JP2003318299A - Package for containing electronic component - Google Patents

Package for containing electronic component

Info

Publication number
JP2003318299A
JP2003318299A JP2002122073A JP2002122073A JP2003318299A JP 2003318299 A JP2003318299 A JP 2003318299A JP 2002122073 A JP2002122073 A JP 2002122073A JP 2002122073 A JP2002122073 A JP 2002122073A JP 2003318299 A JP2003318299 A JP 2003318299A
Authority
JP
Japan
Prior art keywords
sealing
electronic component
layer
metallization layer
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002122073A
Other languages
Japanese (ja)
Other versions
JP3652320B2 (en
Inventor
Maki Suzuki
真樹 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Corp
Original Assignee
Kyocera Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyocera Corp filed Critical Kyocera Corp
Priority to JP2002122073A priority Critical patent/JP3652320B2/en
Publication of JP2003318299A publication Critical patent/JP2003318299A/en
Application granted granted Critical
Publication of JP3652320B2 publication Critical patent/JP3652320B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation

Landscapes

  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a highly reliable package for containing an electronic component in which airtight sealing can be carried out efficiently with a lower welding current level and cracking does not take place in the insulating basic body. <P>SOLUTION: The package for containing an electronic component comprises the insulating basic body 1 having a part 1a for mounting an electronic component 3 on the upper surface thereof and a sealing metallization layer 6 applied to surround the mounting part 1a, and a metal cover 2 having a lower surface applied with a solder material 8 and being bonded to the sealing metallization layer 6 through the solder material 8 by seam welding wherein the sealing metallization layer 6 has a thickness of 4-8 μm and a nickel plating layer having a thickness of 8-20 μm is applied to the surface thereof. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、セラミックス等の
絶縁基体と金属蓋体とから成るパッケージの内部に圧電
振動子や半導体素子等の電子部品を気密に収容するよう
になした電子部品収納用パッケージに関するものであ
る。 【0002】 【従来の技術】圧電振動子や半導体素子等の電子部品
は、これらの電子部品を気密に収容するための電子部品
収納用パッケージ内に収容されて使用される。 【0003】このような電子部品を気密に収容する電子
部品収納用パッケージにおいて、最も信頼性の高いとさ
れるものは酸化アルミニウム焼結体等のセラミックスか
ら成り、上面に電子部品が搭載される搭載部およびこの
搭載部を取り囲む枠状の封止用メタライズ層を有すると
ともに表面および内部に電子部品の電極が電気的に接続
される複数のメタライズ配線導体を有する絶縁基体と、
この絶縁基体の封止用メタライズ層上に搭載部を取り囲
むようにしてろう付けされた鉄−ニッケル合金や鉄−ニ
ッケル−コバルト合金から成る封止用の金属枠体と、こ
の金属枠体にシーム溶接により直接、接合される鉄−ニ
ッケル合金や鉄−ニッケル−コバルト合金から成る金属
蓋体とから構成されるタイプのものであり、このタイプ
の電子部品収納用パッケージの場合には、絶縁基体の搭
載部に電子部品を搭載するとともに電子部品の電極とメ
タライズ配線導体とを半田バンプやボンディングワイヤ
等を介して電気的に接続した後、絶縁基体にろう付けさ
れた封止用の金属枠体に金属蓋体を載置し、この金属蓋
体の外周縁にシーム溶接機の一対のローラー電極を接触
させながら転動させるとともにこのローラー電極間に溶
接のための大電流を流し金属枠体と金属蓋体とを直接、
シーム溶接することによって内部に電子部品が気密に収
容されて製品としての電子装置となる。 【0004】しかしながら、このタイプの電子部品収納
用パッケージでは、絶縁基体に金属蓋体をシーム溶接す
るための下地金属として封止用の金属枠体を封止用メタ
ライズ層にろう付けしておく必要があり、そのため金属
枠体の分だけ電子装置の高さが高いものとなってしま
い、近時の電子装置に要求される薄型化が困難であっ
た。また、金属枠体の分だけ高価なものとなってしまう
という問題点も有していた。 【0005】そこで、上述のような問題点を解消するた
めに、上面に電子部品を搭載する搭載部およびこの搭載
部を取り囲む枠状の封止用メタライズ層を有するととも
に表面および内部に電子部品の電極が電気的に接続され
る複数のメタライズ配線導体を有するセラミック製の絶
縁基体と、下面に銀−銅共晶合金等のろう材が被着され
た金属蓋体とから構成され、絶縁基体の搭載部に電子部
品を搭載するとともに電子部品の各電極をメタライズ配
線導体に電気的に接続した後、封止用メタライズ層に金
