JP2767978B2 - はんだパッドの製造方法とはんだパッド - Google Patents

はんだパッドの製造方法とはんだパッド

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Publication number
JP2767978B2
JP2767978B2 JP2140403A JP14040390A JP2767978B2 JP 2767978 B2 JP2767978 B2 JP 2767978B2 JP 2140403 A JP2140403 A JP 2140403A JP 14040390 A JP14040390 A JP 14040390A JP 2767978 B2 JP2767978 B2 JP 2767978B2
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Japan
Prior art keywords
solder
layer
solder pad
wettability
pad
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JPH0433347A (ja
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東夫 反町
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Fujitsu Ltd
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Fujitsu Ltd
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Description

【発明の詳細な説明】 〔概要〕 はんだパッドの製造方法とはんだパッドに関し、 はんだパッドの強度を上げ、電気的,機械的接続の信
頼性を向上することを目的とし、 基板上に導体層を形成する工程と、前記導体層上には
んだ拡散防止層とはんだ濡れ性のよい金属層とを形成す
る工程と、前記はんだ濡れ性のよい金属層上にはんだ融
着窓をあけたはんだ濡れ性の悪い絶縁層を形成する工程
と、前記はんだ融着窓に露出した前記はんだ濡れ性のよ
い金属層にはんだを融着して合金層を形成する工程とを
少なくとも含むようにはんだパッドの製造方法を構成
し、さらに、その製造方法によりはんだパッドを形成す
る。
〔産業上の利用分野〕
本発明ははんだパッド、とくに、セラミック多層配線
基板などにおいて、フリップチップICの実装,基板上の
ワイヤ接続,他回路とのワイヤ接続等に用いられる高信
頼度のはんだパッドの改良にに関する。
〔従来の技術〕
第3図は従来のはんだパッドの例を示す図で、薄膜2
層配線回路基板の場合について示したものである。
同図(イ)の断面図でその構造の概要を説明すると、
1は基板,たとえば、アルミナセラミック板またはガラ
スセラミック板で、その上に導体配線層2,たとえば、Cr
/Cu/Crの3層薄膜を所要の回路配線パターンにホエッチ
ングして形成されている。3は絶縁層で,たとえば、ポ
リイミド樹脂層である。4は導体層で,たとえば、Cu/C
rの2層薄膜からなり、必要に応じて絶縁層3にスルー
ホールをあけて導体配線層2との導通を取るように形成
する。5ははんだ拡散防止層で,たとえば、Ni層で下層
のCuと上層のはんだとの反応バリヤとてして機能する。
60は合金層で,予め、はんだ拡散防止層5の上に形成し
ておいたはんだ濡れ性のよい金属層(たとえば、Auな
ど)とはんだとの合金層で、図には破線で境界を示して
あるが実際には必ずしも明確な境界を形成しているとは
限らない。80ははんだ層である。このようにして形成さ
れたはんだ層80からワイヤボンディングその他適当な方
法により,たとえば、他回路などへの電気的および機械
的接続を行っている。
〔発明が解決しようとする課題〕
しかし、上記従来のはんだパッドでははんだ層80に力
Pが加わると、はんだバッドの周辺部〔第3図(ロ)の
矢印C部〕に集中的に力がかゝり局部的に剥離が始ま
る。一度このような剥離が始まると、急速にはんだパッ
ドは不安定となり全体が基板からはずれてしまうという
重大な問題がありその解決が必要であった。
〔課題を解決するための手段〕
上記の課題は、基板1上に導体層4を形成する工程
と、前記導体層4上にはんだ拡散防止層5とはんだ濡れ
性のよい金属層6とを形成する工程と、前記はんだ濡れ
性のよい金属層6上にはんだ融着窓70をあけたはんだ濡
れ性の悪い絶縁層7を形成する工程と、前記はんだ融着
窓70に露出した前記はんだ濡れ性のよい金属層6にはん
だを融着して合金層60を形成する工程とを少なくとも含
むはんだパッドの製造方法と、それによって形成された
はんだパッドにより解決することができる。
〔作用〕
本発明によれば、はんだ濡れ性のよい金属層6の上
に、はんだ融着窓70をあけたはんだ濡れ性の悪い絶縁層
7を設けているので、はんだ層80を形成する際にはんだ
濡れ性の悪い絶縁層7の下部に隠れている部分のはんだ
濡れ性のよい金属層6でも合金層60が導体層4のエッジ
部を覆うように形成される。したがって、はんだ層80に
力が加わっても、従来例のごとくはんだバッドの周辺部
(矢印C部)に集中的に力がかゝることがなく,しか
も、はんだパッドの周辺部全体が絶縁層7で覆われてい
るので、耐剥離力は極めて大きくはんだパッドの剥離は
生じないのである。
〔実施例〕
第1図は本発明の実施例を示す断面図である。
図中、7ははんだ濡れ性の悪い絶縁層で,たとえば、
ポリイミド樹脂層である。はんだ濡れ性の悪い絶縁層7
にははんだパッドとなる部分にはんだが融着して合金化
できるようにはんだ融着窓70を,たとえば、ホトリソグ
ラフィ技術により孔明けする。
なお、前記の図面で説明したものと同等の部分につい
ては同一符号を付し、かつ、同等部分についての説明は
省略する。図では合金層60の境界として破線で示してあ
