一种装配式整体卫生间及其建造方法Assembled integral toilet and construction method thereof
技术领域Technical field
本发明属于建筑领域,特别指一种装配式整体卫生间及其建造方法。The invention belongs to the field of architecture, and particularly relates to an assembled whole bathroom and a construction method thereof.
背景技术Background technique
目前,在建筑领域中传统的整体卫生间形式有:玻璃钢复合材料模压成型和钢筋混凝土预制的整体卫生间。由玻璃钢复合材料模压成型的整体卫生间,其主要不足之处是防火性能低、隔音效果差,用户无法对内部的洁具与设施进行改动;而由混凝土材料预制的整体卫生间,其主要不足之处是自重太大,单个整体卫生间自重可达8-12吨,无法采用塔吊进行吊装。At present, the traditional overall bathroom forms in the field of construction are: FRP composite molding and reinforced concrete prefabricated overall bathroom. The main disadvantage of the overall bathroom molded by FRP composite is that the fire performance is low and the sound insulation effect is poor. The user cannot change the internal sanitary ware and facilities. The main disadvantage of the whole bathroom prefabricated by concrete material is The self-weight is too large, and the weight of a single whole bathroom can reach 8-12 tons, which cannot be lifted by tower crane.
发明内容Summary of the invention
本发明的目的在于克服现有技术不足而提供一种由发泡水泥复合板材预制的、简单快捷、可实现工业化生产的装配式整体卫生间及其建造方法。本发明整体卫生间具有质轻、承重保温、隔热、耐久、抗震、以及优良的防火性能和隔声性能,它是一种节能环保的绿色建筑产品。The object of the present invention is to overcome the deficiencies of the prior art and to provide a fabricated overall toilet which is prefabricated from a foamed cement composite board, which is simple and quick, and can realize industrial production, and a construction method thereof. The whole bathroom of the invention has the advantages of light weight, load-bearing heat insulation, heat insulation, durability, earthquake resistance, excellent fireproof performance and sound insulation performance, and is an energy-saving and environmentally-friendly green building product.
本发明的技术方案是:The technical solution of the present invention is:
一种装配式整体卫生间,它包括:发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板以及卫浴设备,其特征在于:在所述的发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板中均分别设有燕尾槽式钢边框边肋;所述的燕尾槽式钢边框边肋,由上下翼缘及燕尾槽边肋凹槽构成;且在所述的燕尾槽边肋凹槽内设有内嵌部件楔形块;The utility model relates to a prefabricated whole toilet, which comprises: a foamed cement composite bottom plate, a foamed cement composite wall board, a foamed cement composite roof board and a sanitary equipment, characterized in that: the foamed cement composite bottom board and the foamed cement composite The wall plate and the foamed cement composite roof are respectively provided with dovetail groove type steel frame edge ribs; the dovetail groove type steel frame edge ribs are composed of upper and lower flange edges and dovetail groove edge rib grooves; a dove wedge member is embedded in the groove of the dovetail groove;
所述的发泡水泥复合墙板与所述的发泡水泥复合底板之间的连接,是
通过螺栓、连接件与板材燕尾槽边肋凹槽内设有的楔形块连接固定;The connection between the foamed cement composite wallboard and the foamed cement composite backboard is
The bolt and the connecting member are fixedly connected with the wedge block provided in the groove of the dovetail groove of the plate;
所述的发泡水泥复合墙板与所述的发泡水泥复合墙板之间的连接,是通过螺栓、连接件与板材燕尾槽边肋凹槽内设有的楔形块连接固定;The connection between the foamed cement composite wallboard and the foamed cement composite wallboard is fixed by a bolt, a connecting member and a wedge block provided in the groove of the dovetail groove of the plate;
所述的发泡水泥复合墙板与所述的发泡水泥复合顶板之间的连接,是通过螺栓、连接件与板材燕尾槽边肋凹槽内设有的楔形块连接固定。The connection between the foamed cement composite wallboard and the foamed cement composite roof is fixed by a bolt, a connecting member and a wedge block provided in the groove of the dovetail groove of the plate.
其中,所述的发泡水泥复合底板,由钢边框、钢筋桁架、钢丝网、无机发泡水泥芯材、上下水泥砂浆面层复合构成;其中,钢丝网与钢边框连接固定;根据设计需求,钢丝网可整体铺设或部分铺设。在发泡水泥复合底板内可设有下水管件,包括:排水管、地漏等。Wherein, the foamed cement composite bottom plate is composed of a steel frame, a reinforced concrete truss, a steel mesh, an inorganic foamed cement core material, and a top and bottom cement mortar surface layer; wherein the steel mesh and the steel frame are fixedly connected; according to design requirements, The wire mesh can be laid or partially laid. A lower water pipe member may be disposed in the foamed cement composite bottom plate, including: a drain pipe, a floor drain, and the like.
发泡水泥复合墙板,由钢边框、上下钢丝网、若干个与上下钢丝网拉接的钢圈、无机发泡水泥芯材、上下水泥砂浆面层复合构成;其中,钢丝网与钢边框连接固定;根据设计需求,钢丝网可整体铺设或部分铺设。在发泡水泥复合墙板内可设有上水管、上水接头、马桶排水过孔、开关暗盒、电线管;复合墙板可预留门、窗洞口。Foamed cement composite wallboard consists of steel frame, upper and lower steel wire mesh, several steel rings connected with upper and lower steel wire mesh, inorganic foamed cement core material and upper and lower cement mortar surface layer; among them, steel wire mesh and steel frame are connected Fixed; according to design requirements, the wire mesh can be laid or partially laid. In the foamed cement composite wallboard, there may be an upper water pipe, a water connection joint, a toilet drainage through hole, a switch cassette, and a wire tube; the composite wall plate may reserve a door and a window opening.
发泡水泥复合墙板的另一种结构是,由钢边框、钢丝网、钢筋桁架、无机发泡水泥芯材、上下水泥砂浆面层复合构成;其中,钢丝网与钢边框连接固定;根据设计需求,钢丝网可整体铺设或部分铺设。在发泡水泥复合墙板内可设有上水管、上水接头、马桶排水过孔、开关暗盒、电线管;复合墙板可预留门、窗洞口。Another structure of the foamed cement composite wallboard is composed of a steel frame, a steel mesh, a reinforced concrete truss, an inorganic foamed cement core material, and a top and bottom cement mortar surface layer; wherein the steel mesh and the steel frame are fixedly connected; Demand, wire mesh can be laid or partially laid. In the foamed cement composite wallboard, there may be an upper water pipe, a water connection joint, a toilet drainage through hole, a switch cassette, and a wire tube; the composite wall plate may reserve a door and a window opening.
发泡水泥复合顶板,由钢边框、钢丝网、钢筋桁架、无机发泡水泥芯材、上下水泥砂浆面层复合构成;其中,钢丝网与钢边框连接固定;根据设计需求,钢丝网可整体铺设或部分铺设。在发泡水泥复合顶板内可设有
灯口暗盒、管线;并可预留通风、检修洞口。Foamed cement composite roof is composed of steel frame, steel mesh, reinforced concrete truss, inorganic foamed cement core material and upper and lower cement mortar surface layer; among them, steel wire mesh and steel frame are fixedly connected; according to design requirements, steel wire mesh can be laid as a whole Or partially laid. Can be provided in the foamed cement composite top plate
Light box and pipeline; light ventilation and maintenance of the hole.
在所述的燕尾槽边肋凹槽内所设有楔形块是可滑动的,以便于找准位置而快速安装。The wedge-shaped block provided in the dovetail groove of the dovetail groove is slidable for quick positioning in order to find the position.
所述的楔形块的形状与凹槽形状相配合。The shape of the wedge block matches the shape of the groove.
所述的楔形块可提前放置在燕尾槽边肋的凹槽内,也可在安装时放置在燕尾槽边肋的凹槽内。The wedge block may be placed in advance in the groove of the dovetail groove rib, or may be placed in the groove of the dovetail groove rib during installation.
