JP2018145298A - フィルム及び画像表示装置 - Google Patents
フィルム及び画像表示装置 Download PDFInfo
- Publication number
- JP2018145298A JP2018145298A JP2017041996A JP2017041996A JP2018145298A JP 2018145298 A JP2018145298 A JP 2018145298A JP 2017041996 A JP2017041996 A JP 2017041996A JP 2017041996 A JP2017041996 A JP 2017041996A JP 2018145298 A JP2018145298 A JP 2018145298A
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- Prior art keywords
- group
- film
- compound
- alicyclic epoxy
- epoxy compound
- Prior art date
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- Granted
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- -1 polyol compound Chemical class 0.000 claims abstract description 204
- 229920005862 polyol Polymers 0.000 claims abstract description 71
- 150000001875 compounds Chemical class 0.000 claims abstract description 55
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 48
- 239000004593 Epoxy Substances 0.000 claims abstract description 43
- 239000000178 monomer Substances 0.000 claims abstract description 30
- 239000002253 acid Substances 0.000 claims abstract description 27
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000002356 single layer Substances 0.000 claims abstract description 4
- 239000010408 film Substances 0.000 claims description 182
- 239000010410 layer Substances 0.000 claims description 33
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 19
- 239000004417 polycarbonate Substances 0.000 claims description 15
- 229920000515 polycarbonate Polymers 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 5
- 239000012788 optical film Substances 0.000 claims description 5
- NIYNIOYNNFXGFN-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol;7-oxabicyclo[4.1.0]heptane-4-carboxylic acid Chemical compound OCC1CCC(CO)CC1.C1C(C(=O)O)CCC2OC21.C1C(C(=O)O)CCC2OC21 NIYNIOYNNFXGFN-UHFFFAOYSA-N 0.000 claims description 4
- 150000002009 diols Chemical class 0.000 claims description 3
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 2
- 229920001610 polycaprolactone Polymers 0.000 claims description 2
- 239000004632 polycaprolactone Substances 0.000 claims description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims 1
- 239000011342 resin composition Substances 0.000 abstract description 56
- 150000003077 polyols Chemical class 0.000 description 29
- 239000000047 product Substances 0.000 description 28
- 230000005865 ionizing radiation Effects 0.000 description 21
- 238000000576 coating method Methods 0.000 description 18
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- 239000011248 coating agent Substances 0.000 description 15
- 125000003700 epoxy group Chemical group 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 14
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 229920005906 polyester polyol Polymers 0.000 description 13
- 239000000758 substrate Substances 0.000 description 13
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 12
- 239000004721 Polyphenylene oxide Substances 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 10
- 229920000570 polyether Polymers 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 125000001183 hydrocarbyl group Chemical group 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 238000002834 transmittance Methods 0.000 description 9
- 238000010538 cationic polymerization reaction Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 8
- 125000004430 oxygen atom Chemical group O* 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 125000000753 cycloalkyl group Chemical group 0.000 description 6
