JP5946016B2 - A surface-coated cutting tool that exhibits excellent chipping resistance with a hard coating layer in high-speed intermittent cutting - Google Patents

Description

  The present invention is a surface-coated cutting tool that exhibits high chipping resistance with a hard coating layer in high-speed intermittent cutting with high heat generation of alloy steel and the like, and an impact load acting on the cutting edge (hereinafter referred to as “chip coating”). , Referred to as a coated tool).

Conventionally, generally composed of tungsten carbide (hereinafter referred to as WC) based cemented carbide, titanium carbonitride (hereinafter referred to as TiCN) based cermet or cubic boron nitride (hereinafter referred to as cBN) based ultra high pressure sintered body There is known a coated tool in which a Ti—Al based composite nitride layer is formed by physical vapor deposition on a surface of a substrate (hereinafter collectively referred to as a substrate) as a hard coating layer. It is known that it exhibits excellent wear resistance.
However, although the above-mentioned conventional coated tool coated with a Ti-Al based composite nitride layer is relatively excellent in wear resistance, it tends to cause abnormal wear such as chipping when used under high-speed intermittent cutting conditions. Therefore, various proposals for improving the hard coating layer have been made.

For example, Patent Document 1 discloses a composite nitride layer satisfying the composition formula (Ti _1-X Al _X ) N (wherein X is 0.40 to 0.60 in atomic ratio) on the substrate surface. When the crystal orientation analysis by EBSD is performed on the layer, the area ratio of the crystal grains having the crystal orientation <100> in the range of 0 to 15 degrees from the normal direction of the surface polished surface is 50% or more. The area ratio of crystal grains having a crystal orientation <100> within a range of 15 degrees centered on the highest peak existing within a range of 0 to 45 degrees with respect to an arbitrary orientation orthogonal to the normal line of the polished surface is 50. %, A coated tool coated with a hard coating layer composed of a composite nitride layer of Ti and Al showing biaxial crystal orientation has been proposed. This coated tool has excellent resistance to heavy cutting. It is said to exhibit deficiency.

Patent Document 2 discloses that a normal of the {100} plane is applied to the normal of the surface polished surface by applying a bipolar pulse bias to the surface of the substrate and depositing it at a film forming temperature of 750 to 850 ° C. In the inclination angle frequency distribution graph created by measuring the inclination angle formed by, the highest peak is present in the inclination angle section of 30 to 40 degrees, the total frequency is 60% or more of the whole, and the surface polished surface In the constituent atomic shared lattice distribution graph created by measuring the inclination angle formed by the normal of the {112} plane with respect to the normal of Σ3, the highest peak exists at Σ3, and the distribution ratio is 50% or more of the whole A coated tool having a hard coating layer composed of a (Ti _1-X Al _X ) N (X = 0.4 to 0.6) layer is proposed, and this coated tool was excellent in heavy cutting. It is said to exhibit flaw resistance.
However, since the coating tools shown in Patent Documents 1 and 2 form a hard coating layer by physical vapor deposition, the Al content ratio X cannot be increased to 0.6 or more, and the cutting performance is further improved. It is hoped that.

From such a viewpoint, a technique for increasing the Al content ratio X to about 0.9 by forming a hard coating layer by chemical vapor deposition has also been proposed.
For example, Patent Document 3 discloses that the value of the Al content ratio X is 0.65 by performing chemical vapor deposition in a temperature range of 650 to 900 ° C. in a mixed reaction gas of TiCl ₄ , AlCl ₃ , and NH _3. a _{0.95 (Ti 1-X Al X} ) N layer and / _{or, (Ti 1-X Al X} ) C layer and / _or, it is described that can be deposited _{(Ti 1-X Al X)} CN layer However, in this document, on this (Ti _1-X Al _X ) N layer and / or (Ti _1-X Al _X ) C layer and / or (Ti _1-X Al _X ) CN layer, Furthermore, since the purpose is to cover the Al ₂ O ₃ layer and thereby enhance the heat insulation effect, the value of X is increased from 0.65 to 0.95 (Ti _1-X Al _X ) N layer. And / or (Ti _1-X Al _X ) C layer and / or (T There is no disclosure up to what point the formation of the i _1-X Al _X ) CN layer has an effect on cutting performance.

Further, for example, Patent Document 4 discloses that Al is contained by performing chemical vapor deposition without using plasma at a temperature of 700 to 900 ° C. in a mixed reaction gas of TiCl ₄ , AlCl ₃ , NH ₃ , and N ₂ H _4. It is described that a hard coating layer composed of a cubic (Ti _1-X Al _X ) N layer having a ratio X value of 0.75 to 0.93 can be formed. There is no disclosure of applicability as a tool.