在所述的楔形块内设有与螺栓配合的孔;并设有可放置螺母的开槽。A hole for engaging the bolt is disposed in the wedge block; and a slot for placing the nut is provided.
所述的楔形块的另外一种结构是,在所述的楔形块中设有与螺栓配合的螺纹孔。Another configuration of the wedge block is such that a threaded hole that engages the bolt is provided in the wedge block.
所述的连接件为直角形连接件;并在连接件上设有与螺栓相配合的过孔。The connecting member is a right-angle connecting member; and the connecting member is provided with a through hole matched with the bolt.
在所述的装配式整体卫生间的内外面,可采用各种装饰装修材料进行装修,以满足不同风格的卫生间装饰装修要求。In the inner and outer parts of the assembled whole bathroom, various decorative materials can be used for decoration to meet different styles of bathroom decoration and decoration requirements.
在所述的装配式整体卫生间内,可采用各种涂料类或卷材类的防水材料进行卫生间防水处理,以满足不同的卫生间防水要求。In the assembled whole bathroom, waterproof materials of various coatings or coils can be used for waterproofing of the bathroom to meet different waterproof requirements of the bathroom.
一种装配式整体卫生间的建造方法,其方法步骤包括:A method for constructing a fabricated overall toilet, the method steps comprising:
根据客户实际需求,所采用的发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板均在工厂内进行工业化的定制生产,并按照设计要求将上下水管件、用电设备、以及门、窗洞口等预制在发泡水泥复合板材内;像搭积木一样,将发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板进行精准、快速拼装,并采用机械方式连接固定;并安装卫浴设备,而构建成整体式卫生间;再将整体卫生间运输到施工现场;使用吊装起重
设备,将整体卫生间安装就位。According to the actual needs of customers, the foamed cement composite floor, foamed cement composite wallboard and foamed cement composite roof are all industrially customized in the factory, and the upper and lower water pipes and electrical equipment are designed according to the design requirements. Doors, window openings, etc. are prefabricated in foamed cement composite panels; like building blocks, foamed cement composite floor, foamed cement composite wallboard, foamed cement composite roof are accurately and quickly assembled, and mechanically connected and fixed. And install the bathroom equipment, and build into a one-piece toilet; then transport the whole bathroom to the construction site; use lifting lifting
Equipment to install the entire bathroom in place.
其中,所述的整体卫生间,可根据需求在工厂内完成防水与内外装修施工。Among them, the whole bathroom can be waterproofed and internally and externally renovated in the factory according to requirements.
所述的整体卫生间中所设置的卫浴器设备,也可在施工现场完成安装。The bathroom equipment installed in the whole bathroom can also be installed at the construction site.
一种装配式整体卫生间的建造方法,其方法步骤包括:A method for constructing a fabricated overall toilet, the method steps comprising:
A、根据设计要求,制作发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板;其中,在所述的发泡水泥复合底板、发泡水泥复合墙板、发泡水泥复合顶板中均分别设有燕尾槽式钢边框边肋;所述的燕尾槽式钢边框边肋,由上下翼缘及燕尾槽边肋凹槽构成;且在所述的燕尾槽边肋凹槽内设有内嵌部件楔形块;A. According to the design requirements, foamed cement composite floor, foamed cement composite wall board and foamed cement composite roof are prepared; among them, the foamed cement composite floor, foamed cement composite wall board and foamed cement composite roof The dovetail groove type steel frame edge ribs are respectively arranged in the middle; the dovetail groove type steel frame edge ribs are composed of the upper and lower flange edges and the dovetail groove side rib grooves; and the rib groove groove is arranged in the dovetail groove side There are embedded component wedge blocks;
B、发泡水泥复合底板与发泡水泥复合墙板连接:B. Foamed cement composite floor and foamed cement composite wallboard connection:
首先,将发泡水泥复合底板放置于水平基面上,按设计要求,再将发泡水泥复合墙板垂直放置于发泡水泥复合底板相对位置上;分别将放置有螺母的楔形块放入发泡水泥复合底板和发泡水泥复合墙板所设有的燕尾槽边肋凹槽中;再分别将螺栓穿过连接件,并与放置在楔形块中的螺母连接固定,利用楔形块与燕尾槽式钢边框边肋紧固,从而使发泡水泥复合底板与发泡水泥复合墙板连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合底板相连接固定;Firstly, the foamed cement composite bottom plate is placed on the horizontal base surface. According to the design requirements, the foamed cement composite wall board is placed vertically on the relative position of the foamed cement composite bottom plate; the wedge-shaped blocks with the nuts are placed in the hair The foamed cement composite bottom plate and the foamed cement composite wall board are provided with the dovetail groove rib grooves; respectively, the bolts are respectively passed through the connecting piece and fixedly connected with the nut placed in the wedge block, and the wedge block and the dovetail groove are utilized. The side ribs of the steel frame are fastened, so that the foamed cement composite bottom plate is fixedly connected with the foamed cement composite wall board; according to this method, the remaining foamed cement composite wall board and the foamed cement composite bottom board are connected and fixed in turn;
C、发泡水泥复合墙板与发泡水泥复合墙板连接:C. Foamed cement composite wallboard and foamed cement composite wallboard connection:
先将第二块发泡水泥复合墙板垂直放置于发泡水泥复合底板相对位置上,并调整第二块墙板与首块墙板的相对位置,按B步骤完成第二块发泡水泥复合墙板与发泡水泥复合底板的连接;
Firstly, the second foamed cement composite wallboard is placed vertically on the relative position of the foamed cement composite floor, and the relative position of the second wallboard and the first wallboard is adjusted, and the second foamed cement composite is completed according to the step B. The connection between the wallboard and the foamed cement composite floor;
再将首块墙板与第二块墙板进行连接:将放置有螺母的楔形块放入发泡水泥复合墙板所设有的燕尾槽边肋凹槽中;再分别将螺栓穿过连接件,并与放置在楔形块中的螺母连接固定,利用楔形块与燕尾槽式钢边框边肋紧固,从而使发泡水泥复合墙板与发泡水泥复合墙板连接:按此法依次将其余的发泡水泥复合墙板与发泡水泥复合墙板相连接固定;Then, the first wall panel is connected with the second wall panel: the wedge block with the nut placed is placed in the dovetail groove rib groove provided by the foamed cement composite wall panel; and the bolt is respectively passed through the connecting member And is fixedly connected with the nut placed in the wedge block, and is fastened by the wedge block and the dovetail groove steel frame edge rib, so that the foamed cement composite wall board is connected with the foamed cement composite wall board: according to this method, the rest are sequentially The foamed cement composite wall board is fixedly connected with the foamed cement composite wall board;
D、发泡水泥复合墙板与发泡水泥复合顶板连接:D. Foamed cement composite wallboard and foamed cement composite roof connection:
将发泡水泥复合顶板放置于发泡水泥复合墙板之上,分别将放置有螺母的楔形块放入发泡水泥复合顶板和发泡水泥复合墙板所设有的燕尾槽边肋凹槽中;再分别将螺栓穿过连接件,并与放置在楔形块中的螺母连接固定,利用楔形块与燕尾槽式钢边框边肋紧固,从而使发泡水泥复合墙板与发泡水泥复合顶板连接:按此法依次将其余的墙板与顶板相连接固定;整体装配施工完成;The foamed cement composite top plate is placed on the foamed cement composite wall board, and the wedge-shaped block placed with the nut is respectively placed in the dovetail groove rib groove provided by the foamed cement composite top board and the foamed cement composite wall board. Then, the bolts are respectively passed through the connecting piece and fixedly connected with the nut placed in the wedge block, and the wedge-shaped block and the dovetail groove steel frame edge rib are fastened, thereby making the foamed cement composite wall board and the foamed cement composite top board Connection: According to this method, the remaining wall panels are connected and fixed to the top plate in sequence; the overall assembly and construction is completed;
E、按照设计要求,进行防水工序;E. Carry out the waterproofing process according to the design requirements;
F、按照设计要求,进行内部装饰;F. Perform interior decoration according to design requirements;
G、安装卫浴设备,包括:坐便器、洗手池、洗浴设备;并安装卫生间门。G. Install bathroom equipment, including: toilet, sink, bathing equipment; and install the bathroom door.
