JP3652320B2 - Electronic component storage package and electronic device - Google Patents

Electronic component storage package and electronic device Download PDF

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Publication number
JP3652320B2
JP3652320B2 JP2002122073A JP2002122073A JP3652320B2 JP 3652320 B2 JP3652320 B2 JP 3652320B2 JP 2002122073 A JP2002122073 A JP 2002122073A JP 2002122073 A JP2002122073 A JP 2002122073A JP 3652320 B2 JP3652320 B2 JP 3652320B2
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sealing
electronic component
layer
metallization layer
thickness
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JP2003318299A (en
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真樹 鈴木
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Kyocera Corp
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Kyocera Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation

Description

【0001】
【発明の属する技術分野】
本発明は、セラミックス等の絶縁基体と金属蓋体とから成るパッケージの内部に圧電振動子や半導体素子等の電子部品を気密に収容するようになした電子部品収納用パッケージに関するものである。
【0002】
【従来の技術】
圧電振動子や半導体素子等の電子部品は、これらの電子部品を気密に収容するための電子部品収納用パッケージ内に収容されて使用される。
【0003】
このような電子部品を気密に収容する電子部品収納用パッケージにおいて、最も信頼性の高いとされるものは酸化アルミニウム焼結体等のセラミックスから成り、上面に電子部品が搭載される搭載部およびこの搭載部を取り囲む枠状の封止用メタライズ層を有するとともに表面および内部に電子部品の電極が電気的に接続される複数のメタライズ配線導体を有する絶縁基体と、この絶縁基体の封止用メタライズ層上に搭載部を取り囲むようにしてろう付けされた鉄−ニッケル合金や鉄−ニッケル−コバルト合金から成る封止用の金属枠体と、この金属枠体にシーム溶接により直接、接合される鉄−ニッケル合金や鉄−ニッケル−コバルト合金から成る金属蓋体とから構成されるタイプのものであり、このタイプの電子部品収納用パッケージの場合には、絶縁基体の搭載部に電子部品を搭載するとともに電子部品の電極とメタライズ配線導体とを半田バンプやボンディングワイヤ等を介して電気的に接続した後、絶縁基体にろう付けされた封止用の金属枠体に金属蓋体を載置し、この金属蓋体の外周縁にシーム溶接機の一対のローラー電極を接触させながら転動させるとともにこのローラー電極間に溶接のための大電流を流し金属枠体と金属蓋体とを直接、シーム溶接することによって内部に電子部品が気密に収容されて製品としての電子装置となる。
【0004】
しかしながら、このタイプの電子部品収納用パッケージでは、絶縁基体に金属蓋体をシーム溶接するための下地金属として封止用の金属枠体を封止用メタライズ層にろう付けしておく必要があり、そのため金属枠体の分だけ電子装置の高さが高いものとなってしまい、近時の電子装置に要求される薄型化が困難であった。また、金属枠体の分だけ高価なものとなってしまうという問題点も有していた。
【0005】
そこで、上述のような問題点を解消するために、上面に電子部品を搭載する搭載部およびこの搭載部を取り囲む枠状の封止用メタライズ層を有するとともに表面および内部に電子部品の電極が電気的に接続される複数のメタライズ配線導体を有するセラミック製の絶縁基体と、下面に銀−銅共晶合金等のろう材が被着された金属蓋体とから構成され、絶縁基体の搭載部に電子部品を搭載するとともに電子部品の各電極をメタライズ配線導体に電気的に接続した後、封止用メタライズ層に金属蓋体をその下面に被着させたろう材を介してシーム溶接することにより絶縁基体と金属蓋体とを接合し、内部に電子部品を気密に封止するようになした電子部品収納用パッケージが提案されている。
【0006】
この封止用メタライズ層に金属蓋体を銀ろう等のろう材を介してシーム溶接によって接合させることにより内部に電子部品を気密に収容するようになした電子部品収納用パッケージは、封止用メタライズ層と金属蓋体とをろう材を介してシーム溶接により接合させることから溶接のための下地金属としての金属枠体を必要とせず、その分、高さを低くすることができ、かつ安価である。
【0007】
なお、このように下面にろう材が被着された金属蓋体を絶縁基体の封止用メタライズ層にろう材を介してシーム溶接により接合するようになした従来の電子部品収納用パッケージにおいては、封止用メタライズ層は、その厚みを10μm以上、好ましくは20μm以上としており、また、その表面には厚みが5μm以上、好ましくは8μm以上の厚みのニッケルめっき層が被着されていた。これは封止用メタライズ層の厚みを10μm以上と厚くするとともにその表面に厚みが5μm以上のニッケルめっき層を被着させることにより、封止用メタライズ層に金属蓋体をろう材を介してシーム溶接する際に封止用メタライズ層や絶縁基体に印加される溶接電流による熱衝撃を厚みの厚い封止用メタライズ層およびニッケルめっき層で吸収緩和して封止用メタライズ層や絶縁基体にクラックが発生するのを防止するという考えに基づくものである。
