JP4071987B2 - 熱可塑性樹脂管の熱融着接合補助材及び熱可塑性樹脂管の接合方法 - Google Patents

熱可塑性樹脂管の熱融着接合補助材及び熱可塑性樹脂管の接合方法 Download PDF

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JP4071987B2
JP4071987B2 JP2002125964A JP2002125964A JP4071987B2 JP 4071987 B2 JP4071987 B2 JP 4071987B2 JP 2002125964 A JP2002125964 A JP 2002125964A JP 2002125964 A JP2002125964 A JP 2002125964A JP 4071987 B2 JP4071987 B2 JP 4071987B2
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thermoplastic resin
pipe
auxiliary material
pipes
heat
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JP2003311836A (ja
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兼芳 林
昭司 鈴木
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Sankei Giken Co Ltd
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Sankei Giken Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7832Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the overlap between the parts to be joined, e.g. the overlap between sheets, plates or web-like materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7835Positioning the parts to be joined, e.g. aligning, indexing or centring by using stops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8253Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/32Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B29C66/324Avoiding burr formation
    • B29C66/3242Avoiding burr formation on the inside of a tubular or hollow article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52298Joining tubular articles involving the use of a socket said socket being composed by several elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7379General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined degradable
    • B29C66/73793General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined degradable soluble, e.g. water-soluble
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1429Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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    • B29C66/90Measuring or controlling the joining process
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    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
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    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/90Measuring or controlling the joining process
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    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91431Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges

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Description

【0001】
【発明の属する技術分野】
本発明は、熱可塑性樹脂管の熱融着接合補助材及び熱可塑性樹脂管の接合方法に関する。
【0002】
【従来の技術】
熱可塑性樹脂管、例えば、ポリエチレン管は、ガス管、上水道管、下水道管に用いられている。ポリエチレン管は鋳鉄管や鋼管などの金属管に比べ、軽量で施工し易く、耐食性に優れており、しかも可撓性があることから地震に強い特徴がある。熱可塑性樹脂管は、輸送しやすくするために巻いたり、管を可送単位に切断して積み重ねて、搬送、保管している。したがって、熱可塑性樹脂管を敷設する際には、切断された熱可塑性樹脂管を再接合する必要がある。熱可塑性樹脂管の接合には、信頼性のある接着剤が存在しないので、熱融着が主に用いられている。
【0003】
熱融着で熱可塑性樹脂管を接合する方法は、主に、突合せ熱融着(Butt Fussion)と、エレクトロフュージョン(Electrofusion)継手とが知られている。
【0004】
ここで、突合せ熱融着では、図4に示すように、二つの熱可塑性樹脂管12、14の両端面12s、14sの間に加熱リング15を挟み、二つの熱可塑性樹脂管12、14の両端面を加熱溶融する。そして、加熱リング15を除去し、熱可塑性樹脂管12、14の両端面12s、14sを押し付けて融着させることにより、二つの熱可塑性樹脂管12、14を接合する。すると、図5に示すように、熱可塑性樹脂管12、14の接合面13の径方向に沿って、内表面と、外表面との双方にビード16、18、突起物のようなものが形成される。そこで、このビード16、18をカンナ等の切削器具にて削り取る。
【0005】
一方、エレクトロフュージョンはEF継手を用いる接合方法であり、EF継手内部に電熱線を組込み、通電加熱して管と継手を同時に溶かして融着接合するものである。継手は、一般的には、接合面の回りを取り囲み、これに伴って、電熱線も接合面の回りに配置される。また、パイプは偏平化することがある。この扁平化したパイプを矯正し、接合面を正確に合わせるために、従来は金属製の接合クランプを使って、管の接合部を締め付けて偏平を矯正し、接合面の位置決めを行っていた。
【0006】
また、熱可塑性樹脂管としてポリエチレン管を用いる場合には、ポリエチレン管は120℃ぐらいから変形する。一方、熱融着される際には、ポリエチレン管は200℃ぐらいに加熱されるので、精密に温度制御しなければポリエチレン管は変形してしまう。例えば、エレクトロフュージョン継手で加熱時間を長くした場合には、ポリエチレン管が変形する場合があった。特に、完全熱融着をしたい場合には、加熱時間を長くすることがあった。また、エレクトロフュージョン継手の発熱体がニクロム線ではなく、ポリエチレンにカーボンを入れた発熱体である場合(例えば、特開平11−218286号公報参照)において、ポリエチレン管の全体が加熱されると、ポリエチレン管の接続部は加熱によって容易に変形する。また、完全熱融着したい場合に加熱時間を長くすると、パイプが熱によって変形する。変形すれば継手部分をパイプと共に切除、破棄して、再度、新しい継手を使って初めから作業をやり直すことになる。
【0007】
【発明が解決しようとする課題】
しかし、突合せ熱融着では、接合面の内表面のビードを切削するためには腕の長い切削具を用いる必要があり、煩雑であった。また、エレクトロフュージョンでは、狭い工事現場に金属製の接合クランプを持ち込んで施工する工事は難工事であった。熱可塑性樹脂管が容器やタンクの排出口、流入口と接続する場合も接続面を固定するには治具を必要とした。
【0008】
上記の課題を解決するために、接合部の内側に金属製又は熱可塑性樹脂製の筒状体を内側に嵌め込んで固定することも検討した。しかし、金属製又は熱可塑性樹脂製の筒状体は、熱可塑性樹脂管の接合後も、管の内側に残り、内容物の流動性を妨げるので、使用に耐えない。
【0009】
【課題を解決するための手段】
本発明は以上のような課題に鑑みてなされたものであり、その目的は、突合せ融着の際に内表面にビードが発生せず、エレクトロフュージョンの際には、クランプを用いる必要がなく、かつ、熱融着の際に熱可塑性樹脂管が変形し難い、新規な熱可塑性樹脂管の熱融着接合補助材を提供することにある。
【0010】
より具体的には、本発明は以下のようなものを提供する。
【0011】
(1) 溶融成型できる水溶性樹脂からなる筒状部を有することを特徴とする熱可塑性樹脂管の熱融着接合補助材。
【0012】
(2) 熱可塑性樹脂管がポリオレフィン若しくはフッ素樹脂又はこれらの共重合体からなる管である上記に記載の熱可塑性樹脂管の熱融着接合補助材。
【0013】
(3) 筒状部の軸方向の中心には、径方向の外側で径方向にスリーブ部が形成されていて、これにより、二つの熱可塑性樹脂管の対向する端部が筒状部とスリーブ部との間に挟まれることが可能になる上記に記載の熱可塑性樹脂管の熱融着接合補助材。
【0014】
(4) 2つの熱可塑性樹脂管の対向する端部を熱融着により接合する際に、接合部の内側に溶融成型できる水溶性樹脂からなる筒状部を2つの熱可塑性樹脂管の対向する端部に嵌め合わせて、前記2つの熱可塑性樹脂管の端部を熱融着により接合した後、前記水溶性樹脂筒状部を水で溶解除去することを特徴とする熱可塑性樹脂管の接合方法。