上述E、F、G步骤,也可在施工现场完成。The above steps E, F and G can also be completed at the construction site.
其中,所述的楔形块,在燕尾槽边肋凹槽中是可滑动的,以便于找准位置而快速安装。Wherein, the wedge block is slidable in the dovetail groove rib groove to facilitate the quick positioning of the position.
在所述的楔形块内设有与螺栓配合的孔以及可放置螺母的开槽。A hole that fits the bolt and a slot in which the nut can be placed are provided in the wedge block.
所述的楔形块的另外一种结构是,在所述的楔形块中设有与螺栓配合的螺纹孔。
Another configuration of the wedge block is such that a threaded hole that engages the bolt is provided in the wedge block.
附图说明DRAWINGS
图1为本发明装配式整体卫生间结构示意图。Figure 1 is a schematic view showing the structure of a fabricated toilet of the present invention.
图2-1为本发明实施例中发泡水泥复合底板的结构示意图。2-1 is a schematic structural view of a foamed cement composite bottom plate according to an embodiment of the present invention.
图2-2为本发明实施例中发泡水泥复合墙板的结构示意图。2-2 is a schematic structural view of a foamed cement composite wallboard according to an embodiment of the present invention.
图2-3为本发明实施例中发泡水泥复合顶板的结构示意图。2-3 is a schematic structural view of a foamed cement composite top plate according to an embodiment of the present invention.
图2-4为本发明装配式整体卫生间发泡水泥复合板中燕尾槽式边肋截面图。2-4 is a cross-sectional view of a dovetail groove side rib in a fabricated integral toilet foamed cement composite panel of the present invention.
图3-1、图3-2、图3-3为本发明实施例中楔形块结构示意图。3-1, 3-2, and 3-3 are schematic views showing the structure of a wedge block in the embodiment of the present invention.
图4为本发明实施例1中发泡水泥复合墙板与发泡水泥复合底板的连接节点结构示意图。4 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite baseboard according to Embodiment 1 of the present invention.
图5为本发明实施例1中发泡水泥复合墙板与发泡水泥复合墙板的连接节点结构示意图。FIG. 5 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite wallboard according to Embodiment 1 of the present invention.
图6为本发明实施例1中发泡水泥复合墙板与发泡水泥复合顶板的连接节点结构示意图。6 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite roof in Embodiment 1 of the present invention.
图7-1、图7-2为本发明实施例2中楔形块结构示意图。7-1 and 7-2 are schematic structural views of a wedge block according to Embodiment 2 of the present invention.
图8为本发明实施例2中发泡水泥复合墙板与发泡水泥复合底板的连接节点结构示意图。8 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite baseboard according to Embodiment 2 of the present invention.
图9为本发明实施例3中平槽式边肋截面图。Figure 9 is a cross-sectional view showing a flat groove side rib in Embodiment 3 of the present invention.
图10-1、图10-2为本发明实施例3中发泡水泥复合墙板与发泡水泥复合底板的连接节点结构示意图。10-1 and 10-2 are schematic diagrams showing the connection node structure of a foamed cement composite wallboard and a foamed cement composite baseboard according to Embodiment 3 of the present invention.
图11为本发明实施例3中发泡水泥复合墙板与发泡水泥复合墙板的连接节点结构示意图。
11 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite wallboard according to Embodiment 3 of the present invention.
图12-1、图12-2为本发明实施例3中发泡水泥复合墙板与发泡水泥复合顶板的连接节点结构示意图。12-1 and 12-2 are schematic diagrams showing the connection node structure of the foamed cement composite wallboard and the foamed cement composite roof in the third embodiment of the present invention.
图13为本发明实施例4中发泡水泥复合墙板与发泡水泥复合墙板的连接节点结构示意图。Figure 13 is a schematic view showing the structure of a joint node of a foamed cement composite wallboard and a foamed cement composite wallboard according to Embodiment 4 of the present invention.
图14为本发明实施例4中发泡水泥复合墙板与发泡水泥复合顶板的连接节点结构示意图。14 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite roof in Embodiment 4 of the present invention.
图15-1、图15-2、图15-3为本发明实施例4中发泡水泥复合墙板与发泡水泥复合底板的连接节点结构示意图。Fig. 15-1, Fig. 15-2, Fig. 15-3 are schematic diagrams showing the connection node structure of the foamed cement composite wallboard and the foamed cement composite baseboard in the fourth embodiment of the present invention.
图16为本发明实施例5中发泡水泥复合墙板与发泡水泥复合底板(防水卷边燕尾槽式边肋)的连接节点结构示意图。16 is a schematic structural view of a joint node of a foamed cement composite wallboard and a foamed cement composite bottom plate (waterproof rolled dovetail grooved rib) according to Embodiment 5 of the present invention.
图17为本发明实施例5中发泡水泥复合墙板与发泡水泥复合底板(防水卷边平槽式钢边框边肋)的连接节点结构示意图。Figure 17 is a schematic view showing the structure of a joint node of a foamed cement composite wallboard and a foamed cement composite backboard (waterproof crimped flat grooved steel frame side rib) according to Embodiment 5 of the present invention.
附图标号说明:Description of the reference numerals:
发泡水泥复合底板1、1’;发泡水泥复合墙板2、2’;Foamed cement composite floor 1, 1'; foamed cement composite wallboard 2, 2';
发泡水泥复合顶板3、3’;钢边框101;钢筋桁架102;无机发泡水泥芯材103;上下水泥砂浆面层104;钢丝网105;连接件106;Foamed cement composite roof 3, 3'; steel frame 101; reinforced concrete truss 102; inorganic foamed cement core material 103; upper and lower cement mortar surface layer 104; steel mesh 105; connecting member 106;
卫生间门4;洗浴设备51;坐便器52;洗手池53; Bathroom door 4; bathing device 51; toilet 52; sink 65;
燕尾槽式边肋6;凹槽61;矩形管62;Dovetail slotted rib 6; recess 61; rectangular tube 62;
楔形块7;孔70;开槽71; Wedge block 7; hole 70; slot 71;
螺纹孔72;螺母73;螺栓74;螺栓套管75;盖板76;Threaded hole 72; nut 73; bolt 74; bolt sleeve 75; cover plate 76;
直角形连接件8;过孔81; Right angle connector 8; through hole 81;
平槽式钢边框边肋9;平槽91;洞口92;空腔93;穿孔94;
Flat channel steel frame rib 9; flat groove 91; opening 92; cavity 93; perforation 94;
防水卷边燕尾槽式边肋10;防水卷边平槽式钢边框边肋11。Waterproof rolled side dovetail grooved rib 10; waterproof rolled flat grooved steel frame edge rib 11.
实施本发明的最佳方式Best way to implement the invention
实施例1:Example 1:
如图1至图6所示,本发明装配式整体卫生间,主要包括:发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3以及卫浴设备:洗浴设备51、坐便器52、洗手池53。As shown in FIG. 1 to FIG. 6 , the assembled toilet of the present invention mainly comprises: a foamed cement composite floor board 1, a foamed cement composite wall board 2, a foamed cement composite roof board 3, and a sanitary equipment: a bathing device 51, a toilet bowl. 52, sink 65.
