JP2014157973A - Electronic component mounting system, and substrate transfer method for the same - Google Patents

Electronic component mounting system, and substrate transfer method for the same Download PDF

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JP2014157973A
JP2014157973A JP2013029068A JP2013029068A JP2014157973A JP 2014157973 A JP2014157973 A JP 2014157973A JP 2013029068 A JP2013029068 A JP 2013029068A JP 2013029068 A JP2013029068 A JP 2013029068A JP 2014157973 A JP2014157973 A JP 2014157973A
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electronic component
component mounting
mounting apparatus
substrate
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JP6164863B2 (en
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Tadashi Ando
正 安藤
Seiko Obara
誠子 小原
Nobuaki Nojiri
信明 野尻
Fumihiko Aso
文彦 麻生
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Juki Corp
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Abstract

PROBLEM TO BE SOLVED: To transfer a large substrate between devices.SOLUTION: At the transfer of a large substrate Kl in an electronic component mounting system 1, when a substrate is detected by a downstream side sensor 378B of a downstream side electronic component mounting device 10B, a control unit 90B tentatively suspends transportation, and by the notification of the tentative suspension from the downstream side electronic component mounting device, a control unit 90A performs tentative suspension control to tentatively suspend the transfer. On determination that a work area 33B of the downstream side electronic component mounting device is in an idle state, the control unit 90B resumes the transportation, and the control unit 90A of an upstream side electronic component mounting device performs resumption control to resume the transfer, on receiving the notification of transfer permission from the downstream side electronic component mounting device to the work area.

Description

本発明は、二つの搬送機構の間での搬送に関する電子部品実装システム及びその基板搬送方法に関する。   The present invention relates to an electronic component mounting system related to transport between two transport mechanisms and a substrate transport method thereof.

従来の電子部品実装装置においては、装置の外形寸法に応じて装置内部で基板に対する部品実装を行う作業領域の範囲が決まっており、それに応じて部品実装を行うことが可能なサイズの基板の上限が決定されている。そのため、作業領域内で基板の位置を決定するセンサの位置を搬送方向下流側に位置調節することにより、作業領域内の基板をより搬送方向下流側に配置し、電子部品の実装を行うことで、規定サイズより大きな基板の実装作業に対応していた(例えば、特許文献1参照)。   In the conventional electronic component mounting apparatus, the range of the work area for mounting the component on the board inside the apparatus is determined according to the external dimensions of the apparatus, and the upper limit of the size of the board capable of mounting the component accordingly Has been determined. Therefore, by adjusting the position of the sensor that determines the position of the board in the work area to the downstream side in the transport direction, the board in the work area is arranged more downstream in the transport direction, and electronic components are mounted. This corresponds to a mounting operation of a substrate larger than a prescribed size (see, for example, Patent Document 1).

一方、近年は、上流側の電子部品実装装置の搬送機構の基板搬出口と下流側の電子部品実装装置の搬送機構の基板搬入口とを接続し、上流側の電子部品実装装置で実装作業を終えた基板を下流側の電子部品実装装置に渡し、複数の実装作業を連続的に行う電子部品実装システムが構築されている。
このような、複数の電子部品実装装置間での基板の搬送に関して、SMEMA(Surface Mount Equipment Manufacturers Association)標準により相互間の動作制御の連携を図ることが知られている。
このSMEMA標準が適用された電子部品実装システムにおいては、上流側の電子部品実装装置の制御装置(上流制御装置とする)が、装置内に払い出し可能な基板があることを示す「Ready OUT」信号(払出し可能信号)を下流側の電子部品実装装置の制御装置へ送信する払出し可能信号出力部を備え、下流側の電子部品実装装置の制御装置(下流制御装置とする)が、回路基板の払出しを要求する「Board Available IN」信号(払出し要求信号)を上流制御装置へ送信する払出し要求信号出力部を備えている。
そして、これら上流制御装置と下流制御装置との間で、払出し可能信号及び払出し要求信号の送受が行われた場合に、相互の搬送機構が共に連携して基板の受け渡しが行われる。
On the other hand, in recent years, the board carry-out port of the transport mechanism of the electronic component mounting apparatus on the upstream side and the board carry-in port of the transport mechanism of the electronic component mounting apparatus on the downstream side are connected, and the mounting work is performed with the electronic component mounting apparatus on the upstream side. An electronic component mounting system is constructed in which a finished board is transferred to an electronic component mounting apparatus on the downstream side, and a plurality of mounting operations are continuously performed.
It is known that with respect to the conveyance of a substrate between a plurality of electronic component mounting apparatuses as described above, it is known to coordinate operation control between each other based on the SMEMA (Surface Mount Equipment Manufacturers Association) standard.
In an electronic component mounting system to which this SMEMA standard is applied, a “Ready OUT” signal indicating that there is a board that can be dispensed by the control device (upstream control device) of the upstream electronic component mounting device. The control unit of the downstream electronic component mounting apparatus (referred to as the downstream control apparatus) includes a payout of the circuit board. A payout request signal output unit for transmitting a “Board Available IN” signal (payout request signal) to the upstream control device.
When the payout enable signal and the payout request signal are sent and received between the upstream control device and the downstream control device, the mutual transfer mechanisms cooperate to transfer the substrate.

特開2009−278014号公報JP 2009-278014 A

ところで、最近は、特に下流側の電子部品実装装置が装置内において、作業領域の上流側に基板待機領域を備え、作業領域内の基板の電子部品実装作業が終わる前に基板待機領域内に次の基板を格納し、待機させておくことで、各電子部品実装装置の作業時間が異なることによる作業の停滞を低減することが行われている。
このような電子部品実装装置を含む電子部品実装システムに、規定サイズよりも大きな基板について作業を行う場合、特許文献1の電子部品実装装置を適用することにより電子部品実装装置の作業領域内に大型基板を収容することは可能であっても、二つの電子部品実装装置間での基板の受け渡しが困難であった。
即ち、上記電子部品実装システムにSMEMA標準を適用すると、下流側制御装置は、基板待機領域内の基板が作業領域内に搬送された時点で、上流側制御装置に対して払出し要求信号を送信する。この時、下流側の電子部品実装装置の基板待機領域が規定サイズの基板までしか格納容量がない場合には、上流側の電子部品実装装置から払い出された大型基板が下流側の電子部品実装装置の基板待機領域に入りきらないために、上流側の電子部品実装装置は基板の払い出し動作を完了することが出来ず、搬送動作の適切な連携を図ることが出来ずに搬送不良などでエラー停止を生じる可能性があり、結果的に生産ライン全体が停止してしまい、稼働率が大幅に低下するおそれがあった。
Recently, in particular, an electronic component mounting apparatus on the downstream side has a board standby area on the upstream side of the work area in the apparatus, and before the electronic component mounting work for the board in the work area is finished, It is possible to reduce the stagnation of work due to the difference in the work time of each electronic component mounting apparatus by storing and waiting the board.
When working on a board larger than a prescribed size in an electronic component mounting system including such an electronic component mounting apparatus, the electronic component mounting apparatus disclosed in Patent Document 1 is applied to a large area within the work area of the electronic component mounting apparatus. Even if the board can be accommodated, it is difficult to transfer the board between the two electronic component mounting apparatuses.
That is, when the SMEMA standard is applied to the electronic component mounting system, the downstream control device transmits a payout request signal to the upstream control device when the substrate in the substrate standby region is transferred into the work area. . At this time, if the board standby area of the downstream electronic component mounting apparatus has only a storage capacity up to a board of a specified size, the large board delivered from the upstream electronic component mounting apparatus is mounted on the downstream electronic component mounting apparatus. Because it cannot fully enter the board standby area of the equipment, the electronic component mounting device on the upstream side cannot complete the board dispensing operation and cannot properly coordinate the transportation operation, resulting in an error due to transportation failure, etc. There was a possibility that a stop would occur, and as a result, the entire production line stopped, and there was a possibility that the operating rate would be significantly reduced.

