a flat groove 91, and a hole 70 is provided in the flange, and a square tube 62 is provided in the flat groove. (Shown in FIGS. 15-1 and 15-2).
  The foamed cement composite bottom plate 1 ′ and the foamed cement composite wall plate 2 are fixed by connecting a bolt 74 through the hole 70 and the bolt sleeve 75 to the nut 73 installed in the wedge-shaped block 7. To be connected.
  The foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′ are fixed by connecting bolts 74 passing through the holes 70 and the square tubes 62 to the nuts 73 installed in the wedge-shaped block 7. Connected.
  The foamed cement composite wall plate 2 and the foamed cement composite top plate 3 ′ are fixed by connecting a bolt 74 through the hole 70 and the bolt sleeve 75 to the nut 73 installed in the wedge-shaped block 7. Connected.
The manufacturing method of the unit bus in Example 4 of the present invention is as follows.
Step A for producing a foamed cement composite bottom plate 1 ', a foamed cement composite wall plate 2, a Japanese foamed cement composite wall plate 2', and a foamed cement composite top plate 3 'according to design requirements,
In connecting the foamed cement composite bottom plate 1 ′ and the foamed cement composite wall plate 2,
First, the foamed cement composite bottom plate 1 ′ is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate 2 is set vertically at a position corresponding to the foamed cement composite bottom plate 1 ′. The installed wedge-shaped block 7 is inserted into the dovetail-type edge rib groove 61 provided in the foamed cement composite wall plate 2, and the bolt 74 penetrates the hole 70 and the square tube 62, and enters the wedge-shaped block 7. Step B for connecting and fixing the remaining foamed cement composite wall plate and the foamed cement composite bottom plate in sequence, thus connecting and fixing to the installed nut 73,
In the connection of the foamed cement composite wall plate 2 and the foamed cement composite wall plate 2 ′,
First, the second foamed cement composite wall plate 2 ′ is set vertically to a position corresponding to the foamed cement composite bottom plate 1 ′, and the relative position between the second wall plate and the first wall plate is set. And connecting the second foamed cement composite wall plate 2 ′ and the foamed cement composite bottom plate 1 ′ in the same manner as in Step B,
Next, the wedge-shaped block 7 in which the nut 73 is installed is inserted into the dovetail-type edge rib groove 61 provided in the foamed cement composite wall plate 2, and each bolt 74 includes the hole 70 and the bolt The first foamed cement composite wall plate 2 and the second foamed cement composite wall plate 2 pass through the sleeve 75 and are connected to and fixed to the nut 73 installed in the wedge-shaped block 7. Step C, thus connecting and fixing the remaining foamed cement composite wallboard and the foamed cement composite wallboard in sequence,
In the connection of the foamed cement composite wall plate 2 and the foamed cement composite top plate 3 ′,
The foam cement composite top plate 3 ′ is set on the foam cement composite wall plate 2, and the wedge-shaped block 7 on which the nut 73 is installed is the dovetail edge rib groove 61 provided on the foam cement composite wall plate 2. Further, the bolt 74 passes through the hole 70 and the bolt sleeve 75 from the opening 92 and is connected and fixed to the nut 73 installed in the block 7. Step D, in which the wall plate and the top plate are sequentially connected and fixed to complete the assembly operation.
Step E for waterproofing according to design requirements,
Step F for interior decoration according to design requirements,
A bathroom G including a bathing device 51, a toilet bowl 52 and a wash basin 53 is attached, and a step G for attaching a bathroom door 4 is provided.
Steps E, F, and G can be performed at a construction site.
Example 5
As shown in FIG. 16, except for the structural features of the foamed cement composite bottom plate of Example 1-4, the foam is obtained by bending the bottom plate vertically upward in the foamed cement composite bottom plate 1 of Example 5. Dovetail-type edge ribs for water-proof bends that have a bent edge to prevent water from entering the seam between the wall plate and the bottom plate when waterproofing is made between the cement composite bottom plate 1 and the foamed cement composite wall plate 2 10 is provided. Since other features of the present embodiment are the same as those of the above embodiment, detailed description thereof is omitted.
  As shown in FIG. 17, the foamed cement composite bottom plate 1 ′ and the foamed cement composite composite are added to the foamed cement composite bottom plate 1 ′ of Example 5 except for the structural characteristics of the foamed cement composite bottom plate of Example 1-4. A waterproof flat groove steel frame edge rib 11 having a bent edge is provided so as to perform a waterproof action when the wall plate 2 is connected. Since the other features of this embodiment are the same as those of the above embodiment, detailed description thereof is omitted.
