JP6557123B2 - 半導体装置の製造方法 - Google Patents
半導体装置の製造方法 Download PDFInfo
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- JP6557123B2 JP6557123B2 JP2015230394A JP2015230394A JP6557123B2 JP 6557123 B2 JP6557123 B2 JP 6557123B2 JP 2015230394 A JP2015230394 A JP 2015230394A JP 2015230394 A JP2015230394 A JP 2015230394A JP 6557123 B2 JP6557123 B2 JP 6557123B2
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Description
[構造説明]
図1は、本実施の形態の半導体装置の構成を模式的に示す平面図である。図2は、本実施の形態の半導体装置の構成を示す断面図である。図2に示す断面は、例えば、図1のA−A部と対応する。図3は、本実施の形態の半導体装置のp型カラム領域の構成を示す平面図である。図4は、図2に示す半導体装置の要部を拡大した断面図である。図5(a)、図5(b)、および、図5(c)は、それぞれ、図4のX1−X1線に沿う断面におけるイオン照射量、抵抗率、および、ホールライフタイムを示す図面である。図6(a)、図6(b)、および、図6(c)は、それぞれ、図4のX2−X2線に沿う断面におけるイオン照射量、抵抗率、および、ホールライフタイムを示す図面である。図7(a)、図7(b)、および、図7(c)は、それぞれ、図4のZ1−Z1線に沿う断面におけるイオン照射量、抵抗率、および、ホールライフタイムを示す図面である。図8(a)、図8(b)、および、図8(c)は、それぞれ、図4のZ2−Z2線に沿う断面におけるイオン照射量、抵抗率、および、ホールライフタイムを示す図面である。本実施の形態の半導体装置(半導体素子)は、縦型のパワーMOSFET(Metal Oxide Semiconductor Field Effect Transistor)を含む。MOSFETは、MISFET(Metal Insulator Semiconductor Field Effect Transistor)と呼ばれることもある。
図2に示すように、セル領域CRには、パワーMOSFETが形成されている。このパワーMOSFETは、半導体基板1S(図2においては、n型半導体領域LRに対応する)上のエピタキシャル層EPSの主表面に形成されている。エピタキシャル層EPSは、複数のp型カラム領域(p型ピラー、ピラーともいう)PC1と複数のn型カラム領域(n型ピラー、ピラーともいう)NC1とから成る。p型カラム領域PC1とn型カラム領域NC1とはX方向に交互に配置されている。このようなp型カラム領域PC1とn型カラム領域NC1とが周期的に配置された構造を、スーパージャンクション(Superjunction)構造と言う。図3に示すように、p型カラム領域PC1の上面からの平面視における形状は、ライン状(Y方向に長辺を有する矩形状)である。
図2に示すように、中間領域TRには、ゲート引き出し部GPU、ゲート引き出し電極GPE、ソース引き出し領域SPRおよびソース引き出し電極SPEが形成されている。
図2に示すように、周辺領域PERには、フィールドプレート電極(電極、ダミー電極とも言う)FFPが形成されている。
図4に示すように、セル領域CRのn型カラム領域NC1には、イオン照射により、選択的に欠陥領域DFが形成されている。つまり、欠陥領域DFは、イオン照射領域に対応している。欠陥領域DFは、セル領域CRのp型カラム領域PC1には形成されていない。また、中間領域TRおよび周辺領域PERにおいては、p型カラム領域(PC2、PC3)およびn型カラム領域(NC2、NC3)のどちらにも欠陥領域DFは形成されていない。ただし、セル領域CRの端部に位置するp型カラム領域PC1に隣接するn型カラム領域NC2には欠陥領域DFが形成される場合もある。その場合、中間領域TRにおいて、欠陥領域DFを有するn型カラム領域NC2よりも周辺領域PER側に位置するn型カラム領域NC2には欠陥領域DFが形成されていないことが肝要である。言い換えると、欠陥領域DFを有するn型カラム領域NC2よりも周辺領域PER側には欠陥領域DFを有さない複数のn型カラム領域NC2が存在する。
次に、図9〜図26を参照しながら、本実施の形態の半導体装置の製造方法を説明するとともに、本実施の形態の半導体装置の構成をより明確にする。図9〜図26は、本実施の形態の半導体装置の製造工程を示す断面図または平面図である。本実施の形態の半導体装置は、いわゆる「トレンチフィル法」と呼ばれる方法を用いて製造される。
本実施の形態は、実施の形態1において、p型カラム領域PC1、PC2、PC3およびn型カラム領域NC1、NC2、NC3をマルチエピタキシャル法で形成した例である。なお、実施の形態1等と同様の部位には同一または関連する符号を付し、その繰り返しの説明は省略する。
