JP5890855B2 - Material contact position fixing method and apparatus - Google Patents

Description

  The present invention relates to a method and an apparatus for fixing a contact position, and in particular, a material contact that is taken out by being fixed in an aligned position one by one using the electronic element material after being aligned by a vibration feeder, and is transferred to the next manufacturing process. The present invention relates to a position fixing method and apparatus.

  In general, electronic element materials have the characteristic that they are usually large in quantity and fine. In order to carry out automated manufacturing processes, it is necessary to save a lot of manpower by putting a large amount of materials and automatically performing related processes, as well as physical characteristics of electronic device materials. In addition, due to miniaturization, after a large amount of electronic element material is introduced, effective and precise position fixing is required. If this is not done, it is not possible to proceed to a smooth subsequent process. Taking the manufacturing process of windings in the core of a general transformer or inductor coil as an example, at present, for example, the transformer or inductor coil in a smartphone is extremely fine and the production volume is in the millions. Calculated. Therefore, it is necessary to carry out a smooth winding manufacturing process by adjusting a direction and selecting a large amount of core material by using a vibration feeder.

  However, according to the conventional technique, it is difficult to increase the production efficiency for one unit time when the direction is adjusted or sorted after a large amount of core material is charged by the vibration feeder. In order to increase production efficiency, it is ideal that wire winding is performed simultaneously on many cores. Therefore, when the cores are aligned and sent out by the vibration feeder, the cores sent out from the vibration feeder are contacted one by one by a device for receiving and fixing the position, and a fixed amount (for example, , Four) are taken out and transferred to a device having a winding function for simultaneous multi-axis simultaneous winding.

  Therefore, the present invention provides a material contact position fixing method and apparatus that are taken out by being arranged in a fixed position one by one using the electronic element material that has been aligned by the vibration feeder, and then transferred to the next manufacturing process. This is the issue.

  In order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing method in which a vibration feeder contacts a material aligned and transported, and a plurality of materials are transferred simultaneously.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing method for receiving a material aligned and transported by a vibration feeder and fixing the position accurately.

  Moreover, in order to solve the said subject, an object of this invention is to provide the material contact position fixing apparatus which contacts the material which the vibration feeder arranged and transported, and several materials are moved simultaneously.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing device that contacts a material and simultaneously transfers a plurality of materials.

  Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a material contact position fixing device that contacts a material and accurately fixes the position.

  Moreover, in order to solve the said subject, this invention aims at providing the apparatus of the material contact position fixing method of Claims 1-4.

In order to achieve the above object, the material contact position fixing method of the present invention includes the following steps. In the material alignment step, the material is directed and sorted by the vibration feeder, and is transported one by one from the transport recess. In the receiving position fixing step, the material in which the mold base is intermittently moved by the receiving position fixing device and a plurality of storage areas installed at intervals on the mold base are transported one by one from the transport recess of the vibration feeder. Accept. In the take-out step, the material in each storage area on the mold base is adsorbed by a plurality of nozzles installed at intervals of the take-out device, taken out, and transferred to the next step.

Furthermore, in order to achieve the above object, the material contact position fixing method of the present invention includes a mold base that moves intermittently, and a plurality of storage areas are installed on the mold base at intervals, and transported from the vibration feeder. The material transported to the concave path is contacted one by one, and the material is attracted toward the conflicting surface in the storage area to be in contact and fixed in position.

In order to achieve the above object, the material contact position fixing device of the present invention has a vibration feeder having a transport recess and a mold base, on which a plurality of storage areas are installed at intervals. In each storage area on the mold base, there is a contact position fixing device that intermittently moves to contact each material that is transported from the transport recess of the vibratory feeder one by one and a plurality of nozzles that are installed at intervals. And a take-out device for adsorbing, taking out, and moving to the next manufacturing process.

