JP2017511414A - 熱可塑性ポリウレタン、その製造方法および使用 - Google Patents
熱可塑性ポリウレタン、その製造方法および使用 Download PDFInfo
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- JP2017511414A JP2017511414A JP2016561325A JP2016561325A JP2017511414A JP 2017511414 A JP2017511414 A JP 2017511414A JP 2016561325 A JP2016561325 A JP 2016561325A JP 2016561325 A JP2016561325 A JP 2016561325A JP 2017511414 A JP2017511414 A JP 2017511414A
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- diisocyanate
- thermoplastic polyurethane
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- 239000012948 isocyanate Substances 0.000 claims description 10
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
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- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
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- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
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- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
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- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- 229920009382 Polyoxymethylene Homopolymer Polymers 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
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- 239000001361 adipic acid Substances 0.000 description 2
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- 150000001414 amino alcohols Chemical class 0.000 description 2
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- 125000003118 aryl group Chemical group 0.000 description 2
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- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/54—Polycondensates of aldehydes
- C08G18/546—Oxyalkylated polycondensates of aldehydes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0895—Manufacture of polymers by continuous processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4027—Mixtures of compounds of group C08G18/54 with other macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
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Abstract
Description
a)少なくとも1種の有機ジイソシアネート、
b)イソシアネートに対して反応性であり、それぞれ500〜10000g/molの数平均モル質量を有し、b)の成分の全体の数平均官能価が1.8〜2.5である化合物、および、
c)それぞれ60〜490g/molの数平均モル質量を有し、c)の連鎖延長剤の全体の数平均官能価が1.8〜2.5である連鎖延長剤、
を、
d)任意に触媒、
e)任意に単官能性連鎖停止剤、
f)任意に助剤および/または追加の材料、
の存在下で反応させることにより得られる熱可塑性ポリウレタンであって、
前記成分b)が、パラホルムアルデヒド(b1)に基づく少なくとも1種のポリオールを含む、前記熱可塑性ポリウレタンを提供する。
a)少なくとも1種の有機ジイソシアネートと
b)イソシアネートに対して反応性であり、それぞれ500〜10000g/molの数平均モル質量を有し、b)の成分の全体の数平均官能価が1.8〜2.5である化合物と、
c)イソシアネートに対して反応性の基を有し、それぞれ60〜490g/molの数平均モル質量を有し、c)の連鎖延長剤の全体の数平均官能価が1.8〜2.5、好ましくは1.8〜2.2である連鎖延長剤とを、
d)任意に触媒、
e)任意に単官能性連鎖停止剤、および
f)任意に助剤および/または追加の材料、
の存在下で反応させることを含み、
前記成分b)は、パラホルムアルデヒド(b1)に基づく少なくとも1種のポリオールを含む、前記製造方法を提供する。
(i)第1の工程において、DMC触媒は、(活性化および重合プロセスに使用されるアルキレンオキシドの量の全量に対して)部分量のアルキレンオキシドを添加してDMC触媒を活性化するためのアルキレンオキシドを添加してDMC触媒を活性化することにより、ポリマーホルムアルデヒド開始化合物の存在下で活性化される(「活性化」)、
(ii)第2工程において、1種以上のアルキレンオキシドおよび任意に他のコモノマーを、工程(i)で得られた混合物に添加し、本工程(ii)で使用されるアルキレンオキシドは、工程(i)で使用されるアルキレンオキシドと同じであっても異なっていてもよく(「重合」)、
第1の工程(i)におけるDMC触媒の活性化は、20〜120℃の活性化温度Tactで行われる。