  A person skilled in the art can freely combine the connection methods of the foamed cement composite board materials in the embodiments of the present invention according to different design needs. The above embodiment is a preferred embodiment of the present invention and is not limited to the above embodiment. All modifications, equivalent replacements, improvements, etc. made without departing from the spirit and principle of the present invention should be included in the protection scope of the present invention.
In the present invention, the fireproof limit ≧ 4 hours, the soundproofing ≧ 42 decibels, the constituent raw material is an inorganic material, energy saving and environmental conservation are possible, loadability, heat retention, heat insulation, fire resistance, durability, and earthquake resistance. Foamed cement composite boards, which are industrially produced non-burning bodies, have excellent integrated properties such as light weight and high strength. The unit bath according to the present invention is excellent in loadability, heat retention, heat insulation, durability, and earthquake resistance, is lightweight (the weight of the unit bath itself is only 3-4 tons), and has excellent fire resistance and sound insulation. Has performance. The unit bath according to the present invention can be easily, quickly and reliably installed, greatly reduces the operation in the wet environment at the construction site of the conventional bathroom, and the environmental pollution caused by the conventional bathroom construction. And noise emissions are greatly reduced. The present invention is an energy-saving / environment-friendly building product.
Foam cement composite bottom plate 1, 1 '; Foam cement composite wall plate 2, 2';
Foam cement composite top plate 3, 3 ';
Steel frame 101; reinforcing truss 102; inorganic foam cement core material 103;
Upper and lower cement mortar surface layer 104; steel wire mesh 105; connecting part 106;
Bathroom door 4; bathing device 51; toilet 52; wash basin 53;
Dovetail edge rib 6; concave groove 61; square tube 62;
Wedge block 7; hole 70; groove 71;
Screw hole 72; nut 73; bolt 74; bolt sleeve 75; cover plate 76;
Right-angled connecting part 8; through-hole 81;
Flat groove type steel frame edge rib 9; flat groove 91; opening 92; cavity 93; through hole 94;
A waterproof dovetail edge rib 10 having a bent edge; a flat groove steel frame edge rib 11 having a bent edge for waterproofing.

Claims (10)

  1. A unit bath comprising a foam cement composite bottom plate, a foam cement composite wall plate, a foam cement composite top plate and a bathroom device,
    Each of the foamed cement composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top plate is provided with dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves, and A wedge-shaped block that is an internal fitting member is provided in the dovetail edge rib groove,
    The foam cement composite wall plate and the foam cement composite bottom plate are connected by fixing bolts and connecting parts connected to the wedge-shaped block provided in the dovetail-type edge rib groove of the plate,
    The foamed cement composite wall plate and the foamed cement composite wall plate are connected by fixing bolts and connecting parts connected to the wedge-shaped block provided in the dovetail type edge rib groove of the plate,
    The foamed cement composite wall plate and the foamed cement composite top plate are connected by fixing bolts and connecting parts connected to the wedge-shaped block provided in the dovetail type edge rib groove of the plate,
    The shape of the wedge-shaped block corresponds to the groove shape, and the wedge-shaped block installed in the dovetail-type edge rib groove is slidable so that it can be quickly mounted at a desired position. In addition, a hole for mounting a bolt and a nut corresponding to a bolt is provided, and the wedge block is installed in the dovetail type edge rib groove in advance or installed in the dovetail type edge rib groove when installed,
    The connecting part is a right-angled connecting part, and a through hole corresponding to a bolt is opened in the connecting part,
    The foam cement composite bottom plate is composed of a steel frame, a reinforcing truss, a steel wire mesh, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and drain pipe parts including drain pipe and floor drain may be installed in the foam cement composite bottom plate,
    The foamed cement composite bottom plate is waterproofed when the foamed cement composite bottom plate and the foamed cement composite wall plate are connected, and an edge is provided so that water from the bathroom does not enter the seam between the wall plate and the bottom plate. Bent dovetail edge rib for waterproofing or horizontal grooved steel frame edge rib for waterproofing with bent edges,
    The foam cement composite wall plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    The steel wire mesh and the steel frame are connected and fixed, and the steel wire mesh is laid entirely or partially depending on design requirements,
    The foam cement composite wall plate is composed of a steel frame, upper and lower steel wire meshes, a plurality of connecting parts connected to the upper and lower steel wire meshes, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and in the foamed cement composite wall board, water pipe, water pipe joint, toilet drain outlet, embedded outlet box, electric conduit may be installed,
    The foam cement composite top plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and an embedded outlet box and a pipeline for light installation may be installed in the foam cement composite top plate,
    The steel wire mesh may be laid entirely or partially depending on design requirements.