Furthermore, in order to achieve the above object, a material contact position fixing device of the present invention includes a belt that receives the drive of a motor, and includes a drive assembly component on which a fixing component is installed, a base, and a base. A guide rail is installed on the guide rail, and a slide seat that slides on the guide rail is installed on the guide rail. It is installed, slides in conjunction with it, moves intermittently in some sections, has a mold base, a plurality of storage areas are installed on the mold base at intervals, and are contacted characterized in that it comprises a contact assembly elevational parts Seung housing the core material.

Furthermore, in order to achieve the above object, the material contact position fixing device of the present invention includes a fixing seat, and the fixing seat penetrates through a plurality of negative pressure air holes installed at intervals. Are moved intermittently, and a plurality of storage areas are installed at intervals on the storage area to store the material to be received, and between the one side and the bottom of the storage area , there is an air hole in the fixed seat. It is characterized by penetrating each other.

Furthermore, in order to achieve the above-mentioned object, the material contact position fixing device of the present invention further moves intermittently, and a storage area is installed at intervals on the mold to store the material to be contacted. a base, being driven by contacting or separating the mold base, and characterized by comprising a suction part forming a fixed position in conflict on the basis that the material in the housing area faces the inner surface of the housing area To do.

  Moreover, in order to achieve the said objective, this invention is equipped with the apparatus of the material contact position fixing method of Claim 1-4.

As described above, in the material contact position fixing method and apparatus according to the embodiment of the present invention, in the material alignment step, the core material is directionally adjusted and sorted by the vibration feeder, and transported one by one from the transport concave path, and in the contact position fixing step. , houses a core material is contained area on the mold base is bordered approval of contact sets elevational component approval of Uketamawase' stationary device, in extraction step, the nozzle of the extraction device adsorbs core material in each of the storage areas, taken out To the next manufacturing process. Therefore, in addition to effectively removing a plurality of core materials at the same time, the core material to be contacted one by one has a contact surface that is biased toward the position of the rear opening and the air holes on the side correspond to the escape holes in the storage area . The negative pressure applied to the contact with the reference surface forms an accurate position fix, so that the nozzle of the pick-up device is picked up and taken out, and when the next winding process is started, the position is fixed accurately. Winding is performed.

In the material contact position fixing method and apparatus according to the embodiment of the present invention, in the material alignment step, the core material is directionally adjusted and sorted by the vibration feeder and transported one by one from the transport recess, and in the contact position fixing step, the contact position fixing is performed. a core material containing area of the mold base contact assembly elevational component approval of the device is bordered Seung housed in extraction step, the nozzle of the extraction device adsorbs core material in each of the storage areas, taken out, the next production Move to the process. Therefore, in addition to effectively removing a plurality of core materials at the same time, the core material to be contacted one by one has a contact surface that is biased toward the position of the rear opening and the air holes on the side correspond to the escape holes in the storage area . The negative pressure applied to the contact with the reference surface forms an accurate position fix, so that the nozzle of the pick-up device is picked up and taken out, and when the next winding process is started, the position is fixed accurately. Winding is performed.

It is the figure which showed the apparatus in embodiment of this invention. It is a three-dimensional view of the reception assembly part in the embodiment of the present invention. It is a three-dimensional exploded view of the reception assembly part in the embodiment of the present invention. It is the elements on larger scale of the mold base in the embodiment of the present invention. It is the elements on larger scale of the acceptance assembly parts in the embodiment of the present invention. It is the top view (figure seen from the top) which showed the position fixed state of the core material in the storage area in the embodiment of the present invention. It is a front view (figure seen from the front) of the core material in the storage area in the embodiment of the present invention. It is a three-dimensional exploded view in the second embodiment of the present invention. It is the figure which showed the state which the adsorption | suction component in 2nd embodiment of this invention contacted the mold base. It is the figure which showed the state which the adsorption | suction component of 2nd embodiment of this invention isolate | separated from the mold base.

  A material contact position fixing method and apparatus according to an embodiment of the present invention will be described with reference to FIG. FIG. 1 shows the case of a dosing device used for winding the transformer core. The material contact position fixing method of the present invention includes the following steps.