JP 2008-100320 A JP 2008-307615 A Special table 2011-516722 gazette US Pat. No. 7,767,320

In recent years, the performance of cutting machines has improved dramatically, while there is a strong demand for labor saving, energy saving, and cost reduction for cutting, and along with this, cutting has been on the trend of higher speed and higher efficiency. The coated tool is further required to have abnormal damage resistance such as chipping resistance, chipping resistance, and peel resistance, and excellent wear resistance over a long-term use.
However, in the coated tools described in Patent Documents 1 and 2, a hard coating layer made of a (Ti _1-X Al _X ) N layer is formed by physical vapor deposition to increase the Al content X in the film. Therefore, for example, when it is subjected to high-speed intermittent cutting of alloy steel, it cannot be said that the chipping resistance is sufficient.
On the other hand, for the (Ti _1-X Al _X ) N layer formed by the chemical vapor deposition method described in Patent Documents 3 and 4, the Al content X can be increased, and a cubic structure is formed. Therefore, although a hard coating layer having a predetermined hardness and excellent wear resistance can be obtained, the adhesion strength with the substrate is not sufficient and the toughness is inferior. When used as a coated tool for cutting, abnormal damage such as chipping, chipping and peeling tends to occur, and it cannot be said that satisfactory cutting performance is exhibited.
The present invention provides a coated tool that exhibits excellent chipping resistance and excellent wear resistance over a long period of use even when subjected to high-speed intermittent cutting of alloy steel. It is intended.

From the above-mentioned viewpoint, the present inventors have made a hard coating made of a composite carbonitride of Ti and Al (hereinafter sometimes referred to as “(Ti _1-X Al _X ) (C _Y N _1-Y )”). As a result of intensive studies to improve the chipping resistance and wear resistance of the coated tool formed by chemical vapor deposition, the following knowledge was obtained.

Tungsten carbide-based cemented carbide (hereinafter referred to as “WC-based cemented carbide”), titanium carbonitride-based cermet (hereinafter referred to as “TiCN-based cermet”), or cubic boron nitride-based ultrahigh pressure sintered body (hereinafter referred to as “TiCN-based cemented carbide”) , Such as a thermal CVD method in which trimethylaluminum (Al (CH ₃ ) ₃ ) is contained as a reactive gas component on the surface of a substrate composed of any one of “cBN-based ultra-high pressure sintered body”. by vapor deposition, as a hard coating layer, the cubic _{(Ti 1-X} Al _X) of the structure (C _{Y N 1-Y)} layer (where, X, Y is an atomic ratio, 0.55 ≦ X ≦ 0 .95, 0.0005 ≦ Y ≦ 0.005), and by adjusting the film forming conditions during vapor deposition, the hard coating layer is crystallized using an electron beam backscatter diffractometer. When analyzing the orientation, When the inclination angle formed by the normal of the {110} plane of the crystal grain with respect to the line direction is measured and the frequency of the measured inclination angle within the range of 0 to 45 degrees is counted, it is within the range of 0 to 10 degrees. (Ti _1-X Al _X ) (C _{Y having} a cubic structure such that the sum of the frequencies and the total frequencies existing in the range of 25 to 35 degrees indicates a ratio of 70% or more of the entire frequencies in the tilt angle distribution. It has been found that when the N _1-Y ) layer is formed, the toughness of the hard coating layer is remarkably improved and exhibits excellent chipping resistance.

In addition, the inventors of the present invention have described the crystal planes of crystal grains in the hard coating layer composed of the above (Ti _1-X Al _X ) (C _Y N _1-Y ) layer formed by a chemical vapor deposition method such as a thermal CVD method. The inclination angle formed by the normal lines of the (001) plane and the (011) plane is measured. In this case, the crystal grains are NaCl-type planes in which constituent atoms composed of Ti, Al, carbon, and nitrogen are present at lattice points. Each of the constituent atoms shares one constituent atom between the crystal grains at the interface between adjacent crystal grains based on the measured tilt angle obtained as a result of the centered cubic crystal structure. Distribution of lattice points (constituent atom shared lattice points) to be calculated, and N lattice points that do not share constituent atoms between the constituent atom shared lattice points (N is two or more in the crystal structure of the NaCl type face centered cubic crystal) ) N + When represented by 1, in the constituent atomic shared lattice distribution graph showing the distribution ratio of each ΣN + 1 in the entire ΣN + 1 (however, the upper limit value of N is 28 due to frequency), the distribution of Σ3 in the entire ΣN + 1 In the case of a Ti / Al composite carbonitride layer showing a constituent atomic share lattice distribution graph with a ratio of 50% or more, the grain boundary strength of the crystal grains is improved, and as a result, the chipping resistance is further improved. I found out.

  Therefore, when the coated tool having the hard coating layer as described above is used for, for example, high-speed intermittent cutting of alloy steel, the occurrence of chipping, chipping, peeling, etc. can be suppressed, and it is excellent over a long period of use. The wear resistance can be exhibited.

