JP5688193B1 - 軟カプセル皮膜 - Google Patents
軟カプセル皮膜 Download PDFInfo
- Publication number
- JP5688193B1 JP5688193B1 JP2014551858A JP2014551858A JP5688193B1 JP 5688193 B1 JP5688193 B1 JP 5688193B1 JP 2014551858 A JP2014551858 A JP 2014551858A JP 2014551858 A JP2014551858 A JP 2014551858A JP 5688193 B1 JP5688193 B1 JP 5688193B1
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- Prior art keywords
- starch
- soft capsule
- acid
- film
- mass
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4816—Wall or shell material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
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Abstract
Description
一方で、昨今の牛海綿状脳症(BSE)の問題や宗教上の理由から、動物由来のゼラチンの代替品が求められており、カプセルにおいても例外ではない。
しかしながら、前述の従来技術においてはこのような皮膜性能を総合的に備えているとは云い難いのが実状であった。とりわけ、従来の皮膜組成では、通常のゼラチン皮膜と同様の皮膜シートの厚さ(約0.9mm)にすると、皮膜シート強度及び接着力が十分ではない場合が多かった。そのため、皮膜シートを薄く(約0.6mm)してカプセル化に必要な皮膜シート強度及び接着力を確保していた。しかし、皮膜シートを薄くすると内容液の粒子が皮膜の接合部分に噛み込んだ場合には、接合部分にごく小さな穴が開き、カプセル内容物が漏れる不具合が生じる場合もあった。この不具合は、皮膜シートを薄くする程顕著であった。
また、本発明は、上記軟カプセル皮膜を用いて得られる軟カプセルを提供するものである。
カラギナンは、硫酸基をもつガラクタンの一種であり、紅藻類に存在していることが知られている。カラギナンは、日本の食品添加物の規定では、「精製カラギナン」、「加工ユーケマ藻類」、「ユーケマ藻末」の三種類が規定されている(日本食品添加物協会刊、「既存添加物名簿収載品目リスト注解書」(1999)参照)が、これらは精製度が異なるのみで、本質的には全て本発明におけるカラギナンに含まれる。
カラギナンは、それぞれ純粋品でもよいし、標準化物質を含んだものでもよい。ここで、標準化物質としては、ショ糖、ブドウ糖、マルトース、乳糖等の糖類及びデキストリンからなる群から選ばれた1種又は2種以上が挙げられる。カラギナンに標準化物質が含まれる場合、標準化物質の割合は50質量%以下、更に45質量%以下が好ましい。なお、カラギナンとして標準化物質を含んだものを利用する際、後述するカラギナンの含有量は、標準化物質を含むものとする。
(A)イオタカラギナンの含有量は、皮膜シート強度の点、弾力性の点から、固形成分の合計量中、20質量%以上が好ましく、25質量%以上がより好ましく、30質量%以上がより好ましく、35質量%以上が更に好ましい。また、皮膜液粘度の点から、固形成分の合計量中、55質量%以下が好ましく、50質量%以下がより好ましく、45質量%以下が更に好ましい。また、(A)イオタカラギナンの含有量は、固形成分の合計量中、20〜55質量%が好ましく、25〜55質量%がより好ましく、30〜50質量%がより好ましく、35〜45質量%が更に好ましい。なお、この発明において固形成分とは、皮膜組成の中から、精製水と可塑剤を除いたもののことである。
