JP2015128812A - Method and apparatus for fixing material receiving position - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method and apparatus for fixing a material receiving position in which electronic element materials after being aligned are used, and arranged and fixed in positions one by one using a vibrating feeder, and thereby extracted and moved to a next production process.SOLUTION: A method for fixing a material receiving position includes: a material alignment step of performing a direction adjustment and sorting materials by a vibrating feeder 2, and transporting the materials from a transport concave path 21 one by one; a receiving position fixing step of receiving one by one the materials transported one by one from the transport concave path 21 of the vibrating feeder 2 on multiple storage partitions installed thereon at intervals by the intermittent shift of a mold base of a receiving position fixing device 3; and a take-out step of sucking the material in each storage partition by multiple nozzles installed in a take-out device at intervals, and taking out and shifting the material to the next production process.

Description

  The present invention relates to a method and an apparatus for fixing a contact position, and in particular, a material contact that is taken out by being fixed in an aligned position one by one using the electronic element material after being aligned by a vibration feeder, and is transferred to the next manufacturing process. The present invention relates to a position fixing method and apparatus.

  In general, electronic element materials have the characteristic that they are usually large in quantity and fine. In order to carry out automated manufacturing processes, it is necessary to save a lot of manpower by putting a large amount of materials and automatically performing related processes, as well as physical characteristics of electronic device materials. In addition, due to miniaturization, after a large amount of electronic element material is introduced, effective and precise position fixing is required. If this is not done, it is not possible to proceed to a smooth subsequent process. Taking the manufacturing process of windings in the core of a general transformer or inductor coil as an example, at present, for example, the transformer or inductor coil in a smartphone is extremely fine and the production volume is in the millions. Calculated. Therefore, it is necessary to carry out a smooth winding manufacturing process by adjusting a direction and selecting a large amount of core material by using a vibration feeder.

  However, according to the conventional technique, it is difficult to increase the production efficiency for one unit time when the direction is adjusted or sorted after a large amount of core material is charged by the vibration feeder. In order to increase production efficiency, it is ideal that wire winding is performed simultaneously on many cores. Therefore, when the cores are aligned and sent out by the vibration feeder, the cores sent out from the vibration feeder are contacted one by one by a device for receiving and fixing the position, and a fixed amount (for example, , Four) are taken out and transferred to a device having a winding function for simultaneous multi-axis simultaneous winding.

  Therefore, the present invention provides a material contact position fixing method and apparatus that are taken out by being arranged in a fixed position one by one using the electronic element material that has been aligned by the vibration feeder, and then transferred to the next manufacturing process. This is the issue.

  In order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing method in which a vibration feeder contacts a material aligned and transported, and a plurality of materials are transferred simultaneously.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing method for receiving a material aligned and transported by a vibration feeder and fixing the position accurately.

  Moreover, in order to solve the said subject, an object of this invention is to provide the material contact position fixing apparatus which contacts the material which the vibration feeder arranged and transported, and several materials are moved simultaneously.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing device that contacts a material and simultaneously transfers a plurality of materials.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing device that contacts a material and accurately fixes the position.

  Moreover, in order to solve the said subject, this invention aims at providing the apparatus of the material contact position fixing method of Claims 1-4.

  In order to achieve the above object, the material contact position fixing method of the present invention includes the following steps. In the material alignment step, the material is directed and sorted by the vibration feeder, and is transported one by one from the transport recess. In the receiving position fixing step, the material in which the mold base is intermittently moved by the receiving position fixing device and a plurality of storage spaces installed on the mold base are transported one by one from the transport recess of the vibration feeder is obtained. Accept. In the take-out step, the material in each storage area on the mold base is adsorbed by a plurality of nozzles installed at intervals of the take-out device, taken out, and transferred to the next step.

  Further, in order to achieve the above object, the material contact position fixing method of the present invention includes a mold base that moves intermittently, and a plurality of storage areas are installed at intervals on the mold base, and transported from the vibration feeder. The material is transported to the concave path one by one, and the material is adsorbed toward the contact surface in the storage area to be in contact and fixed in position.