【0015】
(5) 熱可塑性樹脂管がポリオレフィン若しくはフッ素樹脂又はこれらの共重合体からなる管である上記に記載の熱可塑性樹脂管の接合方法。
【0016】
(6) 筒状部の軸方向の中心には、径方向の外側で径方向にスリーブ部が形成されていて、これにより、二つの熱可塑性樹脂管の対向する端部が筒状部とスリーブ部との間に挟まれることが可能になる上記に記載の熱可塑性樹脂管の接合方法。
【0017】
(7) 熱融着が突合せ熱融着である上記に記載の熱可塑性樹脂管の接合方法。
【0018】
(8) 熱融着がエレクトロフュージョンである上記に記載の熱可塑性樹脂管の接合方法。
【0019】
【発明の実施の形態】
以下、本発明を更に詳しく説明する。
【0020】
本発明の熱可塑性樹脂管の熱融着接合補助材は、溶融成型できる水溶性樹脂からなる筒状部を有する。溶融成型ができる樹脂なので、所望の形状、一実施態様では、筒状体に容易に成型することができる。溶融成型には、押出成型、射出成型、ブロー成型、圧縮成型が含まれる。また、水溶性樹脂が用いられているので、2本の熱可塑性樹脂管を接合した後に、接合された熱可塑性樹脂管の内部に水を充満させ、熱融着接合補助材を水に浸すことにより、熱融着接合補助材を水に溶解させ、そして、排水とともに熱融着接合補助材を除去することができる。例えば、接合された熱可塑性樹脂管の内部に水を1時間ほど充満させた後に、水を流すと、水でほぐれた熱融着接合補助材も流出除去できる。
【0021】
溶融成型できる水溶性樹脂としては、例えば、商品名エコマティ(日本合成化学工業社製、大阪市北区)、商品名エクセバール(クラレ製、大阪市北区)、並びに、商品名ユニチカUMR、及び、商品名特殊変性ポバールL等(ユニチカ製、大阪市中央区)が挙げられる。水溶性樹脂は、例えば、オキシアルキレン基を含有してもよいし、ビニルアルコール繰り返し単位を含有していてもよい。
【0022】
例えば、エコマティAX-2000の溶融加工性としては、比重が1.27、溶融温度が200℃、分解温度が240℃、結晶化温度が175℃、ガラス転移点が60℃、210℃にて21.6N(2.2kgf)の荷重で、メルトフローインデックスが、20g/10分である。従って、溶融成型加工は、210〜240℃の範囲で可能である。結晶化速度が非常に速いので、冷えるとすぐに硬くなる。
【0023】
また、エコマティAX-2000の物性としては、引張り強度21.6N(2.2kgf)/mm、曲げ強度29.4N(3.0kgf)/mm、ノッチ付衝撃強度13.7N(1.4kgf)−mm/mmであり、水溶性は20℃ 1μ/1秒にて完全溶解する。
【0024】
例えば、商品名ユニチカUMRとしては、Mタイプ又はHタイプを用いるのが好ましい。Mタイプの溶融温度は150〜200℃であり、Hタイプの溶融温度は170〜220℃である。例えば、銘柄UMR−20Hは、融点が180℃、一定流動温度、即ち、荷重2.16kgfでMFR(メルト・フロー・レート)が10g/10mmとなる温度は210℃、分解開始温度は280℃である。
【0025】
熱融着接合補助材は、外径が熱可塑性樹脂管の内径に等しい筒状体であってもよいし、このような筒状体の軸方向の中心に、径方向の外側で径方向にスリーブ部が形成されていてもよい。後者は、エレクトロフュージョンの際に好ましく用いられる。
【0026】
熱可塑性樹脂管としては、ポリオレフィン若しくはフッ素樹脂又はこれらの共重合体からなる管が好ましく用いられ、更に好ましくは、ポリオレフィン管が用いられ、更になお好ましくは、ポリエチレン管が用いられる。ポリエチレン管としては、例えば、商品名、エスロハイパーPE(積水化学工業製)、三井配水用ポリエチレン管(三井化学製)等が用いられる。
【0027】
【実施例】
[実施例1]
中低圧ポリエチレン製の2本のパイプ(外径60mm、内径48.2mm)を、熱融着接合補助材を用いて、突合せ熱融着した。まず、商品名エコマティ(日本合成化学製)を220℃のモールドで外径48.15mm、肉厚2.0mm、長さ110mmに圧縮成型して、筒形状の熱融着接合補助材を得た。
【0028】
2本のパイプの対向する端部に熱融着接合補助材を挿入して嵌め合わせて、2本のパイプを固定した。2本のパイプの対向する端面の間隙に、半割りで開閉型のリング状の電熱加熱板を押し当てて、対抗する端面を210℃に加熱溶融してから、電熱加熱板を取り外し、瞬時に2本のパイプを互いに押し当てて融着させた。
【0029】
この状態を図1に示す。図1では、2本のパイプ12、14の対向する端部に熱融着接合補助材20を挿入して嵌め合わせて、2本のパイプ12、14を固定した。接合面の外表面に径方向に沿って、ビード16が形成された。
【0030】
5分以上空冷してから、この接合されたパイプの内部に水を一時間、充満、滞留させた後、水を流して水溶性樹脂、即ち、熱融着接合補助材20を溶解除去した。
【0031】
パイプの接合部を半割りに切開して観察した結果、パイプの接合面は正確に位置決めされており、水溶性樹脂、即ち、熱融着接合補助材は完全に除去されていた。パイプの接合部の内表面には、ビードは殆ど発生していなかった。