在所述的发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3中均分别设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;并在所述的楔形块7内设有与螺栓74配合的孔70以及可放置螺母73的开槽71。In the foamed cement composite bottom plate 1, the foamed cement composite wall board 2, and the foamed cement composite top board 3, respectively, a dovetail groove type steel frame edge rib 6 is respectively provided; the dovetail groove type steel frame edge rib 6 The upper and lower flanges and the dovetail groove rib groove 61 are formed; and the embedded component wedge block 7 is disposed in the dovetail groove rib groove 61; and the bolt is provided in the wedge block 7 The mating hole 70 and the slot 71 in which the nut 73 can be placed.
所述的发泡水泥复合底板1与所述的发泡水泥复合墙板2之间的连接,是通过螺栓74穿过直角形连接件8与楔形块7内放置的螺母73连接固定;The connection between the foamed cement composite bottom plate 1 and the foamed cement composite wall panel 2 is connected and fixed by a bolt 74 passing through a right angle connecting member 8 and a nut 73 placed in the wedge block 7;
所述的发泡水泥复合墙板2与所述的发泡水泥复合墙板2’之间的连接,是通过螺栓74穿过直角形连接件8与楔形块7内放置的螺母73连接固定;The connection between the foamed cement composite wall panel 2 and the foamed cement composite wall panel 2' is connected and fixed by a bolt 74 passing through a right angle connector 8 and a nut 73 placed in the wedge block 7;
所述的发泡水泥复合墙板2与所述的发泡水泥复合顶板3之间的连接,是通过螺栓74穿过直角形连接件8与楔形块7内放置的螺母73连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite roof panel 3 is connected and fixed by a bolt 74 through a right angle connector 8 and a nut 73 placed in the wedge block 7.
其中,在所述的直角形连接件8上设有与螺栓相配合的过孔81。Wherein, the through-angle connector 81 is provided with a through hole 81 that cooperates with the bolt.
如图2-1、图2-2、图2-3、图2-4至图17所示,在本发明实施例中,所述的发泡水泥复合底板1或发泡水泥复合底板1’,均由钢边框101、钢筋桁架102、钢丝网105、无机发泡水泥芯材103、上下水泥砂浆面层104复合构
成;其中,钢丝网105与钢边框101连接固定;根据设计需求,钢丝网105可整体铺设或部分铺设。在发泡水泥复合底板1内可设有下水管件,包括:排水管、地漏等。As shown in FIG. 2-1, FIG. 2-2, FIG. 2-3, and FIG. 2-4 to FIG. 17, in the embodiment of the present invention, the foamed cement composite bottom plate 1 or the foamed cement composite bottom plate 1' , both by steel frame 101, reinforced concrete truss 102, steel mesh 105, inorganic foamed cement core material 103, upper and lower cement mortar surface layer 104 composite
The wire mesh 105 is fixedly connected to the steel frame 101; the wire mesh 105 may be integrally laid or partially laid according to design requirements. A lower water pipe member may be disposed in the foamed cement composite bottom plate 1, including: a drain pipe, a floor drain, and the like.
所述的发泡水泥复合墙板2或发泡水泥复合墙板2’,均由钢边框101、钢筋桁架102、无机发泡水泥芯材103、上下钢丝网105、若干个与上下钢丝网105拉接的连接件106、上下水泥砂浆面层104复合构成;其中,钢丝网105与钢边框101连接固定;根据设计需求,钢丝网105可整体铺设或部分铺设。在发泡水泥复合墙板2内可设有上水管、上水接头、马桶排水过孔、开关暗盒、电线管;复合墙板可预留门、窗洞口。The foamed cement composite wallboard 2 or the foamed cement composite wallboard 2' is composed of a steel frame 101, a reinforced concrete truss 102, an inorganic foamed cement core material 103, an upper and lower steel wire mesh 105, and a plurality of upper and lower steel wire meshes 105. The pull-on connecting member 106 and the upper and lower cement mortar surface layer 104 are compositely formed; wherein the steel mesh 105 is connected and fixed to the steel frame 101; according to design requirements, the steel mesh 105 can be laid or partially laid. In the foamed cement composite wallboard 2, there may be an upper water pipe, a water connection joint, a toilet drainage through hole, a switch cassette, and a wire tube; the composite wall plate may reserve a door and a window opening.
所述的发泡水泥复合顶板3或发泡水泥复合顶板3’,均由钢边框101、钢丝网105、钢筋桁架102、无机发泡水泥芯材103、上下水泥砂浆面层104复合构成;其中,钢丝网105与钢边框101连接固定;根据设计需求,钢丝网105可整体铺设或部分铺设。在发泡水泥复合顶板3内可设有灯口暗盒、管线;并可预留通风、检修洞口。The foamed cement composite top plate 3 or the foamed cement composite top plate 3' is composed of a steel frame 101, a steel mesh 105, a reinforced concrete truss 102, an inorganic foamed cement core material 103, and an upper and lower cement mortar surface layer 104; The steel mesh 105 is fixedly connected to the steel frame 101; according to the design requirements, the steel mesh 105 can be laid or partially laid. In the foamed cement composite roof 3, a lamp box and a pipeline can be provided; and ventilation and maintenance of the hole can be reserved.
在所述的燕尾槽边肋凹槽61内所设有楔形块6是可滑动的,以便于找准位置而快速安装。A wedge block 6 is provided in the dovetail rib groove 61 to be slidable for quick positioning in order to locate the position.
所述的楔形块6的形状与凹槽61形状相配合。The shape of the wedge block 6 matches the shape of the groove 61.
所述的楔形块7可提前放置在燕尾槽边肋6的凹槽61内,也可在安装时放置在燕尾槽边肋6的凹槽61内。The wedge block 7 can be placed in advance in the groove 61 of the dovetail groove rib 6, or can be placed in the groove 61 of the dovetail groove rib 6 during installation.
本发明实施例1装配式整体卫生间的建造方法,其方法步骤包括:The method for constructing a fabricated toilet according to Embodiment 1 of the present invention comprises the following steps:
A、根据设计要求,制作发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3;其中,在所述的发泡水泥复合底板1、发泡水泥复合墙
板2、发泡水泥复合顶板3中均分别设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;在楔形块7内设有与螺栓74配合的孔70、以及可放置螺母73的开槽71。A. According to the design requirements, foamed cement composite floor board 1, foamed cement composite wall board 2, foamed cement composite roof board 3; among them, the foamed cement composite floor board 1 and the foamed cement composite wall
The plate 2 and the foamed cement composite top plate 3 are respectively provided with dovetail groove type steel frame edge ribs 6; the dovetail groove type steel frame edge ribs 6 are composed of upper and lower flanges and dovetail groove side rib grooves 61; An inscribed member wedge block 7 is disposed in the dovetail groove rib groove 61; a hole 70 that fits the bolt 74 and a groove 71 into which the nut 73 can be placed are provided in the wedge block 7.