るが、実際には必ずしも明確な境界を形成しているとは
限らない。
図からわかるように、本実施例でははんだパッドの周
辺部を絶縁層7が覆っており、矢印Cで示したコーナ部
分だけに力が集中的にかゝることがなく,しかも、はん
だパッドの周辺部全体が絶縁層7で覆われているので、
そこに押え力が働きはんだパッドの耐剥離力は極めて大
きくなる。
たとえば、はんだ層80に水平に力Pを加える,いわゆ
る、横押し試験を実施したところ、従来例では300gの力
で約10%程度のはんだパッドが剥離したのに対して、本
実施例の場合400〜500gの力を加えても剥離するものが
なくその効果は極めて顕著であった。
第2図は本発明実施例の製造工程の例を示す図で、具
体的に本発明のはんだパッドを作成するための主な工程
を以下に順次説明する。
工程(1):基板1,たとえば、厚さ1mm,大きさ120×100
mmのアルミナセラミック板やガラスセラミック板の上に
連続スパッタ法によりCr/Cu/Crの3層の導体配線層2を
形成する。導体配線層2の厚さは基板1に接している下
の方から順に、Cr:100nm,Cu:5μm,Cr:100nm程度とす
る。導体配線層2のパターニングは公知のホトエッチン
グ技術を用いて所要のパターンに形成する。
次に、絶縁層3として10μmの厚さに感光性のポリイ
ミド樹脂層をスピンコートし、導体配線層2の所要箇所
に,同じく公知のホトリソグラフィ技術によりスルーホ
ールを形成する。次いで、Cu:5μm/Cr:100nmの2層膜か
らなる導体層4を連続スパッタにより形成して、前記絶
縁層3のスルーホールを介して導体配線層2と接続して
はんだパッドとなる部分を形成する。
工程(2):前記処理基板のはんだパッドとなる部分の
導体層4の領域に、はんだ拡散防止層5,たとえば、厚さ
3μmのNi層と、はんだ濡れ性のよい金属層6,たとえ
ば、厚さ1μmのAu層とを,たとえば、連続めっき法で
形成する。
工程(3):上記処理基板の上に絶縁層7,たとえば、感
光性のポリイミド樹脂を約5〜10μmの厚さにスピンコ
ートし、はんだパッドとなる部分のはんだ濡れ性のよい
金属層6の上に,たとえば、直径約300μmφの大きさ
のはんだ融着窓70をホトエッチングにより形成する。こ
のとき、導体層4の周辺部の縁から絶縁層7の内縁が20
μm程度内側にはみ出すように、相互の大きさを適宜設
定して形成する。
工程(4):上記処理基板のはんだ融着窓70にフラック
ス9と、直径約300μmの,たとえば、60%Sn−40%Pb
からなるはんだボール8を公知の方法で塗布および散布
する。
工程(5):上記処理基板を,たとえば、ベーパフェー
ズ・リフロー炉に入れ220℃に加熱する。
はんだボール8が融解するとはんだ濡れ性のよい金属
層6と反応し合金層60を形成する。合金層60は絶縁膜7
の下の部分の金属層6とも容易に反応して一体の合金層
となり、本発明のはんだパッドを形成される。
上記実施例では導体回路パターンは2層の場合につい
て説明したが、3層以上の多層導体回路パターンを形成
する場合のはんだパッドにも適用できることは勿論であ
る。
また、基板1は通常のプリント配線基板の場合にも本
発明が適用できることは言うまでもない。
なお、上記実施例は一例を示したものであり、本発明
の趣旨に添うものであれば、使用する素材やそれらの組
み合わせ,あるいは、各部分の構成や製造プロセスなど
は適宜最適なものを選択使用してよいことは言うまでも
ない。
〔発明の効果〕 以上述べたように、本発明によれば、はんだ濡れ性の
よい金属層6の上に、はんだ融着窓70をあけたはんだ濡
れ性の悪い絶縁層7を設けているので、はんだ層80を形
成する際にはんだ濡れ性の悪い絶縁層7の下部に隠れて
いる部分のはんだ濡れ性のよい金属層6部分でも、合金
層60が導体配線層4のエッジ部を覆うように形成され
る。したがって、はんだ層80に力が加わっても、従来例
のごとくはんだバッドの周辺部(矢印C部)に集中的に
力がかゝることがなく,しかも、はんだパッドの周辺部
全体が絶縁層7で覆われているので、耐剥離力は極めて
大きくはんだパッドの剥離が生じることはなく、はんだ
パッドの品質および信頼性の向上に寄与するところが極
めて大きい。
【図面の簡単な説明】
第1図は本発明の実施例を示す断面図、 第2図は本発明実施例の製造工程の例を示す断面図、 第3図は従来のはんだパッドの例を示す断面図である。 図において、 1は基板、 2は導体配線層、 3,7は絶縁層、 4は導体層、 5ははんだ拡散防止層、 6ははんだ濡れ性のよい金属層、 8ははんだボール、 60は合金層、 70ははんだ融着窓、 80ははんだ層である。

Claims (2)

    (57)【特許請求の範囲】
  1. 【請求項1】基板(1)上に導体層(4)を形成する工
    程と、 前記導体層(4)上にはんだ拡散防止層(5)とはんだ
    濡れ性のよい金属層(6)とを形成する工程と、 前記はんだ濡れ性のよい金属層(6)上にはんだ融着窓
    (70)をあけたはんだ濡れ性の悪い絶縁層(7)を形成
    する工程と、 前記はんだ融着窓(70)に露出した前記はんだ濡れ性の
    よい金属層(6)にはんだを融着して合金層(60)を形
    成する工程とを少なくとも含むことをことを特徴とした
    はんだパッドの製造方法。
  2. 【請求項2】請求項(1)記載のはんだパッドの製造方
    法により形成されたことを特徴とするはんだパッド。
JP2140403A 1990-05-30 1990-05-30 はんだパッドの製造方法とはんだパッド Expired - Lifetime JP2767978B2 (ja)

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JPH0739034B2 (ja) * 1990-11-14 1995-05-01 株式会社日立製作所 半導体素子のフラックス塗布方法
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