JP5873931B2 - ヒドロキシアミノポリマーおよびポリ尿素/ポリウレタン組織接着剤におけるその使用 - Google Patents
ヒドロキシアミノポリマーおよびポリ尿素/ポリウレタン組織接着剤におけるその使用 Download PDFInfo
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- JP5873931B2 JP5873931B2 JP2014547899A JP2014547899A JP5873931B2 JP 5873931 B2 JP5873931 B2 JP 5873931B2 JP 2014547899 A JP2014547899 A JP 2014547899A JP 2014547899 A JP2014547899 A JP 2014547899A JP 5873931 B2 JP5873931 B2 JP 5873931B2
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- Prior art keywords
- alkylene oxide
- component
- compound
- polyurea
- functional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229920000642 polymer Polymers 0.000 title claims description 63
- 229920002635 polyurethane Polymers 0.000 title claims description 54
- 239000004814 polyurethane Substances 0.000 title claims description 54
- 125000002349 hydroxyamino group Chemical group [H]ON([H])[*] 0.000 title claims description 53
- 229920000162 poly(ureaurethane) Polymers 0.000 title claims description 49
- 239000003106 tissue adhesive Substances 0.000 title description 5
- 229940075469 tissue adhesives Drugs 0.000 title description 3
- 150000001875 compounds Chemical class 0.000 claims description 166
- 125000002947 alkylene group Chemical group 0.000 claims description 119
- 238000006243 chemical reaction Methods 0.000 claims description 102
- -1 unsaturated cyclic carboxylic acid anhydride Chemical class 0.000 claims description 93
- 239000003999 initiator Substances 0.000 claims description 92
- 238000000034 method Methods 0.000 claims description 88
- 239000003054 catalyst Substances 0.000 claims description 73
- 230000008569 process Effects 0.000 claims description 71
- 150000003077 polyols Chemical group 0.000 claims description 66
- 229920005862 polyol Polymers 0.000 claims description 63
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 48
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 47
- 229920000570 polyether Polymers 0.000 claims description 47
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 45
- 229910052751 metal Inorganic materials 0.000 claims description 43
- 239000002184 metal Substances 0.000 claims description 43
- 150000001412 amines Chemical class 0.000 claims description 38
- 238000004519 manufacturing process Methods 0.000 claims description 35
- 125000001931 aliphatic group Chemical group 0.000 claims description 29
- 210000001519 tissue Anatomy 0.000 claims description 23
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 21
- 229910052739 hydrogen Inorganic materials 0.000 claims description 20
- 239000001257 hydrogen Substances 0.000 claims description 20
- 125000003277 amino group Chemical group 0.000 claims description 19
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 18
