JP5829079B2 - 高粘度材料の重合 - Google Patents
高粘度材料の重合 Download PDFInfo
- Publication number
- JP5829079B2 JP5829079B2 JP2011188886A JP2011188886A JP5829079B2 JP 5829079 B2 JP5829079 B2 JP 5829079B2 JP 2011188886 A JP2011188886 A JP 2011188886A JP 2011188886 A JP2011188886 A JP 2011188886A JP 5829079 B2 JP5829079 B2 JP 5829079B2
- Authority
- JP
- Japan
- Prior art keywords
- mixing means
- manufacturing
- reactor
- molecular weight
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims description 25
- 238000006116 polymerization reaction Methods 0.000 title description 15
- 238000002156 mixing Methods 0.000 claims description 114
- 238000004519 manufacturing process Methods 0.000 claims description 33
- 229920000515 polycarbonate Polymers 0.000 claims description 29
- 239000004417 polycarbonate Substances 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 25
- 239000002861 polymer material Substances 0.000 claims description 9
- 230000005484 gravity Effects 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 239000010408 film Substances 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000000155 melt Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- -1 diaryl carbonates Chemical class 0.000 description 3
- 229920006158 high molecular weight polymer Polymers 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 125000005028 dihydroxyaryl group Chemical group 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000011552 falling film Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006085 branching agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004597 plastic additive Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/205—General preparatory processes characterised by the apparatus used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/47—Mixing liquids with liquids; Emulsifying involving high-viscosity liquids, e.g. asphalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/70—Spray-mixers, e.g. for mixing intersecting sheets of material
- B01F25/74—Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs
- B01F25/741—Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs with a disc or a set of discs mounted on a shaft rotating about a vertical axis, on top of which the material to be thrown outwardly is fed
- B01F25/7411—Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs with a disc or a set of discs mounted on a shaft rotating about a vertical axis, on top of which the material to be thrown outwardly is fed with repeated action, i.e. the material thrown outwardly being guided, by means provided on the surrounding casing or on top of the next lower disc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/115—Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis
- B01F27/1152—Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis with separate elements other than discs fixed on the discs, e.g. vanes fixed on the discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/119—Stirrers with rigid wires or flexible rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/13—Openwork frame or cage stirrers not provided for in other groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/625—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis the receptacle being divided into compartments, e.g. with porous divisions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/87—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the receptacle being divided into superimposed compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/01—Processes of polymerisation characterised by special features of the polymerisation apparatus used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/307—General preparatory processes using carbonates and phenols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2805—Mixing plastics, polymer material ingredients, monomers or oligomers
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Polyesters Or Polycarbonates (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10176192.2A EP2428266B1 (en) | 2010-09-10 | 2010-09-10 | Process for preparation of high viscosity polymeric materials |