属蓋体をその下面に被着させたろう材を介してシーム溶
接することにより絶縁基体と金属蓋体とを接合し、内部
に電子部品を気密に封止するようになした電子部品収納
用パッケージが提案されている。 【0006】この封止用メタライズ層に金属蓋体を銀ろ
う等のろう材を介してシーム溶接によって接合させるこ
とにより内部に電子部品を気密に収容するようになした
電子部品収納用パッケージは、封止用メタライズ層と金
属蓋体とをろう材を介してシーム溶接により接合させる
ことから溶接のための下地金属としての金属枠体を必要
とせず、その分、高さを低くすることができ、かつ安価
である。 【0007】なお、このように下面にろう材が被着され
た金属蓋体を絶縁基体の封止用メタライズ層にろう材を
介してシーム溶接により接合するようになした従来の電
子部品収納用パッケージにおいては、封止用メタライズ
層は、その厚みを10μm以上、好ましくは20μm以
上としており、また、その表面には厚みが5μm以上、
好ましくは8μm以上の厚みのニッケルめっき層が被着
されていた。これは封止用メタライズ層の厚みを10μ
m以上と厚くするとともにその表面に厚みが5μm以上
のニッケルめっき層を被着させることにより、封止用メ
タライズ層に金属蓋体をろう材を介してシーム溶接する
際に封止用メタライズ層や絶縁基体に印加される溶接電
流による熱衝撃を厚みの厚い封止用メタライズ層および
ニッケルめっき層で吸収緩和して封止用メタライズ層や
絶縁基体にクラックが発生するのを防止するという考え
に基づくものである。 【0008】 【発明が解決しようとする課題】しかしながら、上述の
ように絶縁基体の封止用メタライズ層の厚みを10μm
以上とし、その上に厚みが5μm以上のニッケルめっき
層を被着させた電子部品収納用パッケージによると、封
止用メタライズ層の厚みが厚いために封止用メタライズ
層の電気抵抗が低いものとなり、そのため、下面にろう
材が被着された金属蓋体を絶縁基体の封止用メタライズ
層にろう材を介してシーム溶接により接合する際に、溶
接のための電流が電気抵抗の低い封止用メタライズ層に
多く流れてしまい金属蓋体に流れる電流が少なくなって
しまう。したがって金属蓋体に被着させたろう材を溶接
電流により良好に溶融させるためにはその分、極めて大
きな溶接電流を印加しなければならず余分な電力が多く
消費されるので封止の生産性が悪いとともにそのような
溶接電流による熱応力も大きくなるので、絶縁基体が薄
い場合、溶接後に絶縁基体と蓋体との間に残留する応力
により封止用メタライズ層や絶縁基体にクラックが発生
してしまいやすいという問題点を有していた。 【0009】本発明者は、かかる問題点に鑑み種々検討
の結果、上述のように金属蓋体を絶縁基体の封止用メタ
ライズ層にろう材を介してシーム溶接により接合するよ
うになした電子部品収納用パッケージにおいては、封止
用メタライズ層の電気抵抗を高いものとして溶接電流を
金属蓋体により多く流すことにより、金属蓋体が有効に
発熱し、より低い溶接電流にて気密封止を行うことが可
能であるとともに、封止用メタライズ層と同等以上の厚
みのニッケルめっき層を施すことにより封止用メタライ
ズ層自体に流れる電流が少なくなり封止用メタライズ層
自体の発熱が抑制されるとともに溶接の際に発生する熱
応力が厚みの厚いニッケルめっき層で有効に緩和される
ので、溶接後に封止用メタライズ層や絶縁基体にクラッ
クが発生しにくいことをつきとめた。 【0010】本発明は、かかる知見に基づき案出された
ものであり、その目的は、絶縁基板の封止用メタライズ
層に金属蓋体をろう材を介してシーム溶接により接合し
た際、より低い溶接電流にて気密封止を行うことが可能
であり、封止用メタライズ層や絶縁基体にクラックが発
生したりすることのない、信頼性の高い電子部品収納用
パッケージを提供することにある。 【0011】 【課題を解決するための手段】本発明の電子部品収納用
パッケージは、上面に電子部品が搭載される搭載部およ
び該搭載部を取り囲むようにして被着された封止用メタ
ライズ層を有する絶縁基体と、下面にろう材が被着され
ており、前記封止用メタライズ層に前記ろう材を介して
シーム溶接により接合される金属蓋体と、から成る電子
部品収納用パッケージにおいて、前記封止用メタライズ
層は、その厚みが4〜8μmであり、かつその表面に厚
みが8〜20μmのニッケルめっき層が被着されている
ことを特徴とするものである。 【0012】本発明の電子部品収納用パッケージによれ
ば、封止用メタライズ層は、その厚みを4〜8μmと薄
いものとしており、その上に厚みが8〜20μmのニッ
ケルめっき層を被着させたことから、封止用メタライズ
層の電気抵抗が高いものとなり、封止用メタライズ層に
金属蓋体をろう材を介してシーム溶接する際に、溶接の
電流は金属蓋体に多く流れるようになるので、その分、
溶接電流を小さなものとして封止用メタライズ層が大き
く発熱することを抑制できるとともに封止用メタライズ
層と金属蓋体とをろう材を介して良好に溶接することが
できる。また、溶接の際に封止用メタライズ層や絶縁基
体に印加される熱応力を封止用メタライズ層に被着させ
た厚みが8〜20μmのニッケルめっき層により良好に
吸収することができ、その結果、封止用メタライズ層や
絶縁基体に溶接の際の熱応力によるクラックが発生する
ことを有効に防止することができる。 【0013】 【発明の実施の形態】次に、本発明の電子部品収納用パ
ッケージを添付の図面を基に説明する。 【0014】図1は、本発明の電子部品収納用パッケー
ジの実施の形態の一例を示した断面図であり、同図にお
いて1は絶縁基体、2は金属蓋体、3は電子部品であ
る。そして、絶縁基体1と金属蓋体2とから成るパッケ
ージの内部に例えば圧電振動子や半導体素子等の電子部
品3が気密に封止されることによって製品としての電子
装置となる。 【0015】絶縁基体1は、電子部品3を支持するため
の支持体であり、酸化アルミニウム質焼結体や窒化アル
ミニウム質焼結体等のセラミックスから成り、その上面
中央部に電子部品3を収容するための凹部Aを有してい
る。そして凹部Aの底面は電子部品3を搭載するための
搭載部1aを形成しており、この搭載部1aに電子部品
3が搭載される。 【0016】なお、絶縁基体1は、例えば酸化アルミニ
ウム質焼結体から成る場合であれば、酸化アルミニウ
ム、酸化珪素、酸化マグネシウム、酸化カルシウム等の
セラミック原料粉末に適当な有機バインダー、溶剤を添
加混合して泥漿状となすとともに、これを従来周知のド
クターブレード法やカレンダーロール法を採用すること
によってセラミックグリーンシートとなし、しかる後、
このセラミックグリーンシートに適当な打ち抜き加工を
施すとともに複数枚積層し、高温で焼成することによっ
て製作される。 【0017】また、絶縁基体1には、搭載部1aの上面
から絶縁基体1の下面にかけて導出するタングステンや
モリブデン等の金属粉末焼結体から成るメタライズ配線
層4が被着形成されている。 【0018】メタライズ配線層4は、電子部品3の各電
極を外部に電気的に導出するための導電路として機能
し、通常であれば、その露出する表面に1〜20μm程
度の厚みのニッケルめっき層と0.1〜3μm程度の厚
みの金めっき層とが施されている。そして、その搭載部
1aの上面に導出した部位には電子部品3の電極が例え
ば導電性接着剤5を介して電気的に接続され、その絶縁
基体1の下面に導出した部位は、外部電気回路基板の配