  Material Alignment Step: The core material 1 is put into the vibration feeder 2 and the direction is adjusted and selected, and transported one by one from the Y-axis direction toward the transport recess 21.

Reception position fixing step: executed by the reception position fixing device 3, which includes a drive assembly part 31, a fixed assembly part 32, and a reception position fixing 33. Among these, the drive assembly component 31 includes a belt 312 that receives the drive of the motor 311, and a fixing component 313 is installed on the belt 312. The fixed assembly part 32 includes a base 321. On the base 321, a guide rail 322 in the X-axis direction perpendicular to the transport concave 21 is installed. A slide sheet 323 that slides on the guide rail 322 is installed on the guide rail 322. The fixed component 313 and the guide rail 322 are fixed and interlocked. Said Seung contact assembly standing part 33, the is placed on the sliding seat 322, by sliding the interlocking has been X-axis direction to it, and intermittently shifts in some sections comprises a fixing seat 331 and the mold base 332 . On the mold base 332, a plurality of storage areas 333 are recessed at intervals in a linear arrangement to store the core material 1 to be contacted. Uketamawase' position fixing device 3, by Seung contact assembly standing part 33 is intermittently shifts in the X-axis, the respective storage areas 333 to be installed at intervals on the mold base 332, each of the storage areas 333 All Until the core material 1 is placed, the transport recess 21 in the Y-axis direction of the vibration feeder 2 contacts the core material 1 transported one by one.

Extraction step: executed by the extraction device 4, the extraction device 4 is located above the route where the slide sheet 322 slides back and forth in the X-axis direction and moves and moves up and down in the Z-axis direction and fixed. A plurality of nozzles 42 installed at intervals on the frame 41 and the fixed frame 41 are provided. Each nozzle 42 is penetrated by a negative suction force. In the receiving position fixing step, each of the storage areas 333 on the mold base 332 slides below the take-out device 4 after placing the core material 1 thereon. The fixed frame 41 moves downward in the Z-axis direction, sucks and takes out the core material 1 in each storage area 333 by each nozzle 42, and moves to the next winding step.

This will be described with reference to FIGS. On one side of the fixing seat 331 under direction of the approval contact assembly standing part 33 is installed seat 334 sideways, the mold base 332 installed accommodated between the conflicting surface 335 of the fixing seat 331, and its A conflict installation section 336 is formed which is installed with its position fixed on the top. The contact surface 335 is installed corresponding to each of the plurality of storage areas 333, and a negative pressure air hole 337 passes therethrough.

This will be described with reference to FIG. The mold base 332 is made of a wear-resistant material such as tungsten carbide or cemented carbide, and the storage area 333 is opened in the Y-axis direction. The front opening 333a and the rear opening 333b are formed at both ends in the Y-axis direction, with the side where the vibration feeder is provided as the front side . The storage area 333 moves in the X-axis direction, and corresponds to the rear side 333c when the core material 1 is received, and a relief hole 333e is installed at the position of the rear opening 333b between the bottom 333d and the storage area 333. Is done. A drain tank 338 in the Z-axis direction is installed on the side of the front opening 333a of the mold base 332, and the crushed core material is dropped from the above position and discharged. On the other hand, a detector is installed on the upper side to cope with the Z-axis direction cut formed by the drain tank 334. If the detector corresponds to the drain tank 334 and the signal at the time of sensing is blocked, it means that the core material 1 in the storage area 333 is operating normally, and conversely, the signal at the time of sensing is directly If it is not blocked by passing, it means that the core material 1 is not charged, and it is necessary to stop the apparatus and inspect it.

  This will be described with reference to FIG. The mold base 332 comes into contact with the rear opening 333b side of the storage area 333 and the contact surface 335 of the fixed seat 331, and is fixedly installed on the receiving seat 334, whereby an air hole 337 on the contact surface 335 of the fixed seat 331 is obtained. However, they penetrate each other just corresponding to the position of the escape hole 333e. On the receiving seat 334, a cut 339 corresponding to the drain tank 338 on the mold base 332 is further installed.