本発明の目的は、連結された電子部品実装装置からなる電子部品実装システムにおいて、規定よりも大きな基板の良好な受け渡しを可能とすることにある。   An object of the present invention is to enable good delivery of a board larger than a standard in an electronic component mounting system including connected electronic component mounting apparatuses.

請求項1記載の発明は、
上流側電子部品実装装置の基板搬出口から下流側電子部品実装装置の基板搬入口へ基板の受け渡しを行う電子部品実装システムにおいて、
前記上流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、当該作業領域と前記基板搬出口との間で基板を待機させる基板待機領域とを備え、
前記下流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、前記基板搬入口と前記当該作業領域との間で基板を待機させる基板待機領域とを備え、
前記上流側電子部品実装装置と下流側電子部品実装装置の各々は、前記基板待機領域の搬送方向上流側端部において前記基板を検出する上流側センサと、前記基板待機領域の下流側端部において前記基板を検出する下流側センサと、前記基板待機領域内の基板搬送を行う搬送機構と、当該搬送機構の制御部とを有し、
前記上流側電子部品実装装置の制御部と前記下流側電子部品実装装置の制御部とは通信可能であって、
前記下流側電子部品実装装置の前記上流側センサから前記下流側センサまでのセンサ間距離よりも搬送方向幅が大きい大型基板の受け渡しに際し、
前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の下流側センサによる大型基板の先端部の検出により前記下流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させると共に、前記上流側電子部品実装装置の制御部は、前記下流側電子部品実装装置の制御部からの前記搬送の一時的停止の通知を受けて前記上流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる一時停止制御と、
前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の作業領域が空き状態と判定すると前記下流側電子部品実装装置の前記搬送機構による搬送を再開すると共に、前記上流側電子部品実装装置の制御部は、前記下流側電子部品実装装置の制御部からの前記下流側電子部品実装装置の作業領域への搬入許可の通知を受けて前記上流側電子部品実装装置の前記搬送機構の搬送を再開する再開制御とを行うことを特徴とする。
The invention described in claim 1
In an electronic component mounting system that delivers a substrate from a substrate carry-out port of the upstream electronic component mounting device to a substrate carry-in port of the downstream electronic component mounting device,
The upstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board conveyance path inside the work area and the board carry-out port. A board standby area,
The downstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board transfer path inside the substrate, and between the board carry-in port and the work area. A substrate standby area to be
Each of the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus includes an upstream sensor that detects the substrate at an upstream end portion in the transport direction of the substrate standby region, and a downstream end portion of the substrate standby region. A downstream sensor that detects the substrate, a transport mechanism that transports the substrate in the substrate standby area, and a controller of the transport mechanism;
The control unit of the upstream electronic component mounting apparatus and the control unit of the downstream electronic component mounting apparatus can communicate with each other,
Upon delivery of a large substrate having a width in the transport direction larger than the distance between the sensors from the upstream sensor to the downstream sensor of the downstream electronic component mounting apparatus,
The control unit of the downstream electronic component mounting apparatus temporarily stops the conveyance by the conveyance mechanism of the downstream electronic component mounting apparatus by detecting the leading end portion of the large board by the downstream sensor of the downstream electronic component mounting apparatus. In addition, the control unit of the upstream electronic component mounting apparatus receives the notification of the temporary stop of the conveyance from the control unit of the downstream electronic component mounting apparatus, and the transport mechanism of the upstream electronic component mounting apparatus A pause control to temporarily stop the conveyance;
When the control unit of the downstream electronic component mounting apparatus determines that the work area of the downstream electronic component mounting apparatus is empty, the control unit of the downstream electronic component mounting apparatus restarts the conveyance by the conveyance mechanism and the upstream electronic component mounting apparatus The control unit of the component mounting apparatus receives the notification of permission to carry in the work area of the downstream electronic component mounting apparatus from the control unit of the downstream electronic component mounting apparatus, and the transport mechanism of the upstream electronic component mounting apparatus And a resumption control for resuming the conveyance.

なお、「基板の先端部」とは基板の搬送方向下流側の端部を示し、「基板の後端部」とは基板の搬送方向上流側の端部を示す。以下、同様である。   The “front end portion of the substrate” indicates an end portion on the downstream side in the substrate transport direction, and the “rear end portion of the substrate” indicates an end portion on the upstream side in the transport direction of the substrate. The same applies hereinafter.

請求項2記載の発明は、請求項1記載の発明と同様の構成を備えると共に、
搬送方向幅が前記下流側電子部品実装装置の前記上流側センサから下流側センサまでのセンサ間距離以下の規定サイズの基板の受け渡しに際し、
前記上流側電子部品実装装置の制御部は、当該上流側電子部品実装装置の下流側センサによる基板の後端部の通過を検出して前記上流側電子部品実装装置の前記搬送機構を停止させ、前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の下流側センサによる基板の先端部の到達を検出して前記下流側電子部品実装装置の前記搬送機構を停止させる搬送制御を行うことを特徴とする。
The invention according to claim 2 has the same configuration as the invention according to claim 1,
Upon delivery of a substrate of a specified size whose transport direction width is not more than the distance between sensors from the upstream sensor to the downstream sensor of the downstream electronic component mounting apparatus,
The control unit of the upstream electronic component mounting apparatus detects the passage of the rear end portion of the substrate by the downstream sensor of the upstream electronic component mounting apparatus and stops the transport mechanism of the upstream electronic component mounting apparatus. The control unit of the downstream electronic component mounting apparatus detects the arrival of the front end portion of the substrate by the downstream sensor of the downstream electronic component mounting apparatus and stops the conveyance mechanism of the downstream electronic component mounting apparatus. It is characterized by performing.

請求項3記載の発明は
上流側電子部品実装装置の基板搬出口から下流側電子部品実装装置の基板搬入口へ基板の受け渡しを行う電子部品実装システムの基板搬送方法において、
前記上流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、当該作業領域と前記基板搬出口との間で基板を待機させる基板待機領域とを備え、
前記下流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、前記基板搬入口と前記当該作業領域との間で基板を待機させる基板待機領域とを備え、
前記上流側電子部品実装装置と下流側電子部品実装装置の各々は、前記基板待機領域の搬送方向上流側端部において前記基板を検出する上流側センサと、前記基板待機領域の下流側端部において前記基板を検出する下流側センサと、前記基板待機領域内の基板搬送を行う搬送機構と、当該搬送機構の制御部とを有し、
前記上流側の電子部品実装装置の制御部と前記下流側の電子部品実装装置の制御部とは通信可能であって、
前記下流側電子部品実装装置のセンサ間距離よりも搬送方向幅が大きい大型基板の受け渡しを行うために、
前記下流側電子部品実装装置の制御部が、当該下流側電子部品実装装置の前記下流側センサによる大型基板の先端部の到達の検出により前記下流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる工程と、
前記下流側電子部品実装装置の制御部が、前記上流側電子部品実装装置の制御部に対して前記搬送の一時的停止の通知を行う工程と、
前記上流側電子部品実装装置の制御部が、前記搬送の一時的停止の通知を受けて前記上流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる工程と、
前記下流側電子部品実装装置の制御部が、当該下流側電子部品実装装置の作業領域が空き状態と判定すると、前記下流側電子部品実装装置の前記搬送機構による搬送を再開する工程と、
前記下流側電子部品実装装置の制御部が、前記上流側電子部品実装装置の制御部へ、前記下流側電子部品実装装置の作業領域への搬入許可を通知する工程と、
前記上流側電子部品実装装置の制御部が、前記下流側電子部品実装装置の制御部からの前記下流側電子部品実装装置の作業領域への搬入許可の通知を受けて前記上流側電子部品実装装置の前記搬送機構の搬送を再開する工程とを有することを特徴とする。
The invention according to claim 3 is a substrate transport method of an electronic component mounting system for delivering a substrate from a substrate carry-out port of the upstream electronic component mounting device to a substrate carry-in port of the downstream electronic component mounting device.
The upstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board conveyance path inside the work area and the board carry-out port. A board standby area,
The downstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board transfer path inside the substrate, and between the board carry-in port and the work area. A substrate standby area to be
Each of the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus includes an upstream sensor that detects the substrate at an upstream end portion in the transport direction of the substrate standby region, and a downstream end portion of the substrate standby region. A downstream sensor that detects the substrate, a transport mechanism that transports the substrate in the substrate standby area, and a controller of the transport mechanism;
The control unit of the upstream electronic component mounting apparatus and the control unit of the downstream electronic component mounting apparatus can communicate with each other,
In order to deliver a large substrate having a width in the transport direction larger than the distance between the sensors of the downstream electronic component mounting apparatus,
The control unit of the downstream electronic component mounting apparatus temporarily transports the downstream electronic component mounting apparatus by the transport mechanism when the downstream sensor of the downstream electronic component mounting apparatus detects the arrival of the leading end of the large board. A process of automatically stopping,
A step in which the control unit of the downstream electronic component mounting apparatus notifies the control unit of the upstream electronic component mounting apparatus of the temporary stop of the conveyance;
The control unit of the upstream electronic component mounting apparatus receives a notification of the temporary stop of the conveyance and temporarily stops the conveyance by the conveyance mechanism of the upstream electronic component mounting apparatus;
When the control unit of the downstream electronic component mounting apparatus determines that the work area of the downstream electronic component mounting apparatus is empty, the process of resuming conveyance by the conveyance mechanism of the downstream electronic component mounting apparatus;
A step in which the control unit of the downstream electronic component mounting apparatus notifies the control unit of the upstream electronic component mounting apparatus of permission to carry into the work area of the downstream electronic component mounting apparatus;
The control unit of the upstream electronic component mounting apparatus receives the notification of permission to carry into the work area of the downstream electronic component mounting apparatus from the control unit of the downstream electronic component mounting apparatus, and the upstream electronic component mounting apparatus And resuming the conveyance of the conveyance mechanism.