- 125000003118 aryl group Chemical group 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 150000003972 cyclic carboxylic anhydrides Chemical class 0.000 claims description 16
- 125000000524 functional group Chemical group 0.000 claims description 15
- 150000003512 tertiary amines Chemical class 0.000 claims description 15
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- 125000004122 cyclic group Chemical group 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 229920005906 polyester polyol Polymers 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 claims description 11
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- 125000005842 heteroatom Chemical group 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 9
- 238000007259 addition reaction Methods 0.000 claims description 9
- 229910021529 ammonia Inorganic materials 0.000 claims description 9
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical group [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical group OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 4
- LSYBWANTZYUTGJ-UHFFFAOYSA-N 2-[2-(dimethylamino)ethyl-methylamino]ethanol Chemical compound CN(C)CCN(C)CCO LSYBWANTZYUTGJ-UHFFFAOYSA-N 0.000 claims description 3
- BYACHAOCSIPLCM-UHFFFAOYSA-N 2-[2-[bis(2-hydroxyethyl)amino]ethyl-(2-hydroxyethyl)amino]ethanol Chemical compound OCCN(CCO)CCN(CCO)CCO BYACHAOCSIPLCM-UHFFFAOYSA-N 0.000 claims description 3
- 229920002396 Polyurea Polymers 0.000 claims description 3
- 235000003704 aspartic acid Nutrition 0.000 claims description 3
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 3
- 125000004404 heteroalkyl group Chemical group 0.000 claims description 3
- XFLSMWXCZBIXLV-UHFFFAOYSA-N n,n-dimethyl-2-(4-methylpiperazin-1-yl)ethanamine Chemical compound CN(C)CCN1CCN(C)CC1 XFLSMWXCZBIXLV-UHFFFAOYSA-N 0.000 claims description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 3
- FZQMJOOSLXFQSU-UHFFFAOYSA-N 3-[3,5-bis[3-(dimethylamino)propyl]-1,3,5-triazinan-1-yl]-n,n-dimethylpropan-1-amine Chemical compound CN(C)CCCN1CN(CCCN(C)C)CN(CCCN(C)C)C1 FZQMJOOSLXFQSU-UHFFFAOYSA-N 0.000 claims description 2
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- 239000011248 coating agent Substances 0.000 claims 1
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- 239000000203 mixture Substances 0.000 description 38
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 34
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical class OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 30
- 238000009826 distribution Methods 0.000 description 29
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical class OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 26
- 239000000047 product Substances 0.000 description 17
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 16
