JP6527602B2 - フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法 - Google Patents

フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法 Download PDF

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Publication number
JP6527602B2
JP6527602B2 JP2017560032A JP2017560032A JP6527602B2 JP 6527602 B2 JP6527602 B2 JP 6527602B2 JP 2017560032 A JP2017560032 A JP 2017560032A JP 2017560032 A JP2017560032 A JP 2017560032A JP 6527602 B2 JP6527602 B2 JP 6527602B2
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Prior art keywords
filament
dimensional
hardness index
molten
hardness
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JP2017560032A
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English (en)
Japanese (ja)
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JPWO2017119157A1 (ja
Inventor
昌和 小島
昌和 小島
将志 渕上
将志 渕上
成孝 牧野
成孝 牧野
水野　晃
晃 水野
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Airweave Inc
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Airweave Inc
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Priority to JP2019089899A priority Critical patent/JP6909823B2/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three-dimensional [3D] structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D04H3/037—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random reorientation by liquid
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
JP2017560032A 2016-01-08 2016-09-14 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法 Active JP6527602B2 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019089899A JP6909823B2 (ja) 2016-01-08 2019-05-10 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2016003004 2016-01-08
JP2016003004 2016-01-08
JP2016026511 2016-02-16
JP2016026511 2016-02-16
PCT/JP2016/077157 WO2017119157A1 (ja) 2016-01-08 2016-09-14 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法

Related Child Applications (1)

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JP2019089899A Division JP6909823B2 (ja) 2016-01-08 2019-05-10 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法

Publications (2)

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JPWO2017119157A1 JPWO2017119157A1 (ja) 2018-09-20
JP6527602B2 true JP6527602B2 (ja) 2019-06-05

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JP2019089899A Active JP6909823B2 (ja) 2016-01-08 2019-05-10 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法

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US (1) US10889071B2 (https=)
JP (2) JP6527602B2 (https=)
CN (1) CN107532357B (https=)
WO (1) WO2017119157A1 (https=)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly

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US20180333908A1 (en) * 2017-05-19 2018-11-22 Edward Earl Lewis Machine for Detection of Filament Feed Error in 3D Printers
CN115627592B (zh) * 2018-03-28 2025-07-08 东洋纺Mc株式会社 网状结构体制造装置和网状结构体的制造方法
EP3826820A1 (en) 2018-07-24 2021-06-02 MG IP Ltd Method and apparatus for producing porous plastic profiles
JPWO2022097435A1 (https=) * 2020-11-04 2022-05-12
JP7571281B2 (ja) 2021-03-22 2024-10-22 株式会社Fuji 判定装置、造形方法、および造形装置
CN115961364A (zh) * 2021-10-08 2023-04-14 铨程国际股份有限公司 超高分子纤维制造方法及系统
CN119486857B (zh) * 2022-06-28 2026-01-20 李尔公司 用于生产交通工具内饰部件的方法
US12285111B1 (en) 2023-12-15 2025-04-29 SENIAH Innovations Group, LLC Modular mattress system and method
US12407332B2 (en) 2023-12-15 2025-09-02 Lear Corporation Apparatus for providing parallel filtering

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component

Also Published As

Publication number Publication date
WO2017119157A1 (ja) 2017-07-13
CN107532357A (zh) 2018-01-02
CN107532357B (zh) 2020-08-18
JPWO2017119157A1 (ja) 2018-09-20
JP6909823B2 (ja) 2021-07-28
US20180147792A1 (en) 2018-05-31
JP2019131950A (ja) 2019-08-08
US10889071B2 (en) 2021-01-12

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