  In order to achieve the above object, the material contact position fixing device of the present invention includes a vibration feeder having a transport recess and a mold base, on which a plurality of storage areas are installed at intervals. In addition, a receiving position fixing device that makes intermittent transitions and successively contacts the material transported from the transport recess of the vibratory feeder and a plurality of spaced nozzles are provided in each storage area on the mold base. And a take-out device for adsorbing, taking out, and moving to the next manufacturing process.

  Furthermore, in order to achieve the above object, a material contact position fixing device of the present invention includes a belt that receives the drive of a motor, and includes a drive assembly component on which a fixing component is installed, a base, and a base. A guide rail is installed on the guide rail, and a slide seat that slides on the guide rail is installed on the guide rail. It is installed, slides in conjunction with it, moves intermittently in some sections, has a mold base, a plurality of storage areas are installed on the mold base at intervals, and are contacted And a receiving position fixing assembly for storing the core material.

  Furthermore, in order to achieve the above object, the material contact position fixing device of the present invention includes a fixing seat, and the fixing seat penetrates through a plurality of negative pressure air holes installed at intervals. Are moved intermittently, and a plurality of storage sections are installed at intervals on the storage section to store the material to be received, and between the one side and the bottom of the storage section, there is an air hole in the fixed seat. It is characterized by penetrating each other.

  Furthermore, in order to achieve the above-mentioned object, the material contact position fixing device of the present invention further moves intermittently, and a storage space is installed on the mold to store the material to be contacted. A base, and a suction part that is driven to contact or separate from the mold base to form a fixed position by conflicting with the material in the storage area facing the inner surface of the storage area. To do.

  Moreover, in order to achieve the said objective, this invention is equipped with the apparatus of the material contact position fixing method of Claim 1-4.

  As described above, in the material contact position fixing method and apparatus according to the embodiment of the present invention, in the material alignment step, the core material is directionally adjusted and sorted by the vibration feeder, and transported one by one from the transport concave path, and in the contact position fixing step. The receiving area fixing assembly of the receiving position fixing device stores the core material to be received on the mold base, and in the take-out step, the nozzle of the taking-out device adsorbs and takes out the core material in each storage area. To the next manufacturing process. Therefore, in addition to effectively removing a plurality of core materials at the same time, the core materials to be contacted one after another are in contact with the rear opening and the contact surface and the side air holes correspond to the escape holes. The negative pressure applied to the contact with the reference surface forms an accurate position fix, so that the nozzle of the pick-up device is picked up and taken out, and when the next winding process is started, the position is fixed accurately. Winding is performed.

  In the material contact position fixing method and apparatus according to the embodiment of the present invention, in the material alignment step, the core material is directionally adjusted and sorted by the vibration feeder and transported one by one from the transport recess, and in the contact position fixing step, the contact position fixing is performed. The storage area on the mold base of the assembly position fixing assembly of the device stores the core material to be contacted, and in the take-out step, the nozzle of the take-out device adsorbs and takes out the core material in each storage area to produce the next Move to the process. Therefore, in addition to effectively removing a plurality of core materials at the same time, the core materials to be contacted one after another are in contact with the rear opening and the contact surface and the side air holes correspond to the escape holes. The negative pressure applied to the contact with the reference surface forms an accurate position fix, so that the nozzle of the pick-up device is picked up and taken out, and when the next winding process is started, the position is fixed accurately. Winding is performed.

It is the figure which showed the apparatus in embodiment of this invention. It is a three-dimensional view of the reception assembly part in the embodiment of the present invention. It is a three-dimensional exploded view of the reception assembly part in the embodiment of the present invention. It is the elements on larger scale of the mold base in the embodiment of the present invention. It is the elements on larger scale of the acceptance assembly parts in the embodiment of the present invention. It is the top view (figure seen from the top) which showed the position fixed state of the core material in the storage area in the embodiment of the present invention. It is a front view (figure seen from the front) of the core material in the storage area in the embodiment of the present invention. It is a three-dimensional exploded view in the second embodiment of the present invention. It is the figure which showed the state which the adsorption | suction component in 2nd embodiment of this invention contacted the mold base. It is the figure which showed the state which the adsorption | suction component of 2nd embodiment of this invention isolate | separated from the mold base.