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- 150000003839 salts Chemical class 0.000 description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
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- 238000002156 mixing Methods 0.000 description 13
- 150000002825 nitriles Chemical class 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 230000001413 cellular effect Effects 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 12
- 235000011187 glycerol Nutrition 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 11
- 150000002513 isocyanates Chemical class 0.000 description 11
- 239000011541 reaction mixture Substances 0.000 description 11
- 239000013543 active substance Substances 0.000 description 10
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical class OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 10
- 239000011261 inert gas Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 229910002651 NO3 Inorganic materials 0.000 description 9
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 9
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 9
- 150000004820 halides Chemical class 0.000 description 9
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 8
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 8
- 150000001450 anions Chemical class 0.000 description 8
- 150000007942 carboxylates Chemical class 0.000 description 8
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical class OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical class CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 7
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 7
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- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 7
- 150000002009 diols Chemical class 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 7
- 150000002540 isothiocyanates Chemical class 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 7
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
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- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 6
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- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Chemical class OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 5
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- SYSNUEKNSJHAGX-UHFFFAOYSA-N [Zn].N#C[Co](C#N)(C#N)(C#N)(C#N)C#N Chemical compound [Zn].N#C[Co](C#N)(C#N)(C#N)(C#N)C#N SYSNUEKNSJHAGX-UHFFFAOYSA-N 0.000 description 5
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- OTXNTMVVOOBZCV-WAZJVIJMSA-N γ-tocotrienol Chemical compound OC1=C(C)C(C)=C2O[C@@](CC/C=C(C)/CC/C=C(C)/CCC=C(C)C)(C)CCC2=C1 OTXNTMVVOOBZCV-WAZJVIJMSA-N 0.000 description 1
