JP2015069015A - 光学積層体 - Google Patents
光学積層体 Download PDFInfo
- Publication number
- JP2015069015A JP2015069015A JP2013203461A JP2013203461A JP2015069015A JP 2015069015 A JP2015069015 A JP 2015069015A JP 2013203461 A JP2013203461 A JP 2013203461A JP 2013203461 A JP2013203461 A JP 2013203461A JP 2015069015 A JP2015069015 A JP 2015069015A
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- JP
- Japan
- Prior art keywords
- hard coat
- coat layer
- resin film
- meth
- thermoplastic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 230000003287 optical effect Effects 0.000 title claims abstract description 84
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 85
- 239000010419 fine particle Substances 0.000 claims abstract description 61
- 150000001875 compounds Chemical class 0.000 claims abstract description 50
- 239000000203 mixture Substances 0.000 claims abstract description 36
- 230000007423 decrease Effects 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 172
- 239000000463 material Substances 0.000 claims description 39
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 35
- 229920005989 resin Polymers 0.000 claims description 31
- 239000011347 resin Substances 0.000 claims description 31
- 239000011254 layer-forming composition Substances 0.000 claims description 22
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000005191 phase separation Methods 0.000 claims description 10
- 230000008595 infiltration Effects 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 abstract description 14
- 239000004925 Acrylic resin Substances 0.000 description 37
- 229920000178 Acrylic resin Polymers 0.000 description 37
- KNCYXPMJDCCGSJ-UHFFFAOYSA-N piperidine-2,6-dione Chemical group O=C1CCCC(=O)N1 KNCYXPMJDCCGSJ-UHFFFAOYSA-N 0.000 description 29
- 238000000034 method Methods 0.000 description 21
- 238000010438 heat treatment Methods 0.000 description 19
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 14
- 239000011247 coating layer Substances 0.000 description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 13
- 239000000178 monomer Substances 0.000 description 13
- 230000009477 glass transition Effects 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
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- 238000001228 spectrum Methods 0.000 description 12
- 125000004432 carbon atom Chemical group C* 0.000 description 11
- 229910052739 hydrogen Inorganic materials 0.000 description 11
- 239000001257 hydrogen Substances 0.000 description 11
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- 239000006097 ultraviolet radiation absorber Substances 0.000 description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
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- 238000002834 transmittance Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 5
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 5
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