  A material contact position fixing method and apparatus according to an embodiment of the present invention will be described with reference to FIG. FIG. 1 shows the case of a dosing device used for winding the transformer core. The material contact position fixing method of the present invention includes the following steps.

  Material Alignment Step: The core material 1 is put into the vibration feeder 2 and the direction is adjusted and selected, and transported one by one from the Y-axis direction toward the transport recess 21.

  Reception position fixing step: executed by the reception position fixing device 3, which includes a drive assembly part 31, a fixed assembly part 32, and a reception position fixing 33. Among these, the drive assembly component 31 includes a belt 312 that receives the drive of the motor 311, and a fixing component 313 is installed on the belt 312. The fixed assembly part 32 includes a base 321. On the base 321, a guide rail 322 in the X-axis direction perpendicular to the transport concave 21 is installed. A slide sheet 323 that slides on the guide rail 322 is installed on the guide rail 322. The fixed component 313 and the guide rail 322 are fixed and interlocked. The contact position fixing assembly 33 is installed on the slide sheet 322, is slid in the X-axis direction in conjunction with the slide seat 322, and intermittently shifts in some sections, and includes a fixing seat 331 and a mold base 332. . On the mold base 332, a plurality of storage areas 333 are recessed at intervals in a linear arrangement to store the core material 1 to be contacted. In the receiving position fixing device 3, the receiving position fixing assembly 33 is intermittently moved in the X-axis, so that each storage area 333 is all set by the storage areas 333 that are installed at intervals on the mold base 332. Until the core material 1 is placed, the transport recess 21 in the Y-axis direction of the vibration feeder 2 contacts the core material 1 transported one by one.

  Take-out step: executed by the take-out device 4, the take-up device 4 is positioned above the route of sliding and moving in the X-axis direction of the slide sheet 322, moving up and down in the Z-axis direction and fixed A plurality of nozzles 42 installed at intervals on the frame 41 and the fixed frame 41 are provided. Each nozzle 42 is penetrated by a negative suction force. In the receiving position fixing step, each of the storage areas 333 on the mold base 332 is slid and moved downward to the take-out device 4 after the core material 1 is placed thereon. The fixed frame 41 moves downward in the Z-axis direction, sucks and takes out the core material 1 in each storage section 333 by each nozzle 42, and moves to the next winding step.

  This will be described with reference to FIGS. A receiving seat 334 is installed laterally on one side of the bearing seat fixing assembly 33 below the fixing seat 331, and the mold base 332 is installed and stored between the contact surface 335 of the fixing seat 331, and A conflict installation section 336 is formed which is installed with its position fixed on the top. The contact surface 335 is installed corresponding to each of the plurality of storage areas 333, and a negative pressure air hole 337 passes therethrough.

  This will be described with reference to FIG. The mold base 332 is made of a wear-resistant material such as tungsten carbide or cemented carbide, and the storage area 333 is opened in the Y-axis direction. A front opening 333a and a rear opening 333b that are open are formed at both ends in the Y-axis direction. The storage area 333 moves toward the X-axis direction, and corresponds to the side material 333c when the core material 1 is attached, and a relief hole 333e is installed at the position of the rear opening 333b between the bottom portion 333d. Is done. A drain tank 338 in the Z-axis direction is installed on the front opening 333a side of the mold base 332, and the crushed core material is dropped from the above position and discharged. On the other hand, a detector is installed on the upper side to cope with the Z-axis direction cut formed by the drain tank 334. If the detector corresponds to the drain tank 334 and the signal at the time of sensing is blocked, it means that the core material 1 in the storage area 333 is operating normally, and conversely, the signal at the time of sensing is directly If it is not blocked by passing, it means that the core material 1 is not charged, and it is necessary to stop the apparatus and inspect it.

  This will be described with reference to FIG. The mold base 332 comes into contact with the rear opening 333b side of the storage area 333 and the contact surface 335 of the fixed seat 331, and is fixedly installed on the receiving seat 334, whereby an air hole 337 on the contact surface 335 of the fixed seat 331 is obtained. However, they penetrate each other just corresponding to the position of the escape hole 333e. On the receiving seat 334, a cut 339 corresponding to the drain tank 338 on the mold base 332 is further installed.