【0008】
【発明が解決しようとする課題】
しかしながら、上述のように絶縁基体の封止用メタライズ層の厚みを10μm以上とし、その上に厚みが5μm以上のニッケルめっき層を被着させた電子部品収納用パッケージによると、封止用メタライズ層の厚みが厚いために封止用メタライズ層の電気抵抗が低いものとなり、そのため、下面にろう材が被着された金属蓋体を絶縁基体の封止用メタライズ層にろう材を介してシーム溶接により接合する際に、溶接のための電流が電気抵抗の低い封止用メタライズ層に多く流れてしまい金属蓋体に流れる電流が少なくなってしまう。したがって金属蓋体に被着させたろう材を溶接電流により良好に溶融させるためにはその分、極めて大きな溶接電流を印加しなければならず余分な電力が多く消費されるので封止の生産性が悪いとともにそのような溶接電流による熱応力も大きくなるので、絶縁基体が薄い場合、溶接後に絶縁基体と蓋体との間に残留する応力により封止用メタライズ層や絶縁基体にクラックが発生してしまいやすいという問題点を有していた。
【0009】
本発明者は、かかる問題点に鑑み種々検討の結果、上述のように金属蓋体を絶縁基体の封止用メタライズ層にろう材を介してシーム溶接により接合するようになした電子部品収納用パッケージにおいては、封止用メタライズ層の電気抵抗を高いものとして溶接電流を金属蓋体により多く流すことにより、金属蓋体が有効に発熱し、より低い溶接電流にて気密封止を行うことが可能であるとともに、封止用メタライズ層と同等以上の厚みのニッケルめっき層を施すことにより封止用メタライズ層自体に流れる電流が少なくなり封止用メタライズ層自体の発熱が抑制されるとともに溶接の際に発生する熱応力が厚みの厚いニッケルめっき層で有効に緩和されるので、溶接後に封止用メタライズ層や絶縁基体にクラックが発生しにくいことをつきとめた。
【0010】
本発明は、かかる知見に基づき案出されたものであり、その目的は、絶縁基板の封止用メタライズ層に金属蓋体をろう材を介してシーム溶接により接合した際、より低い溶接電流にて気密封止を行うことが可能であり、封止用メタライズ層や絶縁基体にクラックが発生したりすることのない、信頼性の高い電子部品収納用パッケージを提供することにある。
【0011】
【課題を解決するための手段】
本発明の電子部品収納用パッケージは、上面に電子部品が搭載される搭載部および該搭載部を取り囲むようにして被着された封止用メタライズ層を有する絶縁基体から成り、下面にろう材が被着された金属蓋体が、前記封止用メタライズ層に前記ろう材を介して接合される電子部品収納用パッケージにおいて、前記封止用メタライズ層は、その厚みが4〜8μmであり、かつその表面に厚みが前記封止用メタライズ層の厚み以上のニッケルめっき層が被着されていることを特徴とするものである。また、本発明の電子部品収納用パッケージは、前記絶縁基体は、前記上面から外側面にかけて半径が5〜50μmの丸み部が形成されており、前記封止用メタライズ層は、前記丸み部の途中まで漸次薄くなるように延出していることを特徴とするものである。また、本発明の電子部品収納用パッケージは、前記封止用メタライズ層は、平均粒径が1μm以下の金属粉末が含有された金属ペーストを用いて形成されていることを特徴とするものである。また、本発明の電子装置は、本発明の電子部品収納用パッケージと、該電子部品収納用パッケージに搭載された電子部品と、前記封止用メタライズ層にろう材を介して接合された金属蓋体とを備えていることを特徴とするものである。
【0012】
本発明の電子部品収納用パッケージによれば、封止用メタライズ層は、その厚みを4〜8μmと薄いものとしており、その上に厚みが8〜20μmのニッケルめっき層を被着させたことから、封止用メタライズ層の電気抵抗が高いものとなり、封止用メタライズ層に金属蓋体をろう材を介してシーム溶接する際に、溶接の電流は金属蓋体に多く流れるようになるので、その分、溶接電流を小さなものとして封止用メタライズ層が大きく発熱することを抑制できるとともに封止用メタライズ層と金属蓋体とをろう材を介して良好に溶接することができる。また、溶接の際に封止用メタライズ層や絶縁基体に印加される熱応力を封止用メタライズ層に被着させた厚みが8〜20μmのニッケルめっき層により良好に吸収することができ、その結果、封止用メタライズ層や絶縁基体に溶接の際の熱応力によるクラックが発生することを有効に防止することができる。
【0013】
【発明の実施の形態】
次に、本発明の電子部品収納用パッケージを添付の図面を基に説明する。
【0014】
図1は、本発明の電子部品収納用パッケージの実施の形態の一例を示した断面図であり、同図において1は絶縁基体、2は金属蓋体、3は電子部品である。そして、絶縁基体1と金属蓋体2とから成るパッケージの内部に例えば圧電振動子や半導体素子等の電子部品3が気密に封止されることによって製品としての電子装置となる。
【0015】
絶縁基体1は、電子部品3を支持するための支持体であり、酸化アルミニウム質焼結体や窒化アルミニウム質焼結体等のセラミックスから成り、その上面中央部に電子部品3を収容するための凹部Aを有している。そして凹部Aの底面は電子部品3を搭載するための搭載部1aを形成しており、この搭載部1aに電子部品3が搭載される。
【0016】
なお、絶縁基体1は、例えば酸化アルミニウム質焼結体から成る場合であれば、酸化アルミニウム、酸化珪素、酸化マグネシウム、酸化カルシウム等のセラミック原料粉末に適当な有機バインダー、溶剤を添加混合して泥漿状となすとともに、これを従来周知のドクターブレード法やカレンダーロール法を採用することによってセラミックグリーンシートとなし、しかる後、このセラミックグリーンシートに適当な打ち抜き加工を施すとともに複数枚積層し、高温で焼成することによって製作される。
【0017】
また、絶縁基体1には、搭載部1aの上面から絶縁基体1の下面にかけて導出するタングステンやモリブデン等の金属粉末焼結体から成るメタライズ配線層4が被着形成されている。
【0018】