- 239000002446 δ-tocopherol Substances 0.000 description 1
- 239000011729 δ-tocotrienol Substances 0.000 description 1
- 235000019144 δ-tocotrienol Nutrition 0.000 description 1
- ODADKLYLWWCHNB-LDYBVBFYSA-N δ-tocotrienol Chemical compound OC1=CC(C)=C2O[C@@](CC/C=C(C)/CC/C=C(C)/CCC=C(C)C)(C)CCC2=C1 ODADKLYLWWCHNB-LDYBVBFYSA-N 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
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Description
a)ヒドロキシル基を含有するプレポリマーを得るための、少なくとも1つのツェレビチノフ活性H原子を含有するH官能性開始剤化合物と、不飽和の環状カルボン酸無水物および少なくとも1つのアルキレンオキシド化合物との反応、および
b)ヒドロキシアミノポリマーを得るための、工程a)に従って得られるヒドロキシル基を含有するプレポリマーの二重結合への、第1級アミンおよび/またはアンモニアの付加反応、
を含み、ここで、
ヒドロキシアミノポリマー中のヒドロキシル基に対する、付加されるアミノ基の比率は少なくとも0.6である、
ヒドロキシアミノポリマーの製造のための製法によって解決される。
第1の代替法によれば、該H官能性開始剤化合物を、初期量のアルキレンオキシド化合物を用い、次いで不飽和の環状カルボン酸無水物および追加量の該アルキレンオキシド化合物を用いて、変換することが最初に可能である。従って、この場合には、該H官能性開始剤化合物の鎖長は最初に、反応が起こる前に、不飽和の環状カルボン酸無水物および追加量のアルキレンオキシド化合物を用いて伸長する。該H官能性開始剤化合物は、最初にオキシアルキレン単位のみが該当初のH官能性開始剤化合物に加えられるので、鎖の長さが増大するとき、そのツェレビチノフ活性H原子の数が大きく保持され、そして高分子量を有するH官能性開始剤化合物が達成される。
M(X)n (III)
で示されることが好ましい。該式中、
Mは、Zn2+、Fe2+、Ni2+、Mn2+、Co2+、Sr2+、Sn2+、Pb2+、およびCu2+からなる群から選ばれる、金属カチオンであり、Mは、Zn2+、Fe2+、Co2+またはNi2+が好ましく;
Xは、1個以上の(すなわち、様々な)アニオンであり、これは、ハロゲン化物(すなわち、フルオリド、クロリド、ブロミド、ヨージド)、水酸化物、スルフェート、カーボネート、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、オキサレート、およびニトレートからなる群から選ばれることが好ましく;
Xがスルフェート、カーボネートまたはオキサレートである場合には、nは1であり;そして、
Xがハロゲン化物、水酸化物、シアネート、チオシアネート、イソシアネート、イソチオシアネートまたはニトレートである場合には、nは2である。
Mr(X)3 (IV)
で示される。該式中、
Mは、Fe3+、Al3+およびCr3+からなる群から選ばれる金属カチオンであり;
Xは、1個または様々なタイプのアニオンであり、ここで、該アニオンは、ハロゲン化物(すなわち、フルオリド、クロリド、ブロミド、ヨージド)、水酸化物、スルフェート、カーボネート、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、オキサレート、およびニトレートからなる群から選ばれることが好ましく;
Xがスルフェート、カーボネートまたはオキサレートである場合には、rは2であり;そして、
Xがハロゲン化物、水酸化物、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、またはニトレートである場合には、rは1である。
M(X)s (V)
で示される。該式中、
Mは、Mo4+、V4+、およびW4+からなる群から選ばれる金属カチオンであり;
Xは、1個または様々タイプのアニオンであり、ここで、該アニオンは、ハロゲン化物(すなわち、フルオリド、クロリド、ブロミド、ヨージド)、水酸化物、スルフェート、カーボネート、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、オキサレート、およびニトレートからなる群から選ばれることが好ましく;
Xがスルフェート、カーボネートまたはオキサレートである場合には、sは2であり;そして、
Xがハロゲン化物、水酸化物、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、またはニトレートである場合には、sは4である。
M(X)t (VI)
で示される。該式中、
Mは、Mo6+およびW6+からなる群から選ばれる金属カチオンであり;
Xは、1個または様々なタイプのアニオンであり、ここで、該アニオンは、ハロゲン化物(すなわち、フルオリド、クロリド、ブロミド、ヨージド)、水酸化物、スルフェート、カーボネート、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、オキサレート、およびニトレートからなる群から選ばれることが好ましく;
Xがスルフェート、カーボネートまたはオキサレートである場合には、tは3であり;そして、
Xがハロゲン化物、水酸化物、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレートまたはニトレートである場合には、tは6である。
(Y)aM’(CN)b(A) (VII)
で示されることが好ましい。該式中、
M'は、Fe(II)、Fe(III)、Co(II)、Co(III)、Cr(II)、Cr(III)、Mn(II)、Mn(III)、Ir(III)、Ni(II)、Rh(III)、Ru(II)、V(IV)、およびV(V)からなる群から選ばれる1個以上の金属カチオンであり、M’は、Co(II)、Co(III)、Fe(II)、Fe(III)、Cr(III)、Ir(III)、およびNi(II)からなる群から選ばれる1個以上の金属カチオンであることが好ましく;