線導体に例えば半田を介して電気的に接続される。 【0019】なお、メタライズ配線層4は、例えばタン
グステン粉末焼結体から成る場合であれば、タングステ
ン粉末に適当な有機バインダー、溶剤を添加混合して得
たタングステンペーストを絶縁基体1用のセラミックグ
リーンシートに従来周知のスクリーン印刷法により所定
パターンに印刷塗布し、これを絶縁基体1用のセラミッ
クグリーンシートとともに焼成することによって、絶縁
基体1の搭載部1a上面から下面にかけて所定のパター
ンに被着形成される。 【0020】さらに、絶縁基体1の上面外周部には、タ
ングステンやモリブデン等の金属粉末焼結体から成り、
幅が0.4mm程度で厚みが4〜8μmの枠状の封止用
メタライズ層6が搭載部1aを取り囲むようにして被着
形成されている。 【0021】この封止用メタライズ層6は、絶縁基体1
に金属蓋体2を接合させるための下地金属として機能
し、その露出する表面に8〜20μm程度の厚みのニッ
ケルめっき層と0.1〜3μm程度の厚みの金めっき層
とが施されている。そして、その上には金属蓋体2がろ
う材8を介してシーム溶接により接合される。 【0022】なお、封止用メタライズ層6は、例えばタ
ングステン粉末焼結体から成る場合であれば、タングス
テン粉末に適当な有機バインダー、溶剤を添加混合して
得たタングステンペーストを絶縁基体1用のセラミック
グリーンシートに従来周知のスクリーン印刷法を採用し
て予め所定の厚みおよびパターンに印刷塗布し、これを
絶縁基体1用のセラミックグリーンシートとともに焼成
することによって絶縁基体1の上面に搭載部1aを取り
囲むようにして被着形成される。 【0023】他方、金属蓋体2は、鉄−ニッケル合金板
あるいは鉄−ニッケル−コバルト合金板から成る厚みが
0.1mm程度の平板であり、その下面の全面には、銀
−銅共晶ろう等のろう材8が10〜20μm程度の厚み
に被着されている。そして、図2に断面図で示すよう
に、金属蓋体2を封止用メタライズ層6上にろう材8を
挟んで載置し、この金属蓋体2の相対向する外周縁にシ
ーム溶接機の一対のローラー電極Rを接触させながら転
動させるとともにこのローラー電極R間に溶接のための
電流を流し、その電流による発熱でろう材8の一部を溶
融させることによって絶縁基体1の封止用メタライズ層
6にろう材8を介して接合され、それにより絶縁基体1
との間で電子部品3を気密に封止する。 【0024】このような金属蓋体2は、鉄−ニッケル合
金板あるいは鉄−ニッケル−コバルト合金板の下面に銀
−銅ろう等のろう材箔を重ねて圧延することによって鉄
−ニッケル合金板あるいは鉄−ニッケル−コバルト合金
板の下面にろう材が圧着された広面積の複合金属板を得
るとともに、この複合金属板を打ち抜き金型により所定
の形状に打ち抜くことによって製作される。 【0025】そして、本発明の電子部品収納用パッケー
ジにおいては、封止用メタライズ層6の厚みを4〜8μ
mと薄いものにするとともに、この封止用メタライズ層
6の表面に被着させたニッケルめっき層の厚みを8〜2
0μmとしており、そのことが重要である。封止用メタ
ライズ層6の厚みを4〜8μmと薄いものとし、その上
に厚みが8〜20μmのニッケルめっき層を被着させた
ことから、ニッケルめっき層が被着された封止用メタラ
イズ層6の電気抵抗を高いものとすることができ、その
結果、封止用メタライズ層6に金属蓋体2をろう材8を
介してシーム溶接により溶接する際に、金属蓋体2側に
大きな電流が流れるので、その分、溶接電流を小さくし
て封止用メタライズ層6が大きく発熱することを抑制で
きるとともに金属蓋体2に被着させたろう材8を溶接電
流により良好に溶融させて封止用メタライズ層6と金属
蓋体2とを良好に接合することができる。 【0026】なお、封止用メタライズ層6の厚みが4μ
m未満の場合、封止用メタライズ層6を絶縁基体1に強
固に被着させることが困難となる傾向にあり、他方、8
μmを超えると、封止用メタライズ層6の電気抵抗が低
いものとなって、封止用メタライズ層6に金属蓋体2を
ろう材8を介してシーム溶接により溶接する際に、金属
蓋体2側に流れる電流が少なくなり、小さな溶接電流で
は金属蓋体2に被着させたろう材8を良好に溶融させる
ことが困難となる傾向にある。したがって、封止用メタ
ライズ層6の厚みは4〜8μmの範囲に特定される。 【0027】さらに、絶縁基体1の上面から外周側面に
かけて半径が5〜50μm程度の丸みを形成しておくと
ともに、封止用メタライズ層6の外周縁を前記丸み部の
途中まで漸次薄くなるように延出させておくと、封止用
メタライズ層6が絶縁基体1から剥離するのを有効に防
止することができる。したがって、絶縁基体1の上面か
ら外周側面にかけて半径が5〜50μm程度の丸みを形
成しておくとともに、封止用メタライズ層6の外周縁を
その丸み部の途中まで漸次薄くなるように延出させてお
くことが好ましい。 【0028】また、封止用メタライズ層6を形成するた
めの金属ペーストは、これに含有される金属粉末の平均
粒径を1μm以下としておくと、厚みが4〜8μmと薄
い封止用メタライズ層6を絶縁基体1の上面に緻密かつ
強固に被着させることができる。したがって、封止用メ
タライズ層6用の金属ペーストは、これに含有される金
属粉末の平均粒径を1μm以下としておくことが好まし
い。 【0029】また、本発明の電子部品収納用パッケージ
によれば、封止用メタライズ層6の表面に被着させたニ
ッケルめっき層の厚みを8〜20μmとしたことから、
封止用メタライズ層6に金属蓋体2をろう材8を介して
シーム溶接により溶接する際に、封止用メタライズ層6
や絶縁基体1に印加される熱応力を封止用メタライズ層
6に被着させたニッケルめっき層で良好に吸収緩和する
ことができ、その結果、封止用メタライズ層6に金属蓋
体2をろう材8を介してシーム溶接により溶接する際お
よび溶接した後に封止用メタライズ層6や絶縁基体1に
クラックが発生することを有効に防止することができ
る。なお、封止用メタライズ層6に被着させたニッケル
めっき層は、その厚みが8μm未満の場合、封止用メタ
ライズ層6に金属蓋体2をろう材8を介してシーム溶接
により溶接する際に、封止用メタライズ層6や絶縁基体
1に印加される熱応力を良好に吸収緩和することができ
なくなる危険性が大きくなり、他方、20μmを超える
と、そのような厚みの厚いニッケルめっき層を被着する
際に発生する応力により封止用メタライズ層6にクラッ
クや剥離が発生しやすくなる傾向にある。したがって、
封止用メタライズ層6に被着させたニッケルめっき層の
厚みは8〜20μmの範囲に特定される。 【0030】かくして、本発明の電子部品収納用パッケ
ージによれば、絶縁基体1の搭載部1aに電子部品3を
搭載するとともに、封止用メタライズ層6に金属蓋体2
をろう材8を介してシーム溶接により接合することによ
り、メタライズ配線導体4に断線が発生したり絶縁基体
1にクラックが発生したりすることのない信頼性の高い
電子部品収納用パッケージを提供することができる。 【0031】なお、本発明は、上述の実施の形態の一例
に限定されるものではなく、本発明の要旨を逸脱しない
範囲であれば、種々の変更が可能であることはいうまで
もない。 【0032】 【実験例】上面中央部に幅が2.20mm、長さが4.
00mm、深さが0.30mmの四角形状の凹部を有す
る、幅が3.20mm、長さが5.00mm、厚みが