This invention was made based on the above research results,
“(1) An average layer thickness of 1 to 20 μm is formed on the surface of a substrate made of tungsten carbide-based cemented carbide, titanium carbonitride-based cermet, or cubic boron nitride-based ultrahigh-pressure sintered body. A surface-coated cutting tool coated with a hard coating layer,
(A) the hard coating layer is made of a composite carbonitride layer of Ti and Al stand-cubic structure, the average composition,
_{Formula: (Ti 1-X Al X} ) (C Y N 1-Y)
In this case, the Al content ratio X and the C content ratio Y (where X and Y are atomic ratios) satisfy 0.55 ≦ X ≦ 0.95 and 0.0005 ≦ Y ≦ 0.005, respectively. Satisfied,
(B) For the Ti and Al composite carbonitride layer, the crystal orientation of each crystal grain was analyzed from the longitudinal cross-sectional direction of the Ti and Al composite carbonitride layer using an electron beam backscattering diffractometer. In this case, the inclination angle formed by the normal line of the {110} plane, which is the crystal plane of the crystal grain, with respect to the normal direction of the substrate surface is measured, and the measured inclination angle is 0 to 45 degrees with respect to the normal direction. When the measured inclination angles within the range are divided into 0.25 degree pitches and the frequencies existing in each division are tabulated, the frequencies existing within the range of 0 to 10 degrees and within the range of 25 to 35 degrees A surface-coated cutting tool characterized by being a composite carbonitride layer of Ti and Al showing a ratio of 70% or more of the total frequency in the tilt angle frequency distribution.
(2) In the hard coating layer of the surface-coated cutting tool according to (1), an electron beam is irradiated to each crystal grain existing within the measurement range of the longitudinal section of the hard coating layer using a field emission scanning electron microscope. Then, the inclination angle formed by the normal lines of the (001) plane and the (011) plane, which are crystal planes of the crystal grains, is measured with respect to the normal line of the substrate surface. It has a NaCl-type face-centered cubic crystal structure in which constituent atoms composed of Ti, Al, carbon, and nitrogen exist, respectively. Based on the measurement tilt angle obtained as a result, at the interface between adjacent crystal grains, A distribution of lattice points (constituent atom shared lattice points) in which each of the constituent atoms shares one constituent atom among the crystal grains is calculated, and lattice points that do not share constituent atoms between the constituent atom shared lattice points are calculated. N (N is NaCl type face centered cubic crystal structure) When the constituent atomic lattice point form existing is an even number greater than or equal to 2) is represented by ΣN + 1, the distribution ratio of each ΣN + 1 to the entire ΣN + 1 (however, the upper limit value of N is 28 due to the frequency) The constituent atomic shared lattice point distribution graph shown in the above is a composite carbonitride layer of Ti and Al showing a constituent atomic shared lattice point distribution graph in which the distribution ratio of Σ3 to the entire ΣN + 1 is 50% or more. The surface-coated cutting tool according to (1).
The method of manufacturing a surface-coated cutting tool according to (3) above (1) or (2), the hard coating layer, at least, the deposition to Rukoto by chemical vapor deposition containing trimethyl aluminum as a reaction gas component The method for producing a surface-coated cutting tool according to (1) or (2), which is characterized in that "
It has the characteristics.

  Next, the hard coating layer of the coated tool of the present invention will be described more specifically.

The average composition of the cubic composite carbonitride layer of Ti and _{Al ((Ti 1-X Al} X) (C Y N 1-Y) layer):
In the above (Ti _1-X Al _X ) (C _Y N _1-Y ) layer, if the Al content ratio X (atomic ratio) is less than 0.55, the high temperature hardness is insufficient and the wear resistance is reduced. On the other hand, when the value of X (atomic ratio) exceeds 0.95, the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer itself is caused by a decrease in the relative Ti content. Since the toughness of the steel is reduced and chipping and defects are likely to occur, the value of X (atomic ratio) needs to be 0.55 or more and 0.95 or less.
In the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer, the C component has the effect of improving the hardness, while the N component has the effect of improving the high temperature strength. When the Y content ratio (atomic ratio) is less than 0.0005, high hardness cannot be obtained. On the other hand, when Y (atomic ratio) exceeds 0.005, the high-temperature strength decreases. The ratio was determined to be 0.0005 or more and 0.005 or less.
When the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer having the above composition is formed by the PVD method, the crystal structure is a hexagonal crystal. Since the film is formed by the method, the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer having the above composition can be obtained while maintaining the cubic structure, and the film hardness is reduced. There is no.

Cubic composite carbonitride layer of Ti and _{Al ((Ti 1-X Al} X) (C Y N 1-Y) layer) of the {110} inclination angle frequency distribution for surface:
For the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer of the present invention, when the crystal orientation of each crystal grain is analyzed from the longitudinal section direction using an electron beam backscattering diffractometer, The inclination angle formed by the normal of the {110} plane, which is the crystal plane of the crystal grain, with respect to the normal direction of the substrate surface (the direction perpendicular to the substrate surface in the cross-section polished surface) (see FIGS. 1A and 1B) Of the measured tilt angles, the measured tilt angles within the range of 0 to 45 degrees with respect to the normal direction are divided into pitches of 0.25 degrees, and the frequencies existing in each section are tabulated. In this case, the inclination angle number distribution form in which the sum of the frequencies existing in the range of 0 to 10 degrees and the frequencies existing in the range of 25 to 35 degrees is a ratio of 70% or more of the entire frequencies in the inclination angle frequency distribution. A hard coating comprising a composite carbonitride layer of Ti and Al Has a high hardness while maintaining the cubic structure, moreover, improve the toughness by the inclination angle frequency distribution form.
Therefore, such a coated tool (invention of claim 1) is excellent in that the occurrence of chipping, chipping, peeling and the like is suppressed even when used for high-speed intermittent cutting of alloy steel, for example. Demonstrate wear resistance.