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- 238000005259 measurement Methods 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
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- 230000000149 penetrating effect Effects 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 2-octanone Chemical compound CCCCCCC(C)=O ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical group 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
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- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
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- JAONJTDQXUSBGG-UHFFFAOYSA-N dialuminum;dizinc;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Zn+2].[Zn+2] JAONJTDQXUSBGG-UHFFFAOYSA-N 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 2
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- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
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- 238000009832 plasma treatment Methods 0.000 description 2
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- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
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- SKRWFPLZQAAQSU-UHFFFAOYSA-N stibanylidynetin;hydrate Chemical compound O.[Sn].[Sb] SKRWFPLZQAAQSU-UHFFFAOYSA-N 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- JNELGWHKGNBSMD-UHFFFAOYSA-N xanthone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3OC2=C1 JNELGWHKGNBSMD-UHFFFAOYSA-N 0.000 description 2
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- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- ACLGHSLNXWLTGQ-UHFFFAOYSA-N 1,4-bis(hydroxymethyl)cyclohexane-1,4-diol Chemical compound OCC1(O)CCC(O)(CO)CC1 ACLGHSLNXWLTGQ-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 1
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 1
- DLKQHBOKULLWDQ-UHFFFAOYSA-N 1-bromonaphthalene Chemical compound C1=CC=C2C(Br)=CC=CC2=C1 DLKQHBOKULLWDQ-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
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- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical class C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 1
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract
Description
1つの実施形態においては、上記硬化性化合物が、ウレタン(メタ)アクリレートおよび/またはウレタン(メタ)アクリレートのオリゴマーを含む。
1つの実施形態においては、上記ハードコート層において、相分離が生じていない。
1つの実施形態においては、上記熱可塑性樹脂フィルムが、(メタ)アクリル系樹脂フィルムである。
1つの実施形態においては、上記ハードコート層が、上記基材層側表面から厚み方向に向かって濃度が連続的に低くなるように上記熱可塑性樹脂フィルムを形成する熱可塑性樹脂を含む。
1つの実施形態においては、上記ハードコート層の上記基材層が設けられていない側に、低屈折率層をさらに備える。
本発明の別の局面によれば、偏光フィルムが提供される。該偏光フィルムは、上記光学積層体を含む。
本発明のさらに別の局面によれば、画像表示装置が提供される。該画像表示装置は、上記光学積層体を含む。
A.光学積層体の全体構成
図1は、本発明の1つの実施形態による光学積層体の概略断面図である。図1に示す光学積層体100は、熱可塑性樹脂フィルムから形成される基材層10と、ハードコート層20とをこの順に備える。ハードコート層20は、熱可塑性樹脂フィルムにハードコート層形成用組成物を塗布して形成される。ハードコート層20は、塗布されたハードコート層形成用組成物の一部が熱可塑性樹脂フィルムに浸透して形成された浸透領域22を含む。すなわち、浸透領域22は、熱可塑性樹脂フィルムにおいて、ハードコート層形成用組成物成分が存在している部分である。一方、基材層10は、このようにハードコート層形成用組成物が熱可塑性樹脂フィルムに浸透した際に、熱可塑性樹脂フィルムにおいてハードコート層形成用組成物が到達(浸透)しなかった部分である。なお、図中の境界Aは、熱可塑性樹脂フィルムのハードコート層形成用組成物塗布面により規定される境界である。