請求項1及び3記載の発明は、上流側電子部品実装装置と下流側電子部品実装装置との間での大型基板の受け渡しにおいて、下流側電子部品実装装置は下流側センサによる基板到達の検出に基づいて基板の搬送を一時的に停止すると共に、搬送停止の通知を受けて、上流側電子部品実装装置の制御部は搬送機構を一時停止する制御を行う。このため、上流側電子部品実装装置と下流側電子部品実装装置とは連携して基板搬送を停止させることができ、大型基板の下流側端部を下流側電子部品実装装置の作業領域にはみ出させることなくその基板待機領域内で待機させることが出来る。
そして、下流側電子部品実装装置の制御部からの待機領域の下流側の作業領域への搬入許可の通知を受けて上流側電子部品実装装置は搬送機構の搬送を再開するので、上流側電子部品実装装置の基板待機領域から大型基板を排出し、下流側電子部品実装装置の作業領域内に大型基板を格納することが可能となる。
このように、上流側電子部品実装装置と下流側電子部品実装装置とが適宜連携を図って大型基板の搬送を行うので、下流側電子部品実装装置の基板待機領域内に格納出来ないサイズの大型基板であっても適宜円滑に受け渡しが可能となり、稼働率の低下も効果的に回避することが可能となる。
According to the first and third aspects of the present invention, in the delivery of the large board between the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus, the downstream electronic component mounting apparatus detects the arrival of the board by the downstream sensor. Based on this, the conveyance of the substrate is temporarily stopped, and upon receiving the conveyance stop notification, the control unit of the upstream electronic component mounting apparatus performs control to temporarily stop the conveyance mechanism. For this reason, the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus can stop the substrate conveyance in cooperation with each other, and the downstream end of the large-sized substrate protrudes into the work area of the downstream electronic component mounting apparatus. Without waiting in the substrate standby area.
Then, the upstream electronic component mounting apparatus restarts the transport of the transport mechanism in response to the notification of permission to carry in to the work area downstream of the standby area from the control unit of the downstream electronic component mounting apparatus. A large board can be discharged from the board standby area of the mounting apparatus, and the large board can be stored in the work area of the downstream electronic component mounting apparatus.
In this way, the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus cooperate with each other as appropriate to transport the large board, so that the large size cannot be stored in the board standby area of the downstream electronic component mounting apparatus. Even if it is a board | substrate, it can deliver smoothly suitably, and it becomes possible to avoid the fall of an operation rate effectively.

請求項2記載の発明は、下流側電子部品実装装置のセンサ間距離よりも搬送方向幅が小さい規定サイズの基板の受け渡しに際し、上流側電子部品実装装置の制御部は、当該上流側電子部品実装装置の下流側センサによる基板の後端部の通過を検出して搬送機構を停止させる搬送制御を行い、下流側電子部品実装装置は当該下流側電子部品実装装置の下流側センサによる基板の先端部の到達を検出して搬送機構を停止させる搬送制御を行うので、上流側電子部品実装装置と下流側電子部品実装装置との間で、規定サイズの基板と大型基板との双方について適宜受け渡しを可能とする電子部品実装システムを構築することが可能となる。   According to the second aspect of the present invention, when a substrate having a specified size whose transport direction width is smaller than the distance between sensors of the downstream electronic component mounting apparatus is transferred, the control unit of the upstream electronic component mounting apparatus performs the upstream electronic component mounting. The downstream electronic component mounting apparatus performs the conveyance control for detecting the passage of the rear end portion of the substrate by the downstream sensor of the apparatus and stops the conveyance mechanism, and the downstream electronic component mounting apparatus is the leading edge of the substrate by the downstream sensor of the downstream electronic component mounting apparatus. Since the transport control is performed to stop the transport mechanism by detecting the arrival of the sensor, it is possible to appropriately transfer both the specified size board and the large board between the upstream electronic component mounting device and the downstream electronic component mounting device. It is possible to construct an electronic component mounting system.

本実施形態に係る電子部品実装システムの平面図である。It is a top view of the electronic component mounting system which concerns on this embodiment. 電子部品実装システムに含まれる電子部品実装装置の平面図である。It is a top view of the electronic component mounting apparatus contained in an electronic component mounting system. 電子部品実装装置の基板搬送装置の概略構成図である。It is a schematic block diagram of the board | substrate conveyance apparatus of an electronic component mounting apparatus. 基板搬送装置を搬送方向から見た図である。It is the figure which looked at the board | substrate conveyance apparatus from the conveyance direction. 電子部品実装装置の制御系を示すブロック図である。It is a block diagram which shows the control system of an electronic component mounting apparatus. 通常の基板の受け渡し制御を実行する際の各制御装置の処理を示したフローチャートフローチャートである。It is the flowchart which showed the process of each control apparatus at the time of performing normal board | substrate delivery control. 通常の基板の受け渡し制御における受け渡し動作を示した動作説明図である。It is operation | movement explanatory drawing which showed the delivery operation | movement in the delivery control of a normal board | substrate. 通常の基板の受け渡し制御における受け渡し動作を示した図7に続く動作説明図である。FIG. 8 is an operation explanatory diagram subsequent to FIG. 7 illustrating a transfer operation in normal substrate transfer control. 通常の基板の受け渡し制御における受け渡し動作を示した図8に続く動作説明図である。FIG. 9 is an operation explanatory diagram subsequent to FIG. 8 illustrating a transfer operation in normal substrate transfer control. 大型基板の受け渡し制御を実行する際の各制御装置の処理を示したフローチャートフローチャートである。It is the flowchart which showed the process of each control apparatus at the time of performing delivery control of a large sized board | substrate. 大型基板の受け渡し制御を実行する際の各制御装置の処理を示した図10に続くフローチャートである。It is a flowchart following FIG. 10 which showed the process of each control apparatus at the time of performing delivery control of a large sized board | substrate. 大型基板の受け渡し制御における受け渡し動作を示した動作説明図である。It is operation | movement explanatory drawing which showed the delivery operation | movement in the delivery control of a large sized board | substrate. 大型基板の受け渡し制御における受け渡し動作を示した図12に続く動作説明図である。FIG. 13 is an operation explanatory diagram following FIG. 12 illustrating a transfer operation in the transfer control of a large substrate. 大型基板の受け渡し制御における受け渡し動作を示した図13に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 13 which showed the delivery operation | movement in the delivery control of a large sized board | substrate.