Yは、アルカリ金属(すなわち、Li+、Na+、K+、Rb+、Cs+)およびアルカリ土類金属(すなわち、Be2+、Ca2+、Mg2+、Sr2+、Ba2+)からなる群から選ばれる1個以上の金属カチオンであり;
Aは、ハロゲン化物(すなわち、フルオリド、クロリド、ブロミド、ヨージド)、水酸化物、スルフェート、カーボネート、シアネート、チオシアネート、イソシアネート、イソチオシアネート、カルボキシレート、オキサレート、およびニトレートからなる群から選ばれる1個以上のアニオンであり;そして、
a、bおよびcは整数であり、ここで、a、bおよびcの値は、金属シアニド塩の電気的中性が存在するように選択され;aは1、2、3または4が好ましく;bは4、5または6が好ましく;そして、cは0の値を有することが好ましい。
Mx[M’x,(CN)y]z (VIII)
で示される化合物である。該式中、
Mは、式(III)〜(VI)中で定義した通りであり;
M’は、式(VII)中で定義した通りであり;そして、
x、x’、yおよびzは整数であり、これらは、該複合金属シアニド化合物の電気的中性が存在するように選択される。
xが3であり、x’が1であり、yが6であり、そしてzが2であり;
Mが、Zn(II)、Fe(II)、Co(II)、またはNi(II)であり;そして、
M’が、Co(III)、Fe(III)、Cr(III)、またはIr(III)である。
等価な分子量=56100/OH価[mg KOH/g]
第2の代替プロセスに従って、該H官能性開始剤化合物を、第1に不飽和の環状カルボン酸無水物と反応させ、続いて該アルキレンオキシド化合物または該H官能性開始剤化合物を、該不飽和の環状カルボン酸無水物およびアルキレンオキシド化合物と同時に反応させることができる。例えば、該H官能性開始剤化合物が数平均分子量を200〜20000g/mol、好ましくは600〜10000g/molを有する場合には、この変法が好ましい。
R2およびR3は、独立して、水素、アルキル、またはアリールであるか、あるいは、
R2およびR3は、それらを含む窒素(N)原子と一緒になって、脂肪族、不飽和または芳香族のヘテロ環を形成し;
nは、1〜10の整数であり;
R4は、水素、アルキル、またはアリールであるか、あるいは、
R4は、−(CH2)x−N(R41)(R42)であり、ここで、
R41およびR42は、独立して、水素、アルキル、またはアリールであるか、あるいは
R41およびR42は、それらを含む窒素(N)原子と一緒になって、脂肪族、不飽和または芳香族のヘテロ環を形成し;そして、
xは、1〜10の整数である];
R5は、水素、アルキル、またはアリールであり;
R6およびR7は、独立して、水素、アルキル、またはアリールであり;そして、
mおよびnは、独立して、1〜10の整数である];
および/または
既に上で説明した通り、本願発明は、その上ヒドロキシアミノポリマーに関するものであり、これは本願発明に係る製法に従って達成し得る。
式中、「開始剤」とは、該H官能性開始剤化合物の基を意味し;
Aは、以下の式(IIa)または(IIb):
式中、
R1は、水素、または脂肪族、環状脂肪族もしくは芳香族の基であって、これらはまたヘテロ原子(特に窒素原子もしくは酸素原子)、並びにヒドロキシル基を含み得て;
R2およびR3は、独立して、水素、または脂肪族もしくは芳香族の基であって、R2およびR3はまた環状脂肪族環式の成分であり得て;
R4、R5、R6およびR7は、独立して、水素、または脂肪族もしくは芳香族の基であって、R5およびR6はまた、環状脂肪族環式の成分であり得て;
lは、該H官能性開始剤化合物のツェレビチノフ活性水素の数に相当し;
m、nおよびoは、独立して整数であり、ここで、n、oは0または≧1であって、mが≧1であり、nおよびmは、好ましくは1〜430、特に2〜430、より好ましくは4〜430であり;
oは、好ましくは1〜100、特に1〜50、より好ましくは1〜10であり;そして 媒質中におけるlに対するoの比率は少なくとも0.6である。また、ここで、式Iに示す構造の等価モル質量は18900g/molの値を超えない。
本願発明の更なる目的は、以下の成分を含有するポリ尿素/ポリウレタン系に関連する:
成分(A)としての、イソシアネート官能性プレポリマー(これは、脂肪族および/または芳香族のポリイソシアネートA1)とポリオールA2)との反応によって達成し得て、特に≧400g/molの数平均分子量および2〜6の平均OH官能基を有し得る。)、
成分B)としての、本願発明に係るヒドロキシアミノポリマー、
適宜、成分C)としての、有機増量剤(これは特に、23℃でのDIN 53019に従って測定される粘度を、10〜6000mPaの範囲で有する)、
適宜、成分D)としての、成分B)に記載するヒドロキシアミノ官能基化合物および/または成分C)に記載の有機増量剤との、成分A)に記載のイソシアネート官能性プレポリマーの反応生成物、および
適宜、成分E)としての、水および/または第3級アミン。
R8、R9およびR10は、独立して、アルキル基、またはアルキル鎖中もしくはそれらの末端にヘテロ原子を有するヘテロアルキル基であり得て、あるいは、
R8およびR9は、それらを含む窒素原子と一緒になって、脂肪族、不飽和または芳香族のヘテロ環を形成し得て、これらは適宜更なるヘテロ原子を含み得る。
式中、式(X)のXおよびnは、例えば式(XI)に示す通り三価の有機基(例えば、グリセリン基)であり、そしてR11、R12およびR13基は独立して、ツェレビチノフ活性H原子を有しない、同じかまたは異なる有機基であり;R11、R12およびR13基は、オキシアルキレン単位を含むか、あるいはそれらから構成されることが好ましい。本願明細書中において、該オキシアルキレン単位がオキシエチレン単位を40〜90重量%の占有率で有する場合には、更に好ましい。
残りのオキシアルキレン単位は、オキシプロピレン単位によって特に形成される。
分子量:
分子量は、以下の通り、ゲル浸透クロマトグラフィー(GPC)を用いて測定した。