基材層は、任意の適切な熱可塑性樹脂フィルムから形成される。より詳細には、基材層は、熱可塑性樹脂フィルムにハードコート層形成用組成物を塗布した際に、熱可塑性樹脂フィルムにおいて、当該ハードコート層形成用組成物が到達(浸透)しなかった部分である。
Re=(nx−ny)×d
Rth=(nx−nz)×d
ここで、nxは熱可塑性樹脂フィルムの遅相軸方向の屈折率であり、nyは熱可塑性樹脂フィルムの進相軸方向の屈折率であり、nzは熱可塑性樹脂フィルムの厚み方向の屈折率であり、d(nm)は熱可塑性樹脂フィルムの厚みである。遅相軸は、フィルム面内の屈折率が最大になる方向をいい、進相軸は、面内で遅相軸に垂直な方向をいう。代表的には、ReおよびRthは、波長590nmの光を用いて測定される。
ハードコート層は、所定の分子量の硬化性化合物と高屈折率微粒子とを含むハードコート層形成用組成物を熱可塑性樹脂フィルムに塗布して形成される。より具体的には、ハードコート層は、所定の分子量の硬化性化合物と高屈折率微粒子とを含むハードコート層形成用組成物を熱可塑性樹脂フィルムに塗布し、その一部を熱可塑性樹脂フィルムに浸透させて形成される。好ましくは、ハードコート層形成用組成物の熱可塑性樹脂フィルムへの浸透と同時に熱可塑性樹脂フィルムを形成する熱可塑性樹脂のハードコート層形成用組成物の塗布層への溶出が生じる。
低屈折率層は、上記ハードコート層よりも低い屈折率を有する。低屈折率層をハードコート層上に積層することにより、得られる光学積層体の反射防止性が向上される。低屈折率層の屈折率は、好ましくは1.20〜1.45、より好ましくは1.23〜1.42である。
本発明の光学積層体の製造方法は、熱可塑性樹脂フィルム上にハードコート層形成用組成物を塗布して塗布層を形成し、該塗布層を加熱することを含む。好ましくは、該加熱後にハードコート層形成用組成物に硬化処理を施すことをさらに含む。低屈折率層を備える光学積層体を製造する場合は、加熱後の塗布層または硬化処理後のハードコート層上に低屈折率層形成用組成物を塗布し、任意に硬化処理を施すことをさらに含む。好ましくは、硬化処理後のハードコート層上に低屈折率層形成用組成物を塗布し、硬化処理を施す。
基材層およびハードコート層の屈折率をアタゴ社製のアッベ屈折率計(商品名:DR−M2/1550)を用い、中間液としてモノブロモナフタレンを選択して測定した。
(2)ハードコート層の厚みおよび浸透深さ
実施例および比較例で得られた光学積層体の基材層側に、黒色アクリル板(三菱レイヨン社製、厚み2mm)を、厚み20μmのアクリル系粘着剤を介して貼着した。次いで、ハードコート層の反射スペクトルを、瞬間マルチ測光システム(大塚電子社製、商品名:MCPD3700)を用いて以下の条件で測定し、FFTスペクトルのピーク位置から、ハードコート層の厚みを評価した。なお屈折率は、上記(1)で測定した値を用いた。
・反射スペクトル測定条件
リファレンス:ミラー
アルゴリズム:FFT法
計算波長:450nm〜850nm
・検出条件
露光時間:20ms
ランプゲイン:ノーマル
積算回数:10回
・FFT法
膜厚値の範囲:2〜15μm
膜厚分解能:24nm
一方、下記積層体(R1)についての上記反射スペクトル測定により評価した。
・積層体(R1):基材フィルムとしてPET基材(東レ社製、商品名:U48−3、屈折率:1.60)を用い、塗布層の加熱温度を60℃とした以外は、実施例1と同様にして得た。
積層体(R1)に用いられるPET基材には、ハードコート層形成用組成物が浸透しないので、積層体(R1)から得られるFFTスペクトルのピーク位置から測定されるハードコート層の厚みは、実施例および比較例で得られた光学積層体のハードコート層の厚みよりも浸透深さの分だけ小さくなる。よって、(実施例および比較例で得られた光学積層体のハードコート層の厚み)から(積層体(R1)のハードコート層の厚み)を引くことによって、浸透深さが求められる。
(3)干渉ムラ
実施例および比較例で得られた光学積層体の基材層側に、黒色アクリル板(三菱レイヨン社製、厚み2mm)をアクリル系粘着剤を介して貼着した後、3波長蛍光灯下で、干渉ムラを目視観察し、以下の基準で評価した。
○:干渉ムラの発生無し
△:少し干渉ムラの発生が認められるが、実用上の問題はない
×:多くの干渉ムラの発生が認められ、実用上の問題となる
(4)鉛筆硬度
実施例および比較例で得られた光学積層体のハードコート層表面の鉛筆硬度をJIS K 5400に準拠して測定し、以下の基準で評価した。
○:2H以上
×:H以下
特開2010−284840号公報の製造例1に記載のイミド化MS樹脂(重量平均分子量:105,000)100重量部およびトリアジン系紫外線吸収剤(アデカ社製、商品名:T−712)0.62重量部を、2軸混練機にて220℃にて混合し、樹脂ペレットを作製した。得られた樹脂ペレットを、100.5kPa、100℃で12時間乾燥させ、単軸の押出機にてダイス温度270℃でTダイから押出してフィルム状に成形した(厚み160μm)。さらに当該フィルムを、その搬送方向に150℃の雰囲気下に延伸し(厚み80μm)、次いでフィルム搬送方向と直交する方向に150℃の雰囲気下に延伸して、厚み40μmの基材フィルムA((メタ)アクリル系樹脂フィルム)を得た。得られた基材フィルムAの波長380nmの光の透過率は8.5%、面内位相差Reは0.4nm、厚み方向位相差Rthは0.78nmであった。また得られた基材フィルムAの透湿度は、61g/m2・24hrであった。なお、光透過率は、日立ハイテク(株)社製の分光光度計(装置名称;U−4100)を用いて波長範囲200nm〜800nmで透過率スペクトルを測定し、波長380nmにおける透過率を読み取った。また、位相差値は、王子計測機器(株)製 商品名「KOBRA21−ADH」を用いて、波長590nm、23℃で測定した。透湿度は、JIS K 0208に準じた方法により、温度40℃、相対湿度92%の条件で測定した。
硬化性化合物としてのウレタンアクリレートのオリゴマー(ダイセル・オルネクス社製、製品名「KRM8452」、Mw=1200、官能基数:10)80部およびペンタエリスリトールトリアクリレート(大阪有機化学工業社製、製品名「ビスコート#300」、Mw=298)20部と、ZrO2微粒子含有ゾル(日産化学社製、製品名「ナノユースOZ−S30K」、固形分:30%、平均粒子径:10nm、屈折率:2.2、溶媒:メチルイソブチルケトン)100部と、レベリング剤(DIC社製、商品名:PC4100)0.5部と、光重合開始剤(チバ・ジャパン社製、商品名:イルガキュア907)3部とを混合し、固形分濃度が50%となるように、メチルイソブチルケトンで希釈して、ハードコート層形成用組成物を調製した。
ZrO2微粒子含有ゾルの配合量を67部としたこと以外は、実施例1と同様にして光学積層体を得た。