[発明の実施形態の全体構成]
本発明の実施形態について、図1乃至図14に基づいて説明する。図1は、本実施形態として、電子部品実装装置10が有する基板搬送装置30の基板搬出口313と基板搬入口312とを近接対向状態で並べて配置することにより基板Kの受け渡しを可能とする二台の電子部品実装装置10,10からなる電子部品実装システム1を示すものである。
なお、電子部品実装システム1は、特に、並べて配置された二台の電子部品実装装置の間での基板Kの受け渡しのための構造、制御、受け渡しの方法について特徴を有するものであり、その一例として同一形式の電子部品実装装置10,10を二台並べて配置する電子部品実装システム1を例示するが、特のその構成に限定されるものではなく、例えば、異なる形式の電子部品実装装置同士を並べて配置しても良いし、三台以上を並べて良い。
[Overall Configuration of Embodiment of Invention]
An embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows an embodiment in which a substrate K can be transferred by arranging a substrate carry-in port 313 and a substrate carry-in port 312 of the substrate carrying device 30 included in the electronic component mounting apparatus 10 side by side in close proximity to each other. 1 shows an electronic component mounting system 1 composed of a plurality of electronic component mounting apparatuses 10 and 10.
The electronic component mounting system 1 is particularly characterized in a structure, a control, and a transfer method for transferring the substrate K between two electronic component mounting apparatuses arranged side by side. As an example, the electronic component mounting system 1 in which two electronic component mounting apparatuses 10 and 10 of the same format are arranged side by side is illustrated, but the configuration is not limited to that particular configuration. They may be arranged side by side, or three or more units may be arranged.

[電子部品実装装置の概要]
図2は電子部品実装装置10の平面図である。この電子部品実装装置10は、図示のように、搭載される電子部品を供給する複数の電子部品フィーダー21を複数並べて保持する電子部品供給部としてのフィーダーバンク20と、装置内部において基板Kを一定の搬送方向に沿って搬送する基板搬送装置30と、電子部品フィーダー21から電子部品を受け取り基板Kに実装するヘッド40と、ヘッド40を所定範囲内の任意の位置に駆動搬送するヘッド移動手段としてのX−Yガントリ50と、ヘッド40に保持された電子部品を下方から撮像する部品用カメラ11と、ヘッド40に搭載されて基板Kに付された図示しない基板マークの撮像を行う基板用カメラ12と、電子部品実装装置10の各構成に対して制御を行う制御装置90と、全体構成を支持するメインフレーム13とを主に備えている。
[Outline of electronic component mounting equipment]
FIG. 2 is a plan view of the electronic component mounting apparatus 10. As shown in the figure, the electronic component mounting apparatus 10 includes a feeder bank 20 as an electronic component supply unit that holds a plurality of electronic component feeders 21 that supply electronic components to be mounted side by side, and a fixed substrate K inside the apparatus. Board transport device 30 for transporting along the transport direction, head 40 for receiving electronic components from electronic component feeder 21 and mounting them on substrate K, and head moving means for driving and transporting head 40 to an arbitrary position within a predetermined range X-Y gantry 50, a component camera 11 that images electronic components held by the head 40 from below, and a substrate camera that is mounted on the head 40 and images a substrate mark (not shown) attached to the substrate K 12, a control device 90 that controls each component of the electronic component mounting device 10, and a main frame 13 that supports the overall configuration. It is provided.

なお、以下の説明において、電子部品実装装置10の内部において基板搬送装置30により基板Kが搬送される方向をX軸方向、鉛直上下方向をZ軸方向、X軸方向とZ軸方向に直交する方向をY軸方向とし、電子部品実装装置10の正規の使用状態において、X軸方向及びY軸方向は水平となるように装置が設置されるものとする。   In the following description, the direction in which the substrate K is transported by the substrate transport device 30 inside the electronic component mounting apparatus 10 is the X-axis direction, the vertical vertical direction is the Z-axis direction, and the X-axis direction and the Z-axis direction are orthogonal to each other. Assume that the direction is the Y-axis direction, and the apparatus is installed so that the X-axis direction and the Y-axis direction are horizontal in the normal use state of the electronic component mounting apparatus 10.

また、この電子部品実装装置10は、基板搬送装置30による基板Kの搬送経路の上流側寄りと下流側寄りの二箇所に、基板Kに対する電子部品の実装作業を行う為の作業領域としてのステーション領域33,35を備えており、基板搬送装置30を挟んでこれら二つのステーション領域33,35の両側に二つずつ合計四つのフィーダーバンク20,20が設けられている。また、ヘッド40及びX−Yガントリ50もフィーダーバンク20に対応して四つずつ搭載されている。   In addition, the electronic component mounting apparatus 10 is a station as a work area for mounting electronic components on the substrate K at two locations near the upstream side and the downstream side of the substrate K transport path by the substrate transport device 30. A total of four feeder banks 20, 20 are provided on both sides of the two station areas 33, 35 across the substrate transfer device 30. Further, four heads 40 and four XY gantry 50 are mounted in correspondence with the feeder bank 20.

[電子部品実装装置:フィーダーバンク]
各フィーダーバンク20には、複数の電子部品フィーダー21がX軸方向に沿って並んで載置されている。
各電子部品フィーダー21は、電子部品が一列に並んで封止された部品テープがリール(図示略)からその後端部に供給され、その先端部(搬送経路側の端部)の上側に設けられた部品受け渡し位置まで搬送する。そして、当該部品受け渡し位置においてヘッド40に搭載された吸着ノズル41により部品テープ内の電子部品の吸着が行われるようになっている。
[Electronic component mounting equipment: Feeder bank]
In each feeder bank 20, a plurality of electronic component feeders 21 are placed side by side along the X-axis direction.
Each electronic component feeder 21 is provided with a component tape, in which electronic components are arranged in a row, supplied from a reel (not shown) to the rear end thereof, and is provided above the front end portion (end on the transport path side). To the parts delivery position. Then, the electronic component in the component tape is sucked by the suction nozzle 41 mounted on the head 40 at the component delivery position.

[電子部品実装装置:ヘッド]
それぞれのヘッド40は、図示のように、その先端部で空気吸引により電子部品を保持する六本の吸着ノズル41と、この吸着ノズル41をZ軸方向に沿って昇降させる駆動源であるZ軸モーター42(図5参照)と、吸着ノズル41を介して保持された電子部品をZ軸方向を中心として回転駆動させる回転駆動源であるθ軸モーター43(図5参照)とが設けられている。
各吸着ノズル41は負圧発生装置に接続され、当該吸着ノズル41の下端部において吸引を行うことにより電子部品を吸着し、保持する。
なお、Z軸モーター42とθ軸モーター43は、吸着ノズル41と同数がヘッド40に搭載されている。
また、ヘッド40に搭載される吸着ノズル41の本数は六本に限定されるものではなく、増減させても良い。
[Electronic component mounting device: head]
As shown in the figure, each head 40 has six suction nozzles 41 that hold electronic components by air suction at the tip thereof, and a Z-axis that is a drive source for raising and lowering the suction nozzles 41 along the Z-axis direction. A motor 42 (see FIG. 5) and a θ-axis motor 43 (see FIG. 5), which is a rotational drive source for rotating the electronic component held via the suction nozzle 41 around the Z-axis direction, are provided. .
Each suction nozzle 41 is connected to a negative pressure generator, and sucks and holds electronic components by suction at the lower end of the suction nozzle 41.
Note that the same number of Z-axis motors 42 and θ-axis motors 43 as the suction nozzles 41 are mounted on the head 40.
Further, the number of suction nozzles 41 mounted on the head 40 is not limited to six, and may be increased or decreased.