較正は、Mp 1,000,000〜162の分子量を有するポリスチレン標準物質を用いて行った。テトラヒドロフランp.A.を溶出剤として使用した。以下のパラメータを、二重測定の間に保持した。脱気:オンライン−脱気装置;流速:1ml/分;分析期間:45分間;検出器:屈折率計およびUV検出器;注入体積:100μl〜200μl。該モル質量平均値Mw;MnおよびMp、並びに多分散度Mw/Mnの算出を、ソフトウェアを用いて実施した。ベースラインポイントおよび評価限界を、DIN 55672 パート1に従って定義した。
該NCO含量は、特に断らない限りDIN−EN ISO 11909に従って体積分析で測定した。
該粘度は、ISO 3219に従って23℃で測定した。
該残留単量体の含量は、DIN ISO 17025に従って測定した。
HDI:ヘキサメチレンジイソシアネート(バイエル マテリアルサイエンス AG社製)
特に断らない限り、使用する化学品は、アルドリッチ社またはアクロス社から購入した。
実施例1:三官能性ヒドロキシアミノポリマーの製造:
650g(0.146mol)の三官能性のグリセリン開始ポリエーテル ポリオールを、窒素雰囲気下で、エチレンオキシド/プロピレンオキシド比率を73/27(重量比)およびOH価を37.9mg KOH/g(モル質量4440g/ml)で、1L実験用オートクレーブ中に供し、次いで60℃まで加熱した。この温度で、41.8g(0.426mmol)の無水マレイン酸および0.73gのN−メチルジエタノールアミンを加え、次いで混合物を60℃で60分間撹拌した。続いて、混合物を90℃まで加熱し、77.4g(1.756mmol)のエチレンオキシドを、オートクレーブ中、この温度で30分間以内で分配し、続いて混合物をこの温度で5時間反応させた。揮発性成分を減圧下、90℃で60分間ベークアウトし、そして該反応液を次いで室温まで冷却した。
0.65g(3当量)のペンチルアミンを、11.85gの該予備的な生成物に加えた。該反応混合物をヒートブロック中、60℃で6時間撹拌した。適宜過剰量のアミンを高減圧下で除去した。
465gのHDIおよび2.35gの塩化ベンゾイルを、1Lの四つ口フラスコに供した。931.8gの三官能性ポリエーテル(これは、グリセリンを出発とする、分子量が4500であって、総アルキレンオキシド含量に関連して、それぞれエチレンオキシド含量を71%、およびプロピレンオキシド含量を29%有する)を、80℃で2時間以内に加え、続いて1時間撹拌した。次いで、過剰量のHDIを、薄膜蒸留装置によって130℃および0.13ミリバールで留去した。NCO含量を2.53%および粘度を4500mPa/23℃で有する、980g(71%)のプレポリマーを得た。残留単量体の含量は<0.03%HDIであった。
2.08g(1当量)のヒドロキシアミノポリマー2を、2gの該三官能性NCO−末端プレポリマーに加え、そしてこのものをカップ中で20秒間よく撹拌した。次いで、該ポリ尿素/ポリウレタン系の薄層を結合させる筋肉組織に直接に塗布した。該接着系がなお低い粘度を有する間の時間を処理時間として測定し、その結果困難なく組織に塗布できるようにした。
該接着剤を、硬化のためのチューブ(径:0.5cm、長さ:2cm)中に適用した。得られた2.7gの重金属試験法用試料を、物質が完全に溶解するまで、すなわち残留なしで、撹拌インキュベーター内で、10mLの緩衝溶液(pH 7.4、アルドリッチ社製:P−5368)中、60℃または37℃で撹拌した。
全ての試料を60℃で4日後に完全に分解した。
該硬化した接着剤を、ISO 10993−5:2009に従って、L929細胞を用いて、細胞毒性について試験した。該物質が非細胞毒性であることが分かった。
本発明の好ましい態様は、以下を包含する。
[1]工程:
a)ヒドロキシル基を含有するプレポリマーを得るための、少なくとも1つのツェレビチノフ活性H原子を含有するH官能性開始剤化合物と、不飽和の環状カルボン酸無水物および少なくとも1つのアルキレンオキシド化合物との反応、および
b)ヒドロキシアミノポリマーを得るための、工程a)に従って得られるヒドロキシル基を含有するプレポリマーの二重結合への、第1級アミンおよび/またはアンモニアの付加反応、
を含み、ここで、
ヒドロキシアミノポリマー中のヒドロキシル基に対する、付加されるアミノ基の比率は少なくとも0.6である、
ヒドロキシアミノポリマーの製造方法。
[2]該ヒドロキシアミノポリマー中のヒドロキシル基に対する、付加されるアミノ基の比率が0.8〜2.5、特に0.9〜2.0、好ましくは0.95〜1.8であって、および/または該ヒドロキシアミノポリマーが、OH官能基を1.5〜6個、特に1.7〜4個、好ましくは1.8〜3個有する、前記[1]記載の製造方法。
[3]該H官能性開始剤化合物が、1〜35個、特に1〜8個のツェレビチノフ活性H原子を有する、前記[1]または[2]のいずれかに記載の製造方法。
[4]該不飽和の環状カルボン酸無水物が、例えば、無水マレイン酸、無水テトラヒドロフタル酸、特に3,4,5,6−テトラヒドロフタル酸無水物、またはそれらの組み合わせである、不飽和の環状ジカルボン酸無水物から選ばれる、前記[1]乃至[3]のいずれかに記載の製造方法。
[5]該アルキレンオキシド化合物が、炭素数2〜24のアルキレンオキシド化合物、特にエチレンオキシドおよび/またはプロピレンオキシドであり、特に好ましくは、使用するアルキレンオキシド化合物の総量に対して占有率が少なくとも40重量%のエチレンオキシド占有率を有する化合物、から選ばれる、前記[1]乃至[4]のいずれかに記載の製造方法。
[6]該アルキレンオキシド化合物と該カルボン酸無水物との間のモル比が、少なくとも1:1、好ましくは少なくとも2:1、特に好ましくは少なくとも2.5:1である、前記[1]乃至[5]のいずれかに記載の製造方法。
[7]該H官能性開始剤化合物を、第1に初期量のアルキレンオキシド化合物と、次いで不飽和の環状カルボン酸無水物および追加量のアルキレンオキシド化合物と反応させ、ここで、該H官能性開始剤化合物が数平均分子量を17〜1200g/mol、特に62〜1000g/molで有する、前記[1]乃至[6]のいずれかに記載の製造方法。
[8]該H官能性開始剤化合物の該不飽和の環状カルボン酸無水物との反応、および/または該アルキレンオキシド化合物の付加が、複合金属シアニド触媒(DMC触媒)を用いて行われ、ここで、該DMC触媒が、特にヘキサシアノコバルト(III)酸亜鉛、ヘキサシアノイリジウム(III)酸亜鉛、ヘキサシアノ鉄(III)酸亜鉛、またはヘキサシアノコバルト(III)酸コバルト(II)を含む、前記[1]乃至[7]のいずれかに記載の製造方法。