【0032】
[実施例2]
実施例1と同じ2本のパイプを、実施例1と同じ熱融着接合補助材を用いて、エレクトロフュージョンで接合した。クランプを使わずに、図2に示すように、2本のパイプ12、14の対向する端部に熱融着接合補助材20を挿入して嵌め合わせて、2本のパイプを固定した。2本のパイプの接続部の外側にエレクトロフュージョン継手22をセットして、通常のマニュアルに従って接合した。即ち、融着前に管外面の切削および継手内面を清掃した後、コントローラーに接続した。次いで、通電により電熱線24を発熱させ、継手内面及びパイプの外表面の樹脂を溶かした。そして、溶けた樹脂はコールドゾーンで密封されて面圧が発生し、パイプの外表面及び継手内面の樹脂が融着した。面圧の発生によりインジケーターが隆起し、接合が完了した。
【0033】
その後、この接合されたパイプの内部に水を一時間、充満、滞留させた後、水を流して水溶性樹脂、即ち、熱融着接合補助材を溶解除去した。
【0034】
パイプの接合部を半割りに切開して観察した結果、パイプの接合面は正確に位置決めされており、水溶性樹脂、即ち、熱融着接合補助材は完全に除去されていた。
【0035】
[実施例3]
実施例1と同じ2本のパイプを、実施例1と異なる熱融着接合補助材を用いて、エレクトロフュージョンで接合した。
【0036】
まず、商品名エコマティ(日本合成化学製)を射出成型して、図3に示すように、外径48.15mm、肉厚2.0mm、長さ110mmの筒状部32と、筒状部の軸方向の中心に、径方向の外側で径方向に延びるスリーブ部34とを有する熱融着接合補助材30を得た。エレクトロフュージョン継手22は、スリーブ部34を取り囲む形状に形成されている。
【0037】
2本のパイプ12、14の対向する端部に熱融着接合補助材20を挿入して嵌め合わせて、2本のパイプを固定した。この状態では、二つの熱可塑性樹脂管12、14の対向する端部12a、14aが筒状部32とスリーブ部34との間に挟まれている。エレクトロフュージョンは実施例2と同様に通電し、二つの熱可塑性樹脂管12、14の対向する端部12a、14aを固定した。
【0038】
その後、この固定されたパイプの内部に水を一時間、充満、滞留させた後、水を流して水溶性樹脂、即ち、熱融着接合補助材を溶解除去した。
【0039】
パイプの固定部を半割りに切開して観察した結果、パイプの端部は正確に位置決めされており、水溶性樹脂、即ち、熱融着接合補助材は完全に除去されていた。
【0040】
[実施例4〜6]
実施例2と同じ2本のパイプと 熱融着接合補助材を用いた。パイプの接合部の外表面に温度センサーを埋設し、エレクトロフュージョン継手の内側に温度センサーをセットした。
【0041】
エレクトロフュージョン継手の電熱線端子より75Vの定圧電流を温度センサーが200〜210℃になるまで通電し、通電をON−OFFしてこの温度範囲に保った。温度保持時間を 30秒(実施例4)、40秒(実施例5)、60秒(実施例6)、の3点で実施し融着、冷却後、実施例2と同じ操作で熱融着接合補助材を水で膨潤、溶解、流出除去した。
【0042】
パイプの外観の変化の有無を確認した後、継手とパイプを軸方向に半割にし、パイプ部分を上下からパイプの内側が接触するまで圧縮させて、継手とパイプが剥離するか否か確認する圧縮剥離試験をした。結果を表1に示す。
【0043】
[比較例1〜3]
熱融着接合補助材を用いずパイプをクランプで固定した以外は実施例4〜6と同じ操作で接合し、外観の確認、圧縮剥離試験をした。結果を表1に示す。
【0044】
【表1】
Figure 0004071987
【0045】
【発明の効果】
本発明の熱可塑性樹脂管の熱融着接合補助材は、溶融成型できる水溶性樹脂からなる筒状部を有するので、熱可塑性樹脂管を接合するときに、クランプを使わなくても輸送、保管中に変形した熱可塑性樹脂管を芯円に矯正し、接続面の位置決めを正確に行うことができる。本発明の熱可塑性樹脂管の熱融着接合補助材は、突合せ融着の際に熱可塑性樹脂管が加熱溶融された時の変形を防止し、ビードの発生を抑制することができる。
【0046】
また、熱可塑性樹脂管を融着接合した後、不要になった熱融着接合補助材を水に溶解させて除去することができるので、接合された熱可塑性樹脂管の中を流れる流体の流動を妨げる障害物を除去することができる。
【0047】
更に、本発明の熱可塑性樹脂管の熱融着接合補助材は、熱融着の際に熱可塑性樹脂管が変形し難い。特に、エレクトロフュージョン継手で加熱時間を長くして完全熱融着する際に熱可塑性樹脂管が熱変形するのを防止する。
【図面の簡単な説明】
【図1】 本発明の熱可塑性樹脂管の接合方法の一実施態様を説明する断面図である。
【図2】 本発明の熱可塑性樹脂管の接合方法の他の実施態様を説明する断面図である。
【図3】 本発明の熱可塑性樹脂管の接合方法の他の実施態様を説明する断面図である。
【図4】 従来の熱可塑性樹脂管の接合方法を説明する断面図である。
【図5】 従来の熱可塑性樹脂管の接合方法を説明する断面図である。
【符号の説明】
12、14 パイプ
13 接合面
16、18 ビード
20 熱融着接合補助材
22 エレクトロフュージョン継手
24 電熱線
30 熱融着接合補助材
32 筒状部
34 スリーブ部