B、发泡水泥复合底板1与发泡水泥复合墙板2连接:B. Foamed cement composite floor 1 is connected with foamed cement composite wallboard 2:
首先,将发泡水泥复合底板1放置于水平基面上,按设计要求,再将发泡水泥复合墙板2垂直放置于发泡水泥复合底板1相对位置上;分别将放置有螺母73的楔形块7放入发泡水泥复合底板1和发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓73穿过直角形连接件8,并与放置在楔形块7中的螺母73连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合底板1与发泡水泥复合墙板2连接:Firstly, the foamed cement composite bottom plate 1 is placed on the horizontal base surface, and according to the design requirements, the foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1; the wedge shape of the nut 73 is respectively placed. Block 7 is placed in the dovetail rib groove 61 provided in the foamed cement composite bottom plate 1 and the foamed cement composite wall panel 2; the bolts 73 are respectively passed through the right-angled connecting member 8 and placed in the wedge-shaped block The nut 73 of 7 is connected and fixed, and is fastened by the wedge block 7 and the dovetail steel frame side rib 6, so that the foamed cement composite bottom plate 1 is connected with the foamed cement composite wall panel 2:
C、发泡水泥复合墙板2与发泡水泥复合墙板2连接:C. Foamed cement composite wallboard 2 is connected with foamed cement composite wallboard 2:
先将第二块发泡水泥复合墙板2垂直放置于发泡水泥复合底板1相对位置上,调整第二块墙板与首块墙板的相对位置,按B步骤完成第二块发泡水泥复合墙板2与发泡水泥复合底板1的连接;Firstly, the second foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1, and the relative position of the second wallboard and the first wallboard is adjusted, and the second foamed cement is completed according to the step B. The connection of the composite wall panel 2 and the foamed cement composite substrate 1;
再将首块发泡水泥复合墙板2与第二块发泡水泥复合墙板2进行连接:将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过直角形连接件8,并与放置在楔形块7中的螺母73连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合墙板2与发泡水泥复合墙板2连接:按此法依次将其余的发泡水泥复合墙板与发泡水泥复合墙板相连接固定;Then, the first foamed cement composite wallboard 2 is connected with the second foamed cement composite wallboard 2: the wedge-shaped block 7 placed with the nut 73 is placed in the dovetail groove side of the foamed cement composite wallboard 2 In the rib groove 61, the bolts 74 are respectively passed through the right-angled connecting member 8 and fixedly connected with the nut 73 placed in the wedge-shaped block 7, and the wedge-shaped block 7 is fastened with the dovetail-shaped steel frame edge ribs 6, thereby The foamed cement composite wallboard 2 is connected with the foamed cement composite wallboard 2: according to this method, the remaining foamed cement composite wallboard is connected and fixed to the foamed cement composite wallboard;
D、发泡水泥复合墙板2与发泡水泥复合顶板3连接:
D. Foamed cement composite wallboard 2 is connected with foamed cement composite roof 3:
将发泡水泥复合顶板3放置于发泡水泥复合墙板2之上,分别将放置有螺母73的楔形块7放入发泡水泥复合顶板3和发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过直角形连接件8,并与放置在楔形块7中的螺母73连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合墙板2与发泡水泥复合顶板3连接:按此法依次将其余的墙板与顶板相连接固定;整体装配施工完成;The foamed cement composite top plate 3 is placed on the foamed cement composite wall panel 2, and the wedge-shaped block 7 on which the nut 73 is placed is respectively placed in the dovetail provided in the foamed cement composite top plate 3 and the foamed cement composite wall panel 2. In the groove rib groove 61; the bolt 74 is respectively passed through the right angle connector 8 and fixedly connected with the nut 73 placed in the wedge block 7, and fastened by the wedge block 7 and the dovetail steel frame edge rib 6 , so that the foamed cement composite wall panel 2 is connected with the foamed cement composite roof panel 3: according to this method, the remaining wall panels are connected and fixed to the roof panel in sequence; the overall assembly and construction is completed;
E、按照设计要求,进行防水工序;E. Carry out the waterproofing process according to the design requirements;
F、按照设计要求,进行内部装饰;F. Perform interior decoration according to design requirements;
G、安装卫浴设备,包括:洗浴设备51;坐便器52;洗手池53;安装卫生间门4。G. Installation of sanitary equipment, including: bathing equipment 51; toilet 52; hand washing pool 53; installation of bathroom door 4.
上述E、F、G步骤,也可在施工现场完成。The above steps E, F and G can also be completed at the construction site.
实施例2:Example 2:
如图1、图2-1至图2-4、图7-1、图7-2、图8所示,本发明装配式整体卫生间,主要包括:发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3以及卫浴设备:洗浴设备51、坐便器52、洗手池53。As shown in FIG. 1 , FIG. 2-1 to FIG. 2-4 , FIG. 7-1 , FIG. 7-2 and FIG. 8 , the assembled toilet of the present invention mainly comprises: a foamed cement composite bottom plate 1 and a foamed cement composite. Wall panel 2, foamed cement composite roof panel 3 and sanitary equipment: bathing device 51, toilet 52, sink 65.
在所述的发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3中均分别设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;并在楔形块7内设有与螺栓74配合的螺纹孔72。In the foamed cement composite bottom plate 1, the foamed cement composite wall board 2, and the foamed cement composite top board 3, respectively, a dovetail groove type steel frame edge rib 6 is respectively provided; the dovetail groove type steel frame edge rib 6 The upper and lower flanges and the dovetail groove rib grooves 61 are formed; and the inlaid member wedge block 7 is disposed in the dovetail groove rib groove 61; and the wedge block 7 is provided with the bolt 74. Threaded hole 72.
所述的发泡水泥复合底板1与所述的发泡水泥复合墙板2之间的连接,是通过螺栓74穿过直角形连接件8与板材燕尾槽边肋凹槽6内设有的楔形块7连接固定。
The connection between the foamed cement composite bottom plate 1 and the foamed cement composite wall panel 2 is a wedge formed by the bolt 74 passing through the right angle connecting member 8 and the plate dovetail groove rib groove 6. Block 7 is fixed.
所述的发泡水泥复合墙板2与所述的发泡水泥复合墙板2’之间的连接,是通过螺栓74穿过直角形连接件8与板材燕尾槽边肋凹槽6内设有的楔形块7连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite wall panel 2' is provided through the bolt 74 through the right angle connecting member 8 and the plate dovetail groove rib groove 6. The wedge block 7 is fixedly connected.
所述的发泡水泥复合墙板2与所述的发泡水泥复合顶板3之间的连接,是通过螺栓74穿过直角形连接件8与板材燕尾槽边肋凹槽6内设有的楔形块7连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite roof panel 3 is a wedge formed by the bolt 74 passing through the right angle connecting member 8 and the sheet dovetail groove rib groove 6. Block 7 is fixed.