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 125000005843 halogen group Chemical group 0.000 description 6
- 125000005647 linker group Chemical group 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 235000013772 propylene glycol Nutrition 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 125000005587 carbonate group Chemical group 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 125000000962 organic group Chemical group 0.000 description 4
- 238000012643 polycondensation polymerization Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 3
- 229940043375 1,5-pentanediol Drugs 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 3
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000005401 electroluminescence Methods 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 3
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 3
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 2
- UNVGBIALRHLALK-UHFFFAOYSA-N 1,5-Hexanediol Chemical compound CC(O)CCCCO UNVGBIALRHLALK-UHFFFAOYSA-N 0.000 description 2
- GZZLQUBMUXEOBE-UHFFFAOYSA-N 2,2,4-trimethylhexane-1,6-diol Chemical compound OCCC(C)CC(C)(C)CO GZZLQUBMUXEOBE-UHFFFAOYSA-N 0.000 description 2
- DGASMILFPABBSL-UHFFFAOYSA-N 2,3-dimethylhexane-1,5-diol Chemical compound CC(O)CC(C)C(C)CO DGASMILFPABBSL-UHFFFAOYSA-N 0.000 description 2
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 2
- AJKXDPSHWRTFOZ-UHFFFAOYSA-N 2-ethylhexane-1,6-diol Chemical compound CCC(CO)CCCCO AJKXDPSHWRTFOZ-UHFFFAOYSA-N 0.000 description 2
- AAAWJUMVTPNRDT-UHFFFAOYSA-N 2-methylpentane-1,5-diol Chemical compound OCC(C)CCCO AAAWJUMVTPNRDT-UHFFFAOYSA-N 0.000 description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 2
- 125000004180 3-fluorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C(F)=C1[H] 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
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- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- 125000004423 acyloxy group Chemical group 0.000 description 2
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
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- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- RXKJFZQQPQGTFL-UHFFFAOYSA-N dihydroxyacetone Chemical compound OCC(=O)CO RXKJFZQQPQGTFL-UHFFFAOYSA-N 0.000 description 2
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- 239000000594 mannitol Substances 0.000 description 2
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
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- 239000000049 pigment Substances 0.000 description 2
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- 125000005837 1,2-cyclopentylene group Chemical group [H]C1([H])C([H])([H])C([H])([*:1])C([H])([*:2])C1([H])[H] 0.000 description 1
- 125000005838 1,3-cyclopentylene group Chemical group [H]C1([H])C([H])([H])C([H])([*:2])C([H])([H])C1([H])[*:1] 0.000 description 1
- 125000004955 1,4-cyclohexylene group Chemical group [H]C1([H])C([H])([H])C([H])([*:1])C([H])([H])C([H])([H])C1([H])[*:2] 0.000 description 1
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- 125000006017 1-propenyl group Chemical group 0.000 description 1
- 125000004206 2,2,2-trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 1
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 1
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 1
- 125000004201 2,4-dichlorophenyl group Chemical group [H]C1=C([H])C(*)=C(Cl)C([H])=C1Cl 0.000 description 1
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Abstract
Description
そこで、本発明は、安価に製造することができ、透明性、耐熱性及び可撓性に優れた自立膜としてのフィルムを提供することを目的とする。
図1は、本発明の一実施形態に係るフィルムを概略的に示す断面図である。