  This will be described with reference to FIGS. The width of the core material 1 is smaller than the width on both sides of the storage area 333 of the mold base 332, and the negative pressure applied to the storage area 333 by the escape holes 333e corresponding to the air holes 337 is fixed at the position of the rear opening 333b. It is biased toward the contact surface 335 of 331 and the side 333c of the storage area 333. Therefore, when the core material 1 is in the storage area 333, the air hole 337 corresponds to the negative suction force applied by the escape hole 333e, so that the core material 1 is based on the contact surface 335 and the side 333c, Position locking is achieved by biasing against the contact surface 335 and the side 333c. A gap D is formed between the other side of the core material 1 and the other side 333f corresponding to when the core material 1 is brought into contact with the other side of the storage area 333 in the X-axis direction. 1 When the nozzle 42 of the take-out device 4 in FIG. 1 adsorbs and removes the core material 1, the air hole 337 corresponds to the escape hole 333e and is taken out only after the applied negative pressure is released. The nozzle 42 of the apparatus 4 can be taken out smoothly.

  In the material contact method and apparatus according to the embodiment of the present invention, the core material 1 is put into the vibration feeder 2 by the material alignment step, the direction is adjusted and sorted, and transported toward the transport recess 21 one by one. Further, in the receiving position fixing step, the storage area 333 on the mold base 332 of the receiving position fixing 33 of the receiving position fixing device 3 stores the core material 1 to be contacted. Further, in the take-out step, the nozzle 42 of the take-out device 4 adsorbs and takes out the core material 1 in each storage section 333, and the next winding process is started. Effectively, a plurality of core materials 1 can be received and provided at the same time, and the core material 1 to be contacted one by one has a contact surface 335 biased to the position of the rear opening 333b and air holes 337 on the side 333c. Corresponding to the escape hole 333e, the negative pressure applied in the storage area 333 conflicts with the reference surface to form an accurate position fix, so that the nozzle 42 of the take-out device 4 is sucked and taken out. When moving to the winding process, the position is accurately fixed and winding is performed.

  This will be described with reference to FIG. In the second embodiment of the present invention, mainly the suction position fixing of the core material 6 in the storage area 511 in the mold base 51 is driven by the air cylinder 52, or the suction component that contacts or separates from the mold base 51. Done by 53. The suction component 53 has a magnetic component 531 such as a magnet, for example, corresponding to the core material 6 in the storage area 511 in the plurality of mold bases 51 spaced apart from each other. At the same time, the storage area 511 in the mold base 51 is provided with only the opening 512 on a single side, and serves to contact the core material 6. The other side is closed, and is formed by a system in which a partition part 513 is formed between the suction part 53 and the suction part 53 in contact therewith. This will be described with reference to FIGS. When the core material 6 is brought into contact with the storage area 511 in the mold base 51, the suction component 53 is driven to contact the mold base 51 and to the magnetic material 531 to the corresponding core material 6 in the storage area 511. On the other hand, by performing the indirect magnetic adsorption method of the partition part 513, the core material 6 in the storage area 511 conflicts with respect to the inner side surface 514 of the storage area 511 as a reference to form a fixed position. This will be described with reference to FIGS. When the nozzle 42 of the take-out device 4 is picked up by the core material 1, the pick-up component 53 is driven and separated from the mold base 51 for the first time, so that the applied suction force is released and the pick-up device 4 is released. Nozzle 42 can be taken out smoothly.

  As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and there are design changes and the like without departing from the gist of the present invention. However, it is included in the present invention.

DESCRIPTION OF SYMBOLS 1 Core material 2 Vibrating feeder 21 Transport concave 3 Contacting position fixing device 31 Drive assembly part 311 Motor 312 Belt 313 Fixing part 32 Fixing assembly part 321 Base 322 Guide rail 323 Slide sheet 33 Reception position fixing assembly part 331 Fixing seat 332 Mold base 333 Storage area 333a Front opening 333b Rear opening 333c Side 333d Bottom 333e Relief hole 333f Side 334 Receiving seat 335 Contact surface 336 Contact installation section 337 Drain tank 339 Notch 4 Extraction device 41 Fixed frame 42 Nozzle 51 Mold base 511 Storage area 512 Opening 513 Partition 514 Inner side surface 52 Air cylinder 53 Adsorption component 531 Magnetic component 6 Core material D Gap