[9]該H官能性開始剤化合物を、第1に該不飽和の環状カルボン酸無水物と、続いて該アルキレンオキシド化合物と反応させるか、あるいは該H官能性開始剤化合物を、該不飽和の環状カルボン酸無水物および該アルキレンオキシド化合物と同時に反応させ、ここで、該H官能性開始剤化合物が数平均分子量を200〜10000g/mol、特に600〜9000g/molで有し、および/または、該プロセスがアミン触媒を用いて行われ、該アミン触媒が第3級アミンから選ばれることが好ましい、前記[1]乃至[6]のいずれかに記載の製造方法。
[10]前記[1]乃至[9]のいずれかに記載の製造方法に従って得られる、ヒドロキシアミノポリマー。
[11]該ヒドロキシアミノポリマーが、ポリエステルポリオール単位、ポリエステル−ポリエーテルポリオール単位、および/またはポリエーテルポリオール単位、特にオキシエチレン単位の占有率を40〜90重量%で有する、ポリエステル−ポリエーテルポリオール単位、および/またはポリエーテルポリオール単位を含み、ここで、該ヒドロキシアミノポリマーが、一般式:
で示され、ここで、
「開始剤」とは、該H官能性開始剤化合物の基であり、
Aは、式(IIa)または(IIb):
上記式中、
R1は、水素、または脂肪族、環状脂肪族もしくは芳香族の基であって、これらはまたヘテロ原子、特に窒素原子もしくは酸素原子、並びにヒドロキシル基を含み得て、
R2およびR3は、独立して、水素、または脂肪族もしくは芳香族の基であって、R2およびR3はまた環状脂肪族環式の構成成分であり得て、
R4、R5、R6およびR7は、独立して、水素、または脂肪族もしくは芳香族の基であって、R5およびR6はまた、環状脂肪族環式の構成成分であり得て、
lは、該H官能性開始剤化合物のツェレビチノフ活性水素の数に相当し、
m、nおよびoは、独立して整数であり、ここで、n、oは0または≧1であって、mは≧1であり、nおよびmは、好ましくは1〜430、特に2〜430、より好ましくは4〜430であり、
oは、好ましくは1〜100、特に1〜50、より好ましくは1〜10であり、媒質中におけるlに対するoの比率は少なくとも0.6であり、そして、
式Iに示す構造の等価モル質量は18900g/molの値を超えない、
前記[10]に記載のヒドロキシアミノポリマー。
[12]成分(A)としての、イソシアネート官能性プレポリマー(これは、脂肪族および/または芳香族のポリイソシアネートA1)とポリオールA2)との反応によって得られ、特に≧400g/molの数平均分子量および2〜6の平均OH官能基を有し得る)、
成分B)としての、前記[10]もしくは[11]のいずれかに記載のヒドロキシアミノポリマー、
適宜、成分C)としての、有機増量剤(これは特に、23℃でのDIN 53019に従って測定される粘度を、10〜6000mPaの範囲で有する)、
適宜、成分D)としての、成分B)に記載するヒドロキシアミノ官能基化合物および/または成分C)に記載の有機増量剤との、成分A)に記載のイソシアネート官能性プレポリマーの反応生成物、および
適宜、成分E)としての、水および/または第3級アミン、
を含有する、ポリ尿素/ポリウレタン系。
[13]該ポリオールA2)が、ポリエステルポリオール、および/またはポリエステル−ポリエーテルポリオール、および/またはポリエーテルポリオール、特にエチレンオキシド占有率を40〜90重量%で有するポリエステル−ポリエーテルポリオールおよび/またはポリエーテルポリオールを含み、ここで、該ポリオールA2)が、4000〜8500g/molの数平均分子量を有することが好ましい、前記[12]記載のポリ尿素/ポリウレタン系。
[14]該プレポリマーA)が、平均NCO官能基を1.5〜6個、好ましくは1.6〜4個の、より好ましくは1.7〜4個、特に好ましくは1.8〜3.5個、特に3個、有する、前記[12]または[13]のいずれかに記載のポリ尿素/ポリウレタン系。
[15]三官能性ポリオールが、成分A、特にグリセリン−開始ポリエーテルを製造するために使用される、前記[12]乃至[14]のいずれかに記載のポリ尿素/ポリウレタン系。
[16]成分C)の該有機増量剤が、ヒドロキシ官能性化合物、特に繰り返しエチレンオキシド単位を有するポリエーテルポリオールであり、ここで、成分C)の該増量剤が、平均OH官能基を1.5〜3個、より好ましくは1.8〜2.2個、特に好ましくは2個、有する、前記[12]乃至[15]のいずれかに記載のポリ尿素/ポリウレタン系。
[17]成分E)が、一般式(IX):
R 8 、R 9 およびR 10 は、独立して、アルキル基、またはアルキル鎖中もしくはそれらの末端にヘテロ原子を有するヘテロアルキル基であり得て、あるいは、
R 8 およびR 9 は、それらを含む窒素原子と一緒になって、脂肪族、不飽和または芳香族のヘテロ環を形成し得て、これらは適宜更なるヘテロ原子を含み得る、
前記[12]乃至[16]のいずれかに記載のポリ尿素/ポリウレタン系。
[18]該第3級アミンが、トリエタノールアミン、テトラキス(2−ヒドロキシエチル)エチレンジアミン、N,N−ジメチル−2−(4−メチルピペラジン−1−イル)エタンアミン、2−{[2−(ジメチルアミノ)エチル](メチル)アミノ}エタノール、および3,3’,3’’−(1,3,5−トリアジン−1,3,5−トリイル)トリス(N,N−ジメチル−プロパン−1−アミン)からなる群から選ばれる、前記[12]乃至[17]のいずれかに記載のポリ尿素/ポリウレタン系。
[19]該成分E)が、0.2〜2.0重量%の水、および/または0.1〜1.0重量%の第3級アミンを含む、前記[12]乃至[18]のいずれかに記載のポリ尿素/ポリウレタン系。
[20]細胞組織を閉鎖し、細胞組織と結合し、細胞組織と接着し、もしくは細胞組織を被覆するための、特に血液もしくは組織液の排出を停止させるための、または細胞組織中の漏出を閉鎖するための、前記[12]乃至[19]のいずれかに記載のポリ尿素/ポリウレタン系。
[21]該ポリ尿素系の該成分A)が、1つのチャンバー中に含まれ、そして成分B)、および適宜、成分C)、D)およびE)が他方のチャンバー中に含まれる、前記[12]乃至[19]のいずれかに記載のポリ尿素/ポリウレタン系のための2個のチャンバーを有する分配装置。