[電子部品実装装置:各カメラ]
部品用カメラ11及び基板用カメラ12はいずれもCCDカメラ又はCMOSカメラである。
部品用カメラ11は、各ヘッド40に対応して個別にメインフレーム13の所定位置(例えば、フィーダーバンク20と基板搬送経路との間)に固定装備されている。各部品用カメラ11は、メインフレーム13から視線を鉛直上方に向けられており、その視野範囲をヘッド40が通過する際に、その吸着ノズル41に吸着された電子部品を下方から撮像する。部品用カメラ11の撮像画像データに対して図示しない画像処理装置による画像処理が行われ、撮像された電子部品の向き及び吸着ノズル41と電子部品との中心位置のズレの算出が行われる。そして、前述したθ軸モーター43による電子部品の向きの修正及び後述するX−Yガントリ50による電子部品の中心位置のズレの補正が行われてから電子部品の実装が行われる。
また、基板用カメラ12は視線を下方に向けた状態でヘッド40に搭載されており、上方から作業領域にある基板Kの基板マークを撮像する。基板用カメラ12の撮像画像データに対して図示しない画像処理装置による画像処理が行われ、撮像された基板マークの位置から基板Kの位置のズレや傾きの算出が行われる。そして、X−Yガントリ50によるヘッド40の位置決めの際に位置補正に反映される。
[Electronic component mounting device: each camera]
Both the component camera 11 and the board camera 12 are CCD cameras or CMOS cameras.
The component camera 11 is individually fixedly mounted at a predetermined position of the main frame 13 (for example, between the feeder bank 20 and the board conveyance path) corresponding to each head 40. Each component camera 11 has its line of sight directed vertically upward from the main frame 13, and images the electronic component sucked by the suction nozzle 41 from below when the head 40 passes through the visual field range. Image processing by an image processing device (not shown) is performed on the captured image data of the component camera 11, and the orientation of the captured electronic component and the deviation of the center position between the suction nozzle 41 and the electronic component are calculated. Then, the electronic component is mounted after the above-described correction of the orientation of the electronic component by the θ-axis motor 43 and correction of the shift of the center position of the electronic component by the XY gantry 50 described later.
The substrate camera 12 is mounted on the head 40 with the line of sight directed downward, and images the substrate mark of the substrate K in the work area from above. Image processing by an image processing device (not shown) is performed on the captured image data of the substrate camera 12, and a shift or inclination of the position of the substrate K is calculated from the position of the captured substrate mark. Then, when the head 40 is positioned by the XY gantry 50, it is reflected in the position correction.

[電子部品実装装置:X−Yガントリ]
各X−Yガントリ50は、X軸方向にヘッド40を移動可能に支持するX軸ガイドレール51と、このX軸ガイドレール51を介してヘッド40をY軸方向に移動可能に支持するY軸ガイドレール52と、X軸方向に沿ってヘッド40を移動させる駆動源であるX軸モーター53(図5参照)と、X軸ガイドレール51を介してヘッド40をY軸方向に移動させる駆動源であるY軸モーター54(図5参照)とを備えている。
そして、各モーター53,54の駆動により、対象とするステーション領域33又は35の全体にヘッド40を搬送することを可能としている。
なお、同じステーション領域33又は35の基板Kに対してヘッド40を搬送する二基のX−Yガントリ50、50は、二本のY軸ガイドレール52、52を共用している。
また、各モーター53,54には、ぞれぞれの回転量を検出するエンコーダが装備されており、その回転角度が制御装置90に入力される。制御装置90は、これにより、各モーター53,54を制御し、ヘッド40のそれぞれの吸着ノズル41や基板用カメラ12の位置決めを行う。
[Electronic component mounting device: XY gantry]
Each XY gantry 50 has an X-axis guide rail 51 that supports the head 40 so as to be movable in the X-axis direction, and a Y-axis that supports the head 40 so as to be movable in the Y-axis direction via the X-axis guide rail 51. A guide rail 52, an X-axis motor 53 (see FIG. 5) that is a drive source that moves the head 40 along the X-axis direction, and a drive source that moves the head 40 in the Y-axis direction via the X-axis guide rail 51 Y-axis motor 54 (see FIG. 5).
The head 40 can be transported to the entire target station area 33 or 35 by driving the motors 53 and 54.
Note that the two XY gantry 50 and 50 that transport the head 40 to the substrate K in the same station area 33 or 35 share two Y-axis guide rails 52 and 52.
Each of the motors 53 and 54 is equipped with an encoder that detects the amount of rotation of each motor, and the rotation angle is input to the control device 90. Accordingly, the control device 90 controls the motors 53 and 54 to position the respective suction nozzles 41 of the head 40 and the substrate camera 12.

[電子部品実装装置:基板搬送装置]
図3は基板搬送装置30の平面視の構成を簡略的に示した説明図である。図4は基板搬送装置30の後述する搬送機構330,350を基板搬送方向から見た側面図である。
図2に示すように、基板搬送装置30は、電子部品実装装置10のX軸方向における全長に渡って互いに平行に配設された一対の長尺の基板押さえ板311,311を備えており、当該基板押さえ板311,311の間が基板搬送経路となっている。そして、一対の基板押さえ板311,311の基板搬送方向の上流側端部が基板搬入口312、下流側端部が基板搬出口313となっている。
さらに、図3に示すように、これら一対の基板押さえ板311,311の間の基板搬送経路には、基板搬入口312から基板搬出口313に向かって順番に、上流側の基板待機領域としてのインバッファ領域32、上流側の作業領域としてのステーション領域33、ジョイントバッファ領域34、下流側の作業領域としてのステーション領域35、下流側の基板待機領域としてのアウトバッファ領域36が形成されている。
[Electronic component mounting device: substrate transfer device]
FIG. 3 is an explanatory diagram simply showing the configuration of the substrate transfer apparatus 30 in plan view. FIG. 4 is a side view of the later-described transport mechanisms 330 and 350 of the substrate transport apparatus 30 as viewed from the substrate transport direction.
As shown in FIG. 2, the board transport device 30 includes a pair of long board pressing plates 311 and 311 disposed in parallel with each other over the entire length of the electronic component mounting apparatus 10 in the X-axis direction. A space between the substrate pressing plates 311 and 311 is a substrate transport path. The upstream end of the pair of substrate pressing plates 311 and 311 in the substrate transport direction is a substrate carry-in port 312 and the downstream end is a substrate carry-out port 313.
Further, as shown in FIG. 3, the substrate transport path between the pair of substrate pressing plates 311 and 311, in order from the substrate carry-in port 312 to the substrate carry-out port 313, serves as a substrate standby region on the upstream side. An in-buffer area 32, a station area 33 as an upstream work area, a joint buffer area 34, a station area 35 as a downstream work area, and an out-buffer area 36 as a downstream substrate standby area are formed.

図3に示すように、上記基板搬送装置30は、搬送経路上の各領域32〜36内に搬送機構320〜360が設けられている。
各搬送機構320〜360は、それぞれの領域32〜36のY軸方向における両端部において当該各領域32〜36のX軸方向長さにほぼ等しい長さで張設された一対の基板搬送ベルト321〜361と、これら基板搬送ベルト321〜361に搬送ローラーを介して基板搬送方向への搬送動作を付与する搬送モーター322〜362とを備えている。
また、ステーション領域33及び35の搬送機構330,350は、図4に示すように、基板搬送ベルト331,351及びその支持構造333,353を上下動可能に支持しており、図2に示す基板保持モーター334,354により基板搬送ベルト331,351を昇降させることが可能となっている。
As shown in FIG. 3, the substrate transport apparatus 30 includes transport mechanisms 320 to 360 in the regions 32 to 36 on the transport path.
Each of the transport mechanisms 320 to 360 has a pair of substrate transport belts 321 stretched at both ends in the Y-axis direction of the respective regions 32 to 36 so as to have a length substantially equal to the length in the X-axis direction of each of the regions 32 to 36. And 361 and transport motors 322 to 362 for applying a transport operation in the substrate transport direction to the substrate transport belts 321 to 361 via transport rollers.
Further, as shown in FIG. 4, the transport mechanisms 330 and 350 in the station regions 33 and 35 support the substrate transport belts 331 and 351 and their support structures 333 and 353 so as to be movable up and down. The substrate conveying belts 331 and 351 can be moved up and down by holding motors 334 and 354.