澱粉糊液は、常法、例えば、澱粉を水中等で加熱して澱粉質を糊化させて調製される。澱粉糊液における澱粉の含有量は、特に制限されないが、1質量%以上が好ましく、5質量%以上がより好ましく、10質量%以上がより好ましい。
なお、澱粉糊液の調製に用いられる澱粉は、未化工、すなわち、酸処理、アルファ化、エーテル化、アセチル化等の化工を行っていないものが好ましい。
超音波処理により、澱粉糊液の粘度は低下し、澱粉分散物が得られる。超音波処理後の澱粉分散物の粘度(B型粘度計、澱粉の含有量20質量%、液温80℃)は、澱粉の種類によって相違するものの、350mPa・s以下が好ましく、10〜350mPa・sがより好ましい。
本発明において、(B)澱粉糊液に超音波処理がされてなる澱粉分散物は市販品を使用することもできる。
カッパカラギナンの含有量は、ゲル化強度の点から、固形成分の合計量中、0.1質量%以上が好ましく、0.3質量%以上がより好ましく、0.5質量%以上が更に好ましい。また、皮膜強度(脆弱性)の観点から3.5質量%以下が好ましく、2.5質量%以下がより好ましい。カッパカラギナンの含有量は、固形成分の合計量中、0.1〜3.5質量%が好ましく、0.3〜3.5質量%がより好ましく、0.5〜2.5質量%が更に好ましい。
ただし、皮膜の物性、軟カプセルの品質を考慮して、イオタ又はカッパカラギナン以外のゲル化剤の含有量は、固形成分の合計量中、1質量%以下、更に0.5質量%以下、特に0.1質量%以下であることが好ましい。
澱粉糊液に超音波処理がされてなる澱粉分散物以外の澱粉類の含有量は、皮膜シート強度、接着力及び乾燥後の弾力性の点から、固形成分の合計量中、50質量%以下が好ましく、47質量%以下がより好ましく、45質量%以下が更に好ましく、10質量%以下が更に好ましい。下限値は0質量%である。
本発明の軟カプセル皮膜における可塑剤の含有量は、柔軟性の点から、固形成分の合計量100質量部に対して、30質量部以上が好ましく、35質量部以上がより好ましい。また、付着性の点から、固形成分の合計量100質量部に対して、60質量部以下が好ましく、50質量部以下がより好ましい。可塑剤の含有量は、固形成分の合計量100質量部に対して、30〜60質量部が好ましく、35〜50質量部がより好ましい。
以下に、カプセルに含有し得るものを例示する。これら各成分は、カプセル剤中のいかなる部分にも含有しうる。
イオタカラギナン:標準化物質(ショ糖)40質量%添加品(MSC社製)。*
カッパカラギナン:CT−1000(三菱商事フードテック社製)
澱粉糊液に超音波処理がされてなる澱粉分散物:エフスマッシュ(ワキシーコーン澱粉に由来)
酸化澱粉:スタビローズ(松谷化学工業社製)
湿熱処理澱粉:ソフトスターチSF−930(三和澱粉社製)
グリセリン:食品添加物グレード(阪本薬品工業社製)
*各試験例の処方欄に記載の「イオタカラギナン」の各処方量は、標準化物質を含む量を記載した。
(1)表1に示した量(質量部)のイオタカラギナン、カッパカラギナン、澱粉糊液に超音波処理がされてなる澱粉分散物(単に「澱粉分散物」と記した)、酸化澱粉、グリセリンをそれぞれ水に攪拌・分散させた後、90〜98℃で攪拌しながら溶解させ、真空脱泡した。この皮膜液から、ロータリーダイ式軟カプセル充填機を用いて軟カプセルを製造した。
先ず、皮膜液をキャスティング装置により、回転ドラム上に展延して皮膜シートを調製した。この段階で、下記〔a.皮膜シート強度の評価〕及び〔b.皮膜シートの伸びの評価〕を行った。
また、カプセル化ができた試験例1〜4と試験例6については、下記〔g.乾燥後のカプセルの崩壊性の評価〕を行った。結果を表1に示した。
専門パネル5名の感覚により、以下に示す評価基準に従って、皮膜シートの強さを評価した。
5:とても強い
4:強い
3:やや弱い
2:弱い
1:とても弱い。