メタライズ配線層4は、電子部品3の各電極を外部に電気的に導出するための導電路として機能し、通常であれば、その露出する表面に1〜20μm程度の厚みのニッケルめっき層と0.1〜3μm程度の厚みの金めっき層とが施されている。そして、その搭載部1aの上面に導出した部位には電子部品3の電極が例えば導電性接着剤5を介して電気的に接続され、その絶縁基体1の下面に導出した部位は、外部電気回路基板の配線導体に例えば半田を介して電気的に接続される。
【0019】
なお、メタライズ配線層4は、例えばタングステン粉末焼結体から成る場合であれば、タングステン粉末に適当な有機バインダー、溶剤を添加混合して得たタングステンペーストを絶縁基体1用のセラミックグリーンシートに従来周知のスクリーン印刷法により所定パターンに印刷塗布し、これを絶縁基体1用のセラミックグリーンシートとともに焼成することによって、絶縁基体1の搭載部1a上面から下面にかけて所定のパターンに被着形成される。
【0020】
さらに、絶縁基体1の上面外周部には、タングステンやモリブデン等の金属粉末焼結体から成り、幅が0.4mm程度で厚みが4〜8μmの枠状の封止用メタライズ層6が搭載部1aを取り囲むようにして被着形成されている。
【0021】
この封止用メタライズ層6は、絶縁基体1に金属蓋体2を接合させるための下地金属として機能し、その露出する表面に8〜20μm程度の厚みのニッケルめっき層と0.1〜3μm程度の厚みの金めっき層とが施されている。そして、その上には金属蓋体2がろう材8を介してシーム溶接により接合される。
【0022】
なお、封止用メタライズ層6は、例えばタングステン粉末焼結体から成る場合であれば、タングステン粉末に適当な有機バインダー、溶剤を添加混合して得たタングステンペーストを絶縁基体1用のセラミックグリーンシートに従来周知のスクリーン印刷法を採用して予め所定の厚みおよびパターンに印刷塗布し、これを絶縁基体1用のセラミックグリーンシートとともに焼成することによって絶縁基体1の上面に搭載部1aを取り囲むようにして被着形成される。
【0023】
他方、金属蓋体2は、鉄−ニッケル合金板あるいは鉄−ニッケル−コバルト合金板から成る厚みが0.1mm程度の平板であり、その下面の全面には、銀−銅共晶ろう等のろう材8が10〜20μm程度の厚みに被着されている。そして、図2に断面図で示すように、金属蓋体2を封止用メタライズ層6上にろう材8を挟んで載置し、この金属蓋体2の相対向する外周縁にシーム溶接機の一対のローラー電極Rを接触させながら転動させるとともにこのローラー電極R間に溶接のための電流を流し、その電流による発熱でろう材8の一部を溶融させることによって絶縁基体1の封止用メタライズ層6にろう材8を介して接合され、それにより絶縁基体1との間で電子部品3を気密に封止する。
【0024】
このような金属蓋体2は、鉄−ニッケル合金板あるいは鉄−ニッケル−コバルト合金板の下面に銀−銅ろう等のろう材箔を重ねて圧延することによって鉄−ニッケル合金板あるいは鉄−ニッケル−コバルト合金板の下面にろう材が圧着された広面積の複合金属板を得るとともに、この複合金属板を打ち抜き金型により所定の形状に打ち抜くことによって製作される。
【0025】
そして、本発明の電子部品収納用パッケージにおいては、封止用メタライズ層6の厚みを4〜8μmと薄いものにするとともに、この封止用メタライズ層6の表面に被着させたニッケルめっき層の厚みを8〜20μmとしており、そのことが重要である。封止用メタライズ層6の厚みを4〜8μmと薄いものとし、その上に厚みが8〜20μmのニッケルめっき層を被着させたことから、ニッケルめっき層が被着された封止用メタライズ層6の電気抵抗を高いものとすることができ、その結果、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により溶接する際に、金属蓋体2側に大きな電流が流れるので、その分、溶接電流を小さくして封止用メタライズ層6が大きく発熱することを抑制できるとともに金属蓋体2に被着させたろう材8を溶接電流により良好に溶融させて封止用メタライズ層6と金属蓋体2とを良好に接合することができる。
【0026】
なお、封止用メタライズ層6の厚みが4μm未満の場合、封止用メタライズ層6を絶縁基体1に強固に被着させることが困難となる傾向にあり、他方、8μmを超えると、封止用メタライズ層6の電気抵抗が低いものとなって、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により溶接する際に、金属蓋体2側に流れる電流が少なくなり、小さな溶接電流では金属蓋体2に被着させたろう材8を良好に溶融させることが困難となる傾向にある。したがって、封止用メタライズ層6の厚みは4〜8μmの範囲に特定される。
【0027】
さらに、絶縁基体1の上面から外周側面にかけて半径が5〜50μm程度の丸みを形成しておくとともに、封止用メタライズ層6の外周縁を前記丸み部の途中まで漸次薄くなるように延出させておくと、封止用メタライズ層6が絶縁基体1から剥離するのを有効に防止することができる。したがって、絶縁基体1の上面から外周側面にかけて半径が5〜50μm程度の丸みを形成しておくとともに、封止用メタライズ層6の外周縁をその丸み部の途中まで漸次薄くなるように延出させておくことが好ましい。
【0028】
また、封止用メタライズ層6を形成するための金属ペーストは、これに含有される金属粉末の平均粒径を1μm以下としておくと、厚みが4〜8μmと薄い封止用メタライズ層6を絶縁基体1の上面に緻密かつ強固に被着させることができる。したがって、封止用メタライズ層6用の金属ペーストは、これに含有される金属粉末の平均粒径を1μm以下としておくことが好ましい。
【0029】