  2. A unit bath mainly comprising a foam cement composite bottom plate, a foam cement composite wall plate, a foam cement composite top plate, and a bathroom device,
    The foamed cement composite bottom plate or the foamed cement composite top plate is provided with a flat groove type steel frame edge rib composed of an upper and lower flange and a flat groove, and a hole is provided in the flange, and a vertical edge of the flat groove An opening is provided in the flat groove of the opening, and a cavity sealed with a steel plate or a shape steel for inserting a bolt through the opening is provided,
    The foamed cement composite wall plate is provided with dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves, and wedge-shaped blocks that are internal fitting members are provided in the dovetail-type edge rib grooves. ,
    Another foamed cement composite wall plate is provided with dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves, holes are provided in the upper and lower flanges, and the dovetail-type steel frame edge A square tube is provided inside the rib,
    The foamed cement composite bottom plate and the foamed cement composite wall plate are connected by a bolt passing through the hole and connected to a nut installed in the wedge shaped block,
    The foamed cement composite wallboard and another foamed cement composite wallboard are connected by a bolt passing through the hole and connected to a nut installed in the wedge-shaped block,
    The foamed cement composite wall plate and the foamed cement composite top plate are connected by bolts passing through the holes and connected to a nut installed in the wedge-shaped block,
    The shape of the wedge-shaped block corresponds to the groove shape, and the wedge-shaped block installed in the dovetail-type edge rib groove is slidable so that it can be quickly mounted at a desired position. In addition, a hole for mounting a bolt and a nut corresponding to a bolt is provided, and the wedge block is installed in the dovetail type edge rib groove in advance or installed in the dovetail type edge rib groove when installed,
    The connecting part is a right-angled connecting part, and a through hole corresponding to the bolt is opened in the connecting part,
    The foam cement composite bottom plate is composed of a steel frame, a reinforcing truss, a steel wire mesh, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and drain pipe parts including drain pipe and floor drain may be installed in the foam cement composite bottom plate,
    The foamed cement composite bottom plate is waterproofed when the foamed cement composite bottom plate and the foamed cement composite wall plate are connected, and an edge is provided so that water from the bathroom does not enter the seam between the wall plate and the bottom plate. Bent dovetail edge rib for waterproofing or horizontal grooved steel frame edge rib for waterproofing with bent edges,
    The foam cement composite wall plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    The steel wire mesh and the steel frame are connected and fixed, and the steel wire mesh is laid entirely or partially depending on design requirements,
    The foam cement composite wall plate is composed of a steel frame, upper and lower steel wire meshes, a plurality of connecting parts connected to the upper and lower steel wire meshes, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and in the foamed cement composite wall board, water pipe, water pipe joint, toilet drain outlet, embedded outlet box, electric conduit may be installed,
    The foam cement composite top plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and an embedded outlet box and a pipeline for light installation may be installed in the foam cement composite top plate,
    The steel wire mesh may be laid entirely or partially depending on design requirements.