専門パネル5名の感覚により、皮膜シートの強度の評価時に同時に、以下に示す評価基準に従って、皮膜シートの伸びを評価した。
5:とても伸びて、弾力性がある
4:伸びて、弾力性がある
3:伸びはあるが、弾力性がやや弱い
2:ほとんど伸びがなく、弾力性が弱い
1:伸びがなく、弾力性がない
専門パネル5名で乾燥前のカプセルを指で押しつぶして、以下に示す評価基準に従って、カプセル成形直後の皮膜シートの接着性を評価した。
5:強く押しても内容液が全く漏れ出さないし、24時間静置してもすべてのカプセルに浸出が発生しない
4:強く押しても内容液は漏れ出さないが、24時間静置すると一部のカプセルに浸出が発生する
3:強く押すとごく少量の内容液が漏れてしまう
2:弱く押しても少量の内容液が漏れてしまう
1:弱く押しても内容液が漏れてしまう
専門パネル5名でカプセルを指で押した際の変形を観察し、以下に示す評価基準に従って、カプセルの弾力性を評価した。
5:変形しないか、少し変形してもすぐに元の形に戻る
4:押すと少し変形するが、しばらく置けば元の形に戻る
3:押すと変形し、元の形に戻るのに時間がかかる
2:押すと変形し、殆ど元に戻らない
1:押したら変形したまま元に戻らない
専門パネル5名でカプセルをガラス瓶に入れ、逆さにして落下するかどうか観察し、以下に示す評価基準に従って、カプセルの付着性を評価した。
5:ガラス瓶を逆さにするだけで、カプセルがパラパラと落ちる
4:ガラス瓶を逆さにして軽く振ると、カプセルが落ちる
3:ガラス瓶を逆さにして軽くたたくと、カプセルが落ちる
2:ガラス瓶を逆さにしてたたきつけると、ようやくカプセルが落ちる
1:ガラス瓶にカプセルが強固にはりついている
専門パネル5名で目視にて、以下に示す評価基準に従って、カプセルの透明性を評価した。
5:ゼラチン皮膜と同等
4:ゼラチン皮膜と殆ど同等
3:ゼラチン皮膜よりやや劣る
2:刷りガラスに近い
1:刷りガラスと同等
日局準拠の崩壊試験(補助盤あり)により、軟カプセルから内容物である油滴が流出する時間(分)を測定した。n=6で測定し、その平均値を記録した。
カッパカラギナンを配合した試験例4は、ゲル化も早く、収率が高かった。
一方、イオタカラギナンと酸化澱粉を用いた試験例5は、接着性に劣りカプセル化できなかった。また、試験例6では、軟カプセルの崩壊に時間がかかった。
表2に示した量(質量部)のイオタカラギナン、カッパカラギナン、澱粉糊液に超音波処理がされてなる澱粉分散物(単に「澱粉分散物」と記した)、酸化澱粉、グリセリンをそれぞれ水に攪拌・分散させ、上記試験例と同様に皮膜液を調製した後、ロータリーダイ式軟カプセル充填機を用いてセルフカット型の軟カプセルを製造した。
また上記試験例と同様に、〔a.皮膜シート強度の評価〕、〔b.皮膜シートの伸びの評価〕、〔c.カプセル成形直後の皮膜シートの接着性の評価〕、〔d.乾燥後のカプセルの弾力性の評価〕、〔e.乾燥後のカプセルの付着性の評価〕及び〔f.乾燥後のカプセルの透明性の評価〕を行った。結果を表2に示した。
一方、イオタカラギナンと酸化澱粉を用いた試験例8は、接着性に劣り内容物の漏出が認められた。
表3に示した量(質量部)のイオタカラギナン、カッパカラギナン、澱粉糊液に超音波処理がされてなる澱粉分散物(単に「澱粉分散物」と記した)、塩の存在下で湿熱処理がされてなる澱粉(単に「湿熱処理澱粉」と記した)、グリセリンをそれぞれ水に攪拌・分散させ、上記試験例と同様に皮膜液を調製した後、ロータリーダイ式軟カプセル充填機を用いて軟カプセルを製造した。
また上記試験例と同様に、〔a.皮膜シート強度の評価〕、〔b.皮膜シートの伸びの評価〕、〔c.カプセル成形直後の皮膜シートの接着性の評価〕、〔d.乾燥後のカプセルの弾力性の評価〕、〔e.乾燥後のカプセルの付着性の評価〕、〔f.乾燥後のカプセルの透明性の評価〕及び〔g.乾燥後のカプセルの崩壊性の評価〕を行った。結果を表3に示した。
Claims (10)