ZrO2微粒子含有ゾルの配合量を133部としたこと以外は、実施例1と同様にして光学積層体を得た。
ZrO2微粒子含有ゾル100部の代わりにSb2O5微粒子含有ゾル(日揮触媒化成社製、製品名「ELCOM V−4562」、固形分:30%、平均粒子径:15nm、屈折率:1.7、溶媒:メチルイソブチルケトン)133部を用いたこと以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてウレタンアクリレートのオリゴマー(日本合成化学社製、製品名「UV1700B」、Mw=2000、官能基数:10)70部およびペンタエリスリトールトリアクリレート(大阪有機化学工業社製、製品名「ビスコート#300」、Mw=298)30部を用いたこと、および、ZrO2微粒子含有ゾルの配合量を133部にしたこと以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてウレタンアクリレートのオリゴマー(日本合成化学社製、製品名「UV1700B」、Mw=2000、官能基数:10)100部を用いたこと、ZrO2微粒子含有ゾルの配合量を133部にしたこと、および、塗布層の加熱温度を110℃とした以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてペンタエリスリトールトリアクリレート(大阪有機化学工業社製、製品名「ビスコート#300」、Mw=298)100部を用いたこと、および、ZrO2微粒子含有ゾルの配合量を133部にしたこと以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてジペンタエリスリトールヘキサアクリレート(DPHA)(新中村化学社製、製品名「A−DPH」、Mw=578)100部を用いたこと、ZrO2微粒子含有ゾルの配合量を133部にしたこと、および、塗布層の加熱温度を110℃としたこと以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてウレタンアクリレートのオリゴマー(ダイセル・オルネクス社製、製品名「KRM7804」、Mw=3000、官能基数:9)100部を用いたこと、ZrO2微粒子含有ゾルの配合量を133部にしたこと、および、塗布層の加熱温度を110℃としたこと以外は、実施例1と同様にして光学積層体を得た。
硬化性化合物としてウレタンアクリレートのオリゴマー(日本合成化学社製、製品名「UV7620EA」、固形分:65%、Mw=4100、官能基数:9)154部を用いたこと、ZrO2微粒子含有ゾルの配合量を133部にしたこと、および、塗布層の加熱温度を110℃としたこと以外は、実施例1と同様にして光学積層体を得た。
高屈折率微粒子含有ゾルを添加しなかったこと以外は、実施例1と同様にして光学積層体T1を得た。
高屈折率微粒子含有ゾルを添加しなかったこと以外は、比較例3と同様にして光学積層体T2を得た。
20 ハードコート層
22 浸透領域
30 低屈折率層
100、200 光学積層体
Claims (8)
- 熱可塑性樹脂フィルムから形成される基材層と、
分子量が600〜2500である硬化性化合物と屈折率が1.50以上である高屈折率微粒子とを含むハードコート層形成用組成物を該熱可塑性樹脂フィルムに塗布して形成されたハードコート層と、を備え、
該ハードコート層が、該ハードコート層形成用組成物が該熱可塑性樹脂フィルムに浸透して形成された浸透領域を含み、
該高屈折率微粒子が、該ハードコート層おいて、該基材層が設けられていない側の表面から厚み方向に向かって濃度が連続的に低くなるように偏析している、光学積層体。 - 前記硬化性化合物が、ウレタン(メタ)アクリレートおよび/またはウレタン(メタ)アクリレートのオリゴマーを含む、請求項1に記載の光学積層体。
- 前記ハードコート層において、相分離が生じていない、請求項1または2に記載の光学積層体。
- 前記熱可塑性樹脂フィルムが、(メタ)アクリル系樹脂フィルムである、請求項1から3のいずれかに記載の光学積層体。
- 前記ハードコート層が、前記基材層側表面から厚み方向に向かって濃度が連続的に低くなるように前記熱可塑性樹脂フィルムを形成する熱可塑性樹脂を含む、請求項1から4のいずれかに記載の光学積層体。
- 前記ハードコート層の前記基材層が設けられていない側に、低屈折率層をさらに備える、請求項1から5のいずれかに記載の光学積層体。
- 請求項1から6のいずれかに記載の光学積層体を含む、偏光フィルム。
- 請求項1から6のいずれかに記載の光学積層体を含む、画像表示装置。
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WO2018190175A1 (ja) * | 2017-04-10 | 2018-10-18 | 日東電工株式会社 | 光学積層体、偏光板、および画像表示装置 |
WO2018190174A1 (ja) * | 2017-04-10 | 2018-10-18 | 日東電工株式会社 | 光学積層体、偏光板、および画像表示装置 |
WO2022044975A1 (ja) * | 2020-08-27 | 2022-03-03 | 日東電工株式会社 | ハードコート層付偏光板および該ハードコート層付偏光板を含む画像表示装置 |
JP7343321B2 (ja) | 2019-07-23 | 2023-09-12 | 株式会社アドマテックス | ハードコート層、その製造方法、透明部材、及びその製造方法 |
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JP6937115B2 (ja) * | 2016-12-13 | 2021-09-22 | 日東電工株式会社 | 光学積層体 |
WO2018180221A1 (ja) * | 2017-03-28 | 2018-10-04 | 富士フイルム株式会社 | 高屈折率膜、及び、光学干渉膜 |
KR102032316B1 (ko) * | 2018-07-09 | 2019-10-15 | 에스케이씨 주식회사 | 광학 다층 필름, 이를 포함하는 광학 부품 및 표시장치 |
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TWI564153B (zh) | 2017-01-01 |
KR20210035331A (ko) | 2021-03-31 |
KR20160065104A (ko) | 2016-06-08 |
JP6235288B2 (ja) | 2017-11-22 |
CN105579871B (zh) | 2018-01-19 |
WO2015046245A1 (ja) | 2015-04-02 |
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