また、本発明の電子部品収納用パッケージによれば、封止用メタライズ層6の表面に被着させたニッケルめっき層の厚みを8〜20μmとしたことから、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により溶接する際に、封止用メタライズ層6や絶縁基体1に印加される熱応力を封止用メタライズ層6に被着させたニッケルめっき層で良好に吸収緩和することができ、その結果、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により溶接する際および溶接した後に封止用メタライズ層6や絶縁基体1にクラックが発生することを有効に防止することができる。なお、封止用メタライズ層6に被着させたニッケルめっき層は、その厚みが8μm未満の場合、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により溶接する際に、封止用メタライズ層6や絶縁基体1に印加される熱応力を良好に吸収緩和することができなくなる危険性が大きくなり、他方、20μmを超えると、そのような厚みの厚いニッケルめっき層を被着する際に発生する応力により封止用メタライズ層6にクラックや剥離が発生しやすくなる傾向にある。したがって、封止用メタライズ層6に被着させたニッケルめっき層の厚みは8〜20μmの範囲に特定される。
【0030】
かくして、本発明の電子部品収納用パッケージによれば、絶縁基体1の搭載部1aに電子部品3を搭載するとともに、封止用メタライズ層6に金属蓋体2をろう材8を介してシーム溶接により接合することにより、メタライズ配線導体4に断線が発生したり絶縁基体1にクラックが発生したりすることのない信頼性の高い電子部品収納用パッケージを提供することができる。
【0031】
なお、本発明は、上述の実施の形態の一例に限定されるものではなく、本発明の要旨を逸脱しない範囲であれば、種々の変更が可能であることはいうまでもない。
【0032】
【実験例】
上面中央部に幅が2.20mm、長さが4.00mm、深さが0.30mmの四角形状の凹部を有する、幅が3.20mm、長さが5.00mm、厚みが0.55mmの四角箱状のアルミナセラミックスから成る絶縁基体の上面外周部に、凹部を取り囲んで外周縁まで延在する幅が0.50mmのタングステンメタライズから成る四角枠状の封止用メタライズ層を1〜11μmの厚みに被着させるとともに、それらの封止用メタライズ層上に5〜23μmの厚みのニッケルめっき層および厚みが0.3μmの金めっき層を被着させて実験用の試料をそれぞれ10個ずつ得た。また、幅が2.90mm、長さが4.70mm、厚みが0.10mmの鉄−ニッケル−コバルト合金から成り、その下面に厚みが15μmの銀−銅共晶合金から成るろう材を被着させた金属蓋体を準備した。次に、各試料の封止用メタライズ層上に金属蓋体をろう材を下にして載置するとともに、金属蓋体の相対向する外周縁間にシーム溶接装置の一対のローラー電極を上方から200gの荷重を印加しながら接触させて10mm/secの速度で移動させながらローラー電極間に230Aの溶接電流を印加して封止用メタライズ層と金属枠体とをろう材を介してシーム溶接した。次に、金属蓋体が溶接された各試料を1ヶ月間室温で放置した後、各試料を顕微鏡で観察して封止用メタライズ層や絶縁基体におけるクラックの発生の有無を確認した。その結果を表1に示す。なお、表1における試料番号1、2、6、7、11、12、13の試料は本発明の範囲外の比較のための試料である。
【0033】
【表1】

Figure 0003652320
【0034】
表1から分かるように、比較のための試料1、2、6、7、12には1ヶ月放置後にクラックが発生するものの、本発明の試料3、4、5、8、9、10ではクラックの発生はなかった。また、比較のための試料11、13ではクラックの発生は見られなかったものの、230Aの溶接電流ではろう材が良好に溶融せずにろう材の溶融不足が発生した。
【0035】
【発明の効果】
以上説明したように、本発明の電子部品収納用パッケージによれば、封止用メタライズ層は、その厚みを4〜8μmと薄いものとしており、その上に厚みが8〜20μmのニッケルめっき層を被着させたことから、封止用メタライズ層の電気抵抗が高いものとなり、封止用メタライズ層に金属蓋体をろう材を介してシーム溶接する際に、溶接の電流は金属蓋体に多く流れるようになるので、その分、溶接電流を小さなものとして封止用メタライズ層が大きく発熱するのを抑制できるとともに封止用メタライズ層と金属蓋体とをろう材を介して良好に溶接することができる。また、溶接の際に封止用メタライズ層や絶縁基体に印加される熱応力を封止用メタライズ層に被着させた厚みが8〜20μmのニッケルめっき層により良好に吸収することができ、その結果、封止用メタライズ層や絶縁基体に溶接の際の熱応力によるクラックが発生することを有効に防止することができる。したがって、封止作業の生産性にすぐれ、かつ気密信頼性の高い電子部品収納用パッケージを提供することができる。
【図面の簡単な説明】
【図1】本発明の電子部品収納用パッケージの実施の形態の一例を示す断面図である。
【図2】図1に示す電子部品収納用パッケージの絶縁基体1と金属蓋体2とをろう材8を介してシーム溶接により接合する方法を示す断面図である。
【符号の説明】
1・・・・・絶縁基体
1a・・・・搭載部
2・・・・・金属蓋体
3・・・・・電子部品
4・・・・・メタライズ配線導体
6・・・・・封止用メタライズ層
8・・・・・ろう材[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic component storage package in which an electronic component such as a piezoelectric vibrator or a semiconductor element is hermetically accommodated in a package composed of an insulating base such as ceramics and a metal lid.
[0002]
[Prior art]
Electronic parts such as piezoelectric vibrators and semiconductor elements are housed and used in an electronic part housing package for hermetically housing these electronic parts.