0.55mmの四角箱状のアルミナセラミックスから成
る絶縁基体の上面外周部に、凹部を取り囲んで外周縁ま
で延在する幅が0.50mmのタングステンメタライズ
から成る四角枠状の封止用メタライズ層を1〜11μm
の厚みに被着させるとともに、それらの封止用メタライ
ズ層上に5〜23μmの厚みのニッケルめっき層および
厚みが0.3μmの金めっき層を被着させて実験用の試
料をそれぞれ10個ずつ得た。また、幅が2.90m
m、長さが4.70mm、厚みが0.10mmの鉄−ニ
ッケル−コバルト合金から成り、その下面に厚みが15
μmの銀−銅共晶合金から成るろう材を被着させた金属
蓋体を準備した。次に、各試料の封止用メタライズ層上
に金属蓋体をろう材を下にして載置するとともに、金属
蓋体の相対向する外周縁間にシーム溶接装置の一対のロ
ーラー電極を上方から200gの荷重を印加しながら接
触させて10mm/secの速度で移動させながらロー
ラー電極間に230Aの溶接電流を印加して封止用メタ
ライズ層と金属枠体とをろう材を介してシーム溶接し
た。次に、金属蓋体が溶接された各試料を1ヶ月間室温
で放置した後、各試料を顕微鏡で観察して封止用メタラ
イズ層や絶縁基体におけるクラックの発生の有無を確認
した。その結果を表1に示す。なお、表1における試料
番号1、2、6、7、11、12、13の試料は本発明
の範囲外の比較のための試料である。 【0033】 【表1】 【0034】表1から分かるように、比較のための試料
1、2、6、7、12には1ヶ月放置後にクラックが発
生するものの、本発明の試料3、4、5、8、9、10
ではクラックの発生はなかった。また、比較のための試
料11、13ではクラックの発生は見られなかったもの
の、230Aの溶接電流ではろう材が良好に溶融せずに
ろう材の溶融不足が発生した。 【0035】 【発明の効果】以上説明したように、本発明の電子部品
収納用パッケージによれば、封止用メタライズ層は、そ
の厚みを4〜8μmと薄いものとしており、その上に厚
みが8〜20μmのニッケルめっき層を被着させたこと
から、封止用メタライズ層の電気抵抗が高いものとな
り、封止用メタライズ層に金属蓋体をろう材を介してシ
ーム溶接する際に、溶接の電流は金属蓋体に多く流れる
ようになるので、その分、溶接電流を小さなものとして
封止用メタライズ層が大きく発熱するのを抑制できると
ともに封止用メタライズ層と金属蓋体とをろう材を介し
て良好に溶接することができる。また、溶接の際に封止
用メタライズ層や絶縁基体に印加される熱応力を封止用
メタライズ層に被着させた厚みが8〜20μmのニッケ
ルめっき層により良好に吸収することができ、その結
果、封止用メタライズ層や絶縁基体に溶接の際の熱応力
によるクラックが発生することを有効に防止することが
できる。したがって、封止作業の生産性にすぐれ、かつ
気密信頼性の高い電子部品収納用パッケージを提供する
ことができる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electronic component such as a piezoelectric vibrator or a semiconductor element which is hermetically sealed in a package composed of an insulating base such as ceramics and a metal lid. The present invention relates to an electronic component storage package that is to be stored. 2. Description of the Related Art Electronic parts such as piezoelectric vibrators and semiconductor elements are used by being housed in an electronic part housing package for hermetically housing these electronic parts. In such an electronic component storage package for storing electronic components in an airtight manner, the most reliable one is made of ceramics such as an aluminum oxide sintered body, and the electronic component is mounted on the upper surface. An insulating substrate having a plurality of metallized wiring conductors having electrodes and electronic components electrically connected to the surface and the inside thereof, and a frame-like sealing metallization layer surrounding the mounting part and the mounting part;
A metal frame for sealing made of iron-nickel alloy or iron-nickel-cobalt alloy brazed so as to surround the mounting portion on the metallization layer for sealing of the insulating substrate, and a seam on the metal frame This type is composed of an iron-nickel alloy or a metal lid made of iron-nickel-cobalt alloy that is directly joined by welding. In the case of this type of electronic component storage package, an insulating substrate After mounting the electronic component on the mounting part and electrically connecting the electrode of the electronic component and the metallized wiring conductor via solder bumps, bonding wires, etc., the metal frame for sealing brazed to the insulating substrate A metal lid is placed, and a pair of roller electrodes of a seam welding machine are rolled while contacting the outer peripheral edge of the metal lid, and a large current for welding is provided between the roller electrodes. The metal frame and the metal cover member directly flow,