本发明实施例2装配式整体卫生间的建造方法,其方法步骤包括:The method for constructing the assembled toilet of the embodiment 2 of the present invention comprises the following steps:
A、根据设计要求,制作发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3;其中,在所述的发泡水泥复合底板1、发泡水泥复合墙板2、发泡水泥复合顶板3中均分别设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;在楔形块7上设有与螺栓74配合的螺纹孔72;A. According to the design requirements, foamed cement composite floor board 1, foamed cement composite wall board 2, foamed cement composite roof board 3; among them, the foamed cement composite floor board 1, foamed cement composite wall board 2 The foamed cement composite top plate 3 is respectively provided with a dovetail groove type steel frame edge rib 6; the dovetail groove type steel frame edge rib 6 is composed of an upper and lower flange edge and a dovetail groove edge rib groove 61; The dovetail groove rib groove 61 is provided with an inset member wedge block 7; the wedge block 7 is provided with a threaded hole 72 that cooperates with the bolt 74;
B、发泡水泥复合底板1与发泡水泥复合墙板2连接:B. Foamed cement composite floor 1 is connected with foamed cement composite wallboard 2:
首先,将发泡水泥复合底板1放置于水平基面上,按设计要求,再将发泡水泥复合墙板2垂直放置于发泡水泥复合底板1相对位置上;分别将放置有螺母73的楔形块7放入发泡水泥复合底板1和发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过直角形连接件8,并与楔形块7中的螺纹孔72连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合底板1与发泡水泥复合墙板2连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合底板相连接固定;Firstly, the foamed cement composite bottom plate 1 is placed on the horizontal base surface, and according to the design requirements, the foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1; the wedge shape of the nut 73 is respectively placed. The block 7 is placed in the dovetail rib groove 61 provided in the foamed cement composite bottom plate 1 and the foamed cement composite wall panel 2; the bolts 74 are respectively passed through the right-angle connecting member 8 and in the wedge-shaped block 7 The threaded holes 72 are connected and fixed, and are fastened by the wedge block 7 and the dovetail steel frame side ribs 6, so that the foamed cement composite bottom plate 1 and the foamed cement composite wall panel 2 are connected and fixed; The foam composite wall board is connected and fixed to the foamed cement composite bottom plate;
C、发泡水泥复合墙板2与发泡水泥复合墙板2连接:
C. Foamed cement composite wallboard 2 is connected with foamed cement composite wallboard 2:
先将第二块发泡水泥复合墙板2垂直放置于发泡水泥复合底板1相对位置上,按B步骤完成第二块发泡水泥复合墙板2与发泡水泥复合底板1的连接;Firstly, the second foamed cement composite wallboard 2 is vertically placed on the relative position of the foamed cement composite bottom plate 1, and the connection of the second foamed cement composite wallboard 2 and the foamed cement composite baseboard 1 is completed according to the step B;
再将首块发泡水泥复合墙板2与第二块发泡水泥复合墙板2进行连接:将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过直角形连接件8,并与楔形块7中的螺纹孔72连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合墙板2与发泡水泥复合墙板2连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合墙板相连接固定;Then, the first foamed cement composite wallboard 2 is connected with the second foamed cement composite wallboard 2: the wedge-shaped block 7 placed with the nut 73 is placed in the dovetail groove side of the foamed cement composite wallboard 2 In the rib groove 61, the bolts 74 are respectively passed through the right-angled connecting member 8 and fixedly connected with the threaded holes 72 in the wedge-shaped block 7, and are fastened by the wedge-shaped block 7 and the dovetail-shaped steel frame edge ribs 6, thereby Foamed cement composite wallboard 2 and foamed cement composite wallboard 2 are connected and fixed; according to this method, the remaining foamed cement composite wallboard is connected and fixed to the foamed cement composite wallboard;
D、发泡水泥复合墙板2与发泡水泥复合顶板3连接:D. Foamed cement composite wallboard 2 is connected with foamed cement composite roof 3:
将发泡水泥复合顶板3放置于发泡水泥复合墙板2之上,分别将放置有螺母73的楔形块7放入发泡水泥复合顶板3和发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓73穿过直角形连接件8,并与楔形块7中的螺纹孔72连接固定,利用楔形块7与燕尾槽式钢边框边肋6紧固,从而使发泡水泥复合墙板2与发泡水泥复合顶板3连接:按此法依次将其余的墙板与顶板相连接固定;整体装配施工完成;The foamed cement composite top plate 3 is placed on the foamed cement composite wall panel 2, and the wedge-shaped block 7 on which the nut 73 is placed is respectively placed in the dovetail provided in the foamed cement composite top plate 3 and the foamed cement composite wall panel 2. In the groove rib groove 61, the bolt 73 is respectively passed through the right angle connecting member 8 and fixedly connected with the threaded hole 72 in the wedge block 7, and is fastened by the wedge block 7 and the dovetail groove steel frame edge rib 6 Therefore, the foamed cement composite wallboard 2 is connected with the foamed cement composite roof panel 3: the remaining wall panels are connected and fixed to the roof panel in this way; the overall assembly and construction is completed;
E、按照设计要求,进行防水工序;E. Carry out the waterproofing process according to the design requirements;
F、按照设计要求,进行内部装饰;F. Perform interior decoration according to design requirements;
G、安装卫浴设备,包括:洗浴设备51;坐便器52;洗手池53;安装卫生间门4;G, installation of bathroom equipment, including: bathing equipment 51; toilet 52; hand basin 53; installation of the bathroom door 4;
上述E、F、G步骤,也可在施工现场完成。The above steps E, F and G can also be completed at the construction site.
实施例3:
Example 3:
如图1、图2-1至图2-4、图9、图10-1、图10-2、图11、图12-1、图12-2所示,本发明装配式整体卫生间,主要包括:发泡水泥复合底板1’、发泡水泥复合墙板2或发泡水泥复合墙板2’、发泡水泥复合顶板3’以及卫浴设备:洗浴设备51、坐便器52、洗手池53。As shown in FIG. 1, FIG. 2-1 to FIG. 2-4, FIG. 9, FIG. 10-1, FIG. 10-2, FIG. 11, FIG. 12-1, and FIG. 12-2, the assembled toilet of the present invention is mainly Including: foamed cement composite floor 1', foamed cement composite wall board 2 or foamed cement composite wall board 2', foamed cement composite roof board 3' and bathroom equipment: bathing equipment 51, toilet 52, sink 65.
所述的发泡水泥复合底板1’或所述的发泡水泥复合顶板3’,设有平槽式钢边框边肋9,由上下翼缘及平槽91构成;并在翼缘上设有孔70;在平槽立边处设有洞口93;在洞口93平槽内设有由钢板或型钢封闭的空腔94,以便于通过洞口93放入螺栓74。The foamed cement composite bottom plate 1' or the foamed cement composite top plate 3' is provided with a flat groove steel frame side rib 9 composed of upper and lower flanges and a flat groove 91; and is provided on the flange The hole 70 is provided with a hole 93 at the vertical side of the flat groove; a cavity 94 closed by a steel plate or a section steel is provided in the flat groove of the opening 93 to facilitate the insertion of the bolt 74 through the opening 93.
所述的发泡水泥复合墙板2,设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;并在所述的楔形块7内设有与螺栓74配合的孔70以及可放置螺母73的开槽71。The foamed cement composite wall panel 2 is provided with a dovetail groove steel frame edge rib 6; the dovetail groove steel frame edge rib 6 is composed of an upper and lower flange and a dovetail groove rib groove 61; The dovetail rib groove 61 is provided with an inset member wedge block 7; and the wedge block 7 is provided with a hole 70 for engaging with the bolt 74 and a slot 71 for the nut 73 to be placed.
发泡水泥复合墙板2’,设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;在所述的上下翼缘上设有孔70;并在燕尾槽式钢边框边肋6内设有一矩形管62。Foamed cement composite wallboard 2', with dovetail slotted steel frame edge ribs 6; said dovetail slot type steel frame edge ribs 6, consisting of upper and lower flanges and dovetail slotted rib grooves 61; A hole 70 is defined in the upper and lower flanges; and a rectangular tube 62 is disposed in the dovetail steel frame side rib 6.
所述的发泡水泥复合底板1’与所述的发泡水泥复合墙板2之间的连接,是通过螺栓74穿过孔70与楔形块7内设置的螺母73连接固定。The connection between the foamed cement composite bottom plate 1' and the foamed cement composite wall panel 2 is connected and fixed by a bolt 74 through a hole 70 and a nut 73 provided in the wedge block 7.
所述的发泡水泥复合墙板2与所述的发泡水泥复合墙板2’之间的连接,是通过螺栓74穿过孔70与楔形块7内设置的螺母73连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite wall panel 2' is connected and fixed by a bolt 74 through a hole 70 and a nut 73 provided in the wedge block 7.
所述的发泡水泥复合墙板2与所述的发泡水泥复合顶板3’之间的连接,是通过螺栓74穿过孔70与楔形块7内设置的螺母73连接固定。
The connection between the foamed cement composite wall panel 2 and the foamed cement composite roof panel 3' is connected and fixed by a bolt 74 through a hole 70 and a nut 73 provided in the wedge block 7.