  However, if the average thickness of the hard coating layer is less than 1 μm, sufficient adhesion to the substrate cannot be ensured. On the other hand, if the average thickness exceeds 20 μm, high-speed intermittent cutting with high heat generation occurs. Therefore, the total average layer thickness is determined to be 1 to 20 μm.

Further, in the invention according to claim 2, for the _{(Ti 1-X Al X)} (C Y N 1-Y) layer, using a field emission scanning electron microscope, within the measurement range of a longitudinal section of the hard coating layer The existing crystal grains are each irradiated with an electron beam, and the inclination angle formed by the normal lines of the (001) plane and the (011) plane, which are the crystal planes of the crystal grains, is measured with respect to the normal line of the substrate surface. In this case, the crystal grains have a NaCl-type face-centered cubic crystal structure in which constituent atoms composed of Ti, Al, carbon, and nitrogen are present at lattice points (see FIGS. 2A and 2B). Based on the measurement inclination angle obtained as a result, lattice points (constituent atom shared lattice points) in which each of the constituent atoms shares one constituent atom between the crystal grains at the interface between adjacent crystal grains. ) Distribution and share constituent atoms between the constituent atomic shared lattice points In the case where the constituent atomic shared lattice point form in which there are N lattice points (N is an even number of 2 or more in the crystal structure of the NaCl type face centered cubic crystal) is represented by ΣN + 1, each ΣN + 1 is an entire ΣN + 1 (however, In the constituent atom shared lattice point distribution graph showing the distribution ratio of the upper limit of N to 28 in terms of frequency), the constituent atomic shared lattice point distribution graph in which the distribution ratio of Σ3 in the entire ΣN + 1 is 50% or more By forming the hard coating layer shown, the grain boundary strength of the crystal grains is improved, and as a result, even when used for high-speed interrupted cutting, the occurrence of chipping, chipping, peeling, etc. is further suppressed, and It exhibits even better wear resistance.

The (Ti _1-X Al _X ) (C _Y N _1-Y ) layer according to claim 1 of the present invention, that is, the normal of the {110} plane which is the crystal plane of the crystal grain with respect to the normal direction of the substrate surface When the inclination angle is measured, an inclination angle number distribution in which the total of the frequencies existing in the range of 0 to 10 degrees and the frequencies existing in the range of 25 to 35 degrees is a ratio of 70% or more of the entire frequencies. In order to form the cubic (Ti _1-X Al _X ) (C _Y N _1-Y ) layer shown, for example, the reaction gas composition (volume%) by a normal chemical vapor deposition method:
_{TiCl 4 0.5~ 2.5%, Al (} CH 3) 3 0~ 5.0%,
AlCl ₃ 0 to 10.0%, NH ₃ 10 to 15%,
_{N 2 6~ 10%, C 2} H 4 0~ 1%,
Ar 0 to 10%, remaining H ₂ ,
Reaction atmosphere temperature: 700 to 900 ° C.
Reaction atmosphere pressure: 2 to 5 kPa,
A film can be formed by vapor deposition under the above conditions.

Moreover, in this invention which concerns on Claim 2, in the constituent atom shared lattice point distribution graph by further limiting the film forming conditions, the constituent atom shared lattice point form in which the distribution ratio of Σ3 in the entire ΣN + 1 is 50% or more A cubic (Ti _1-X Al _X ) (C _Y N _1-Y ) layer showing can be formed.
For example,
Reaction gas composition (volume%):
_{TiCl 4 0.5~ 2.5%, Al (} CH 3) 3 0~ 5.0%,
AlCl ₃ 0 to 10.0%, NH ₃ 10 to 12%,
_{N 2 6~ 10%, C 2} H 4 0~ 1%,
Ar 5-10%, remaining H ₂ ,
Reaction atmosphere temperature: 700 to 900 ° C.
Reaction atmosphere pressure: 2-3 kPa,
It is necessary to form a film under more limited conditions.

The coated tool of the present invention is obtained by, for example, (Ti _1-X Al _X ) (C) having a cubic structure by chemical vapor deposition such as thermal CVD containing trimethylaluminum (Al (CH ₃ ) ₃ ) as a reaction gas component. _Y N _1-Y ) layer is formed as a hard coating layer, and the hard coating layer has an inclination angle measured by the inclination angle formed by the normal of the {110} plane of the crystal grains with respect to the normal direction of the substrate surface. In the number distribution, the sum of the frequency ratio in the range of 0 to 10 degrees and the frequency ratio in the range of 25 to 35 degrees is 70% or more of the entire frequency, which is accompanied by high heat generation and intermittently on the cutting edge. -Even when used for high-speed intermittent cutting of alloy steels that are subjected to shock loads, they exhibit excellent wear resistance over a long period of use without causing abnormal damage such as chipping, chipping or peeling.
Further, preferably, the hard coating layer has a chipping resistance, a chipping resistance, and a peeling resistance more greatly when the distribution ratio of Σ3 occupying the entire ΣN + 1 in the constituent atomic shared lattice distribution graph is 50% or more. Etc., and excellent wear resistance can be exhibited over a long period of use.