Claims (21)
- 工程:
a)ヒドロキシル基を含有するプレポリマーを得るための、少なくとも1つのツェレビチノフ活性H原子を含有するH官能性開始剤化合物と、不飽和の環状カルボン酸無水物および少なくとも1つのアルキレンオキシド化合物との反応、および
b)ヒドロキシアミノポリマーを得るための、工程a)に従って得られるヒドロキシル基を含有するプレポリマーの二重結合への、第1級アミンおよび/またはアンモニアの付加反応、
を含み、ここで、
ヒドロキシアミノポリマー中のヒドロキシル基に対する、付加されるアミノ基の比率は少なくとも0.6である、
ヒドロキシアミノポリマーの製造方法。 - 該ヒドロキシアミノポリマー中のヒドロキシル基に対する、付加されるアミノ基の比率が0.8〜2.5であって、および/または該ヒドロキシアミノポリマーが、OH官能基を1.5〜6個有する、請求項1記載の製造方法。
- 該H官能性開始剤化合物が、1〜35個のツェレビチノフ活性H原子を有する、請求項1または2のいずれかに記載の製造方法。
- 該不飽和の環状カルボン酸無水物が、不飽和の環状ジカルボン酸無水物から選ばれる、請求項1乃至3のいずれか1項に記載の製造方法。
- 該アルキレンオキシド化合物が、炭素数2〜24のアルキレンオキシド化合物から選ばれる、請求項1乃至4のいずれか1項に記載の製造方法。
- 該アルキレンオキシド化合物と該カルボン酸無水物との間のモル比が、少なくとも1:1である、請求項1乃至5のいずれか1項に記載の製造方法。
- 該H官能性開始剤化合物を、第1に初期量のアルキレンオキシド化合物と、次いで不飽和の環状カルボン酸無水物および追加量のアルキレンオキシド化合物と反応させる、請求項1乃至6のいずれか1項に記載の製造方法。
- 該H官能性開始剤化合物の該不飽和の環状カルボン酸無水物との反応、および/または該アルキレンオキシド化合物の付加が、複合金属シアニド触媒(DMC触媒)を用いて行われる、請求項1乃至7のいずれか1項に記載の製造方法。
- 該H官能性開始剤化合物を、第1に該不飽和の環状カルボン酸無水物と、続いて該アルキレンオキシド化合物と反応させるか、あるいは該H官能性開始剤化合物を、該不飽和の環状カルボン酸無水物および該アルキレンオキシド化合物と同時に反応させ、および/または、該プロセスがアミン触媒を用いて行われる、請求項1乃至6のいずれか1項に記載の製造方法。
- 請求項1乃至9のいずれか1項に記載の製造方法に従って得られる、ヒドロキシアミノポリマー。
- 該ヒドロキシアミノポリマーが、ポリエステルポリオール単位、ポリエステル−ポリエーテルポリオール単位、および/またはポリエーテルポリオール単位を含み、ここで、該ヒドロキシアミノポリマーが、一般式:
で示され、ここで、
「開始剤」とは、該H官能性開始剤化合物の基であり、
Aは、式(IIa)または(IIb):
上記式中、
R1は、水素、または脂肪族、環状脂肪族もしくは芳香族の基であって、これらはまたヘテロ原子、並びにヒドロキシル基を含み得て、
R2およびR3は、独立して、水素、または脂肪族もしくは芳香族の基であって、R2およびR3はまた環状脂肪族環式の構成成分であり得て、
R4、R5、R6およびR7は、独立して、水素、または脂肪族もしくは芳香族の基であって、R5およびR6はまた、環状脂肪族環式の構成成分であり得て、
lは、該H官能性開始剤化合物のツェレビチノフ活性水素の数に相当し、
m、nおよびoは、独立して整数であり、ここで、n、oは0または≧1であって、mは≧1であり、
媒質中におけるlに対するoの比率は少なくとも0.6であり、そして、
式Iに示す構造の等価モル質量は18900g/molの値を超えない、
請求項10に記載のヒドロキシアミノポリマー。 - 成分(A)としての、イソシアネート官能性プレポリマー(これは、脂肪族および/または芳香族のポリイソシアネートA1)とポリオールA2)との反応によって得られる)、
成分B)としての、請求項10もしくは11のいずれかに記載のヒドロキシアミノポリマー、
適宜、成分C)としての、有機増量剤、
適宜、成分D)としての、成分B)に記載するヒドロキシアミノ官能基化合物および/または成分C)に記載の有機増量剤との、成分A)に記載のイソシアネート官能性プレポリマーの反応生成物、および
適宜、成分E)としての、水および/または第3級アミン、
を含有する、ポリ尿素/ポリウレタン系。 - 該ポリオールA2)が、ポリエステルポリオール、および/またはポリエステル−ポリエーテルポリオール、および/またはポリエーテルポリオールを含む、請求項12記載のポリ尿素/ポリウレタン系。
- 該プレポリマーA)が、平均NCO官能基を1.5〜6個有する、請求項12または13のいずれかに記載のポリ尿素/ポリウレタン系。
- 三官能性ポリオールが、成分Aを製造するために使用される、請求項12乃至14のいずれか1項に記載のポリ尿素/ポリウレタン系。
- 成分C)の該有機増量剤が、ヒドロキシ官能性化合物である、請求項12乃至15のいずれか1項に記載のポリ尿素/ポリウレタン系。
- 該第3級アミンが、トリエタノールアミン、テトラキス(2−ヒドロキシエチル)エチレンジアミン、N,N−ジメチル−2−(4−メチルピペラジン−1−イル)エタンアミン、2−{[2−(ジメチルアミノ)エチル](メチル)アミノ}エタノール、および3,3’,3’’−(1,3,5−トリアジン−1,3,5−トリイル)トリス(N,N−ジメチル−プロパン−1−アミン)からなる群から選ばれる、請求項12乃至17のいずれか1項に記載のポリ尿素/ポリウレタン系。
- 該成分E)が、0.2〜2.0重量%の水、および/または0.1〜1.0重量%の第3級アミンを含む、請求項12乃至18のいずれか1項に記載のポリ尿素/ポリウレタン系。
- 細胞組織を閉鎖し、細胞組織と結合し、細胞組織と接着し、もしくは細胞組織を被覆するための、請求項12乃至19のいずれか1項に記載のポリ尿素/ポリウレタン系。
- 該ポリ尿素系の該成分A)が、1つのチャンバー中に含まれ、そして成分B)、および適宜、成分C)、D)およびE)が他方のチャンバー中に含まれる、請求項12乃至19のいずれか1項に記載のポリ尿素/ポリウレタン系のための2個のチャンバーを有する分配装置。
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