By performing seam welding, electronic components are housed in an airtight manner to form an electronic device as a product. However, in this type of electronic component storage package, it is necessary to braze a metal frame for sealing to the metallization layer for sealing as a base metal for seam welding the metal lid to the insulating base. For this reason, the height of the electronic device is increased by the amount of the metal frame, and it has been difficult to reduce the thickness required for a recent electronic device. In addition, there is a problem that the metal frame is expensive. In order to solve the above-mentioned problems, a mounting portion for mounting an electronic component on the upper surface and a frame-shaped sealing metallization layer surrounding the mounting portion are provided. The insulating base made of ceramic having a plurality of metallized wiring conductors to which the electrodes are electrically connected, and a metal lid with a brazing material such as a silver-copper eutectic alloy applied to the lower surface, An electronic component is mounted on the mounting portion and each electrode of the electronic component is electrically connected to the metallized wiring conductor, and then seam welded to the sealing metallized layer through a brazing material having a metal lid attached to the lower surface thereof. Thus, an electronic component storage package has been proposed in which an insulating base and a metal lid are joined and an electronic component is hermetically sealed inside. An electronic component storage package in which an electronic component is hermetically accommodated by joining a metal lid to the sealing metallized layer by seam welding via a brazing material such as silver brazing, Since the metallization layer for sealing and the metal lid are joined by seam welding via a brazing material, a metal frame as a base metal for welding is not required, and the height can be reduced accordingly. And inexpensive. [0007] It should be noted that the conventional metal part housing in which the metal lid having the lower surface coated with the brazing material is joined to the sealing metallization layer of the insulating base through the brazing material by seam welding. In the package, the metallizing layer for sealing has a thickness of 10 μm or more, preferably 20 μm or more, and the surface has a thickness of 5 μm or more,
Preferably, a nickel plating layer having a thickness of 8 μm or more was applied. This is the thickness of the metallization layer for sealing 10μ
When the metal lid is seam welded to the metallization layer for sealing via the brazing material by depositing a nickel plating layer having a thickness of 5 μm or more on the surface thereof, Based on the idea that thermal shock caused by welding current applied to the insulating substrate is absorbed and relaxed by the thick metallizing layer for sealing and nickel plating layer to prevent cracks in the metallizing layer for sealing and insulating substrate. Is. However, as described above, the thickness of the metallization layer for sealing the insulating substrate is 10 μm.