(A), (b) constitutes the hard coating layer _{(Ti 1-X} Al _X) normal to the (C _{Y N 1-Y)} is a crystal plane of the crystal grains in the layer {110} plane, the substrate It is a schematic explanatory drawing which shows the measurement range of the inclination angle made with respect to the normal line of a surface. It is a schematic diagram showing the crystal structure of the NaCl type face centered cubic crystal, (001) plane, (011) plane, which the (Ti, Al) (C _Y N _1-Y ) layer constituting the hard coating layer has. An example of a constituent atom shared lattice point distribution graph created for the coated tool of the present invention is shown.

  Next, the coated tool of the present invention will be specifically described with reference to examples.

As raw material powders, WC powder, TiC powder, ZrC powder, TaC powder, NbC powder, Cr ₃ C ₂ powder, and Co powder all having an average particle diameter of 1 to 3 μm were prepared. Then, after adding wax, ball mill mixing in acetone for 24 hours, drying under reduced pressure, press-molding into a green compact of a predetermined shape at a pressure of 98 MPa. Substrates A to D made of WC-base cemented carbide having an ISO standard SEEN1203AFSN insert shape after vacuum sintering under vacuum at a predetermined temperature in the range of 1370 to 1470 ° C. for 1 hour. Were manufactured respectively.

In addition, as raw material powders, TiCN (mass ratio TiC / TiN = 50/50) powder, Mo ₂ C powder, ZrC powder, NbC powder, TaC powder, WC powder, all having an average particle diameter of 0.5 to 2 μm. Co powder and Ni powder are prepared, and these raw material powders are blended in the blending composition shown in Table 2, wet mixed by a ball mill for 24 hours, dried, and pressed into a compact at a pressure of 98 MPa. The green compact was sintered in a nitrogen atmosphere of 1.3 kPa at a temperature of 1540 ° C. for 1 hour, and after sintering, a substrate made of TiCN-based cermet having an insert shape of ISO standard SEEN1203AFSN d was produced.

Next, on the surfaces of the tool bases A to D and the tool bases a to d, (Ti _1-X Al _X ) (C _Y ) of the present invention is used under the conditions shown in Table 3 using a normal chemical vapor deposition apparatus. The present invention coated tools 1 to 10 shown in Table 5 were manufactured by vapor-depositing N _{1 -Y} ) layers at a target layer thickness.

Further, for the purpose of comparison, similarly to the surface of the tool bases A to D and the tool bases a to d, an ordinary chemical vapor deposition apparatus was used, and under the conditions shown in Table 4, (Ti _1-X Al _X ) of the comparative example. Comparative example-coated tools 1 to 8 shown in Table 6 were manufactured by vapor-depositing (C _Y N _1-Y ) layers at a target layer thickness.

For reference, the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer of the reference example is applied to the surfaces of the tool base A and the tool base a by arc ion plating using a conventional physical vapor deposition apparatus. Were formed by vapor deposition with a target layer thickness to produce reference example coated tools 9 and 10 shown in Table 6.
The conditions for arc ion plating are as follows.
(A) The tool bases A and a are ultrasonically cleaned in acetone and dried, and in the outer peripheral portion at a predetermined distance in the radial direction from the central axis on the rotary table in the arc ion plating apparatus. Along with this, an Al-Ti alloy having a predetermined composition is arranged as a cathode electrode (evaporation source),
(B) First, the inside of the apparatus is heated to 500 ° C. with a heater while the inside of the apparatus is evacuated and kept at a vacuum of 0.1 Pa or less, and then the tool base that rotates while rotating on the rotary table is −1000 V. A DC bias voltage is applied, and an arc discharge is generated by flowing a current of 100 A between the cathode electrode and the anode electrode made of an Al—Ti alloy, and the tool base surface is bombard washed.
(C) Next, nitrogen gas is introduced as a reaction gas into the apparatus to form a reaction atmosphere of 4 Pa, a DC bias voltage of −100 V is applied to the tool base that rotates while rotating on the rotary table, and A current of 120 A is passed between the cathode electrode (evaporation source) made of the Al—Ti alloy and the anode electrode to generate arc discharge, and the target average composition and target shown in Table 6 are formed on the surface of the tool base. (Al, Ti) N layer having an average layer thickness is formed by vapor deposition.
Reference Example Coated tools 9, 10 were produced.