| EP10176192.2 | 2010-09-10 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2012057156A JP2012057156A (ja) | 2012-03-22 |
| JP2012057156A5 JP2012057156A5 (enExample) | 2014-05-08 |
| JP5829079B2 true JP5829079B2 (ja) | 2015-12-09 |
Family
ID=43558342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011188886A Expired - Fee Related JP5829079B2 (ja) | 2010-09-10 | 2011-08-31 | 高粘度材料の重合 |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8796401B2 (enExample) |
| EP (1) | EP2428266B1 (enExample) |
| JP (1) | JP5829079B2 (enExample) |
| KR (1) | KR20120026973A (enExample) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013019611A1 (de) * | 2013-11-25 | 2015-05-28 | Gneuss Gmbh | Vorrichtung zur Herstellung von Polymeren |
| CN112295492A (zh) * | 2020-11-16 | 2021-02-02 | 昆山全亚冠环保科技有限公司 | 一种靶材及应用该靶材的半导体器件加工设备 |
| CN115607501B (zh) * | 2022-09-22 | 2023-06-16 | 广东科盈科技有限公司 | 乳酸菌修护精华乳、乳化装置及制备方法 |
Family Cites Families (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3440019A (en) * | 1965-06-01 | 1969-04-22 | Vickers Zimmer Ag | Polycondensation reactor |
| DE1557063C2 (de) * | 1967-06-15 | 1974-04-25 | Feinpruef Feinmess U Pruefgera | Kontinuierlicher Laminarmischer fuer viscose,insbesondere hochviskose Medien |
| JPS5015738B1 (enExample) * | 1970-06-24 | 1975-06-07 | ||
| SU1187838A1 (ru) * | 1984-05-21 | 1985-10-30 | Днепродзержинский Ордена Трудового Красного Знамени Индустриальный Институт Им.М.И.Арсеничева | Устройство дл механической обработки эмульсии |
| JPH07330910A (ja) * | 1994-06-08 | 1995-12-19 | Hitachi Ltd | 重縮合系高分子の連続塊状重合方法及び装置 |
| JPH08311175A (ja) * | 1995-05-17 | 1996-11-26 | Shimadzu Corp | ポリ乳酸の製造法 |
| JPH093200A (ja) * | 1995-06-20 | 1997-01-07 | Hitachi Ltd | 重縮合系高分子の連続製造装置及び製造方法 |
| JPH09165455A (ja) * | 1995-12-18 | 1997-06-24 | Hitachi Ltd | 連続重縮合装置及び方法 |
| JPH09169852A (ja) * | 1995-12-20 | 1997-06-30 | Hitachi Ltd | 連続重縮合装置及び方法 |
| USRE38050E1 (en) | 1996-03-05 | 2003-03-25 | Asahi Kasei Kabushiki Kaisha | Polycarbonate comprising different kinds of bonding units and process for the preparation thereof |
| JPH11158262A (ja) * | 1997-11-28 | 1999-06-15 | Hitachi Ltd | ポリカーボネートの製造方法 |
| JPH11181068A (ja) * | 1997-12-22 | 1999-07-06 | Dainippon Ink & Chem Inc | ポリエーテルエステルの製造方法 |
| JPH11310632A (ja) * | 1998-04-28 | 1999-11-09 | Daicel Chem Ind Ltd | ポリカーボネートの製造方法 |
| JPH11310631A (ja) * | 1998-04-28 | 1999-11-09 | Daicel Chem Ind Ltd | ポリカーボネートの製造法 |
| DE10119851A1 (de) | 2001-04-24 | 2002-10-31 | Bayer Ag | Verfahren zur kontinuierlichen Herstellung von Polycarbonaten nach dem Schmelzumesterungsverfahren |
| DE10322106B4 (de) * | 2003-05-09 | 2006-05-11 | Aquafil Engineering Gmbh | Verfahren und Reaktor zur kontinuierlichen Herstellung von Polymeren |
| AU2005252556B2 (en) | 2004-06-14 | 2007-11-01 | Asahi Kasei Chemicals Corporation | Process for efficiently producing aromatic polycarbonate |
| ATE480577T1 (de) | 2004-06-14 | 2010-09-15 | Asahi Kasei Chemicals Corp | Verfahren zur stabilen herstellung von aromatischen polycarbonaten |
| AU2005252555B2 (en) | 2004-06-14 | 2007-11-01 | Asahi Kasei Chemicals Corporation | Improved process for producing aromatic polycarbonate |
| KR100785683B1 (ko) | 2004-06-14 | 2007-12-17 | 아사히 가세이 케미칼즈 가부시키가이샤 | 고품질 방향족 폴리카보네이트의 제조 방법 |
| CN100519621C (zh) | 2004-06-16 | 2009-07-29 | 旭化成化学株式会社 | 用于生产芳族聚碳酸酯的聚合装置 |
| KR100760159B1 (ko) * | 2006-01-12 | 2007-10-04 | 주식회사 엘지화학 | 점성물질 교반장치 |
| TWI284560B (en) * | 2006-01-26 | 2007-08-01 | Mao-Hsin Huang | Mixing device for beverage dispenser |
-
2010
- 2010-09-10 EP EP10176192.2A patent/EP2428266B1/en not_active Not-in-force
-
2011
- 2011-08-31 JP JP2011188886A patent/JP5829079B2/ja not_active Expired - Fee Related
- 2011-09-02 KR KR1020110088972A patent/KR20120026973A/ko not_active Withdrawn
- 2011-09-06 US US13/225,767 patent/US8796401B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| KR20120026973A (ko) | 2012-03-20 |
| JP2012057156A (ja) | 2012-03-22 |
| EP2428266A1 (en) | 2012-03-14 |
| US8796401B2 (en) | 2014-08-05 |
| EP2428266B1 (en) | 2013-07-10 |
| US20120065355A1 (en) | 2012-03-15 |
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