According to the electronic component storage package in which a nickel plating layer having a thickness of 5 μm or more is applied thereon, the sealing metallization layer has a large thickness, so that the electrical resistance of the sealing metallization layer is low. Therefore, when a metal lid having a lower surface coated with a brazing material is joined to a sealing metallization layer of an insulating substrate by seam welding via a brazing material, the current for welding is sealed with low electrical resistance. A large amount of current flows through the metallization layer, and the current flowing through the metal lid is reduced. Therefore, in order to melt the brazing material applied to the metal lid satisfactorily with the welding current, an extremely large welding current must be applied, and a lot of extra power is consumed, so that the sealing productivity is high. In addition to being bad, the thermal stress due to such welding current also increases, so if the insulating substrate is thin, cracks occur in the metallization layer for sealing and the insulating substrate due to the stress remaining between the insulating substrate and the lid after welding. It had the problem that it was easy to end up. As a result of various studies in view of the above problems, the present inventor has made an electronic structure in which the metal lid is joined to the sealing metallization layer of the insulating base by seam welding through the brazing material as described above. In the component storage package, the metal lid layer has a high electrical resistance, and a large amount of welding current is passed through the metal lid to effectively heat the metal lid, and the hermetically sealed with a lower welding current. In addition to being able to be performed, by applying a nickel plating layer having a thickness equal to or greater than the thickness of the sealing metallization layer, the current flowing through the sealing metallization layer itself is reduced and heat generation of the sealing metallization layer itself is suppressed. At the same time, the thermal stress generated during welding is effectively relieved by the thick nickel plating layer, so cracks are unlikely to occur in the metallization layer for sealing and the insulating substrate after welding. It was discovered the door. The present invention has been devised based on such knowledge, and its purpose is lower when a metal lid is joined to a metallization layer for sealing an insulating substrate by seam welding via a brazing material. An object of the present invention is to provide a highly reliable electronic component storage package that can be hermetically sealed with a welding current and that does not cause cracks in a sealing metallized layer or an insulating substrate. The electronic component storage package of the present invention comprises a mounting portion on which an electronic component is mounted on an upper surface, and a sealing metallization layer deposited so as to surround the mounting portion. In an electronic component storage package, comprising: an insulating base having a brazing material on the lower surface; and a metal lid bonded to the sealing metallization layer via the brazing material by seam welding. The sealing metallization layer has a thickness of 4 to 8 μm, and a nickel plating layer having a thickness of 8 to 20 μm is deposited on the surface thereof. According to the electronic component storage package of the present invention, the sealing metallization layer has a thin thickness of 4 to 8 μm, and a nickel plating layer having a thickness of 8 to 20 μm is deposited thereon. Therefore, the electric resistance of the metallizing layer for sealing becomes high, and when the metal lid is seam welded to the metallizing layer for sealing via the brazing material, a large amount of welding current flows to the metal lid. So, that much,
The welding metallization layer can be prevented from generating a large amount of heat with a small welding current, and the sealing metallization layer and the metal lid can be favorably welded via the brazing material. Further, the thermal stress applied to the sealing metallization layer and the insulating base during welding can be satisfactorily absorbed by the nickel plating layer having a thickness of 8 to 20 μm applied to the sealing metallization layer. As a result, it is possible to effectively prevent the occurrence of cracks due to thermal stress during welding in the metallizing layer for sealing and the insulating substrate. DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an electronic component storage package according to the present invention will be described with reference to the accompanying drawings. FIG. 1 is a cross-sectional view showing an embodiment of an electronic component storage package according to the present invention. In FIG. 1, 1 is an insulating base, 2 is a metal lid, and 3 is an electronic component. Then, an electronic component 3 such as a piezoelectric vibrator or a semiconductor element is hermetically sealed inside a package composed of the insulating base 1 and the metal lid 2 to provide an electronic device as a product. The insulating substrate 1 is a support for supporting the electronic component 3 and is made of ceramics such as an aluminum oxide sintered body or an aluminum nitride sintered body. The electronic component 3 is accommodated in the center of the upper surface thereof. It has a recess A to do. The bottom surface of the recess A forms a mounting portion 1a for mounting the electronic component 3, and the electronic component 3 is mounted on the mounting portion 1a. If the insulating substrate 1 is made of, for example, an aluminum oxide sintered body, an appropriate organic binder and solvent are added to and mixed with ceramic raw material powders such as aluminum oxide, silicon oxide, magnesium oxide and calcium oxide. Then, it is made into a mud shape, and this is made into a ceramic green sheet by adopting the conventionally known doctor blade method and calendar roll method, and then,
The ceramic green sheet is manufactured by performing an appropriate punching process, stacking a plurality of sheets, and firing at a high temperature. Further, a metallized wiring layer 4 made of a metal powder sintered body such as tungsten or molybdenum derived from the upper surface of the mounting portion 1a to the lower surface of the insulating substrate 1 is deposited on the insulating substrate 1. The metallized wiring layer 4 functions as a conductive path for electrically leading each electrode of the electronic component 3 to the outside. Normally, the exposed surface is nickel-plated with a thickness of about 1 to 20 μm. And a gold plating layer having a thickness of about 0.1 to 3 μm. And the electrode of the electronic component 3 is electrically connected to, for example, the conductive adhesive 5 at a portion led out to the upper surface of the mounting portion 1a, and the portion led out to the bottom surface of the insulating base 1 is an external electric circuit It is electrically connected to the wiring conductor of the substrate via, for example, solder. If the metallized wiring layer 4 is made of, for example, a tungsten powder sintered body, a tungsten paste obtained by adding and mixing an appropriate organic binder and solvent to the tungsten powder is used as a ceramic green for the insulating substrate 1. The sheet is printed and applied in a predetermined pattern by a conventionally well-known screen printing method, and this is baked together with the ceramic green sheet for the insulating substrate 1 to form a predetermined pattern from the upper surface to the lower surface of the insulating substrate 1. Is done. Further, the outer peripheral portion of the upper surface of the insulating substrate 1 is made of a sintered metal powder such as tungsten or molybdenum,
A frame-shaped sealing metallization layer 6 having a width of about 0.4 mm and a thickness of 4 to 8 μm is formed so as to surround the mounting portion 1 a. This sealing metallization layer 6 is composed of an insulating substrate 1
It functions as a base metal for bonding the metal lid 2 to the surface, and a nickel plating layer having a thickness of about 8 to 20 μm and a gold plating layer having a thickness of about 0.1 to 3 μm are applied to the exposed surface. . And the metal cover body 2 is joined on it by the seam welding through the brazing material 8. FIG. If the sealing metallization layer 6 is made of, for example, a tungsten powder sintered body, a tungsten paste obtained by adding and mixing an appropriate organic binder and solvent to the tungsten powder is used for the insulating substrate 1. A conventionally known screen printing method is applied to the ceramic green sheet in advance so as to be printed and applied in a predetermined thickness and pattern, and this is fired together with the ceramic green sheet for the insulating base 1, thereby mounting the mounting portion 1a on the upper surface of the insulating base 1. It is deposited so as to surround it. On the other hand, the metal lid 2 is a flat plate made of an iron-nickel alloy plate or an iron-nickel-cobalt alloy plate and having a thickness of about 0.1 mm. A brazing filler metal 8 is applied to a thickness of about 10 to 20 μm. Then, as shown in a sectional view in FIG. 2, the metal lid 2 is placed on the sealing metallization layer 6 with the brazing material 8 sandwiched between them, and seam welders are placed on the opposing outer peripheral edges of the metal lid 2. The insulating substrate 1 is sealed by rolling while bringing the pair of roller electrodes R into contact with each other, passing a current for welding between the roller electrodes R, and melting a part of the brazing material 8 by heat generated by the current. Is joined to the metallization layer 6 for soldering via the brazing material 8, thereby the insulating substrate 1
The electronic component 3 is hermetically sealed between the two. Such a metal lid 2 is obtained by rolling an iron-nickel alloy plate or an iron-nickel-cobalt alloy plate with a brazing material foil such as silver-copper brazing on the lower surface thereof and rolling it. The composite metal plate having a large area in which a brazing material is pressure-bonded to the lower surface of the iron-nickel-cobalt alloy plate is obtained, and the composite metal plate is punched into a predetermined shape by a punching die. In the electronic component storage package of the present invention, the thickness of the sealing metallization layer 6 is 4 to 8 μm.