Moreover, the cross section of each component layer of this invention coated tool 1-10, comparative example coated tool 1-8, and reference example coated tool 9,10 is measured using a scanning electron microscope, and five layers in an observation visual field When the thickness was measured and averaged to determine the average layer thickness, both showed the average layer thickness substantially the same as the target average layer thickness shown in Tables 5 and 6.
Next, with respect to the hard coating layers of the above-mentioned coated tools 1 to 10 of the present invention, the average Al content ratio X, the average C content ratio Y of the hard coating layer, and the inclination formed by the normal of the {110} plane with respect to the normal direction of the substrate surface The ratio (α) of the frequency existing within the range of 0 to 10 degrees in the inclination angle frequency distribution with respect to the angle, the ratio (β) of the frequency existing within the range of 25 to 35 degrees, and the ratio occupied in the entire inclination angle number distribution The ratio of the total frequency (α + β) and the distribution ratio (γ) of Σ3 in the entire ΣN + 1 in the constituent atom shared lattice point distribution graph were measured.
FIG. 3 shows a constituent atomic shared lattice point distribution graph measured for the coated tool 8 of the present invention.
The specific measurement is as follows.
Using a fluorescent X-ray analyzer, the surface of the hard coating layer composed of a composite carbonitride layer of Ti and Al having a cubic structure was irradiated with X-rays having a spot diameter of 100 μm. The content ratio X and the average C content ratio Y were determined.
Next, in a state where the cross section of the hard coating layer composed of a composite carbonitride layer of Ti and Al having a cubic structure is used as a polished surface, it is set in a lens barrel of a field emission scanning electron microscope, and 70 ° on the polished surface. An electron beam having an acceleration voltage of 15 kV at an incident angle of 1 nm is irradiated to each crystal grain having a cubic crystal lattice existing within the measurement range of the cross-sectional polished surface with an irradiation current of 1 nA, and an electron backscatter diffraction image apparatus is used. Thus, a {110} plane which is a crystal plane of the crystal grain with respect to a normal line of the substrate surface (a direction perpendicular to the substrate surface in the cross-section polished surface) in a 30 × 50 μm region at an interval of 0.1 μm / step The inclination angle formed by the normal line is measured, and based on the measurement result, among the measurement inclination angles, the measurement inclination angle within the range of 0 to 45 degrees is divided for each pitch of 0.25 degrees, By counting the frequencies that exist in each category The ratio (α) of the frequencies existing within the range of 0 to 10 degrees, the ratio (β) of the frequencies existing within the range of 25 to 35 degrees, and the ratio of the total frequencies (α + β) in the entire inclination angle distribution. Asked. In addition, the inclination angle formed by the normal lines of the (001) plane and the (011) plane, which are crystal planes of the crystal grains, is measured with respect to the normal line of the substrate surface (the direction perpendicular to the substrate surface in the cross-section polished surface). Based on the measurement inclination angle obtained as a result, lattice points (constituent atom shared lattice points) in which each of the constituent atoms shares one constituent atom between the crystal grains at the interface between adjacent crystal grains. ), And there are N lattice points (N is an even number of 2 or more in the crystal structure of the NaCl type face centered cubic crystal) that does not share the constituent atoms between the constituent atomic shared lattice points. When the lattice point form is represented by ΣN + 1, a constituent atomic shared lattice point distribution graph is created by calculating the distribution ratio of each ΣN + 1 to the entire ΣN + 1 (however, the upper limit is 28 due to the frequency), and the entire ΣN + 1 Of Σ3 Cloth was determined the ratio (γ).
Furthermore, regarding the crystal structure of the hard coating layer, when X-ray diffraction is performed using an X-ray diffractometer and Cu—Kα ray as a radiation source, JCPDS00-038-1420 cubic TiN and JCPDS00-046-1200 cubic crystal A diffraction peak appears between the diffraction angles of the same crystal plane shown in each of AlN (for example, 36.66 to 38.53 °, 43.59 to 44.77 °, 61.81 to 65.18 °). Investigated by confirming.
Table 5 shows the results.

Then, for each of the comparative example coated tools 1 to 8 and the reference example coated tools 9 and 10, as in the present invention coated tools 1 to 10, the average Al content ratio X, the average C content ratio Y of the hard coating layer, The ratio (α) of the frequency existing in the range of 0 to 10 degrees in the tilt angle number distribution with respect to the tilt angle formed by the normal of the {110} plane with respect to the normal direction of the substrate surface, in the range of 30 to 40 degrees The ratio of the existing frequency (β), the ratio of the total frequency in the entire inclination angle distribution (α + β), and the distribution ratio (γ) of Σ3 in the entire ΣN + 1 in the constituent atom shared lattice distribution graph were measured.
Further, the crystal structure of the hard coating layer was also investigated in the same manner as in the present coated tools 1 to 10.
Table 6 shows the results.

Next, the present coated tools 1 to 10, the comparative coated tools 1 to 8 and the reference in the state where each of the various coated tools is clamped to the tip of the cutter made of tool steel having a cutter diameter of 125 mm by a fixing jig. Example The coated tools 9 and 10 were subjected to the following dry high-speed face milling and center-cut cutting test, which is a kind of high-speed intermittent cutting of alloy steel, and the flank wear width of the cutting edge was measured.
Work material: Block material of JIS / SCM440 width 100mm, length 400mm
Rotational speed: 930 min ⁻¹ ,
Cutting speed: 365 m / min,
Cutting depth: 1.2mm,
Single-blade feed rate: 0.1 mm / tooth,
Cutting time: 8 minutes,
Table 7 shows the results of the cutting test.