本実施の形態は、実施の形態1の縦型パワーMOSをIGBT(Insulated Gat Bipolar Transistor)に適用した例である。図32は、本実施の形態の半導体装置の構成を示す断面図である。実施の形態1等と同様の部位には同一または関連する符号を付し、その繰り返しの説明は省略する。
本実施の形態は、実施の形態1の縦型パワーMOSを用いたシステム(モータ駆動回路)である。図33は、本実施の形態のモータ駆動回路を示す図面である。
BC ボディコンタクト領域
CH チャネル領域
CR セル領域
DE ドレイン電極
DF 欠陥領域
DT1 溝
DT2 溝
DT3 溝
EP エピタキシャル層
EPI エピタキシャル層
EPS エピタキシャル層
FFP フィールドプレート電極
GE ゲート電極
GOX ゲート絶縁膜
GPE ゲート引き出し電極
GPU ゲート引き出し部
IL 層間絶縁膜
LR n型半導体領域
M 遮蔽マスク
MT 3相モータ
NC1 n型カラム領域
NC2 n型カラム領域
NC3 n型カラム領域
PAS 表面保護膜
PC1 p型カラム領域
PC2 p型カラム領域
PC3 p型カラム領域
PER 周辺領域
PF1 導体膜
PR フォトレジスト膜
SE ソース電極
SPE ソース引き出し電極
SPR ソース引き出し領域
SR ソース領域
TR 中間領域
T1 トランジスタ
T2 トランジスタ
T3 トランジスタ
T4 トランジスタ
T5 トランジスタ
T6 トランジスタ
Vdc 電源
Claims (6)
- (a)その主面に第1領域と、前記第1領域を囲む第2領域とを含み、第1導電型を有する第1半導体層を準備する工程、
(b)前記第1領域を露出し、前記第2領域を覆うマスクを用いて、イオン照射を行い、前記第1半導体層内に欠陥領域を形成する工程、
(c)前記第1領域および前記第2領域において、前記第1半導体層に複数の溝を形成する工程、
(d)前記複数の溝内を前記第1導電型と反対の第2導電型を有する第2半導体層を埋め込むことにより、前記第1領域には、前記第1導電型の第1カラム領域と、前記第2導電型の第2カラム領域を交互に配置され、前記第2領域には、前記第1導電型の第3カラム領域と、前記第2導電型の第4カラム領域を交互に配置された第3半導体層を形成する工程、
(e)前記第3半導体層の主面に前記第2導電型の第1半導体領域を形成する工程、
(f)前記第1カラム領域の上方であって、前記第3半導体層の前記主面にゲート絶縁膜を介して形成されたゲート電極を形成する工程、
(g)前記第3半導体層の前記主面であって、前記第1半導体領域内に、前記第1導電型の第2半導体領域を形成する工程、
を有し、
前記第1カラム領域の欠陥密度は、前記第3カラム領域の欠陥密度よりも大きい、半導体装置の製造方法。 - 請求項1記載の半導体装置の製造方法において、
前記第1半導体領域は、前記ゲート電極の下方に延在して、前記第1カラム領域との間にPN接合を有し、
前記欠陥領域は、前記PN接合よりも深い、半導体装置の製造方法。 - 請求項1記載の半導体装置の製造方法において、
さらに、前記(d)工程の前に、前記溝の内壁に水素ベークを施す工程を有する、半導体装置の製造方法。 - 請求項1記載の半導体装置の製造方法において、
前記(b)工程において、プロトンまたはヘリウムをイオン照射する、半導体装置の製造方法。 - 請求項1記載の半導体装置の製造方法において、
前記第1カラム領域の欠陥密度は、前記第2領域の欠陥密度よりも大きい、半導体装置の製造方法。 - (a)その第1主面に第1領域と第2領域とを有する第1導電型の第1半導体層を準備する工程、
(b)前記第1半導体層の前記第1領域および前記第2領域に、前記第1導電型と反対導電型である第2導電型の第1半導体領域と、前記第1半導体領域上に位置し、前記第1半導体領域に接触する前記第2導電型の第2半導体領域を形成する工程、
(c)前記第1領域を露出し、前記第2領域を覆うマスクを用いて、前記第1領域に選択的にイオン照射を行い、前記第1半導体層内に欠陥領域を形成する工程、
(d)前記第1半導体層の前記第1主面上に、前記第1導電型の第2半導体層を形成する工程、
(e)前記第1領域および前記第2領域において、前記第2半導体領域上に位置し、前記第2半導体領域に接触する前記第2導電型の第3半導体領域を、前記第2半導体層内に形成する工程、
(f)前記第1領域において、前記第3半導体領域に接触して前記第3半導体領域上に形成され、前記第2半導体層の第2主面に達する前記第2導電型の第4半導体領域を形成する工程、
(g)前記第1領域において、前記第2半導体層の前記第2主面にゲート絶縁膜を介してゲート電極を形成する工程、
(h)前記ゲート電極の端部において、前記第2半導体層の前記第2主面であって、前記第4半導体領域内に、前記第1導電型の第5半導体領域を形成する工程、
を有する、半導体装置の製造方法。
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