[0003]
In such an electronic component storage package for storing the electronic components in an airtight manner, the most reliable one is made of ceramics such as an aluminum oxide sintered body, and the mounting portion on which the electronic components are mounted on the upper surface and this An insulating substrate having a frame-shaped sealing metallization layer surrounding the mounting portion and having a plurality of metallized wiring conductors to which electrodes of electronic components are electrically connected on the surface and inside, and a metallization layer for sealing the insulating substrate A metal frame for sealing made of iron-nickel alloy or iron-nickel-cobalt alloy brazed so as to surround the mounting portion, and iron directly joined to the metal frame by seam welding This type is composed of a metal lid made of nickel alloy or iron-nickel-cobalt alloy. In this case, the electronic component is mounted on the mounting portion of the insulating base, and the electrode of the electronic component and the metallized wiring conductor are electrically connected via a solder bump, a bonding wire, etc., and then sealed with the insulating base. A metal lid is placed on a metal frame for stopping, and a pair of roller electrodes of a seam welding machine are brought into contact with the outer peripheral edge of the metal lid and rolled, and a large current for welding is provided between the roller electrodes. By flowing seam and directly seam-welding the metal frame body and the metal lid body, the electronic components are housed in an airtight manner to form an electronic device as a product.
[0004]
However, in this type of electronic component storage package, it is necessary to braze a metal frame for sealing to the metallization layer for sealing as a base metal for seam welding the metal lid to the insulating base, For this reason, the height of the electronic device is increased by the amount of the metal frame, and it has been difficult to reduce the thickness required for a recent electronic device. In addition, there is a problem that the metal frame is expensive.
[0005]
Therefore, in order to solve the above-described problems, the electronic component has an electronic component mounted on the upper surface and a frame-shaped sealing metallization layer surrounding the mounted portion, and the electrode of the electronic component is electrically connected to the surface and the inside. A ceramic insulating base having a plurality of metallized wiring conductors connected to each other and a metal lid having a lower surface coated with a brazing material such as a silver-copper eutectic alloy. Insulation by mounting the electronic component and electrically connecting each electrode of the electronic component to the metallized wiring conductor, and then seam welding the brazing material with the metal lid attached to the lower surface of the sealing metallized layer An electronic component storage package has been proposed in which a base body and a metal lid are joined and an electronic component is hermetically sealed inside.
[0006]
An electronic component storage package in which an electronic component is hermetically accommodated by joining a metal lid to the sealing metallization layer by seam welding via a brazing material such as silver brazing is used for sealing. Since the metallized layer and the metal lid are joined by seam welding via a brazing material, a metal frame as a base metal for welding is not required, and the height can be reduced correspondingly, and it is inexpensive. It is.
[0007]
In the conventional electronic component storage package in which the metal lid having the lower surface coated with the brazing material is joined to the sealing metallization layer of the insulating base through the brazing material by seam welding. The sealing metallized layer had a thickness of 10 μm or more, preferably 20 μm or more, and a nickel plating layer having a thickness of 5 μm or more, preferably 8 μm or more was deposited on the surface thereof. This is because the thickness of the metallizing layer for sealing is increased to 10 μm or more, and a nickel plating layer having a thickness of 5 μm or more is deposited on the surface, so that a metal lid is seamed to the sealing metallized layer via a brazing material. Thermal shock due to the welding current applied to the sealing metallization layer and insulating substrate during welding is absorbed and relaxed by the thick sealing metallization layer and nickel plating layer, and cracks are generated in the sealing metallization layer and insulating substrate. It is based on the idea of preventing it from occurring.
[0008]
[Problems to be solved by the invention]
However, according to the electronic component housing package in which the thickness of the metallization layer for sealing the insulating substrate is 10 μm or more and the nickel plating layer having a thickness of 5 μm or more is deposited thereon as described above, the metallization layer for sealing Because of the large thickness, the electrical resistance of the metallizing layer for sealing becomes low, and therefore, a metal lid with a brazing material applied to the lower surface is seam welded to the metalizing layer for sealing the insulating substrate via the brazing material. When joining, a large amount of current for welding flows through the metallization layer for sealing having a low electrical resistance, and the current flowing through the metal lid is reduced. Therefore, in order to melt the brazing material applied to the metal lid satisfactorily with the welding current, an extremely large welding current must be applied, and a lot of extra power is consumed, so that the sealing productivity is high. In addition to being bad, the thermal stress due to such welding current also increases, so if the insulating substrate is thin, cracks occur in the metallization layer for sealing and the insulating substrate due to the stress remaining between the insulating substrate and the lid after welding. It had the problem that it was easy to end up.
[0009]
As a result of various studies in view of such problems, the present inventor has been designed to accommodate an electronic component in which the metal lid is joined to the metallization layer for sealing the insulating base by seam welding as described above. In the package, the metal lid can be heated effectively by flowing a large amount of welding current through the metal lid assuming that the metallization layer for sealing has a high electric resistance, and hermetic sealing can be performed with a lower welding current. In addition, by applying a nickel plating layer with a thickness equal to or greater than the thickness of the sealing metallization layer, the current flowing through the sealing metallization layer itself is reduced, and heat generation of the sealing metallization layer itself is suppressed and welding is performed. As the thermal stress generated during the process is effectively relieved by the thick nickel plating layer, it is difficult to crack the sealing metallization layer and insulating substrate after welding. It was.
[0010]
The present invention has been devised based on such knowledge, and its purpose is to achieve a lower welding current when a metal lid is joined to a metallization layer for sealing an insulating substrate through a brazing material by seam welding. An object of the present invention is to provide a highly reliable electronic component storage package that can be hermetically sealed and does not cause cracks in the metallization layer for sealing or the insulating substrate.