As the raw material powder, cBN powder, TiN powder, TiCN powder, TiC powder, Al powder, and Al ₂ O ₃ powder each having an average particle diameter in the range of 0.5 to 4 μm were prepared. The mixture is blended in the composition shown in FIG. 1, wet mixed with a ball mill for 80 hours, dried, and then pressed into a green compact having a diameter of 50 mm × thickness: 1.5 mm under a pressure of 120 MPa. The green compact is sintered in a vacuum atmosphere at a pressure of 1 Pa at a predetermined temperature within a range of 900 to 1300 ° C. for 60 minutes to obtain a presintered body for a cutting edge piece. In addition, Co: 8% by mass, WC: remaining composition, and diameter: 50 mm × thickness: 2 mm, superposed on a WC-based cemented carbide support piece with a normal super-high pressure Insert into the sintering machine and under normal conditions Pressure: 4 GPa, temperature: 1200 ° C. to 1400 ° C. at a predetermined temperature holding time: 0.8 hour sintering, and after sintering, the upper and lower surfaces are polished using a diamond grindstone, and wire discharge It is divided into predetermined dimensions by a processing apparatus, and further Co: 5 mass%, TaC: 5 mass%, WC: remaining composition and shape of JIS standard CNGA12041 (thickness: 4.76 mm × inscribed circle diameter: 12. The brazing part (corner part) of the insert body made of a WC-based cemented carbide with a 7 mm 80 ° rhombus) has a composition consisting of Zr: 37.5%, Cu: 25%, Ti: the rest in volume%. After brazing using a brazing material of Ti alloy and having a predetermined dimension, the cutting edge is subjected to honing with a width of 0.13 mm and an angle of 25 °, and then subjected to final polishing to ISO standards. CNGA12 The tool substrate b - d having the insert shape of 412 was produced, respectively.

Then, these tool substrate i ~ the surface of the two, using a conventional chemical vapor deposition apparatus under the conditions shown in Table _{3, (Ti 1-X Al} X) of the present invention (C _{Y N 1-Y)} layer The present invention coated tools 11 to 15 shown in Table 9 were manufactured by vapor-depositing with a target layer thickness.

For the purpose of comparison, the same tool substrate i ~ the surface of the two, using a conventional chemical vapor deposition apparatus under the conditions shown in Table _{4, (Ti 1-X Al} X) of Comparative Example (C _{Y N 1- The} comparative example-coated tools 11 to 14 shown in Table 10 were manufactured by vapor-depositing the _Y ) layer with a target layer thickness.

For reference, the (Ti _1-X Al _X ) (C _Y N _1-Y ) layer of the reference example is formed on the surface of the tool base A by a conventional physical vapor deposition device and arc ion plating with a target layer thickness. The reference example coated tool 15 shown in Table 10 was manufactured by vapor deposition.
The arc ion plating conditions are the same as the conditions shown in Example 1, and the target average composition and target average layer thickness (Al, Ti) shown in Table 10 are formed on the surface of the tool base. N layer is deposited,
Reference Example Coated tool 15 was produced.

Moreover, the cross section of each component layer of this invention coated tool 11-15, comparative example coated tool 11-14, and reference example coated tool 15 is measured using a scanning electron microscope, and the layer thickness of five points in an observation visual field is measured. When the average layer thickness was measured and averaged, both average layer thicknesses substantially the same as the target average layer thicknesses shown in Table 9 and Table 10 were obtained.
Next, with respect to the hard coating layers of the above-described coated tools 11 to 15 of the present invention, the average Al content ratio X, the average C content ratio Y of the hard coating layer, and the inclination formed by the normal of the {110} plane with respect to the normal direction of the substrate surface The ratio (α) of the frequency existing within the range of 0 to 10 degrees in the inclination angle frequency distribution with respect to the angle, the ratio (β) of the frequency existing within the range of 25 to 35 degrees, and the ratio occupied in the entire inclination angle number distribution The ratio of the total frequency (α + β), the distribution ratio (γ) of Σ3 occupying the whole ΣN + 1 in the constituent atom shared lattice point distribution graph, and the crystal structure were measured using the same method as shown in Example 1.
Table 9 shows the results.

Then, the comparative coated tools 11 to 14 and the reference coated tool 15 were each made in the same manner as the coated tools 11 to 15 of the present invention, with the average Al content ratio X, the average C content ratio Y, and the substrate surface of the hard coating layer. The ratio (α) of the frequency existing in the range of 0 to 10 degrees in the tilt angle number distribution with respect to the tilt angle formed by the normal of the {110} plane with respect to the normal direction, and in the range of 25 to 35 degrees The ratio of the frequency (β), the ratio of the total frequency in the entire inclination angle distribution (α + β), and the distribution ratio (γ) of Σ3 in the entire ΣN + 1 in the constituent atom sharing lattice distribution graph were measured.
Further, the crystal structure of the hard coating layer was also investigated in the same manner as the present coated tools 11-15.
Table 10 shows the results.

