JP6493428B2 - 高透磁率磁性シート - Google Patents
高透磁率磁性シート Download PDFInfo
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Description
この対策として、アンテナコイルとノイズ源との間に磁性シートを配置すると磁気的シールド効果が十分に得られることに加えて、電子ペンと磁束をやりとりする経路の役目も備わる利点がある。
また、特許文献2には、実質的に軟磁性合金粉末と結合剤からなる複合磁性体であって、前記軟磁性粉末は少なくとも表面が酸化され、扁平状の形状を有し、Tcを管理することで、表面酸化による組成ずれをあらかじめ補う技術が開示されている。
さらに、特許文献3には、Fe−Al−Si合金を用いた圧粉コアにおいて、コア損失の温度係数を負にするために、磁歪定数が正の組成を用いる技術が開示されている。
また、特許文献2に記載の、扁平粉のTcによる組成管理では、Fe組成の割合は推定できても、SiとAlそれぞれの組成を推定することが困難である。
さらに、特許文献3に記載のFe−Al−Si合金の組成範囲は、圧粉コアの温度特性改善を目的としているため、扁平粉を用いる磁性シートとしては広すぎる問題がある。
組成が重量%で9.3≦Si≦9.7、5.7≦Al≦6.1、残りFeからなりアスペクト比が20以上50以下、50%粒子径D50が50μm以上100μm以下、保磁力Hcが60A/m以下のFe−Si−Al合金扁平粉を、36体積%以上充填した磁性シートであって、1MHzで測定した透磁率μ´の温度特性が、0℃以上40℃以下に極大値を示すことを特徴とする磁性シートとする(以後、μ´は1MHzで測定した値とする)。
本実施形態の扁平状軟磁性材料(以下、場合により「扁平粉」という)は、組成が重量%で9.3≦Si≦9.7、5.7≦Al≦6.1、残りFeからなり、アスペクト比が20以上50以下,50%粒子径D50が50μm以上100μm以下、保磁力Hcが60A/m以下である。
本発明によれば、プレスなしで得られる36体積%程度でも220程度のμ´を得ることができる。
飽和磁歪定数λs≒0のとき、常温のμ´が大きくなると考えられるが、Si組成や扁平粉の物性を制御することでこれが可能になる。
ただし、熱処理温度が低いと結晶粒成長しないか又は長時間を要し、熱処理温度が高いか保持時間が長いと、軟磁性合金粉末が激しく凝集又は焼結してしまうため、扁平化処理が困難になる。
扁平化方法は、特に制限はなく、例えば、アトライタ、ボールミル、振動ミル等を用いて行なうことができる。中でも、ボールミルや振動ミルに比べ、短時間で処理できるアトライタを用いることが好ましい。また、扁平化処理は有機溶媒を用いて湿式で行なうことが好ましい。
D50はフランホーファーの回折理論を利用したレーザー回折式の粒度分布測定装置により測定し、体積分布の積算で50%になるときの粒径とする。本実施例では、乾式分散ユニットを有するSympatec社製、商品名「HELOS&RODOS」を用いた測定値とした。
<磁性シート>
熱処理粉末に対し、質量比で5.7倍のIPA(イソプロピルアルコール)を添加し、アトライタを用いて8時間扁平化処理を行い、扁平粉を得た。
扁平粉の熱処理は、Ar雰囲気中で800℃、2時間行った。
表2に示すように、実施例2〜4と同じ原料組成で、扁平化時間の異なる扁平粉を作製した。扁平化時間が短いとアスペクト比が小さく、μ´のピーク温度が低下するため、請求項の範囲から外れることがある。
扁平粉のアスペクト比が20〜50である実施例2〜8では、μ´(23℃)は220を超える高い値となるが、アスペクト比が20未満の比較例3〜5は、220以下の低い値にしかならない。また、扁平粉のアスペクト比は20〜50であるが、磁性シートのμ´のピーク温度が0℃未満の比較例6,7も、220以下の低い値にしかならない。
扁平粉の粒径が小さくなると、Hcが大きくなるため、シートのμ´は低下する。シートのμ´を220以上にするためには扁平粉の粒径を50μm以上にする必要がある。
一方、扁平粉の粒径が大きくなると、Hcは小さくなるもののシートの表面が粗くなりみかけ上の充填率が低下するため、シートのμ´は低下する。シートのμ´を220以上にするためには扁平粉の粒径を100μm以下にする必要がある。
Claims (2)
- 組成が重量%で9.3≦Si≦9.7、5.73≦Al≦6.05、残りFeからなり、アスペクト比が20以上50以下、50%粒子径D50が50μm以上100μm以下、保磁力Hcが59A/m以下のFe−Si−Al合金扁平粉を、36体積%以上充填した磁性シートであって、1MHzで測定した透磁率μ´の温度特性が、0℃以上40℃以下に極大値を示すことを特徴とする磁性シート。
- 9.40≦Si≦9.65である請求項1に記載の磁性シート。
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KR1020170092845A KR101962024B1 (ko) | 2016-07-25 | 2017-07-21 | 고투자율 자성 시트 |
TW106124724A TWI623948B (zh) | 2016-07-25 | 2017-07-24 | 高透磁率磁性片 |
US15/657,463 US10593453B2 (en) | 2016-07-25 | 2017-07-24 | High permeability magnetic sheet |
CN201710611136.XA CN107658091B (zh) | 2016-07-25 | 2017-07-25 | 高磁导率磁性片材 |
EP17183055.7A EP3300816A1 (en) | 2016-07-25 | 2017-07-25 | High permeability magnetic sheet |
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JP7041819B2 (ja) * | 2020-01-11 | 2022-03-25 | 株式会社メイト | 軟磁性金属扁平粉末およびそれを用いた樹脂複合シート並びに成形加工用樹脂複合コンパウンド |
CN112207283B (zh) * | 2020-10-22 | 2022-05-20 | 合肥工业大学 | 一种粒径均一的微米级大径厚比颗粒形貌片状的铁硅铝粉的制备方法 |
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JP3722391B2 (ja) | 1996-09-05 | 2005-11-30 | Necトーキン株式会社 | 複合磁性体およびそれを用いた電磁干渉抑制体 |
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JP5108859B2 (ja) * | 2009-11-16 | 2012-12-26 | 藤倉ゴム工業株式会社 | ノイズ抑制シートの製造方法 |
JP6567259B2 (ja) * | 2013-10-01 | 2019-08-28 | 日東電工株式会社 | 軟磁性樹脂組成物、軟磁性フィルム、軟磁性フィルム積層回路基板および位置検出装置 |
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KR20180011723A (ko) | 2018-02-02 |
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JP2018022869A (ja) | 2018-02-08 |
EP3300816A1 (en) | 2018-04-04 |
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