ポリオール1:Acclaim(登録商標)2200N、プロピレンオキシドをベースとするポリエーテルポリオール、OH価56mgKOH/g、Bayer MaterialScience AGから市販されている製品。
ポリオール2:パラホルムアルデヒド(20重量%)、プロピレンオキシド(66重量%)および二酸化炭素(14重量%)をベースとするポリオキシメチレンブロックコポリマー、OH価53mgKOH/g。
BDO:1,4−ブタンジオール
MDI:ジフェニルメタン4,4’−ジイソシアネート
Tyzor(登録商標)AA105:Dorf Ketalのチタン触媒
Irganox(登録商標)1010:BASF AGの酸化防止剤
Licowax(登録商標)C:Clariant International Ltd.の離型剤
表1のそれぞれのポリオール、1%のLicowax(登録商標)C(全混合物に対して)および0.3%のIrganox(登録商標)1010(ポリオールに対して)を、反応容器中の初期充填物として使用し、撹拌しながら200℃に加熱した。次いで、20ppmのTyzor(登録商標)AA105(ポリオールに対して)を触媒として添加した。次いで、60℃に加熱したMDIの全量を撹拌しながら加え、反応容器内の温度を165℃に下げた。約20秒後、1,4−ブタンジオールの全量を添加した。反応混合物が約215℃の最高温度に達した後、撹拌を激しいレベルで(約7〜8秒間)続けた。次いで、反応混合物を被覆金属シート上に注ぎ、80℃で30分間、後調整した。冷却してキャストTPUシートを得た。
1)メルトボリュームフローレート(MVR)
GottfertのMP-D MVR装置を用いたMVR測定の条件は、塗布重量10kg(98N)、190℃、5分間であり、予熱時間はISO 1133に従った。
引張試験は、DIN 53455に従い、引張速度200mm/分でS1バー(EN ISO 527における5型試験片に対応し、射出成形シートから打ち抜いた)において実施した。
DIN 53505に従って硬度を測定した。
Claims (3)
- 以下の成分:
a)少なくとも1種の有機ジイソシアネート、
b)イソシアネートに対して反応性であり、それぞれ500〜10000g/molの数平均モル質量を有し、b)の成分の全体の数平均官能価が1.8〜2.5である化合物、および、
c)それぞれ60〜490g/molの数平均モル質量を有し、c)の連鎖延長剤の全体の数平均官能価が1.8〜2.5である連鎖延長剤
を、
d)任意に触媒、
e)任意に単官能性連鎖停止剤、
f)任意に助剤および/または追加の材料、
の存在下で反応させることにより得られる熱可塑性ポリウレタンであって、
前記成分b)は、パラホルムアルデヒド(b1)に基づく少なくとも1種のポリオールを含む、前記熱可塑性ポリウレタン。 - 請求項1に記載の熱可塑性ポリウレタンの製造方法であって、
a)少なくとも1種の有機ジイソシアネートと、
b)イソシアネートに対して反応性であり、それぞれ500〜10000g/molの数平均モル質量を有し、b)の成分の全体の数平均官能価が1.8〜2.5である化合物と、
c)イソシアネートに対して反応性の基を有し、それぞれ60〜490g/molの数平均モル質量を有し、c)の連鎖延長剤の全体の数平均官能価が1.8〜2.5である連鎖延長剤とを、
d)任意に触媒、
e)任意に単官能性連鎖停止剤、および
f)任意に助剤および/または追加の材料、
の存在下で反応させることを含み、
前記成分b)は、パラホルムアルデヒド(b1)に基づく少なくとも1種のポリオールを含む、前記製造方法。 - プラスチック部品の製造のための、請求項1に記載の熱可塑性ポリウレタンの使用。
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Application Number | Priority Date | Filing Date | Title |
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DE102014004926 | 2014-04-07 | ||
DE102014004926.4 | 2014-04-07 | ||
PCT/EP2015/057142 WO2015155084A1 (de) | 2014-04-07 | 2015-04-01 | Thermoplastische polyurethane, deren herstellung und verwendung |
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US20180312623A1 (en) * | 2017-04-28 | 2018-11-01 | Liang Wang | Polyurethane Elastomer with High Ultimate Elongation |
EP3498746A1 (de) * | 2017-12-13 | 2019-06-19 | Covestro Deutschland AG | Verfahren zur herstellung von polyurethanpolymeren |
JP2021507030A (ja) * | 2017-12-14 | 2021-02-22 | ビーエイエスエフ・ソシエタス・エウロパエアBasf Se | 低いガラス転移温度を有する熱可塑性ポリウレタンの製造方法 |
US10899074B2 (en) * | 2017-12-20 | 2021-01-26 | Covestro Deutschland Ag | Powder-based additive manufacturing process |
EP3533815A1 (de) * | 2018-02-28 | 2019-09-04 | Covestro Deutschland AG | Polyurethanweichschaumstoffe auf basis von polyoxymethylen-polyoxyalkylen-blockcopolymeren |
CN108559049B (zh) * | 2018-05-11 | 2020-12-11 | 美瑞新材料股份有限公司 | 一种抗析出脂肪族热塑性聚氨酯弹性体及其制备方法 |
EP3812407A1 (de) * | 2019-10-23 | 2021-04-28 | Covestro Deutschland AG | Polyurethanpolymer mit einer härte von <= 60 shore a |
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US3682845A (en) * | 1970-10-16 | 1972-08-08 | Witco Chemical Corp | Polyurethanes derived from alkylene oxide adducts of trimethylol phenols and of polymers thereof |