This will be described with reference to FIGS. The width of the core material 1 is smaller than the width on both sides of the storage area 333 of the mold base 332, and the negative pressure applied to the storage area 333 by the escape holes 333e corresponding to the air holes 337 is fixed at the position of the rear opening 333b. It is biased toward the contact surface 335 of 331 and the side 333c of the storage area 333. Therefore, when the core material 1 is in the storage area 333, the air hole 337 corresponds to the negative suction force applied by the escape hole 333e, so that the core material 1 is based on the contact surface 335 and the side 333c, Position locking is achieved by biasing against the contact surface 335 and the side 333c. A gap D is formed between the other side of the core material 1 and the other side 333f corresponding to the other side when the core material 1 is brought into contact with the other side of the storage area 333 in the X-axis direction. 1 When the nozzle 42 of the take-out device 4 in FIG. 1 adsorbs and removes the core material 1, the air hole 337 corresponds to the escape hole 333e and is taken out only after the applied negative pressure is released. The nozzle 42 of the apparatus 4 can be taken out smoothly.

In the material contact method and apparatus according to the embodiment of the present invention, the core material 1 is put into the vibration feeder 2 by the material alignment step, the direction is adjusted and sorted, and transported toward the transport recess 21 one by one. Further, in the receiving position fixing step, the storage area 333 on the mold base 332 of the receiving position fixing 33 of the receiving position fixing device 3 stores the core material 1 to be contacted. Further, in the take-out step, the nozzle 42 of the take-out device 4 adsorbs and takes out the core material 1 in each storage area 333, and the next winding process is started. Effectively, a plurality of core materials 1 can be received and provided at the same time, and the core material 1 to be contacted one by one has a contact surface 335 biased to the position of the rear opening 333b and air holes 337 on the side 333c. Corresponding to the escape hole 333e, the negative pressure applied in the storage area 333 conflicts with the reference surface to form an accurate position fix, so that the nozzle 42 of the take-out device 4 is sucked and taken out. When moving to the winding process, the position is accurately fixed and winding is performed.

This will be described with reference to FIG. Second embodiment of the present invention is primarily, the suction position fixing of the core material 6 in the accommodating area 511 in the mold base 51, the suction part in contact or separated from the motor Rudobesu 51 by the driving of the air cylinder 52 53 Is done by. The suction component 53 has a magnetic component 531 such as a magnet, for example, corresponding to the core material 6 in the storage area 511 in the plurality of mold bases 51 spaced apart from each other. At the same time, the storage area 511 in the mold base 51 is provided with only the opening 512 on a single side, and serves to contact the core material 6. The other side is closed, and is formed by a system in which a partition part 513 is formed between the suction part 53 and the suction part 53 in contact therewith. This will be described with reference to FIGS. When the core material 6 is bordered Seung in the storage area 511 in the mold base 51, it is driven suction part 53, in contact with the mold base 51, the core material 6 in housing area 511 that corresponds to the magnetic component 531 On the other hand, by performing the indirect magnetic adsorption method of the partition portion 513, the core material 6 in the storage area 511 is in contact with the reference surface on the inner side surface 514 of the storage area 511 to form a fixed position. . This will be described with reference to FIGS. When the nozzle 42 of the take-out device 4 is picked up by the core material 1, the pick-up component 53 is driven and separated from the mold base 51 for the first time, so that the applied suction force is released and the pick-up device 4 is released. Nozzle 42 can be taken out smoothly.

  As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and there are design changes and the like without departing from the gist of the present invention. However, it is included in the present invention.