Claims (4)

  1. エレクトロフュージョンに用いられる熱可塑性樹脂管の熱融着接合補助材であって、
    溶融成型できる水溶性樹脂からなる筒状部を有し、
    前記筒状部の軸方向の中心には、径方向の外側で径方向にスリーブ部が形成されていて、
    これにより、つの熱可塑性樹脂管の対向する端部が前記筒状部と前記スリーブ部との間に挟まれることが可能になることを特徴とする熱可塑性樹脂管の熱融着接合補助材。
  2. 前記熱可塑性樹脂管がポリオレフィン若しくはフッ素樹脂又はこれらの共重合体からなる管である請求項1に記載の熱可塑性樹脂管の熱融着接合補助材。
  3. 請求項1又は2に記載の熱融着接合補助材を用い、前記熱融着接合補助材の筒状部を前記2つの熱可塑性樹脂管の対向する端部に嵌め合わせるとともに、前記端部を前記筒状部と前記スリーブ部との間に挟んで固定する工程と、
    前記2つの熱可塑性樹脂管の端部をエレクトロフュージョンにより接合した後、前記筒状部を水で溶解除去する工程と、を含むことを特徴とする熱可塑性樹脂管の接合方法。
  4. 前記熱可塑性樹脂管がポリオレフィン若しくはフッ素樹脂又はこれらの共重合体からなる管である請求項に記載の熱可塑性樹脂管の接合方法。
JP2002125964A 2002-04-26 2002-04-26 熱可塑性樹脂管の熱融着接合補助材及び熱可塑性樹脂管の接合方法 Expired - Fee Related JP4071987B2 (ja)

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Cited By (1)

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CN106584863A (zh) * 2015-10-15 2017-04-26 斯图尔茨机械制造有限公司 用于焊接塑料异型条杆的方法和装置

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CN102248677A (zh) * 2011-06-21 2011-11-23 刘均平 浇注型聚氨酯输料管内管的粘接连接工艺及其专用卡箍
CN109968683A (zh) * 2017-12-28 2019-07-05 上海宝冶集团有限公司 热塑性塑料热熔连接翻边控制装置及其使用方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584863A (zh) * 2015-10-15 2017-04-26 斯图尔茨机械制造有限公司 用于焊接塑料异型条杆的方法和装置
CN106584863B (zh) * 2015-10-15 2020-10-02 斯图尔茨机械制造有限公司 用于焊接塑料异型条杆的方法和装置

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