このフィルム1は、単層構造を有している透明な自立膜である。ここで使用する用語「自立膜」とは、基板などの支持体によって支持されなくとも、それ自体を単独で取り扱うことができるフィルムを意味している。また、ここで使用する用語「フィルム」は、薄層形状及び可撓性を有している物品を意味し、厚さの概念は含まない。
樹脂組成物は、脂環式エポキシ化合物(A)と、ポリオール化合物(B)と、酸発生剤(C)、ベンゾオキサジンモノマー(D)とを含んでいる。以下に、各成分について説明する。
脂環式エポキシ化合物(A)は、1分子内に脂環(脂肪族環)構造とエポキシ基とを含んだ化合物である。エポキシ基は、脂環において互いに隣り合った2つの炭素原子と酸素原子とで構成されていてもよく(以下、そのようなエポキシ基を「脂環エポキシ基」と称する)、脂環に単結合で直接結合していてもよい。
樹脂組成物にポリオール化合物(B)を含めることにより、高い可撓性を有している硬化物を形成でき、また、樹脂組成物の硬化物のみで自立することができるシートの製造が可能となる。
酸発生剤(C)は、樹脂組成物中のエポキシ基を有する化合物の重合を開始させる働きを有する。酸発生剤(C)としては、紫外線照射などの電離放射線照射又は加熱処理を施すことによりカチオン種を発生して、脂環式エポキシ化合物(A)の重合を開始させるカチオン重合開始剤が好ましい。酸発生剤(C)は、単独で又は2種以上を組み合わせて使用することができる。
ジアリルヨウドニウム塩及びその誘導体としては、例えば、ジアリルヨウドニウムヘキサフルオロホスフェート塩及びその誘導体、並びに、ジアリルヨウドニウムテトラフルオロボレート塩及びその誘導体が挙げられる。
これらのカチオン重合開始剤(カチオン触媒)は単独で、又は2種以上を組み合わせて使用することができる。
ベンゾオキサジンモノマー(D)は、1分子当たりに1個以上のベンゾオキサジン基を有するモノマーを指している。ベンゾオキサジンモノマー(D)には、樹脂組成物のガラス転移点Tgを高くする効果がある。
[その他の成分(E)]
樹脂組成物は、必要に応じて、他の成分(E)を更に含有することができる。
例えば、樹脂組成物は、硬化性調整のためにビニルエーテル化合物のようなカチオン反応性化合物を更に含有していてもよい。また、樹脂組成物は、その低粘度化や反応速度調整のためにオキセタン化合物を更に含有していてもよい。また、樹脂組成物は、基材と樹脂組成物を硬化してなる層との密着性調整のためにラジカル反応性化合物を更に含有していてもよい。
上記の樹脂組成物は、上述した成分を均一に混合することにより得る。この混合には、例えば、特に限定されないが、ディスパーミキサ、ウルトラミキサ、ホモジナイザ、及び遊星攪拌脱泡機等の攪拌機を用いることができる。この混合は、酸発生剤の活性化を防止するため、電離放射線が照射されない環境下で行うことが好ましい。
図1に示すフィルム1は、例えば、上記の樹脂組成物からなる塗膜を支持体上に形成し、この塗膜に電離放射線を照射し、更に、塗膜をプリベークに供して、塗膜を硬化させ、その後、硬化した膜を支持体から剥離することにより得る。フィルム1の製造には、例えば、図2に示す装置を利用することができる。
このフィルム製造装置100は、ロール・ツー・ロール式のダイコータである。このフィルム製造装置は、巻出ロール110と、キャリアフィルム120と、ガイドロール130a乃至130eと、バックアップロール140と、ダイヘッド150と、電離放射線照射機160と、ヒータ170と、剥離ロール180と、巻取ロール190a及び190bとを含んでいる。
フィルム1は、例えば、以上のようにして製造する。
図3は、図1に示すフィルムの応用例を概略的に示す断面図である。
図3には、図1に示すフィルム1を含んだ多層フィルム10を描いている。多層フィルム10は、例えば、光学フィルムである。
図1に示すフィルム1を以下の手順で作製した。
先ず、70質量部の脂環式エポキシ化合物(A)と、30質量部のポリオール化合物(B)と、0.05質量部の酸発生剤(C)と、10質量部のベンゾオキサジンモノマー(D)とを、遊星攪拌脱泡機(マゼルスターKK5000、KURABO製)を用いて15分間攪拌して、塗液を調製した。ここで、脂環式エポキシ化合物(A)としては、セロキサイド2021P((株)ダイセル製)を使用した。また、ポリオール化合物(B)としては、プラクセル308((株)ダイセル製)を使用した。また、酸発生剤(C)としては、CPI−110A(サンアプロ(株)製)を使用した。そして、ベンゾオキサジンモノマーとしてはP−d型(四国化成工業(株)製)を使用した。
以下の表1に示すように樹脂組成物の組成を変更したこと以外は、実施例1と同様の方法によりフィルムを作製した。
樹脂組成物として、ラジカル硬化性組成物であるBS575CB(荒川化学工業(株)製)を使用したこと以外は、実施例1と同様の方法によりフィルムを作製した。
市販のフィルムであるルミラーT60#75(東レ(株)製)を準備した。
(透明性)
分光透過率計(UV−VISIBLE SPECTROPHOTOMETER UV2450、SHIMADZU製)を用い、測定波長400nmで、フィルムの透過率を測定した。また、200℃環境下にフィルムを60分間放置した後に、同様の方法で透過率を測定した。
動的粘弾性測定装置(DMS6100、(株)日立ハイテクサイエンス社製)を用いて、フィルムの熱重量変化を測定した。ここでは、サンプルサイズ:10mm×50mm、測定周期:10Hz、測定温度:25から300℃、昇温速度:2℃/min、サンプリングピッチ:3秒、測定雰囲気:N2パージ下とした。
マンドレル試験機を用い、径が0.4mmの円筒に巻きつけた。そして、割れが生じたものを「〇」と判定し、割れが生じなかったものを「×」と判定した。
以下の表1に、評価結果を纏める。
Claims (10)
- 単層構造を有している自立膜としてのフィルムであって、脂環式エポキシ化合物(A)とポリオール化合物(B)と酸発生剤(C)とベンゾオキサジンモノマー(D)とを含んだ樹脂組成物の硬化物からなり、前記脂環式エポキシ化合物(A)と前記ポリオール化合物(B)との合計量に占める前記脂環式エポキシ化合物(A)の量の割合は50乃至80質量%の範囲内にあり、前記酸発生剤(C)の量は、前記脂環式エポキシ化合物(A)と前記ポリオール化合物(B)との合計量100質量部に対して0.05乃至0.5質量部の範囲内にあり、前記ベンゾオキサジンモノマー(D)の量は、前記脂環式エポキシ化合物(A)と前記ポリオール化合物(B)との合計量100質量部に対して10乃至60質量部の範囲内にあるフィルム。
- 前記脂環式エポキシ化合物(A)は、3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレート及びε−カプロラクトン変性3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレートの少なくとも一方である請求項1に記載のフィルム。
- 前記ポリオール化合物(B)は、ポリカプロラクトントリオール及びポリカーボネートジオールの少なくとも一方である請求項1又は2に記載のフィルム。
- 前記酸発生剤(C)はスルホニウム塩を含んだ請求項1乃至3の何れか1項に記載のフィルム。
- 前記ベンゾオキサジンモノマー(D)は1分子当たりに2個以上のベンゾオキサジン基を有する請求項1乃至4の何れか1項に記載のフィルム。
- 前記ポリオール化合物(B)は、数平均分子量が200乃至100000g/molの範囲内にあり、水酸基価が190乃至550KOHmg/gの範囲内にある請求項1乃至5の何れか1項に記載のフィルム。
- 膜厚が1乃至250μmの範囲内にある請求項1乃至6の何れか1項に記載のフィルム。
- 多層構造を構成している2以上の層を備え、それら層の少なくとも1つは、請求項1乃至7の何れか1項に記載のフィルムである多層フィルム。
- 請求項1乃至7の何れか1項に記載のフィルムと、低反射層、防眩層、及びハードコート層からなる群より選択され、前記フィルム上に設けられた1以上の層とを備えた光学フィルム。
- 請求項1乃至7の何れか1項に記載のフィルム、請求項8に記載の多層フィルム、又は、請求項9に記載の光学フィルムを備えた画像表示装置。
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