JPS5018598A (ja) * | 1973-06-19 | 1975-02-27 | ||
JPS5753529A (en) * | 1980-08-25 | 1982-03-30 | Du Pont | Formal diol low polymer of poly(tetramethylene ether)glycol and polyurethane obtained therefrom |
JPS5763330A (en) * | 1980-09-19 | 1982-04-16 | Du Pont | Formal diol low polymer of glycol copolymer |
JPS582318A (ja) * | 1981-06-29 | 1983-01-07 | Nisso Yuka Kogyo Kk | イソシアネ−ト組成物 |
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US95861A (en) * | 1869-10-12 | Edward weissenborn | ||
US3575930A (en) * | 1968-12-12 | 1971-04-20 | Goodrich Co B F | Polyoxymethylene glycol polymers |
BE758501A (fr) * | 1969-11-05 | 1971-05-05 | Celanese Corp | Composition a base de polymere oxymethylenique modifie et procede de stabilisation de ce polymere |
US3718622A (en) * | 1970-12-31 | 1973-02-27 | Hooker Chemical Corp | Gel prevention in polyurethanes |
AU630241B2 (en) * | 1989-10-12 | 1992-10-22 | E.I. Du Pont De Nemours And Company | Polyoxymethylene/thermoplastic polyurethane/amorphous thermoplastic polymer blends |
US20040097961A1 (en) * | 2002-11-19 | 2004-05-20 | Vascular Control System | Tenaculum for use with occlusion devices |
US7705106B2 (en) * | 2003-04-28 | 2010-04-27 | Basf Aktiengesellschaft | Initial compounds for producing polyurethanes |
DE10319242A1 (de) * | 2003-04-28 | 2004-11-18 | Basf Ag | Ausgangsverbindungen für die Herstellung von Polyurethanen |
CA2895583A1 (en) * | 2012-12-21 | 2014-06-26 | Bayer Materialscience Ag | Method for producing formaldehyde/co2 copolymers |
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- 2015-04-01 CN CN201580017110.1A patent/CN106459348A/zh active Pending
- 2015-04-01 EP EP15714470.0A patent/EP3129421B8/de active Active
- 2015-04-01 US US15/302,847 patent/US10435501B2/en active Active
- 2015-04-01 TW TW104110613A patent/TWI648340B/zh active
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Patent Citations (5)
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US3682845A (en) * | 1970-10-16 | 1972-08-08 | Witco Chemical Corp | Polyurethanes derived from alkylene oxide adducts of trimethylol phenols and of polymers thereof |
JPS5018598A (ja) * | 1973-06-19 | 1975-02-27 | ||
JPS5753529A (en) * | 1980-08-25 | 1982-03-30 | Du Pont | Formal diol low polymer of poly(tetramethylene ether)glycol and polyurethane obtained therefrom |
JPS5763330A (en) * | 1980-09-19 | 1982-04-16 | Du Pont | Formal diol low polymer of glycol copolymer |
JPS582318A (ja) * | 1981-06-29 | 1983-01-07 | Nisso Yuka Kogyo Kk | イソシアネ−ト組成物 |
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TWI648340B (zh) | 2019-01-21 |
US20170081463A1 (en) | 2017-03-23 |
TW201602234A (zh) | 2016-01-16 |
EP3129421B1 (de) | 2020-07-22 |
RU2016143398A3 (ja) | 2018-11-07 |
EP3129421A1 (de) | 2017-02-15 |
RU2684281C2 (ru) | 2019-04-05 |
JP6889555B2 (ja) | 2021-06-18 |
EP3129421B8 (de) | 2020-10-28 |
WO2015155084A1 (de) | 2015-10-15 |
RU2016143398A (ru) | 2018-05-07 |
CN106459348A (zh) | 2017-02-22 |
US10435501B2 (en) | 2019-10-08 |
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