  3. A unit bath mainly comprising a foam cement composite bottom plate, a foam cement composite wall plate, a foam cement composite top plate, and a bathroom device,
    The foam cement composite wall plate is provided with dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves, and a wedge-shaped block which is an inner fitting member in the dovetail-type edge rib groove. Provided,
    Each of the foamed cement composite wall plate and the foamed cement composite top plate is provided with a flat groove type steel frame edge rib composed of an upper and lower flange and a flat groove, a through hole is provided in the flat groove, and A bolt sleeve is provided in the through hole, and a cover plate having the same shape as the bolt sleeve and provided with an opening is provided on the upper flange of the flat groove,
    The foamed cement composite bottom plate is provided with a flat groove type steel frame edge rib composed of an upper and lower flange and a flat groove, and a hole is provided in the flange, and a square tube is provided in the flat groove,
    The foamed cement composite bottom plate and the foamed cement composite wall plate are connected by fixing a bolt through the hole and the bolt sleeve and connected to a nut installed in the wedge-shaped block,
    The foamed cement composite wallboard and another foamed cement composite wallboard are connected by bolts passing through the holes and square tubes and connected to nuts installed in the wedge-shaped blocks,
    The foamed cement composite wall plate and the foamed cement composite top plate are connected by bolts passing through the holes and the bolt sleeves and connected to nuts installed in the wedge-shaped block,
    The shape of the wedge-shaped block corresponds to the groove shape, and the wedge-shaped block installed in the dovetail-type edge rib groove is slidable so that it can be quickly mounted at a desired position. In addition, a hole for mounting a bolt and a nut corresponding to a bolt is provided, and the wedge block is installed in the dovetail type edge rib groove in advance or installed in the dovetail type edge rib groove when installed,
    The connecting part is a right-angled connecting part, and a through hole corresponding to the bolt is opened in the connecting part,
    The foam cement composite bottom plate is composed of a steel frame, a reinforcing truss, a steel wire mesh, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and drain pipe parts including drain pipe and floor drain may be installed in the foam cement composite bottom plate,
    The foamed cement composite bottom plate is waterproofed when the foamed cement composite bottom plate and the foamed cement composite wall plate are connected, and an edge is provided so that water from the bathroom does not enter the seam between the wall plate and the bottom plate. Bent dovetail edge rib for waterproofing or horizontal grooved steel frame edge rib for waterproofing with bent edges,
    The foam cement composite wall plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    The steel wire mesh and the steel frame are connected and fixed, and the steel wire mesh is laid entirely or partially depending on design requirements,
    The foam cement composite wall plate is composed of a steel frame, upper and lower steel wire meshes, a plurality of connecting parts connected to the upper and lower steel wire meshes, an inorganic foam cement core material, and upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and in the foamed cement composite wall board, water pipe, water pipe joint, toilet drain outlet, embedded outlet box, electric conduit may be installed,
    The foam cement composite top plate is composed of a steel frame, steel wire mesh, reinforcing truss, inorganic foam cement core material, upper and lower cement mortar surface layers,
    Steel wire mesh and steel frame are connected and fixed, and an embedded outlet box and a pipeline for light installation may be installed in the foam cement composite top plate,
    The steel wire mesh may be laid entirely or partially depending on design requirements.
  4.   The unit bath according to any one of claims 1 to 3, wherein the foamed cement composite wall plate has doors and window openings left in advance.
  5.   The unit bath according to any one of claims 1 to 3, wherein a ventilation / inspection port is left in the foamed cement composite top plate.
  6.   The interior decoration material for the interior and exterior surfaces of the unit bath is constructed by performing interior work on the foamed cement composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top plate before assembling the bathroom. The unit bus according to any one of claims 1 to 3, wherein the interior finishes upon completion.
  7. In the unit bath, waterproofing treatment is performed on the bathroom using waterproofing materials of various paints or roll materials,
    The waterproof construction is performed on the foam cement composite bottom plate before assembling the bathroom, or after the entire bathroom is assembled so as to satisfy the waterproof requirements of different bathrooms. The unit bus according to claim 3.