本发明实施例3装配式整体卫生间的建造方法,其方法步骤包括:The method for constructing the assembled toilet of the embodiment 3 of the present invention comprises the following steps:
A、根据设计要求,制作发泡水泥复合底板1’、发泡水泥复合墙板2和发泡水泥复合墙板2’、发泡水泥复合顶板3’;A. According to the design requirements, foamed cement composite bottom plate 1', foamed cement composite wall board 2 and foamed cement composite wall board 2', foamed cement composite roof board 3';
B、发泡水泥复合底板1’与发泡水泥复合墙板2连接:B. Foamed cement composite floor 1' is connected with foamed cement composite wallboard 2:
首先,将发泡水泥复合底板1’放置于水平基面上,按设计要求,再将发泡水泥复合墙板2垂直放置于发泡水泥复合底板1’相对位置上;将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再从洞口92处,将螺栓74穿过孔70与楔形块7内设置的螺母73连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合底板相连接固定;Firstly, the foamed cement composite bottom plate 1' is placed on the horizontal base surface, and according to the design requirements, the foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1'; the nut 73 is placed. The wedge block 7 is placed in the dovetail groove rib groove 61 provided in the foamed cement composite wall panel 2; and from the hole 92, the bolt 74 is connected through the hole 70 to the nut 73 disposed in the wedge block 7; According to this method, the remaining foamed cement composite wallboard and the foamed cement composite bottom plate are connected and fixed in turn;
C、发泡水泥复合墙板2与发泡水泥复合墙板2’连接:C. Foamed cement composite wallboard 2 is connected with foamed cement composite wallboard 2':
先将第二块发泡水泥复合墙板2垂直放置于发泡水泥复合底板1’相对位置上,调整第二块墙板与首块墙板的相对位置,按B步骤完成第二块发泡水泥复合墙板2与发泡水泥复合底板1’的连接;Firstly, the second foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1', and the relative position of the second wallboard and the first wallboard is adjusted, and the second foaming is completed according to the B step. The connection of the cement composite wallboard 2 and the foamed cement composite bottom plate 1';
再将首块发泡水泥复合墙板2与第二块发泡水泥复合墙板2’进行连接:将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过孔70与楔形块7内设置的螺母73连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合墙板相连接固定;Then, the first foamed cement composite wallboard 2 is connected with the second foamed cement composite wallboard 2': the wedge-shaped block 7 placed with the nut 73 is placed in the dovetail slot of the foamed cement composite wallboard 2 In the rib groove 61, the bolt 74 is respectively connected to the nut 73 disposed in the wedge block 7 through the hole 70; the remaining foamed cement composite wall board is sequentially connected with the foamed cement composite wall board according to this method. fixed;
D、发泡水泥复合墙板2与发泡水泥复合顶板3’连接:D. Foamed cement composite wallboard 2 is connected with foamed cement composite roof 3':
将发泡水泥复合顶板3’放置于发泡水泥复合墙板2之上,将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再从洞口92处,将螺栓74穿过孔70与楔形块7内设置的螺母73连接固定;按此法依次将其余的墙板与顶板相连接固定;整体装配施工完成;
The foamed cement composite top plate 3' is placed on the foamed cement composite wall panel 2, and the wedge-shaped block 7 on which the nut 73 is placed is placed in the dovetail groove rib groove 61 provided in the foamed cement composite wall panel 2. Then, from the opening 92, the bolt 74 is connected to the nut 73 disposed in the wedge block 7 through the hole 70; the remaining wall plate is connected and fixed to the top plate in this way; the overall assembly and construction is completed;
E、按照设计要求,进行防水工序;E. Carry out the waterproofing process according to the design requirements;
F、按照设计要求,进行内部装饰;F. Perform interior decoration according to design requirements;
G、安装卫浴设备,包括:洗浴设备51;坐便器52;洗手池53;安装卫生间门4。G. Installation of sanitary equipment, including: bathing equipment 51; toilet 52; hand washing pool 53; installation of bathroom door 4.
上述E、F、G步骤,也可在施工现场完成。The above steps E, F and G can also be completed at the construction site.
实施例4:Example 4:
如图1、图2-1至图2-4、图7、图9、图13、图14、图15-1至图15-3所示,本发明装配式整体卫生间,主要包括:发泡水泥复合底板1’、发泡水泥复合墙板2或发泡水泥复合墙板2’、发泡水泥复合顶板3’以及卫浴设备:洗浴设备51、坐便器52、洗手池53。As shown in Fig. 1, Fig. 2-1 to Fig. 2-4, Fig. 7, Fig. 9, Fig. 13, Fig. 14, Fig. 15-1 to Fig. 15-3, the assembled toilet of the present invention mainly comprises: foaming Cement composite floor 1', foamed cement composite wall board 2 or foamed cement composite wall board 2', foamed cement composite roof board 3' and sanitary equipment: bathing equipment 51, toilet 52, sink 65.
在所述的发泡水泥复合墙板2中设有燕尾槽式钢边框边肋6;所述的燕尾槽式钢边框边肋6,由上下翼缘及燕尾槽边肋凹槽61构成;且在所述的燕尾槽边肋凹槽61内设有内嵌部件楔形块7;并在所述的楔形块7内设有与螺栓74配合的孔70以及可放置螺母73的开槽71。In the foamed cement composite wall panel 2, a dovetail groove type steel frame edge rib 6 is provided; the dovetail groove type steel frame edge rib 6 is composed of an upper and lower flange edge and a dovetail groove edge rib groove 61; An inscribed member wedge block 7 is disposed in the dovetail groove rib groove 61; and a hole 70 that fits with the bolt 74 and a groove 71 into which the nut 73 can be placed are disposed in the wedge block 7.
所述的发泡水泥复合墙板2’或发泡水泥复合顶板3’中均设有平槽式钢边框边肋9,由上下翼缘及平槽91构成;在平槽91内设有穿孔94;并在穿孔94内设有螺栓套管75;在平槽91上翼缘设有盖板76,且盖板76的形状与螺栓套管75相同;并盖板76上设有开孔70。The foamed cement composite wall panel 2' or the foamed cement composite roof panel 3' is provided with a flat channel steel frame side rib 9, which is composed of an upper and lower flange and a flat groove 91; and a perforation is provided in the flat groove 91. 94; and a bolt sleeve 75 is disposed in the through hole 94; a cover 76 is provided on the upper flange of the flat groove 91, and the cover 76 has the same shape as the bolt sleeve 75; and the cover 76 is provided with an opening 70 .
所述的发泡水泥复合底板1’,设有平槽式钢边框边肋9,由上下翼缘及平槽91构成;并在翼缘上设有孔70;在平槽内设有矩形管62(如图15-2、15-2所示)。The foamed cement composite bottom plate 1' is provided with a flat groove steel frame side rib 9 composed of upper and lower flanges and a flat groove 91; and a hole 70 is provided on the flange; a rectangular tube is arranged in the flat groove 62 (as shown in Figures 15-2 and 15-2).
所述的发泡水泥复合底板1’与所述的发泡水泥复合墙板2之间的连接,
是通过螺栓74穿过孔70、螺栓套管75与楔形块7内设置的螺母73连接固定。The connection between the foamed cement composite bottom plate 1' and the foamed cement composite wall panel 2,
The bolts 74 are passed through the holes 70, and the bolt sleeves 75 are connected and fixed to the nuts 73 provided in the wedge blocks 7.
所述的发泡水泥复合墙板2与所述的发泡水泥复合墙板2’之间的连接,是通过螺栓74穿过孔70、矩形管62与楔形块7内设置的螺母73连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite wall panel 2' is connected by a bolt 74 passing through the hole 70, and the rectangular tube 62 is connected with the nut 73 provided in the wedge block 7. .
所述的发泡水泥复合墙板2与所述的发泡水泥复合顶板3’之间的连接,是通过螺栓74穿过孔70、螺栓套管75与楔形块7内设置的螺母73连接固定。The connection between the foamed cement composite wall panel 2 and the foamed cement composite roof panel 3' is connected through the hole 70 through the hole 70, and the bolt sleeve 75 is connected with the nut 73 disposed in the wedge block 7. .