[0011]
[Means for Solving the Problems]
The electronic component storage package of the present invention includes an insulating base having a mounting portion on which an electronic component is mounted on an upper surface and a sealing metallization layer deposited so as to surround the mounting portion. In the electronic component housing package in which the deposited metal lid is bonded to the sealing metallization layer via the brazing material, the sealing metallization layer has a thickness of 4 to 8 μm, and The nickel plating layer whose thickness is more than the thickness of the metallizing layer for sealing is deposited on the surface. In the electronic component storage package according to the present invention, the insulating base is formed with a rounded portion having a radius of 5 to 50 μm from the upper surface to the outer side surface, and the sealing metallized layer is provided in the middle of the rounded portion. It is characterized by extending so as to become gradually thinner. In the electronic component storage package of the present invention, the sealing metallized layer is formed using a metal paste containing a metal powder having an average particle size of 1 μm or less. . The electronic device according to the present invention also includes an electronic component storage package according to the present invention, an electronic component mounted on the electronic component storage package, and a metal lid bonded to the sealing metallization layer via a brazing material. It is characterized by having a body.
[0012]
According to the electronic component storage package of the present invention, the sealing metallized layer has a thickness as thin as 4 to 8 μm, and a nickel plating layer with a thickness of 8 to 20 μm is deposited thereon. Since the electric resistance of the metallization layer for sealing becomes high, and when the seam welding is performed on the metallized layer for sealing via the brazing material, a large amount of welding current flows to the metal lid, Accordingly, it is possible to suppress the heat generation of the sealing metallization layer with a small welding current, and to favorably weld the sealing metallization layer and the metal lid through the brazing material. Further, the thermal stress applied to the sealing metallization layer and the insulating base during welding can be satisfactorily absorbed by the nickel plating layer having a thickness of 8 to 20 μm applied to the sealing metallization layer. As a result, it is possible to effectively prevent the occurrence of cracks due to thermal stress during welding in the metallizing layer for sealing and the insulating substrate.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Next, an electronic component storage package according to the present invention will be described with reference to the accompanying drawings.
[0014]
FIG. 1 is a cross-sectional view showing an example of an embodiment of an electronic component storage package according to the present invention, in which 1 is an insulating base, 2 is a metal lid, and 3 is an electronic component. Then, an electronic component 3 such as a piezoelectric vibrator or a semiconductor element is hermetically sealed inside a package composed of the insulating base 1 and the metal lid 2 to provide an electronic device as a product.
[0015]
The insulating base 1 is a support for supporting the electronic component 3 and is made of ceramics such as an aluminum oxide sintered body or an aluminum nitride sintered body, and is used for housing the electronic component 3 in the center of the upper surface thereof. A recess A is provided. The bottom surface of the recess A forms a mounting portion 1a for mounting the electronic component 3, and the electronic component 3 is mounted on the mounting portion 1a.
[0016]
If the insulating substrate 1 is made of, for example, an aluminum oxide sintered body, an appropriate organic binder and solvent are added to and mixed with ceramic raw material powder such as aluminum oxide, silicon oxide, magnesium oxide, calcium oxide, etc. This is made into a ceramic green sheet by adopting a conventionally known doctor blade method or calender roll method, and after that, the ceramic green sheet is appropriately punched and laminated in a plurality of layers at a high temperature. Manufactured by firing.
[0017]
Further, a metallized wiring layer 4 made of a metal powder sintered body such as tungsten or molybdenum derived from the upper surface of the mounting portion 1a to the lower surface of the insulating substrate 1 is deposited on the insulating substrate 1.
[0018]
The metallized wiring layer 4 functions as a conductive path for electrically leading each electrode of the electronic component 3 to the outside, and normally, a nickel plating layer having a thickness of about 1 to 20 μm and 0 And a gold plating layer having a thickness of about 1 to 3 μm. And the electrode of the electronic component 3 is electrically connected to, for example, the conductive adhesive 5 at a portion led out to the upper surface of the mounting portion 1a, and the portion led out to the bottom surface of the insulating base 1 is an external electric circuit It is electrically connected to the wiring conductor of the substrate via, for example, solder.
[0019]
If the metallized wiring layer 4 is made of, for example, a tungsten powder sintered body, a tungsten paste obtained by adding and mixing an appropriate organic binder and solvent to the tungsten powder is conventionally used as a ceramic green sheet for the insulating substrate 1. A predetermined pattern is printed and applied by a well-known screen printing method, and this is baked together with the ceramic green sheet for the insulating substrate 1 to form a predetermined pattern from the upper surface to the lower surface of the mounting portion 1a of the insulating substrate 1.
[0020]
Further, on the outer peripheral portion of the upper surface of the insulating substrate 1, a frame-shaped sealing metallization layer 6 made of a metal powder sintered body such as tungsten or molybdenum and having a width of about 0.4 mm and a thickness of 4 to 8 μm is mounted. It is formed so as to surround 1a.
[0021]
The sealing metallization layer 6 functions as a base metal for bonding the metal lid 2 to the insulating substrate 1, and has a nickel plating layer with a thickness of about 8 to 20 μm and a thickness of about 0.1 to 3 μm on the exposed surface. And a gold plating layer having a thickness of. And the metal cover body 2 is joined on it by the seam welding through the brazing material 8. FIG.
[0022]
If the metallizing layer 6 for sealing is made of, for example, a tungsten powder sintered body, a tungsten paste obtained by adding and mixing an appropriate organic binder and solvent to the tungsten powder is a ceramic green sheet for the insulating substrate 1. In this case, a screen printing method known in the prior art is used, and a predetermined thickness and pattern are preliminarily printed and applied, and this is fired together with a ceramic green sheet for the insulating substrate 1 so as to surround the mounting portion 1a on the upper surface of the insulating substrate 1. Is formed.
[0023]
On the other hand, the metal lid 2 is a flat plate made of an iron-nickel alloy plate or an iron-nickel-cobalt alloy plate and having a thickness of about 0.1 mm. The material 8 is applied to a thickness of about 10 to 20 μm. Then, as shown in a sectional view in FIG. 2, the metal lid 2 is placed on the sealing metallization layer 6 with the brazing material 8 sandwiched between them, and seam welders are placed on the opposing outer peripheral edges of the metal lid 2. The insulating substrate 1 is sealed by rolling while bringing the pair of roller electrodes R into contact with each other, passing a current for welding between the roller electrodes R, and melting a part of the brazing material 8 by heat generated by the current. The electronic component 3 is hermetically sealed with the insulating base 1 by being bonded to the metallization layer 6 for soldering via the brazing material 8.
