JP6392324B2 - 金属バインダーを用いた部分的な過渡液相接合によるセラミックタービン構成要素の付加製造 - Google Patents
金属バインダーを用いた部分的な過渡液相接合によるセラミックタービン構成要素の付加製造 Download PDFInfo
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- B33Y10/00—Processes of additive manufacturing
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Description
下記は、本発明の可能性のある実施例の非排他的な記述である。
Claims (20)
- 第1のセラミック粉末を無機バインダー粉末と混合することにより出発粉末を調製し、
付加製造プロセスにより混合粉末を構成要素へと形成し、
部分的な過渡液相焼結により構成要素を高密度化する、
ことを含むことを特徴とする、構成要素を形成する方法。 - 高密度化が、形成中および形成後処理中に起こり得ることを特徴とする請求項1に記載の方法。
- 過渡的液相が、バインダー粉末の構成要素間の反応により形成され、凝固することを特徴とする請求項1に記載の方法。
- 過渡的液相の凝固が、等温プロセスであることを特徴とする請求項3に記載の方法。
- 無機バインダー粉末材料が、金属から成ることを特徴とする請求項1に記載の方法。
- 第1のセラミックが、酸化物、窒化物、炭化物、酸窒化物、炭窒化物、ランタノイド、およびこれらの混合物から成る群からのものであることを特徴とする請求項1に記載の方法。
- 付加製造プロセスが、選択的レーザー焼結、直接レーザー焼結、選択的レーザー溶融、直接レーザー溶融、レーザー加工ネットシェイピング、電子ビーム溶融、および直接金属堆積のうちの少なくとも1つを含むことを特徴とする請求項1に記載の方法。
- 構成要素が、タービン部品であることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、Al2O3であり、無機バインダー粉末が、Ni+Cu+Cr、Ni+Cu、Nb+Cu、Pt+Cu、Ag+Cu+Ti+In、Ag+Cu+In、Ag+In、Nb+Ni、Si+Au+Ti+Cu+Sn、およびAl+Tiから成る群から選択されることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、AlNであり、無機バインダー粉末が、Ti+Ag+Cuであることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、Si3N4であり、無機バインダー粉末が、Ti+Al、Ni+Cr+Au、Ni+Cu+Au、Nb+Co、Ta+Co、Ti+Co、V+Co、Ni+Cu+Au+Ti、Pd+Cu+Ti、Ni+Ti、V+Ni,Ni+Cu+Ti+Au,Ni+Cu+Ti、Cu+Ti、ステンレススチール+Ni+Ti、Fe−Ni−Co合金+Ni+Ti,Fe−Cr−Al合金+Fe+B+Si、Fe−Al−Cr−Nb合金+Cu+Ti+Ni+Al、およびFe−Al−Cr−Nb合金+Cu+Tiから成る群から選択されることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、SiCであり、無機バインダー粉末が、Ni+Cu+Au+Ti、Ni+Cu+Ti、Si+C、Fe−Ni−Co合金+Mo+Si、およびMo+Ni+Siから成る群から選択されることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、TiCであり、無機バインダー粉末が、Ni+Nb+Cuであることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、TiNであり、無機バインダー粉末が、Ni+Nb+Cuであることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、WCであり、無機バインダー粉末が、Pd+Znであることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、Y2O3安定化ZrO2であり、バインダー粉末が、Ni+Al+Si、Nb+Ni、およびNi+Alから成る群から選択されることを特徴とする請求項1に記載の方法。
- 第1のセラミック粉末が、ZrO2強化Al2O3であり、バインダー粉末が、Nb+Niであることを特徴とする請求項1に記載の方法。
- 一層ずつの付加製造プロセスにより、第1のセラミック粉末と少なくとも2つの金属バインダー粉末との混合粉末から構成要素を形成し、
液体が形成されて部分的な過渡液相焼結により構成要素の高密度化が開始される反応を開始するように、構成要素を加熱する、
ことを含むことを特徴とする、構成要素を形成する方法。 - 液体が、金属バインダー粉末の間の反応により形成され、セラミックを濡らし、凝固して、第1のセラミック粉末をバインダー相に接合することを特徴とする請求項18に記載の方法。
- 凝固が、等温プロセスであることを特徴とする請求項19に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361815802P | 2013-04-25 | 2013-04-25 | |
US61/815,802 | 2013-04-25 | ||
PCT/US2014/034943 WO2015030879A2 (en) | 2013-04-25 | 2014-04-22 | Additive manufacturing of ceramic turbine components by partial transient liquid phase bonding using metal binders |
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CN111906309A (zh) * | 2020-08-19 | 2020-11-10 | 昆明理工大学 | 一种激光近净成形增材制造均质复合材料的方法 |
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- 2014-04-22 CN CN201480023248.8A patent/CN105189405B/zh active Active
- 2014-04-22 EP EP14840617.6A patent/EP2989065A4/en not_active Withdrawn
- 2014-04-22 JP JP2016510732A patent/JP6392324B2/ja active Active
- 2014-04-22 WO PCT/US2014/034943 patent/WO2015030879A2/en active Application Filing
Cited By (1)
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RU2816230C1 (ru) * | 2023-05-24 | 2024-03-27 | Федеральное государственное унитарное предприятие "Центральный научно-исследовательский институт конструкционных материалов "Прометей" имени И.В. Горынина Национального исследовательского центра "Курчатовский институт" (НИЦ "Курчатовский институт" - ЦНИИ КМ "Прометей") | Способ получения жаростойкого керамического материала для изделий сложной геометрической формы |
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WO2015030879A3 (en) | 2015-05-07 |
EP2989065A4 (en) | 2016-07-20 |
US20160083304A1 (en) | 2016-03-24 |
CN105189405A (zh) | 2015-12-23 |
JP2016525993A (ja) | 2016-09-01 |
CN105189405B (zh) | 2018-12-04 |
EP2989065A2 (en) | 2016-03-02 |
WO2015030879A2 (en) | 2015-03-05 |
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