基板押さえ板311,311は、前述したように、基板搬送経路の全長に渡って配設された長尺の板状体であり、前述した各搬送機構320〜360の基板搬送ベルト321〜361は、いずれも基板押さえ板311の下側で隙間を介して近接配置されている。また、基板押さえ板311及び基板搬送ベルト321〜361はいずれもX軸方向に平行であり、基板押さえ板311の下面及び基板搬送ベルト321〜361の上面はいずれも水平となっている。
基板Kは、一対の基板搬送ベルト321〜361に載置され、搬送モーター322〜362の駆動により基板押さえ板311との隙間を所定の搬送方向に搬送される。
また、ステーション領域33及び35の搬送機構330,350は、基板保持モーター334,354により基板搬送ベルト331,351を上昇させることで、当該基板搬送ベルト331,351と基板押さえ板311との間において基板Kを保持することが可能となっている。
即ち、これらのステーション領域33及び35では、基板Kに対する電子部品の実装動作が行われるので、基板Kを安定的に保持することで基板Kに対する電子部品の正確な位置決めを実現する。
As described above, the substrate pressing plates 311 and 311 are long plate-like bodies disposed over the entire length of the substrate transfer path, and the substrate transfer belts 321 to 361 of the transfer mechanisms 320 to 360 described above are used. , Both are arranged close to each other through a gap below the substrate pressing plate 311. The substrate pressing plate 311 and the substrate transport belts 321 to 361 are both parallel to the X-axis direction, and the lower surface of the substrate pressing plate 311 and the upper surfaces of the substrate transport belts 321 to 361 are both horizontal.
The substrate K is placed on a pair of substrate transport belts 321 to 361 and is transported in a predetermined transport direction through a gap with the substrate pressing plate 311 by driving transport motors 322 to 362.
Further, the transport mechanisms 330 and 350 in the station regions 33 and 35 raise the substrate transport belts 331 and 351 by the substrate holding motors 334 and 354, so that the substrate transport belts 331 and 351 and the substrate pressing plate 311 are moved. The substrate K can be held.
That is, in these station areas 33 and 35, the mounting operation of the electronic component on the substrate K is performed. Therefore, the electronic component can be accurately positioned with respect to the substrate K by stably holding the substrate K.

さらに、基板搬送装置30は、インバッファ領域32の基板搬送方向上流側端部において基板Kの検出を行う上流側センサとしての第一の基板センサ371と(以下、基板搬送方向の上流を単に「上流」という)、インバッファ領域32の基板搬送方向下流側端部(ステーション領域33の上流側端部)において基板Kの検出を行う下流側センサとしての第二の基板センサ372と(以下、基板搬送方向の下流を単に「下流」という)、ステーション領域33の下流側端部において基板Kの検出を行う第三の基板センサ373と、ジョイントバッファ領域34の上流側端部において基板Kの検出を行う第四の基板センサ374と、ジョイントバッファ領域34の基板搬送方向下流側端部(ステーション領域35の上流側端部)において基板Kの検出を行う第五の基板センサ375と、ステーション領域35の下流側端部において基板Kの検出を行う第六の基板センサ376と、アウトバッファ領域36の上流側端部において基板Kの検出を行う上流側センサとしての第七の基板センサ377と、アウトバッファ領域36の下流側端部において基板Kの検出を行う下流側センサとしての第八の基板センサ378とを備えている。
上記第一と第八の基板センサ371,378は、その上方を基板Kが通過する際に基板Kからの反射光を検出する光学式の対物センサである。
また、第二〜第七の基板センサ372〜377は、光源と受光部とからなり、基板Kが通過する際に光源からの照射光が基板Kに遮られて受光部が基板Kを検出する光学式の対物センサである。
Further, the substrate transport apparatus 30 is connected to a first substrate sensor 371 as an upstream sensor that detects the substrate K at the upstream end portion of the in-buffer region 32 in the substrate transport direction (hereinafter simply referred to as “upstream in the substrate transport direction” A second substrate sensor 372 as a downstream sensor that detects the substrate K at the downstream end of the in-buffer region 32 in the substrate transport direction (upstream end of the station region 33) (hereinafter referred to as “upstream”). The downstream in the transport direction is simply referred to as “downstream”), and the third substrate sensor 373 that detects the substrate K at the downstream end of the station region 33 and the detection of the substrate K at the upstream end of the joint buffer region 34 are detected. The substrate K at the downstream end of the fourth substrate sensor 374 to be performed and the substrate transfer direction of the joint buffer region 34 (upstream end of the station region 35). The fifth substrate sensor 375 that performs detection, the sixth substrate sensor 376 that detects the substrate K at the downstream end of the station region 35, and the substrate K at the upstream end of the out buffer region 36. A seventh substrate sensor 377 as an upstream sensor and an eighth substrate sensor 378 as a downstream sensor that detects the substrate K at the downstream end of the out buffer region 36 are provided.
The first and eighth substrate sensors 371 and 378 are optical objective sensors that detect reflected light from the substrate K when the substrate K passes therethrough.
The second to seventh substrate sensors 372 to 377 are composed of a light source and a light receiving unit, and when the substrate K passes, the irradiation light from the light source is blocked by the substrate K and the light receiving unit detects the substrate K. It is an optical objective sensor.

[電子部品実装装置の制御系]
次に、電子部品実装装置10の制御系について図5のブロック図に基づいて説明する。
前述したX−Yガントリ50のX軸モーター53及びY軸モーター54と、ヘッド40に搭載されたZ軸モーター42及びθ軸モーター43は、それぞれ図示しない駆動回路を介して制御装置90に接続されている。
また、部品用カメラ11及び基板用カメラ12の撮像動作は制御装置90により制御される。さらに、これら部品用カメラ11及び基板用カメラ12の撮像画像データは図示しない画像処理装置に出力され、処理結果が制御装置90に出力されるようになっている。
なお、上記各モーター42,43,53,54及び各カメラ11,12はいずれも電子部品実装装置10に複数搭載されているが、図5では一つのみを図示し、残りは省略している。
[Control system for electronic component mounting equipment]
Next, a control system of the electronic component mounting apparatus 10 will be described based on the block diagram of FIG.
The X-axis motor 53 and the Y-axis motor 54 of the XY gantry 50 described above, and the Z-axis motor 42 and the θ-axis motor 43 mounted on the head 40 are connected to the control device 90 via a drive circuit (not shown). ing.
Further, the imaging operation of the component camera 11 and the board camera 12 is controlled by the control device 90. Further, the captured image data of the component camera 11 and the board camera 12 is output to an image processing device (not shown), and the processing result is output to the control device 90.
The motors 42, 43, 53, 54 and the cameras 11, 12 are all mounted on the electronic component mounting apparatus 10, but only one is shown in FIG. 5, and the rest are omitted. .