[0024]
Such a metal lid 2 is formed by rolling an iron-nickel alloy plate or an iron-nickel-cobalt alloy plate with a brazing material foil such as silver-copper brazing on the lower surface of the iron-nickel alloy plate or iron-nickel-cobalt alloy plate. -A composite metal plate having a large area in which a brazing material is pressure-bonded to the lower surface of the cobalt alloy plate is obtained, and the composite metal plate is punched into a predetermined shape by a punching die.
[0025]
And in the electronic component storage package of this invention, while making the thickness of the metallizing layer 6 for sealing as thin as 4-8 micrometers, the nickel plating layer deposited on the surface of this metallizing layer 6 for sealing The thickness is 8 to 20 μm, which is important. The sealing metallization layer 6 is formed with a thickness of 4 to 8 μm, and a nickel plating layer having a thickness of 8 to 20 μm is deposited thereon, so that the nickel plating layer is deposited thereon. As a result, when the metal lid 2 is welded to the sealing metallization layer 6 through the brazing material 8 by seam welding, a large current is applied to the metal lid 2 side. Therefore, the welding current can be reduced by that amount to prevent the sealing metallization layer 6 from generating a large amount of heat, and the brazing material 8 deposited on the metal lid 2 can be melted well by the welding current and sealed. The metallized layer 6 and the metal lid 2 can be bonded well.
[0026]
If the thickness of the sealing metallization layer 6 is less than 4 μm, it tends to be difficult to firmly adhere the sealing metallization layer 6 to the insulating substrate 1. When the metallization layer 6 has a low electrical resistance and the metal lid 2 is welded to the sealing metallization layer 6 via the brazing material 8 by seam welding, the current flowing to the metal lid 2 side is small. Therefore, with a small welding current, it tends to be difficult to melt the brazing material 8 attached to the metal lid 2 well. Therefore, the thickness of the metallizing layer 6 for sealing is specified in the range of 4 to 8 μm.
[0027]
Further, a roundness having a radius of about 5 to 50 μm is formed from the upper surface of the insulating substrate 1 to the outer peripheral side surface, and the outer peripheral edge of the sealing metallization layer 6 is extended so as to be gradually thinned to the middle of the rounded portion. Accordingly, it is possible to effectively prevent the sealing metallization layer 6 from being peeled off from the insulating substrate 1. Accordingly, a roundness having a radius of about 5 to 50 μm is formed from the upper surface to the outer peripheral side surface of the insulating substrate 1, and the outer peripheral edge of the sealing metallization layer 6 is extended so as to become gradually thinner to the middle of the rounded portion. It is preferable to keep it.
[0028]
Moreover, the metal paste for forming the metallizing layer 6 for sealing insulates the metallizing layer 6 having a thin thickness of 4 to 8 μm when the average particle diameter of the metal powder contained therein is 1 μm or less. The upper surface of the substrate 1 can be densely and firmly attached. Accordingly, the metal paste for the metallizing layer 6 for sealing preferably has an average particle size of the metal powder contained therein of 1 μm or less.
[0029]
According to the electronic component storage package of the present invention, since the thickness of the nickel plating layer deposited on the surface of the sealing metallization layer 6 is set to 8 to 20 μm, the metal lid for the sealing metallization layer 6 is covered with a metal lid. When the body 2 is welded through the brazing material 8 by seam welding, a nickel plating layer in which the thermal stress applied to the sealing metallization layer 6 or the insulating base 1 is applied to the sealing metallization layer 6 is good. As a result, when the metal lid 2 is welded to the sealing metallized layer 6 through the brazing material 8 by seam welding, and after the welding, the metallized layer 6 and the insulating substrate 1 are sealed. The occurrence of cracks can be effectively prevented. When the nickel plating layer deposited on the sealing metallization layer 6 is less than 8 μm, the metal lid 2 is welded to the sealing metallization layer 6 via the brazing material 8 by seam welding. In addition, there is a greater risk that the thermal stress applied to the sealing metallization layer 6 and the insulating substrate 1 cannot be satisfactorily absorbed and relaxed. On the other hand, if the thickness exceeds 20 μm, the nickel plating layer having such a large thickness There is a tendency that cracks and peeling are likely to occur in the sealing metallized layer 6 due to the stress generated when the film is applied. Therefore, the thickness of the nickel plating layer applied to the sealing metallization layer 6 is specified in the range of 8 to 20 μm.
[0030]
Thus, according to the electronic component storage package of the present invention, the electronic component 3 is mounted on the mounting portion 1 a of the insulating base 1, and the metal lid 2 is seam welded to the sealing metallized layer 6 via the brazing material 8. By joining together, it is possible to provide a highly reliable electronic component storage package that does not cause disconnection in the metallized wiring conductor 4 or cracks in the insulating substrate 1.
[0031]
In addition, this invention is not limited to an example of the above-mentioned embodiment, and it cannot be overemphasized that a various change is possible if it is a range which does not deviate from the summary of this invention.