1 core material 2 vibrating feeder 21 transport凹道3 Uketamawase' position fixing device 31 drive assembly 311 motor 312 belt 313 stationary component 32 fixed assembly 321 based 322 guide rail 323 sliding seat 33 Seung contact assembly elevational part 331 fixing seat 332 mold base 333 Storage area 333a Front opening 333b Rear opening 333c Side 333d Bottom 333e Relief hole 333f Side 334 Receiving seat 335 Contact surface 336 Contact installation section 337 Air hole 338 Drain tank 339 Cut-out device 41 Fixed frame 42 Nozzle 51 Mold base 511 Storage area 512 Opening 513 Partition 514 Inner side surface 52 Air cylinder 53 Adsorption component 531 Magnetic component 6 Core material D Gap

Claims (9)

A material alignment step in which material is directed, sorted by a vibratory feeder, and transported one by one from a transport recess;
With the receiving position fixing device, the mold base is intermittently moved, and a plurality of storage areas installed on the mold base are in contact with the material transported one by one from the transport recess of the vibration feeder . by adsorption parts in contact or separated into mold base by a driving, based on the inner surface of the housing area, the core material in the storage area to form a fixed position with conflict facing to the reference, the suction part, A contact position fixing step in which magnetic parts corresponding to materials in a storage area in a plurality of mold bases spaced from each other are installed ;
A material comprising: a step of taking out the material in each storage area on the mold base by a plurality of nozzles installed at intervals of the take-out device, taking out the material, and moving to the next process Reception position fixing method. The storage area in the mold base is provided with an opening on only one side for material reception, the other side is closed, and a partition is formed between the suction part and the contacting part. The material contact position fixing method according to claim 1. Materials Uketamawase' position fixing apparatus for performing material Uketamawase' position fixing method according to claim 1, claim 2. A vibratory feeder having a transport recess;
Forward with the backward migration to and Uketamawase' assembly for intermittently proceeds, at a fixed seat and interval thereon a plurality of air holes through by the negative pressure of the air which the Uketamawase' assembly is installed at a distance comprising a mold base having a plurality of storage areas are placed intermittently shifts one by one Seung contact with material to be transported from the transport凹道of minutely vibrating feeder, said mold base conflict with fixed seat on said fixed seat The side where the vibration feeder is provided is the front side, and the mold base storage area is opened in the Y-axis direction to form open front and rear openings at both ends. A contact position fixing device that makes contact with the fixed seat on the rear opening side of the storage area , and penetrates the storage area of the mold base mutually with the air hole of the fixed seat;
A material contact position fixing device, wherein a plurality of nozzles installed at intervals includes a take-out device that sucks and takes out the material in each storage area on the mold base and moves to the next manufacturing process. . The side on which the vibration feeder is provided is the front side, a Z-axis direction recessed tank is installed on the front side in the Y-axis direction of the storage area of the mold base, and the core material crushed by the recessed tank is the recessed section materials Uketamawase' position fixing device according to claim 3 or claim 4 characterized in that it is dropped from the bath is discharged. The contact position fixing device includes a belt that receives the drive of a motor, and a driving assembly part on which a fixing part is installed;
A base, is on the base is installed guide rails, on the guide rails, are installed sliding seat that slides on the guide rail, the fixed assembly part products the stationary component and the guide rail is interlocked fixed materials Uketamawase' position fixing device according to claim 4, characterized in that it comprises and. The side where the vibration feeder is provided is the front side, and when the material moves to the X-axis direction of the storage area and comes into contact with the material, there is a relief hole at a position where it comes into contact with the rear opening. There are installed to penetrate into each other so as to correspond to the position of the air hole is relief hole of the fixing seat, according to claim 4, negative pressure relative to the housing area from the relief holes is characterized by passing input Material receiving position fixing device. Said material in the mold base of the storage area to form a fixed position biased to one side, claim, characterized in that a gap is formed between the other side of the other side and the storage area of the material 4 The material contact position fixing device described in 1. A receiving seat is installed sideways toward one side below the fixed seat, and a conflict installation section is formed between the fixed seat and the contact surface of the fixed seat to be used for the mold base conflict and storage. The material contact position fixing device according to claim 4 , wherein:

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