The thickness of the nickel plating layer deposited on the surface of the sealing metallization layer 6 is 8-2.
This is important because it is 0 μm. The sealing metallization layer 6 is formed with a thickness of 4 to 8 μm, and a nickel plating layer having a thickness of 8 to 20 μm is deposited thereon, so that the nickel plating layer is deposited thereon. As a result, when the metal lid 2 is welded to the sealing metallization layer 6 through the brazing material 8 by seam welding, a large current is applied to the metal lid 2 side. Therefore, the welding current can be reduced by that amount to prevent the sealing metallization layer 6 from generating a large amount of heat, and the brazing material 8 deposited on the metal lid 2 can be melted well by the welding current and sealed. The metallized layer 6 and the metal lid 2 can be bonded well. The sealing metallization layer 6 has a thickness of 4 μm.
If it is less than m, it tends to be difficult to firmly attach the sealing metallization layer 6 to the insulating substrate 1.
When the thickness exceeds μm, the electrical resistance of the metallizing layer 6 for sealing becomes low, and the metal lid 2 is welded to the metallizing layer 6 for sealing by seam welding through the brazing material 8. The current flowing to the side 2 is reduced, and it is difficult to melt the brazing material 8 deposited on the metal lid 2 satisfactorily with a small welding current. Therefore, the thickness of the metallizing layer 6 for sealing is specified in the range of 4 to 8 μm. Further, a roundness having a radius of about 5 to 50 μm is formed from the upper surface to the outer peripheral side surface of the insulating substrate 1, and the outer peripheral edge of the sealing metallization layer 6 is gradually thinned to the middle of the rounded portion. If it is made to extend, it can prevent effectively that the metallizing layer 6 for sealing peels from the insulating base | substrate 1. FIG. Accordingly, a roundness having a radius of about 5 to 50 μm is formed from the upper surface to the outer peripheral side surface of the insulating substrate 1, and the outer peripheral edge of the sealing metallization layer 6 is extended so as to become gradually thinner to the middle of the rounded portion. It is preferable to keep it. The metal paste for forming the metallizing layer 6 for sealing is a metallizing layer for sealing which is as thin as 4 to 8 μm when the average particle size of the metal powder contained therein is 1 μm or less. 6 can be densely and firmly attached to the upper surface of the insulating substrate 1. Accordingly, the metal paste for the metallizing layer 6 for sealing preferably has an average particle size of the metal powder contained therein of 1 μm or less. According to the electronic component storage package of the present invention, since the nickel plating layer deposited on the surface of the sealing metallization layer 6 has a thickness of 8 to 20 μm,
When the metal lid 2 is welded to the sealing metallization layer 6 via the brazing material 8 by seam welding, the sealing metallization layer 6
The thermal stress applied to the insulating substrate 1 can be satisfactorily absorbed and relaxed by the nickel plating layer deposited on the sealing metallization layer 6, and as a result, the metal lid 2 is attached to the sealing metallization layer 6. It is possible to effectively prevent the occurrence of cracks in the sealing metallized layer 6 and the insulating base 1 when welding by seam welding through the brazing material 8 and after welding. When the nickel plating layer deposited on the sealing metallization layer 6 is less than 8 μm, the metal lid 2 is welded to the sealing metallization layer 6 via the brazing material 8 by seam welding. In addition, there is a greater risk that the thermal stress applied to the sealing metallization layer 6 and the insulating substrate 1 cannot be satisfactorily absorbed and relaxed. On the other hand, if the thickness exceeds 20 μm, the nickel plating layer having such a large thickness There is a tendency that cracks and peeling are likely to occur in the sealing metallized layer 6 due to the stress generated when the film is applied. Therefore,
The thickness of the nickel plating layer deposited on the sealing metallization layer 6 is specified in the range of 8 to 20 μm. Thus, according to the electronic component storage package of the present invention, the electronic component 3 is mounted on the mounting portion 1a of the insulating base 1, and the metal lid 2 is mounted on the metallizing layer 6 for sealing.
By joining the brazing material through the brazing material 8 by seam welding, a highly reliable electronic component storage package that does not cause disconnection in the metallized wiring conductor 4 or cracks in the insulating base 1 is provided. be able to. It should be noted that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the present invention. [Experimental Example] The width is 2.20 mm at the center of the upper surface and the length is 4.