  8. According to the design requirements, foam cement composite bottom plate, foam cement composite wall plate, foam cement composite top plate are manufactured, and dovetail-type steel frame edge ribs composed of upper and lower flanges and dovetail-type edge rib grooves are used as the foam cement. Step A provided on each of the composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top plate, and providing a wedge-shaped block as an internal fitting member in the dovetail groove edge rib groove,
    In connection of the foam cement composite bottom plate and the foam cement composite wall plate,
    First, the foamed cement composite bottom plate is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate is set perpendicularly to a position corresponding to the foamed cement composite bottom plate, and the wedge shape in which each nut is installed. A block is inserted into the dovetail-type edge rib groove provided on the foamed cement composite bottom plate and the foamed cement composite wall plate, and further, each bolt penetrates a connecting part to a nut installed in the wedge shaped block. Connected and fixed, tightened the wedge-shaped block and the dovetail steel frame edge rib, connected and fixed the foamed cement composite bottom plate and the foamed cement composite wall plate, and thus the remaining foamed cement Step B for sequentially connecting and fixing the composite wall plate and the foamed cement composite bottom plate,
    In connecting the foamed cement composite wallboard and the foamed cement composite wallboard,
    First, a second foam cement composite wall plate is set vertically to a position corresponding to the foam cement composite bottom plate, and the relative position between the second wall plate and the first wall plate is adjusted, As in the step B, the second foamed cement composite wall plate and the foamed cement composite bottom plate are connected,
    Next, the wedge-shaped block on which the nut is installed is inserted into the dovetail-type edge rib groove provided on the foamed cement composite wall plate, and each bolt penetrates a connecting part and is installed on the wedge-shaped block. The first sheet so as to connect the foamed cement composite wall plate and the foamed cement composite wall plate by fastening the wedge shaped block and the dovetail steel frame edge rib. Connecting the wall plate and the second wall plate, and thus connecting and fixing the remaining foamed cement composite wall plate and the foamed cement composite wall plate in sequence,
    In the connection of the foamed cement composite wall plate and the foamed cement composite top plate,
    The foam cement composite top plate is set on the foam cement composite wall plate, and the wedge-shaped blocks on which the nuts are respectively installed are the dovetail edge ribs provided on the foam cement composite top plate and the foam cement composite wall plate. Further, each bolt is connected to a nut installed in the wedge-shaped block by passing through a connecting part, and is fixed by tightening the wedge-shaped block and the dovetail-shaped steel frame edge rib, Connecting the foamed cement composite wall plate and the foamed cement composite top plate, and thus connecting and fixing the remaining wall plate and the top plate in sequence, and completing the assembly operation D,
    Step E for waterproofing according to design requirements,
    Depending on design requirements, step F for interior decoration,
    Step G is to attach the bathroom equipment and attach the bathroom door,
    The steps E, F and G are performed at a construction site, and the steps E and F may be performed in advance before assembling the foamed cement composite bottom plate, the foamed cement composite wall plate, and the foamed cement composite top plate,
    The wedge-shaped block is slidable in the dovetail edge rib groove so that it can be quickly mounted in a desired position; and
    A groove for mounting a screw hole and a nut corresponding to the bolt is provided in the wedge-shaped block,
    The connecting part is a right-angled connecting part, and a through hole corresponding to the bolt is opened in the connecting part ,
    In the foam cement composite bottom plate, the edge is bent so that water from the bathroom does not enter the seam between the wall plate and the bottom plate by providing a waterproof effect when the foam cement composite bottom plate and the foam cement composite wall plate are connected. waterproof dovetail groove type edge rib or the method of manufacturing the unit bus that provided the waterproof horizontal groove type steel frame edge rib bent edge portions.
  9. Step A for producing a foam cement composite bottom plate, a foam cement composite wall plate, and a foam cement composite top plate according to design requirements,
    In connection of the foam cement composite bottom plate and the foam cement composite wall plate,
    First, the foamed cement composite bottom plate is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate is set vertically at a position corresponding to the foamed cement composite bottom plate, and a wedge-shaped block in which a nut is installed Is inserted into the dovetail-type edge rib groove provided in the foamed cement composite wall plate, and the bolt penetrates the hole from the opening and is connected and fixed to the nut installed in the wedge-shaped block. Step B for sequentially connecting and fixing the remaining foamed cement composite wall plate and the foamed cement composite bottom plate,
    In connecting the foamed cement composite wallboard and the second foamed cement composite wallboard,
    First, set the second foam cement composite wall plate perpendicular to the position corresponding to the foam cement composite bottom plate, to adjust the relative position of the second wall plate and the first wall plate, As in the step B, the second foamed cement composite wall plate and the foamed cement composite bottom plate are connected,
    Next, the wedge-shaped block in which the nut was installed was inserted into the dovetail-type edge rib groove provided in the foam cement composite wall plate, and each bolt penetrated the hole and was installed in the wedge-shaped block. The first foamed cement composite wallboard and the second foamed cement composite wallboard are connected so as to be connected and fixed to the nut, and thus the remaining foamed cement composite wallboard and the Step C for sequentially connecting and fixing the foam cement composite wallboard,
    In the connection of the foamed cement composite wall plate and the foamed cement composite top plate,
    The foamed cement composite top plate is set on the foamed cement composite wall plate, a wedge-shaped block provided with a nut is inserted into an ant groove type edge rib groove provided on the foamed cement composite wall plate, and the bolt is The hole penetrates from the opening and is connected and fixed to the nut installed in the wedge-shaped block. Thus, the remaining wall plate and the top plate are sequentially connected and fixed to complete the assembly operation. Step D,
    Step E for waterproofing according to design requirements,
    Depending on design requirements, step F for interior decoration,
    Including step G of attaching bathroom equipment and attaching bathroom doors;
    Step E, F, G takes place at the construction site, the step E, F is the foam cement composite bottom plate, foamed cement composite wallboard, rather it may also be carried out in advance before assembling the foam cement composite top plate,
    In the foam cement composite bottom plate, the edge is bent so that water from the bathroom does not enter the seam between the wall plate and the bottom plate by providing a waterproof effect when the foam cement composite bottom plate and the foam cement composite wall plate are connected. A method of manufacturing a unit bath provided with a waterproof dovetail edge rib or a horizontal groove steel frame edge rib for bending with a bent edge .