[0032]
[Experimental example]
In the center of the upper surface, a rectangular recess having a width of 2.20 mm, a length of 4.00 mm, and a depth of 0.30 mm, a width of 3.20 mm, a length of 5.00 mm, and a thickness of 0.55 mm A rectangular frame-shaped metallization layer for sealing made of tungsten metallization having a width of 0.50 mm that surrounds the recess and extends to the outer peripheral edge is formed on the outer peripheral part of the upper surface of the insulating base made of square box-shaped alumina ceramics with a thickness of 1 to 11 μm. In addition to depositing to a thickness, a nickel plating layer having a thickness of 5 to 23 μm and a gold plating layer having a thickness of 0.3 μm were deposited on the metallizing layer for sealing, thereby obtaining 10 samples for each experiment. It was. Also, a brazing material made of an iron-nickel-cobalt alloy having a width of 2.90 mm, a length of 4.70 mm, and a thickness of 0.10 mm, and a silver-copper eutectic alloy having a thickness of 15 μm is deposited on the lower surface thereof. A metal lid was prepared. Next, a metal lid is placed on the metallization layer for sealing of each sample with the brazing material facing down, and a pair of roller electrodes of the seam welding apparatus is placed between the outer peripheral edges of the metal lid facing each other from above. A welding current of 230 A was applied between the roller electrodes while contacted while applying a load of 200 g and moved at a speed of 10 mm / sec to seam weld the metallized layer for sealing and the metal frame through a brazing material. . Next, after each sample to which the metal lid was welded was allowed to stand at room temperature for one month, each sample was observed with a microscope to check for the presence of cracks in the sealing metallized layer and the insulating substrate. The results are shown in Table 1. Note that samples Nos. 1, 2, 6, 7, 11, 12, and 13 in Table 1 are samples for comparison outside the scope of the present invention.
[0033]
[Table 1]
Figure 0003652320
[0034]
As can be seen from Table 1, the samples 1, 2, 6, 7, and 12 for comparison generate cracks after being left for one month, but the samples 3, 4, 5, 8, 9, and 10 of the present invention have cracks. There was no outbreak. Further, although no cracks were observed in the samples 11 and 13 for comparison, the brazing material did not melt well at the welding current of 230 A, and the brazing material was insufficiently melted.
[0035]
【The invention's effect】
As described above, according to the electronic component storage package of the present invention, the sealing metallization layer has a thickness of 4 to 8 μm, and a nickel plating layer with a thickness of 8 to 20 μm is formed thereon. Since the metallization layer for sealing has a high electric resistance because it is deposited, a large amount of welding current is applied to the metal lid when seam welding the metal lid to the metallization layer for sealing via a brazing material. Therefore, it is possible to suppress the heat generation of the sealing metallization layer greatly by reducing the welding current, and to weld the sealing metallization layer and the metal lid well through the brazing material. Can do. Further, the thermal stress applied to the sealing metallization layer and the insulating base during welding can be satisfactorily absorbed by the nickel plating layer having a thickness of 8 to 20 μm applied to the sealing metallization layer. As a result, it is possible to effectively prevent the occurrence of cracks due to thermal stress during welding in the metallizing layer for sealing and the insulating substrate. Therefore, it is possible to provide an electronic component storage package that is excellent in the productivity of sealing work and has high airtight reliability.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an embodiment of an electronic component storage package according to the present invention.
2 is a cross-sectional view showing a method of joining the insulating base 1 and the metal lid 2 of the electronic component storage package shown in FIG. 1 through a brazing material 8 by seam welding.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Insulation base | substrate 1a ... Mounting part 2 ... Metal lid 3 ... Electronic component 4 ... Metallized wiring conductor 6 ... For sealing Metallized layer 8: brazing material

Claims (4)

上面に電子部品が搭載される搭載部および該搭載部を取り囲むようにして被着された封止用メタライズ層を有する絶縁基体から成り、下面にろう材が被着された金属蓋体が、前記封止用メタライズ層に前記ろう材を介して接合される電子部品収納用パッケージにおいて、前記封止用メタライズ層は、その厚みが4〜8μmであり、かつその表面に厚みが前記封止用メタライズ層の厚み以上のニッケルめっき層が被着されていることを特徴とする電子部品収納用パッケージ。 A metal lid having a mounting portion on which an electronic component is mounted on an upper surface and an insulating base having a sealing metallization layer deposited so as to surround the mounting portion, and having a brazing material deposited on the lower surface, In the electronic component housing package bonded to the sealing metallization layer via the brazing material, the sealing metallization layer has a thickness of 4 to 8 μm and the thickness of the sealing metallization layer on the surface thereof. A package for storing electronic parts, wherein a nickel plating layer having a thickness equal to or greater than the thickness of the layer is applied. 前記絶縁基体は、前記上面から外側面にかけて半径が5〜50μmの丸み部が形成されており、前記封止用メタライズ層は、前記丸み部の途中まで漸次薄くなるように延出していることを特徴とする請求項1記載の電子部品収納用パッケージ。  The insulating base is formed with a rounded portion having a radius of 5 to 50 μm from the upper surface to the outer side surface, and the sealing metallized layer extends so as to become gradually thinner to the middle of the rounded portion. The electronic component storage package according to claim 1, wherein: 前記封止用メタライズ層は、平均粒径が1μm以下の金属粉末が含有された金属ペーストを用いて形成されていることを特徴とする請求項1または請求項2記載の電子部品収納用パッケージ。  3. The electronic component storage package according to claim 1, wherein the sealing metallized layer is formed using a metal paste containing a metal powder having an average particle diameter of 1 [mu] m or less. 請求項1乃至請求項3のいずれかに記載された電子部品収納用パッケージと、該電子部品収納用パッケージに搭載された電子部品と、前記封止用メタライズ層にろう材を介して接合された金属蓋体とを備えていることを特徴とする電子装置。  The electronic component storage package according to any one of claims 1 to 3, the electronic component mounted on the electronic component storage package, and the metallization layer for sealing are joined to each other via a brazing material. An electronic device comprising a metal lid.
JP2002122073A 2002-04-24 2002-04-24 Electronic component storage package and electronic device Expired - Fee Related JP3652320B2 (en)

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