さらに、制御装置90には、前述した基板搬送装置30の各領域32〜36において個々に基板搬送を行う搬送モーター322〜362が図示しない駆動回路を介して接続されている。また、基板搬送装置30の搬送経路の随所に装備された第一〜第八の基板センサ371〜378が図示しないインターフェイスを介して制御装置90に接続され、基板検出信号が制御装置90に入力されるようになっている。これにより、制御装置90は、各搬送機構320〜360の動作制御を行う制御部として機能するものである。
また、制御装置90には電子部品実装動作における各種の設定入力操作を行う入力部と各種の情報表示を行う表示部とからなる操作パネル14が接続されている。
Furthermore, transport motors 322 to 362 for individually transporting substrates in the respective regions 32 to 36 of the substrate transport apparatus 30 are connected to the control device 90 via a drive circuit (not shown). In addition, first to eighth substrate sensors 371 to 378 installed at various locations on the transport path of the substrate transport device 30 are connected to the control device 90 via an interface (not shown), and a substrate detection signal is input to the control device 90. It has become so. Thereby, the control apparatus 90 functions as a control part which performs operation control of each conveyance mechanism 320-360.
The control device 90 is connected to an operation panel 14 including an input unit for performing various setting input operations in an electronic component mounting operation and a display unit for displaying various information.

また、電子部品実装装置10は他の電子部品実装装置10との基板Kの受け渡し制御を行うために、当該他の電子部品実装装置10との間で互いの制御装置90同士での制御信号の送受信を行うための通信インターフェイス15を備えている。
この通信インターフェイス15は、いわゆるSMEMA(Surface Mount Equtpment Manufacturers Association)規格に準拠しており、二つの制御装置90,90同士の通信を行う為の通信ケーブル16(図7,12参照)を接続する為の所定のコネクタを装備している。
なお、この通信インターフェイス15は、上流側コネクタと下流側コネクタとを備え、当該電子部品実装装置10に対して基板搬送方向上流側と下流側の双方に他の電子部品実装装置10を接続して基板Kの受け渡し制御を行うことが可能となっている。つまり、この電子部品実装装置10を使用すれば、直列により多くの電子部品実装装置10を連結した電子部品実装システムを構築することも可能となっている。
In addition, the electronic component mounting apparatus 10 performs control of the control signal between the control devices 90 with the other electronic component mounting apparatus 10 in order to perform delivery control of the substrate K with the other electronic component mounting apparatus 10. A communication interface 15 for performing transmission and reception is provided.
The communication interface 15 conforms to a so-called SMEMA (Surface Mount Equipment Manufacturers Association) standard, and connects a communication cable 16 (see FIGS. 7 and 12) for communication between the two control devices 90 and 90. Equipped with a predetermined connector.
The communication interface 15 includes an upstream connector and a downstream connector, and the other electronic component mounting apparatus 10 is connected to the electronic component mounting apparatus 10 both upstream and downstream in the board transport direction. It is possible to perform delivery control of the substrate K. That is, if this electronic component mounting apparatus 10 is used, it is possible to construct an electronic component mounting system in which many electronic component mounting apparatuses 10 are connected in series.

制御装置90は、実装対象となる電子部品のリスト及びその搭載の順番、各電子部品の基板K上における搭載位置、各電子部品がいずれの電子部品フィーダー21から受け取るかを示す受け取り位置等が定められた実装スケジュールデータを記憶するEEPROM94と、実装動作制御プログラムや後述する基板の受け渡し制御の実行プログラムが格納されたROM92と、各種プログラムを実行するCPU91と、各種プログラムの実行においてデータの記憶領域となるRAM93とを主に備えている。
そして、電子部品の実装時には、実装動作制御プログラムを実行するCPU91が実装スケジュールデータに基づいてX軸及びY軸モーター53,54を制御することにより、所定の電子部品フィーダー21の受け取り位置にヘッド40の吸着ノズル41を位置決めし、Z軸モーター42を制御して吸着ノズル41にて電子部品を吸着する。さらに、ヘッド40を部品用カメラ11の上方を通過させると共に下方の撮像を行い、実装スケジュールデータに定められた基板実装位置に電子部品を搬送する。そして、X軸及びY軸モーター53,54により電子部品の位置修正を行うと共にθ軸モーター43により向きの修正を行いつつ、Z軸モーター42により電子部品を下降させて実装動作を実行する。
また、実装スケジュールデータに定められている場合には、ヘッド40の複数の吸着ノズル41について同時又は順番に電子部品の吸着動作を行ってから基板Kに対する実装動作を行う。
The control device 90 determines a list of electronic components to be mounted and their mounting order, a mounting position of each electronic component on the substrate K, a receiving position indicating which electronic component feeder 21 each electronic component receives from. EEPROM 94 for storing the mounted mounting schedule data, ROM 92 for storing a mounting operation control program and a board transfer control execution program to be described later, a CPU 91 for executing various programs, and a data storage area for executing various programs The RAM 93 is mainly provided.
When the electronic component is mounted, the CPU 91 that executes the mounting operation control program controls the X-axis and Y-axis motors 53 and 54 based on the mounting schedule data, so that the head 40 is positioned at a predetermined receiving position of the electronic component feeder 21. The suction nozzle 41 is positioned, the Z-axis motor 42 is controlled, and the suction nozzle 41 sucks the electronic component. Further, the head 40 is passed over the component camera 11 and the lower part is imaged, and the electronic component is transported to the board mounting position determined in the mounting schedule data. Then, the position of the electronic component is corrected by the X-axis and Y-axis motors 53 and 54 and the orientation is corrected by the θ-axis motor 43, while the electronic component is lowered by the Z-axis motor 42 to execute the mounting operation.
If the mounting schedule data defines the electronic component suction operation for the plurality of suction nozzles 41 of the head 40, the mounting operation for the substrate K is performed.

[基板の受け渡し制御]
次に、上記電子部品実装装置10を二台接続してなる電子部品実装システム1の基板Kの受け渡し制御について説明する。
以下の記載において、基板Kの受け渡し制御を可能とする二台の電子部品実装装置10の内の受け渡し方向上流側の電子部品実装装置10を「上流側電子部品実装装置10A」、受け渡し方向下流側の電子部品実装装置を「下流側電子部品実装装置10B」とする。これに伴い、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bの各構成、各部材について、符号の末尾に「A」、「B」を付することにより区別を行うものとする。
[Substrate delivery control]
Next, the delivery control of the board K of the electronic component mounting system 1 formed by connecting two electronic component mounting apparatuses 10 will be described.
In the following description, the electronic component mounting apparatus 10 on the upstream side in the transfer direction of the two electronic component mounting apparatuses 10 that can perform the transfer control of the board K is referred to as “upstream electronic component mounting apparatus 10A”, and the downstream side in the transfer direction. This electronic component mounting apparatus is referred to as a “downstream electronic component mounting apparatus 10B”. In connection with this, about each structure and each member of 10 A of upstream electronic component mounting apparatuses and the downstream electronic component mounting apparatus 10B, it shall distinguish by attaching | subjecting "A" and "B" to the end of a code | symbol.

この電子部品実装システム1では、基板Kにおける搬送方向幅(X軸方向における基板の長さ。以下、基板サイズという)に応じて基板の受け渡し制御が異なっている。
基板サイズの受け渡し制御は、基板サイズと下流側電子部品実装装置10Bのインバッファ領域32Bの受け入れ可能長さとの関係によって二通りの方法に分かれている。
インバッファ領域32Bの受け入れ可能長さは、X軸方向における第一の基板センサ371Bから第二の基板センサ372Bまでのセンサ間距離と等しくなっている。
基板サイズがインバッファ領域32の受け入れ可能長さ以下の場合には、規定サイズの基板Kとして通常の基板の受け渡し制御を行い、基板サイズがインバッファ領域32の受け入れ可能長さよりも大きい場合には、大型基板の受け渡し制御を行う。以下、基板サイズがインバッファ領域32の受け入れ可能長さ以下の規定サイズの基板を単に基板Kとし、インバッファ領域32の受け入れ可能長さより大きな基板を大型基板Klとする。
In this electronic component mounting system 1, board delivery control differs according to the width in the conveyance direction of the board K (the length of the board in the X-axis direction; hereinafter referred to as the board size).
The board size delivery control is divided into two methods depending on the relation between the board size and the acceptable length of the in-buffer area 32B of the downstream electronic component mounting apparatus 10B.
The acceptable length of the in-buffer region 32B is equal to the inter-sensor distance from the first substrate sensor 371B to the second substrate sensor 372B in the X-axis direction.
When the substrate size is less than or equal to the acceptable length of the in-buffer area 32, normal substrate transfer control is performed as the specified-size substrate K. When the substrate size is larger than the acceptable length of the in-buffer area 32, , Large-sized substrate delivery control. Hereinafter, a substrate having a specified size whose substrate size is equal to or smaller than the acceptable length of the in-buffer region 32 is simply referred to as a substrate K, and a substrate larger than the acceptable length of the in-buffer region 32 is referred to as a large substrate Kl.

