JP4820452B1 - 金属調化粧シートの製造方法及び当該金属調化粧シートを用いたインサート成形体の製造方法 - Google Patents
金属調化粧シートの製造方法及び当該金属調化粧シートを用いたインサート成形体の製造方法 Download PDFInfo
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- JP4820452B1 JP4820452B1 JP2010148097A JP2010148097A JP4820452B1 JP 4820452 B1 JP4820452 B1 JP 4820452B1 JP 2010148097 A JP2010148097 A JP 2010148097A JP 2010148097 A JP2010148097 A JP 2010148097A JP 4820452 B1 JP4820452 B1 JP 4820452B1
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- decorative sheet
- molded body
- thermoplastic resin
- thin film
- metallic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14811—Multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14696—Coating articles provided with a decoration transparent decorated inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14704—Coating articles provided with a decoration ink decorations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
- B29K2715/006—Glues or adhesives, e.g. hot melts or thermofusible adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
- B29L2009/003—Layered products comprising a metal layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
Abstract
【解決手段】透明な熱可塑性樹脂フィルム11の一方の面上に金属薄膜層12を形成する。インサート成形体1の表面に非金属調の意匠を表示する領域と縁部領域Kとの金属薄膜層12を除去することにより金属薄膜層12の未加工部17を形成する。金属薄膜層12及び未加工部17上にインク層14を積層する。以上の工程を備えることを特徴とする金属調化粧シートの製造方法である。
【選択図】 図1
Description
図1に示すように、本実施形態の製造方法により製造されるインサート成形体1は、金属調化粧シート10と熱可塑性樹脂成形体20とからなる。金属調化粧シート10の熱可塑性樹脂成形体20と接する側の面は、基板となる透明な熱可塑性樹脂フィルム11と、金属薄膜層12と、保護層13と、インク層14と、バインダ層15が順次積層された構造となっている。
次に、図2及び図3を参照して、本実施形態のインサート成形体1の製造方法について説明する。
(本実施形態の製造方法の効果)
本実施形態のインサート成形体1の製造方法によれば、透明な熱可塑性樹脂フィルム11に蒸着された金属薄膜層12の上にインク層14が形成されるので、金属薄膜層が透けることを防止することができる。
Claims (2)
- インサート成形により熱可塑性樹脂成形体と一体に成形されてインサート成形体となる金属調化粧シートの製造方法であって、
透明な熱可塑性樹脂フィルムの一方の面上に金属薄膜層を形成する工程と、
前記インサート成形体の表面に非金属調の意匠を表示させる領域と前記熱可塑性樹脂成形体と接触する接触面の縁部領域との前記金属薄膜層を除去することにより前記金属薄膜層の未加工部を形成する工程と、
少なくとも、前記金属薄膜層と前記未加工部が形成された縁部領域とにインク層を積層する工程と
を備えることを特徴とする金属調化粧シートの製造方法。 - 請求項1記載の金属調化粧シートの製造方法により製造された金属調化粧シートと熱可塑性樹脂成形体とが一体的に成形されるインサート成形体の製造方法であって、
前記金属調化粧シートにバインダ層を積層する工程と、
前記金属調化粧シートを、前記熱可塑性樹脂成形体の当該前記金属調化粧シートと対向する面から外周に沿って曲げるフォーミング加工をする工程と、
前記金属調化粧シートを前記縁部に沿って型抜きする工程と、
キャビティを形成可能な金型内に、前記フォーミング加工をした金属調化粧シートを、前記積層された面上に前記熱可塑性樹脂成形体が形成可能なように配置する工程と、
前記キャビティ内に、前記熱可塑性樹脂成形体を形成する熱可塑性樹脂を射出する工程とを備えることを特徴とするインサート成形体の製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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JP2010148097A JP4820452B1 (ja) | 2010-06-29 | 2010-06-29 | 金属調化粧シートの製造方法及び当該金属調化粧シートを用いたインサート成形体の製造方法 |
CN201110176645.7A CN102390138B (zh) | 2010-06-29 | 2011-06-28 | 金属质感装饰片材、其制法及用其制造嵌件成型体的方法 |
US13/170,916 US8728577B2 (en) | 2010-06-29 | 2011-06-28 | Metallic decorative sheet, production method of metallic decorative sheet, and production method of insert molded body using metallic decorative sheet |
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JP2010148097A JP4820452B1 (ja) | 2010-06-29 | 2010-06-29 | 金属調化粧シートの製造方法及び当該金属調化粧シートを用いたインサート成形体の製造方法 |
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JP4820452B1 true JP4820452B1 (ja) | 2011-11-24 |
JP2012011596A JP2012011596A (ja) | 2012-01-19 |
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CN (1) | CN102390138B (ja) |
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KR20130127655A (ko) * | 2012-05-15 | 2013-11-25 | 엘지이노텍 주식회사 | 터치윈도우 및 그 제조방법 |
CN103192555B (zh) * | 2013-04-08 | 2015-07-29 | 重庆广播电视大学 | 触摸屏模组与液晶屏模组的贴合方法 |
KR102124047B1 (ko) * | 2013-06-04 | 2020-06-18 | 삼성디스플레이 주식회사 | 커버 윈도우 |
JP6626258B2 (ja) * | 2014-04-07 | 2019-12-25 | 昭和電工パッケージング株式会社 | ラミネート外装材の製造方法 |
JP6896430B2 (ja) * | 2017-01-06 | 2021-06-30 | 株式会社ミマキエンジニアリング | 装飾物の製造方法 |
KR20190111547A (ko) * | 2018-03-23 | 2019-10-02 | 엘지전자 주식회사 | 가전제품용 외장패널 및 그 제조방법 |
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JP2012011596A (ja) | 2012-01-19 |
CN102390138A (zh) | 2012-03-28 |
US20110318545A1 (en) | 2011-12-29 |
US8728577B2 (en) | 2014-05-20 |
CN102390138B (zh) | 2015-05-20 |
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