本发明实施例4装配式整体卫生间的建造方法,其方法步骤包括:The method for constructing the assembled toilet of the embodiment 4 of the present invention, the method steps thereof include:
A、根据设计要求,制作发泡水泥复合底板1’、发泡水泥复合墙板2和发泡水泥复合墙板2’、发泡水泥复合顶板3’;A. According to the design requirements, foamed cement composite bottom plate 1', foamed cement composite wall board 2 and foamed cement composite wall board 2', foamed cement composite roof board 3';
B、发泡水泥复合底板1’与发泡水泥复合墙板2连接:B. Foamed cement composite floor 1' is connected with foamed cement composite wallboard 2:
首先,将发泡水泥复合底板1’放置于水平基面上,按设计要求,再将发泡水泥复合墙板2垂直放置于发泡水泥复合底板1’相对位置上;将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;将螺栓74穿过孔70、矩形管62与楔形块7内设置的螺母73连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合底板相连接固定;Firstly, the foamed cement composite bottom plate 1' is placed on the horizontal base surface, and according to the design requirements, the foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1'; the nut 73 is placed. The wedge block 7 is placed in the dovetail groove rib groove 61 provided in the foamed cement composite wall panel 2; the bolt 74 is passed through the hole 70, and the rectangular tube 62 is connected and fixed with the nut 73 provided in the wedge block 7; The method sequentially connects the remaining foamed cement composite wallboard with the foamed cement composite bottom plate;
C、发泡水泥复合墙板2与发泡水泥复合墙板2’连接:C. Foamed cement composite wallboard 2 is connected with foamed cement composite wallboard 2':
先将第二块发泡水泥复合墙板2垂直放置于发泡水泥复合底板1’相对位置上,调整第二块墙板与首块墙板的相对位置,按B步骤完成第二块发泡水泥复合墙板2与发泡水泥复合底板1’的连接;Firstly, the second foamed cement composite wallboard 2 is placed vertically on the relative position of the foamed cement composite bottom plate 1', and the relative position of the second wallboard and the first wallboard is adjusted, and the second foaming is completed according to the B step. The connection of the cement composite wallboard 2 and the foamed cement composite bottom plate 1';
再将首块发泡水泥复合墙板2与第二块发泡水泥复合墙板2’进行连接:将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再分别将螺栓74穿过孔70、螺栓套管75与楔形块7内设置的螺母73连接固定;按此法依次将其余的发泡水泥复合墙板与发泡水泥复合墙板相
连接固定;Then, the first foamed cement composite wallboard 2 is connected with the second foamed cement composite wallboard 2': the wedge-shaped block 7 placed with the nut 73 is placed in the dovetail slot of the foamed cement composite wallboard 2 In the rib groove 61, the bolt 74 is respectively passed through the hole 70, the bolt sleeve 75 and the nut 73 disposed in the wedge block 7 are connected and fixed; the remaining foamed cement composite wall board and the foamed cement are sequentially arranged according to this method. Composite wall panel
Fixed connection;
D、发泡水泥复合墙板2与发泡水泥复合顶板3’连接:D. Foamed cement composite wallboard 2 is connected with foamed cement composite roof 3':
将发泡水泥复合顶板3’放置于发泡水泥复合墙板2之上,将放置有螺母73的楔形块7放入发泡水泥复合墙板2所设有的燕尾槽边肋凹槽61中;再从洞口92处,将螺栓74穿过孔70、螺栓套管75与楔形块7内设置的螺母73连接固定;按此法依次将其余的墙板与顶板相连接固定;整体装配施工完成;The foamed cement composite top plate 3' is placed on the foamed cement composite wall panel 2, and the wedge-shaped block 7 on which the nut 73 is placed is placed in the dovetail groove rib groove 61 provided in the foamed cement composite wall panel 2. Then, from the opening 92, the bolt 74 is passed through the hole 70, the bolt sleeve 75 and the nut 73 provided in the wedge block 7 are connected and fixed; according to this method, the remaining wall plates are connected and fixed to the top plate in sequence; the overall assembly and construction is completed. ;
E、按照设计要求,进行防水工序;E. Carry out the waterproofing process according to the design requirements;
F、按照设计要求,进行内部装饰;F. Perform interior decoration according to design requirements;
G、安装卫浴设备,包括:洗浴设备51;坐便器52;洗手池53;安装卫生间门4。G. Installation of sanitary equipment, including: bathing equipment 51; toilet 52; hand washing pool 53; installation of bathroom door 4.
上述E、F、G步骤,也可在施工现场完成。The above steps E, F and G can also be completed at the construction site.
实施例5:Example 5:
如图16所示,除上述实施例1至4中所述的发泡水泥复合底板结构特征之外,在本实施例5的发泡水泥复合底板1中设有防水卷边燕尾槽式边肋10,以在所述的发泡水泥复合底板1与发泡水泥复合墙板2连接时,可以起到防水作用,利用底板垂直向上卷,避免了卫生间内水渗入墙板与底板的接缝内。本实施例的其它特征与上述实施例相同,故不在赘述。As shown in FIG. 16, in addition to the structural features of the foamed cement composite backing plate described in the above embodiments 1 to 4, the foamed cement composite backing plate 1 of the fifth embodiment is provided with a waterproof beaded dovetail grooved rib. 10, when the foamed cement composite bottom plate 1 is connected with the foamed cement composite wall panel 2, it can play a waterproof function, and the bottom plate is vertically rolled up, thereby preventing water in the bathroom from penetrating into the joint between the wall panel and the bottom plate. . Other features of this embodiment are the same as those of the above embodiment, and therefore will not be described again.
如图17所示,除上述实施例1至4中所述的发泡水泥复合底板结构特征之外,在本实施例5的发泡水泥复合底板1’中设有防水卷边平槽式钢边框边肋11,以在所述的发泡水泥复合底板1’与发泡水泥复合墙板2连接时,可以起到防水作用。本实施例的其它特征与上述实施例相同,故不在赘述。
As shown in FIG. 17, in addition to the structural features of the foamed cement composite bottom plate described in the above embodiments 1 to 4, the foamed cement composite bottom plate 1' of the fifth embodiment is provided with a waterproof crimped flat groove steel. The frame edge rib 11 can function as a waterproof when the foamed cement composite bottom plate 1' is connected to the foamed cement composite wall panel 2. Other features of this embodiment are the same as those of the above embodiment, and therefore will not be described again.
对于本领域的技术人员来说,可根据不同的设计需求,将本发明实施例中发泡水泥复合板材之间的连接方式可以进行自由组合。上述实施例为本发明的优选实施例,但并不局限于上述几种方式。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。For those skilled in the art, the connection manner between the foamed cement composite sheets in the embodiments of the present invention can be freely combined according to different design requirements. The above embodiments are preferred embodiments of the present invention, but are not limited to the above. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.
工业应用性Industrial applicability
在本发明中采用工业化生产的发泡水泥复合板,其耐火极限≥4小时;隔音≥42分贝,所构成原材料为无机材料,为非燃烧体,具有节能环保、承重保温、隔热、耐火、耐久、抗震、质轻、高强等综合性能。故本发明装配式整体卫生间具有承重保温、隔热、耐久、抗震、质轻(整体卫生间自重仅为3-4吨)、优良的防火性能和隔声性能。本发明装配式整体卫生间安装操作简便,快捷,牢固,大大地减少了传统卫生间施工现场的湿操作,降低了传统卫生间施工造成的环境污染和噪音排放。本发明是一种节能环保的绿色建筑产品。
In the present invention, the industrially produced foamed cement composite board has a fire endurance of ≥ 4 hours; the sound insulation is ≥ 42 decibels, and the raw material is an inorganic material, which is a non-combustion body, and has energy conservation, environmental protection, load-bearing insulation, heat insulation, fire resistance, Durable, shockproof, light weight, high strength and other comprehensive properties. Therefore, the assembled toilet of the invention has the advantages of load-bearing heat insulation, heat insulation, durability, earthquake resistance, light weight (the overall bathroom weight is only 3-4 tons), excellent fire performance and sound insulation performance. The assembled toilet of the invention is simple, quick and firm, greatly reduces the wet operation of the traditional bathroom construction site, and reduces the environmental pollution and noise emission caused by the traditional bathroom construction. The invention is an energy-saving and environmentally-friendly green building product.