Claims (16)

A material alignment step in which material is directed, sorted by a vibratory feeder, and transported one by one from a transport recess;
The contact position fixing step in which the mold base is intermittently moved by the contact position fixing device, and the plurality of storage spaces installed on the mold base contact the material transported one by one from the transport recess of the vibration feeder. When,
A plurality of nozzles installed at intervals of the take-out device, the material in each storage area on the mold base is adsorbed, taken out, and taken out to the next process,
A material contact position fixing method comprising the steps of:   Provided with a mold base that moves intermittently, a plurality of storage zones are installed on the mold base, and the materials transported from the vibration feeder to the transport recesses are contacted one by one. A material contact position fixing method, characterized in that the material contact position is fixed by being adsorbed toward the contact surface.   The material according to any one of claims 1 and 2, wherein the material of the storage area of the mold base is adsorbed by a negative pressure passing through an air hole in a fixed seat that is in contact with the mold base. Reception position fixing method.   3. The material contact position fixing method according to claim 1, wherein the material of the mold base storage area is adsorbed by an adsorbing component that contacts or separates from the mold base. A vibratory feeder having a transport recess;
A receiving position fixing device having a mold base, wherein a plurality of storage areas are installed at intervals on the mold base, and intermittently move to successively contact materials transported from the transport recess of the vibration feeder one by one; ,
A plurality of nozzles installed at intervals adsorb and take out the material in each storage area on the mold base, and a take-out device that moves to the next manufacturing process,
A material contact position fixing device comprising: A drive assembly that includes a belt that receives the drive of the motor, and on which the fixed component is installed;
A guide rail is installed on the base, a slide seat that slides on the guide rail is installed on the guide rail, and the fixed assembly and the fixed assembly that the guide rail is fixed and interlocked ,
It is installed on the slide sheet, slides in conjunction with it, moves intermittently in some sections, has a mold base, and a plurality of storage areas are installed on the mold base at intervals. A receiving position fixing assembly for storing the core material to be received,
A material contact position fixing device comprising: A fixed seat that penetrates through a plurality of negative pressure air holes installed at intervals,
The mold base moves intermittently, and a plurality of storage areas are installed on the mold base at intervals, and the material to be received is stored. Between the one side and the bottom of the storage area, the air of the fixed seat A mold base penetrating the hole and the mutual,
A material contact position fixing device comprising:   A front opening and a rear opening that are open on both sides of the storage area of the mold base are formed, and a relief hole is installed between the one side and the bottom of the storage area at a position in contact with the rear opening. The material contact position fixing device according to any one of claims 5 to 7, wherein a negative pressure is inserted into the storage area from the hole.   The material in the storage area of the mold base is biased toward one side to form a fixed position, and a gap is formed between the other side of the material and the other side of the storage area. The material reception position fixing device according to claim 7.   In addition, a plurality of air holes that are provided with a fixed seat and are ventilated by negative pressure at an interval are provided, and the air holes penetrate between the storage area through one side and the bottom of the storage area. The material contact position fixing device according to any one of claims 5 and 6.   A receiving seat is installed sideways toward one side below the fixed seat, and a conflict installation section is formed between the fixed seat and the contact surface of the fixed seat to be used for the mold base conflict and storage. The material contact position fixing device according to any one of claims 7 and 10, wherein: A mold base that moves intermittently, and a storage area is installed on the space to store the material to be received,
A suction part that is driven to contact or separate from the mold base to form a fixed position by conflicting with the material in the storage area facing the inner surface of the storage area;
A material contact position fixing device comprising:   13. The material contact position fixing device according to claim 12, wherein the suction component is provided with a magnetic component corresponding to a material in a storage area in a plurality of mold bases spaced from each other.   The storage area in the mold base is provided with an opening on only one side to provide for material reception, and the other side is closed to form a partition between the suction part and the contacting part. The material contact position fixing device according to claim 12.   13. The material contact position fixing device according to any one of claims 5, 6, 7, and 12, wherein a drain tank is installed in front of a storage area of the mold base.   5. A material contact position fixing device including the apparatus of the material contact position fixing method according to claim 1.

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