JP2018538447A - 非平滑表面上への改良された溶射コーティング - Google Patents
非平滑表面上への改良された溶射コーティング Download PDFInfo
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- JP2018538447A JP2018538447A JP2018533087A JP2018533087A JP2018538447A JP 2018538447 A JP2018538447 A JP 2018538447A JP 2018533087 A JP2018533087 A JP 2018533087A JP 2018533087 A JP2018533087 A JP 2018533087A JP 2018538447 A JP2018538447 A JP 2018538447A
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Classifications
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/005—Rolls with a roughened or textured surface; Methods for making same
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/12—Axial shifting the rolls
- B21B2269/14—Work rolls
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12576—Boride, carbide or nitride component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12806—Refractory [Group IVB, VB, or VIB] metal-base component
- Y10T428/12826—Group VIB metal-base component
- Y10T428/12847—Cr-base component
- Y10T428/12854—Next to Co-, Fe-, or Ni-base component
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- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12931—Co-, Fe-, or Ni-base components, alternative to each other
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
Claims (30)
- ワークピースと接触するように適合された外面を含む、部分的に溶射コーティングされた基板であって、前記外面は、非平滑であり、かつ下地テクスチャプロファイルによって画成され、前記外面は、熱によりコーティングされた第1の領域を生成するために、前記外面の第1の領域に沿って溶射コーティングを含み、前記外面の残りの部分は、コーティングされていない第2の領域を生成するために、前記外面の第2の領域に沿って前記溶射コーティングが存在しないことを特徴とし、前記外面の前記熱によりコーティングされた第1の領域は、前記コーティングされていない領域の前記第2の領域と組み合わせて、前記外面の前記下地テクスチャプロファイルを実質的に変化させること又は劣化させることはなく、更に前記部分的に溶射コーティングされた表面は、非溶射コーティングが存在しないことを特徴とする、基板。
- 前記熱によりコーティングされた第1の領域に沿って前記部分的に熱によりコーティングされた基板が、表面計によって測定されるとき、前記コーティングされていない第2の領域のピークカウントの80%だけ少ない単位長さ当たりのピーク数として定義されるピークカウントを有する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記溶射コーティングされた第1の領域は、前記外面の全表面積の10〜90%の部分的適用範囲を構成する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域は、前記外面の前記全表面積の25〜70%を構成する、請求項3に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域は、表面粗さRaを有し、前記Raは前記コーティングされていない第2の領域の約50〜80%である、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域は、重なり合うラメラが実質的に存在しないことを特徴とする、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域が、非連続的な様式で前記外面に沿って延在し、複数の別個のコーティングされた部分を形成する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域が連続的な様式で前記外面に沿って延在して、単一の連続的な溶射コーティングされた部分を形成し、前記単一の連続的な溶射コーティングされた部分は、約0.0003インチ以下の厚さを有する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記溶射コーティングが、1ミクロン以下の粒径を有する粉末から得られる、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記溶射コーティングは、ナノサイズから約5ミクロンまでの範囲の粒径を有する粉末から得られる、請求項1に記載の部分的に溶射コーティングされた基板。
- タングステン含有炭化物、コバルト及びコバルト含有合金、ニッケル及びニッケル含有合金からなる群から選択される、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域に沿った前記外面の前記下地テクスチャプロファイルが、前記非平滑表面の全表面積に基づいて10〜90%だけ変化する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記熱によりコーティングされた第1の領域に沿った前記外面の前記下地テクスチャプロファイルが、前記非平滑表面の前記全表面積に基づいて25〜50%だけ変化する、請求項12に記載の部分的に溶射コーティングされた基板。
- 前記前記熱によりコーティングされた第1の領域が、前記コーティングされていない第2の領域の複数の別個の部分の代わりに規則的な間隔で複数の別個のコーティングされた部分を形成するように、非連続的な様式で前記外面に沿って延在する、請求項7に記載の部分的に溶射コーティングされた基板。