  10. Step A for producing a foam cement composite bottom plate, a foam cement composite wall plate, and a foam cement composite top plate according to design requirements,
    In connection of the foam cement composite bottom plate and the foam cement composite wall plate,
    First, the foamed cement composite bottom plate is set on a horizontal plane, and according to the design requirements, the foamed cement composite wall plate is set vertically at a position corresponding to the foamed cement composite bottom plate, and a wedge-shaped block in which a nut is installed Is inserted into the dovetail-type edge rib groove provided on the foam cement composite wall plate, the bolt penetrates the hole and the square tube, and is connected and fixed to the nut installed in the wedge-shaped block. In step B, the remaining foamed cement composite wall plate and the foamed cement composite bottom plate are sequentially connected and fixed.
    In connecting the foamed cement composite wallboard and the second foamed cement composite wallboard,
    First, set the second foam cement composite wall plate perpendicularly to the position facing the foam cement composite bottom plate, to adjust the relative position of the second wall plate and the first wall plate, As in the step B, the second foamed cement composite wall plate and the foamed cement composite bottom plate are connected,
    Next, a wedge-shaped block in which a nut is installed is inserted into the dovetail-type edge rib groove provided in the foamed cement composite wall plate, and each bolt passes through a hole and a bolt sleeve and is inserted into the wedge-shaped block. The first foamed cement composite wall plate and the second foamed cement composite wall plate are connected so as to be connected and fixed to the nut installed in the nut, and thus the remaining foamed cement composite wall plate is connected. Step C for sequentially connecting and fixing the wall board and the foamed cement composite wall board,
    In the connection of the foamed cement composite wall plate and the foamed cement composite top plate,
    The foamed cement composite top plate is set on the foamed cement composite wall plate, a wedge-shaped block provided with a nut is inserted into an ant groove type edge rib groove provided on the foamed cement composite wall plate, and the bolt is The hole and the bolt sleeve are passed through the opening and connected to the nut installed in the wedge-shaped block, and thus, the remaining wall plate and the top plate are sequentially connected and fixed. Step D to complete,
    Step E for waterproofing according to design requirements,
    Depending on design requirements, step F for interior decoration,
    Including step G of attaching bathroom equipment and attaching bathroom doors;
    Step E, F, G takes place at the construction site, the step E, F is the foam cement composite bottom plate, the foam cement composite wallboard, rather it may also be carried out in advance before assembling the foam cement composite top plate ,
    In the foam cement composite bottom plate, the edge is bent so that water from the bathroom does not enter the seam between the wall plate and the bottom plate by providing a waterproof effect when the foam cement composite bottom plate and the foam cement composite wall plate are connected. A method of manufacturing a unit bath provided with a waterproof dovetail edge rib or a horizontal groove steel frame edge rib for bending with a bent edge .
JP2018528643A 2015-12-08 2016-09-28 Unit bus and manufacturing method thereof Active JP6606286B2 (en)

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CN201510895502.X 2015-12-08
CN201510895502.XA CN105421826B (en) 2015-12-08 2015-12-08 A kind of assembled integral vacuum toilet and its method of construction
PCT/CN2016/100634 WO2017097018A1 (en) 2015-12-08 2016-09-28 Assembly-type integrated bathroom and construction method therefor

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JP6606286B2 true JP6606286B2 (en) 2019-11-13

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SG11201804065RA (en) 2018-06-28
CN105421826A (en) 2016-03-23

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