Next, in the state where each of the above various coated tools is screwed to the tip of the tool steel tool with a fixing jig, the present coated tools 11 to 15, the comparative coated tools 11 to 14, and the reference coated samples The tool 15 was subjected to the following dry high-speed intermittent cutting test of carburized and quenched alloy steel, and the flank wear width of the cutting edge was measured.
Work material: JIS SCM415 (Hardness: HRC62) lengthwise equidistant four round grooved round bars,
Cutting speed: 220 m / min,
Cutting depth: 0.15mm,
Feed: 0.15mm / rev,
Cutting time: 4 minutes
Table 11 shows the results of the cutting test.

From the results shown in Tables 5 to 7 and Tables 9 to 11, in the present invention coated tools 1 to 15, a (Ti _1-X Al _X ) (C _Y N _1-Y ) layer having a cubic structure is formed, Since the value of α + β occupying the entire distribution of the number of inclination angles is 70% or more, and the coated tools 6 to 10 and 13 to 15 of the present invention have a distribution ratio γ value of Σ3 of 50% or more. Excellent chipping resistance and wear resistance due to high-speed intermittent cutting of steel.
On the other hand, all of the comparative example coated tools 1 to 8, 11 to 14 and the reference example coated tools 9, 10, and 15 not only cause abnormal damage such as chipping, chipping, and peeling on the hard coating layer. It is clear that the service life is reached in a relatively short time.

As described above, the coated tool of the present invention can be used as a coated tool for various work materials as well as high-speed milling cutting and outer-diameter high-speed intermittent cutting of alloy steel, and for long-term use. Since it exhibits excellent chipping resistance and wear resistance, it can sufficiently satisfy the high performance of the cutting device, the labor saving and energy saving of the cutting work, and the cost reduction.

Claims (3)

A hard coating layer having an average layer thickness of 1 to 20 μm is formed on the surface of a substrate made of tungsten carbide-based cemented carbide, titanium carbonitride-based cermet, or cubic boron nitride-based ultrahigh pressure sintered body. A coated surface-coated cutting tool,
(A) the hard coating layer is made of a composite carbonitride layer of Ti and Al stand-cubic structure, the average composition,
_{Formula: (Ti 1-X Al X} ) (C Y N 1-Y)
In this case, the Al content ratio X and the C content ratio Y (where X and Y are atomic ratios) satisfy 0.55 ≦ X ≦ 0.95 and 0.0005 ≦ Y ≦ 0.005, respectively. Satisfied,
(B) For the Ti and Al composite carbonitride layer, the crystal orientation of each crystal grain was analyzed from the longitudinal cross-sectional direction of the Ti and Al composite carbonitride layer using an electron beam backscattering diffractometer. In this case, the inclination angle formed by the normal line of the {110} plane, which is the crystal plane of the crystal grain, with respect to the normal direction of the substrate surface is measured, and the measured inclination angle is 0 to 45 degrees with respect to the normal direction. When the measured inclination angles within the range are divided into 0.25 degree pitches and the frequencies existing in each division are tabulated, the frequencies existing within the range of 0 to 10 degrees and within the range of 25 to 35 degrees A surface-coated cutting tool characterized by being a composite carbonitride layer of Ti and Al showing a ratio of 70% or more of the total frequency in the tilt angle frequency distribution.   The hard coating layer of the surface-coated cutting tool according to claim 1, wherein a field emission scanning electron microscope is used to irradiate each crystal grain existing within the measurement range of the longitudinal section of the hard coating layer with an electron beam. The inclination angle formed by the normal lines of the (001) plane and the (011) plane, which are crystal planes of the crystal grains, is measured with respect to the surface normal lines. In this case, the crystal grains have Ti, Al, It has a NaCl-type face-centered cubic crystal structure in which constituent atoms composed of carbon and nitrogen exist, respectively. Based on the measured tilt angle obtained as a result of this, at the interface between adjacent crystal grains, The distribution of lattice points (constituent atom shared lattice points) each sharing one constituent atom between the crystal grains is calculated, and N lattice points that do not share constituent atoms between the constituent atom shared lattice points (N Is more than 2 due to the crystal structure of NaCl type face centered cubic In the case where the existing constituent atom shared lattice point form is expressed by ΣN + 1, the constituent atom sharing indicating the distribution ratio of each ΣN + 1 in the whole ΣN + 1 (however, the upper limit value of N is 28 due to the frequency) The lattice point distribution graph is a composite carbonitride layer of Ti and Al showing a constituent atom shared lattice point distribution graph in which the distribution ratio of Σ3 to the entire ΣN + 1 is 50% or more. Surface coated cutting tool. The method of manufacturing a surface-coated cutting tool according to claim 1 or 2, the hard coating layer is at least claim 1, characterized that you deposited by chemical vapor deposition containing trimethyl aluminum as a reaction gas component Or the manufacturing method of the surface covering cutting tool of 2.