- 前記基板が、ワークロール、エンボスロール、彫刻ロール、エッチングロール、ローレットロール、ピンチロール、カレンダーロール、ブリケットロール、コルゲートロール、計量ロール、トラクションロール、ゴデットロール、クリンピングロールからなる群から選択される、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記基板の前記外面の全表面積に基づいて、80%までの前記外面上の適用範囲を有する熱によりコーティングされた第1の領域及び20%以下の適用範囲を有するコーティングされていない領域を更に含み、更に、前記熱によりコーティングされた第1の領域に沿った前記外面の前記下地テクスチャプロファイルが、前記非平滑表面の前記全表面に基づいて25〜50%だけ変化する、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記基板の前記外面の全表面積に基づいて、前記外面において70〜80%の適用範囲を有する熱によりコーティングされた第1の領域を更に含み、残部はコーティングされていない領域である、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記基板の前記外面の全表面積に基づいて、前記外面において40〜50%の適用範囲を有する熱によりコーティングされた第1の領域を更に含み、残部はコーティングされていない領域である、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記基板の前記外面の全表面積に基づいて、前記外面において30〜40%の適用範囲を有する熱によりコーティングされた第1の領域を更に含み、残部はコーティングされていない領域である、請求項1に記載の部分的に溶射コーティングされた基板。
- 前記基板の前記外面の全表面積に基づいて、前記外面において10〜30%の適用範囲を有する熱によりコーティングされた第1の領域を更に含み、残部はコーティングされていない領域である、請求項1に記載の部分的に溶射コーティングされた基板。
- 基板の外面に沿って、前記基板の前記外面のテクスチャプロファイルを実質的に変更することなく、部分的に溶射コーティングされた基板を形成する方法であって、
前記テクスチャプロファイルによって画成された非平滑である前記外面を前記基板に設けるステップと、
溶射装置を提供するステップと、
前記溶射装置を通って粉末又はワイヤ供給原料を供給して、溶融粉末微粒子の少なくとも一部分を生成するステップと、
前記基板を回転させるステップと、
前記外面の第1の領域で前記粉末粒子を衝突させ、これによって前記粒子を急冷して熱によりコーティングされた第1の領域を生成するステップと、
前記溶融粉末粒子を実質的に有さない前記外面の第2の領域を維持して、コーティングされていない第2の領域を生成するステップと、を含む、方法。 - 前記第1の領域の前記外面に沿って複数の別個の位置で前記溶融粉末粒子を衝突させるステップを更に含む、請求項21に記載の方法。
- 前記溶射装置を通じて前記粉末を5〜120g/分の供給速度で供給するステップと、900〜3600rpmの回転数で前記基板を回転させるステップと、を更に含む、請求項21に記載の方法。
- 前記溶射装置が、高速酸素燃料(HVOF)、デトネーションガン、及びプラズマ転写アーク装置からなる群から選択される、請求項21に記載の方法。
- 前記部分的に溶射コーティングされた基板を前記基板の前記外面に沿って形成する前に、前記基板に表面粗さを付与することを更に含む、請求項21に記載の方法。
- 前記部分的溶射コーティングが、前記基板の前記非平滑表面に間接的に施される、請求項21に記載の方法。
- 非平滑表面に沿って延在する溶射コーティングであって、
表面計によって測定される所定のピーク数を有する下地テクスチャプロファイルによって特徴付けられている非平滑外面を有する基板を含み、
前記溶射コーティングは、前記非平滑外面全体を0.0003インチ以下の厚さに隠して、溶射コーティングされた表面を生成し、更に、前記下地テクスチャプロファイルの構造的完全性が十分に保たれ、
非平滑外面には、放電テクスチャ加工コーティング、電気めっきコーティング、窒化物コーティング、浸炭コーティング及びクロムめっきコーティングがないことを特徴とする、溶射コーティング。 - 前記コーティングが、ナノサイズの粒子から得られる、請求項27に記載の溶射コーティング。
- 前記下地テクスチャプロファイルは、表面計によって測定される前記基板の前記非平滑表面のピーク数の50〜80%のピークカウントを有する、請求項27に記載の溶射コーティング。
- タングステン含有炭化物を更に含む、請求項27に記載の溶射コーティング。
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Also Published As
Publication number | Publication date |
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PL3394311T3 (pl) | 2022-11-21 |
SI3394311T1 (sl) | 2023-01-31 |
HUE060392T2 (hu) | 2023-02-28 |
US20170183763A1 (en) | 2017-06-29 |
EP3394311B1 (en) | 2022-10-12 |
CA3009179A1 (en) | 2017-06-29 |
KR102403546B1 (ko) | 2022-05-30 |
RU2018125542A3 (ja) | 2020-01-13 |
WO2017112546A3 (en) | 2017-08-31 |
WO2017112546A2 (en) | 2017-06-29 |
KR102214388B1 (ko) | 2021-02-09 |
RU2732330C2 (ru) | 2020-09-15 |
KR20210016646A (ko) | 2021-02-16 |
BR112018012831A2 (pt) | 2018-12-04 |
KR20180094067A (ko) | 2018-08-22 |
JP6883041B2 (ja) | 2021-06-02 |
US10801097B2 (en) | 2020-10-13 |
ES2929711T3 (es) | 2022-12-01 |
RS63684B1 (sr) | 2022-11-30 |
EP3394311A2 (en) | 2018-10-31 |
BR112018012831B1 (pt) | 2022-04-12 |
CN108699668A (zh) | 2018-10-23 |
CA3009179C (en) | 2021-05-18 |
RU2018125542A (ru) | 2020-01-13 |
MX2018007720A (es) | 2018-08-14 |
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