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(A)イオタカラギナンと(B)澱粉糊液に超音波処理がされてなる澱粉分散物とを含有することを特徴とする軟カプセル皮膜。 - 更に、可塑剤を含有する請求項1記載の軟カプセル皮膜。
- (A)イオタカラギナンの含有量が固形成分の合計量中20〜55質量%である請求項1又は2記載の軟カプセル皮膜。
- (B)澱粉糊液に超音波処理がされてなる澱粉分散物の含有量が固形成分の合計量中10〜75質量%である請求項1〜3のいずれか1項記載の軟カプセル皮膜。
- (A)イオタカラギナンと(B)澱粉糊液に超音波処理がされてなる澱粉分散物の固形成分の合計量中の含有質量比[(A):(B)]が1:0.3〜1:3である請求項1〜4のいずれか1項記載の軟カプセル皮膜。
- (B)澱粉糊液に超音波処理がされてなる澱粉分散物が、ワキシーコーン澱粉に由来する澱粉分散物である請求項1〜5のいずれか1項記載の軟カプセル皮膜。
- ワキシーコーン澱粉が未化工の澱粉である請求項6記載の軟カプセル皮膜。
- 更にカッパカラギナンを含有する請求項1〜7のいずれか1項記載の軟カプセル皮膜。
- カッパカラギナンの含有量が固形成分の合計量中0.1〜3.5質量%である請求項8記載の軟カプセル皮膜。
- 請求項1〜9のいずれか1項記載の軟カプセル皮膜を用いて得られる軟カプセル。
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WO2019208668A1 (ja) | 2018-04-26 | 2019-10-31 | 富士カプセル株式会社 | 軟カプセル皮膜組成物 |
KR20190143213A (ko) * | 2018-06-20 | 2019-12-30 | 코스맥스바이오 주식회사 | 슬러리 연질캡슐 제제용 현탁화제 및 이를 포함하는 슬러리 연질캡슐 |
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JP7186487B2 (ja) * | 2016-06-30 | 2022-12-09 | 花王株式会社 | 日焼け止め化粧料 |
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WO2019208668A1 (ja) | 2018-04-26 | 2019-10-31 | 富士カプセル株式会社 | 軟カプセル皮膜組成物 |
US12109314B2 (en) | 2018-04-26 | 2024-10-08 | Fuji Capsule Co., Ltd. | Soft capsule film composition |
KR20190143213A (ko) * | 2018-06-20 | 2019-12-30 | 코스맥스바이오 주식회사 | 슬러리 연질캡슐 제제용 현탁화제 및 이를 포함하는 슬러리 연질캡슐 |
KR102133837B1 (ko) * | 2018-06-20 | 2020-07-14 | 코스맥스바이오 주식회사 | 슬러리 연질캡슐 제제용 현탁화제 및 이를 포함하는 슬러리 연질캡슐 |
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JPWO2015008748A1 (ja) | 2017-03-02 |
US9901547B2 (en) | 2018-02-27 |
WO2015008748A1 (ja) | 2015-01-22 |
US20160175258A1 (en) | 2016-06-23 |
EP3023096A4 (en) | 2017-03-22 |
WO2015008399A1 (ja) | 2015-01-22 |
EP3023096A1 (en) | 2016-05-25 |
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