On the outer periphery of the upper surface of an insulating substrate made of a square box-shaped alumina ceramic having a rectangular recess of 00 mm and a depth of 0.30 mm, a width of 3.20 mm, a length of 5.00 mm, and a thickness of 0.55 mm 1 to 11 μm of a rectangular frame-shaped sealing metallization layer made of tungsten metallization having a width of 0.50 mm and surrounding the recess and extending to the outer peripheral edge
In addition, a nickel plating layer having a thickness of 5 to 23 μm and a gold plating layer having a thickness of 0.3 μm were deposited on the metallizing layer for sealing, and 10 samples for each experiment were applied. Obtained. The width is 2.90m
m, an iron-nickel-cobalt alloy having a length of 4.70 mm and a thickness of 0.10 mm.
A metal lid with a brazing material made of a silver-copper eutectic alloy of μm was prepared. Next, a metal lid is placed on the metallization layer for sealing of each sample with the brazing material facing down, and a pair of roller electrodes of the seam welding apparatus is placed between the outer peripheral edges of the metal lid facing each other from above. A welding current of 230 A was applied between the roller electrodes while contacted while applying a load of 200 g and moved at a speed of 10 mm / sec to seam weld the metallized layer for sealing and the metal frame through a brazing material. . Next, after each sample to which the metal lid was welded was allowed to stand at room temperature for one month, each sample was observed with a microscope to check for the presence of cracks in the sealing metallized layer and the insulating substrate. The results are shown in Table 1. Note that samples Nos. 1, 2, 6, 7, 11, 12, and 13 in Table 1 are samples for comparison outside the scope of the present invention. [Table 1] As can be seen from Table 1, although Samples 1, 2, 6, 7, and 12 for comparison show cracks after being left for one month, Samples 3, 4, 5, 8, 9, 10
Then, no crack was generated. Further, although no cracks were observed in the samples 11 and 13 for comparison, the brazing material did not melt well at the welding current of 230 A, and the brazing material was insufficiently melted. As described above, according to the electronic component storage package of the present invention, the thickness of the sealing metallized layer is as thin as 4 to 8 μm, and the thickness thereof is further increased. Since the 8-20 μm nickel plating layer was deposited, the electrical resistance of the metallizing layer for sealing becomes high, and when the metal lid is seam welded to the metalizing layer for sealing via a brazing material, welding is performed. Since a large amount of current flows through the metal lid, it is possible to suppress the heat generation of the sealing metallization layer by reducing the welding current, and the brazing material between the sealing metallization layer and the metal lid. Can be welded well. Further, the thermal stress applied to the sealing metallization layer and the insulating base during welding can be satisfactorily absorbed by the nickel plating layer having a thickness of 8 to 20 μm applied to the sealing metallization layer. As a result, it is possible to effectively prevent the occurrence of cracks due to thermal stress during welding in the metallizing layer for sealing and the insulating substrate. Therefore, it is possible to provide an electronic component storage package that is excellent in the productivity of sealing work and has high airtight reliability.

【図面の簡単な説明】 【図1】本発明の電子部品収納用パッケージの実施の形
態の一例を示す断面図である。 【図2】図1に示す電子部品収納用パッケージの絶縁基
体1と金属蓋体2とをろう材8を介してシーム溶接によ
り接合する方法を示す断面図である。 【符号の説明】 1・・・・・絶縁基体 1a・・・・搭載部 2・・・・・金属蓋体 3・・・・・電子部品 4・・・・・メタライズ配線導体 6・・・・・封止用メタライズ層 8・・・・・ろう材
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing an example of an embodiment of an electronic component storage package according to the present invention. 2 is a cross-sectional view showing a method of joining the insulating base 1 and the metal lid 2 of the electronic component storage package shown in FIG. 1 through a brazing material 8 by seam welding. [Explanation of Symbols] 1... Insulating substrate 1 a... Mount 2. Metal lid 3. Electronic component 4. ..Metalizing layer 8 for sealing

Claims (1)

【特許請求の範囲】 【請求項1】 上面に電子部品が搭載される搭載部およ
び該搭載部を取り囲むようにして被着された封止用メタ
ライズ層を有する絶縁基体と、下面にろう材が被着され
ており、前記封止用メタライズ層に前記ろう材を介して
シーム溶接により接合される金属蓋体とから成る電子部
品収納用パッケージにおいて、前記封止用メタライズ層
は、その厚みが4〜8μmであり、かつその表面に厚み
が8〜20μmのニッケルめっき層が被着されているこ
とを特徴とする電子部品収納用パッケージ。
What is claimed is: 1. An insulating substrate having a mounting portion on which an electronic component is mounted on an upper surface, a sealing metallization layer deposited so as to surround the mounting portion, and a brazing material on the lower surface. In the electronic component storage package which is attached and is composed of a metal lid which is joined to the sealing metallized layer by seam welding via the brazing material, the sealing metallized layer has a thickness of 4 A package for storing electronic parts, characterized in that a nickel plating layer having a thickness of 8 to 20 μm is deposited on the surface thereof.
JP2002122073A 2002-04-24 2002-04-24 Electronic component storage package and electronic device Expired - Fee Related JP3652320B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002122073A JP3652320B2 (en) 2002-04-24 2002-04-24 Electronic component storage package and electronic device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002122073A JP3652320B2 (en) 2002-04-24 2002-04-24 Electronic component storage package and electronic device

Publications (2)

Publication Number Publication Date
JP2003318299A true JP2003318299A (en) 2003-11-07
JP3652320B2 JP3652320B2 (en) 2005-05-25

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3652320B2 (en)

Also Published As

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