[基板の受け渡し制御:通常の基板の受け渡し制御]
まず、通常の基板の受け渡し制御について説明する。基板サイズは、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bの何れかの操作パネル14からオペレーターが予め設定入力すると、基板サイズ情報が通信インターフェイス15を通じて各制御装置90A,90Bで共有される。
そして、上流側電子部品実装装置10A及び下流側電子部品実装装置10Bの各制御装置90A,90Bは、入力された基板サイズを下流側電子部品実装装置10Bの受け入れ可能サイズ以下か否かを判定して通常の基板受け渡し制御を実施するか、大型基板の受け渡し制御を実施するかについて決定する。各制御装置90A,90Bは、いずれも下流側電子部品実装装置10Bの受け入れ可能サイズが予め記憶されているため、上記判定の結果は同一となる。
なお、いずれの基板受け渡し制御を実施するかは、いずれか一方の制御装置90A又は90Bのみが判定し、その判定結果を他方の制御装置90B又は90Aに通信するようにしても良い。
[Substrate delivery control: Normal substrate delivery control]
First, normal substrate transfer control will be described. The board size information is shared by the control devices 90A and 90B through the communication interface 15 when the operator sets and inputs the board size in advance from either the operation panel 14 of the upstream electronic component mounting apparatus 10A or the downstream electronic component mounting apparatus 10B. Is done.
Then, each of the control devices 90A and 90B of the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B determines whether or not the input board size is equal to or smaller than an acceptable size of the downstream electronic component mounting apparatus 10B. To determine whether to perform normal substrate transfer control or large substrate transfer control. Since each of the control devices 90A and 90B stores in advance the acceptable size of the downstream electronic component mounting device 10B, the result of the determination is the same.
Note that which substrate transfer control is performed may be determined by only one of the control devices 90A or 90B, and the determination result may be communicated to the other control device 90B or 90A.

図6は電子部品実装システム1の上流側電子部品実装装置10Aの制御装置90Aと下流側電子部品実装装置10Bの制御装置90Bとが通常の基板の受け渡し制御(搬送制御)を実行する際に行う個々の処理を示したフローチャート、図7〜図9は通常の基板の受け渡し制御における受け渡し動作を示した動作説明図である。なお、図7〜図9における符号16は、制御装置90Aと制御装置90Bの通信インターフェイス15A,15Bを通信可能に接続する通信ケーブルである。   FIG. 6 is performed when the control device 90A of the upstream electronic component mounting apparatus 10A and the control device 90B of the downstream electronic component mounting apparatus 10B of the electronic component mounting system 1 execute normal board transfer control (transport control). FIGS. 7 to 9 are flowcharts showing individual processes, and FIGS. 7 to 9 are operation explanatory views showing a transfer operation in a normal substrate transfer control. In addition, the code | symbol 16 in FIGS. 7-9 is the communication cable which connects communication interface 15A, 15B of control apparatus 90A and control apparatus 90B so that communication is possible.

この通常の基板の受け渡し制御は、前述したSMEMA規格に準拠して行われる制御である。通常の基板の受け渡し制御は、図7に示すように、上流側電子部品実装装置10Aのアウトバッファ領域36Aで待機していた基板Kを、下流側電子部品実装装置10Bのインバッファ領域32Bに搬送する際に実行される。   This normal substrate transfer control is a control performed in accordance with the above-mentioned SMEMA standard. As shown in FIG. 7, in the normal board delivery control, the board K waiting in the out buffer area 36A of the upstream electronic component mounting apparatus 10A is transferred to the in buffer area 32B of the downstream electronic component mounting apparatus 10B. It is executed when

まず、下流側電子部品実装装置10Bにおいてインバッファ領域32Bに待機していた基板Kがステーション領域33Bに搬送され、インバッファ領域32Bが空き状態になると、制御装置90Bは制御装置90Aに対して搬入許可の通知として「Ready OUT」信号(以下の説明及び図面において「R信号」とする)をON状態で送信する(ステップT1)。
これに対して、上流側電子部品実装装置10Aの制御装置90Aは周期的にR信号の入力待ちを行っており(ステップS1)、制御装置90BからのR信号のON状態を受信すると、制御装置90Aから制御装置90Bに対して「Board Available IN」信号(以下の説明及び図面において「B信号」とする)をON状態で送信する(ステップS3)。
First, the board K that has been waiting in the in-buffer area 32B in the downstream electronic component mounting apparatus 10B is transferred to the station area 33B, and when the in-buffer area 32B becomes empty, the control apparatus 90B carries into the control apparatus 90A. As a notification of permission, a “Ready OUT” signal (referred to as “R signal” in the following description and drawings) is transmitted in the ON state (step T1).
In contrast, the control device 90A of the upstream electronic component mounting apparatus 10A periodically waits for input of the R signal (step S1), and receives the ON state of the R signal from the control device 90B. 90A transmits a “Board Available IN” signal (referred to as “B signal” in the following description and drawings) to the control device 90B in an ON state (step S3).

下流側電子部品実装装置10Bの制御装置90Bは周期的にB信号の入力待ちを行っており(ステップT3)、制御装置90AからのB信号のON状態を受信すると、第一の基板センサ371Bによる基板Kの先端部(下流側端部)の検出待ちを行う(ステップT5)。
一方、上流側電子部品実装装置10Aでは、B信号の送信後、アウトバッファ領域36Aの搬送モーター362Aを駆動させて下流側電子部品実装装置10Bの基板搬入口312Bに向かって基板Kの搬送を開始する(ステップS5)。
これにより、基板Kの先端部が下流側電子部品実装装置10Bの第一の基板センサ371Bによって検出されると、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bを駆動させて基板Kの受け入れを開始する(ステップT7)。
The control device 90B of the downstream electronic component mounting apparatus 10B periodically waits for input of the B signal (step T3), and when the ON state of the B signal from the control device 90A is received, the first substrate sensor 371B Detection of the front end (downstream end) of the substrate K is awaited (step T5).
On the other hand, in the upstream electronic component mounting apparatus 10A, after transmitting the B signal, the conveyance motor 362A in the out buffer area 36A is driven to start conveying the substrate K toward the substrate carry-in port 312B of the downstream electronic component mounting apparatus 10B. (Step S5).
Thereby, when the front-end | tip part of the board | substrate K is detected by the 1st board | substrate sensor 371B of the downstream electronic component mounting apparatus 10B, the control apparatus 90B drives the conveyance motor 322B of the in-buffer area | region 32B, and receives board | substrate K. Is started (step T7).

上流側電子部品実装装置10Aでは、第八の基板センサ378Aによる基板Kの後端部(上流側端部)の通過の検出待ちを行い(ステップS7)、第八の基板センサ378Aによる基板Kの後端部の通過(センサ出力OFF)が検出されると、制御装置90Aは、アウトバッファ領域36Aの搬送モーター362Aを停止させる(ステップS9:図8の状態)。
そして、制御装置90Aは制御装置90Bに対するB信号をOFF状態とする(ステップS11)。
これに対して、下流側電子部品実装装置10Bの制御装置90Bは周期的にB信号のOFF状態の切り替えを監視しており(ステップT9)、制御装置90AからのB信号がOFF状態に切り替わったことを検知すると、制御装置90Bも制御装置90Aに対するR信号をOFF状態に切り替える(ステップT11)。
上流側電子部品実装装置10Aの制御装置90Aは、周期的にR信号のOFF状態の切り替えを監視しており(ステップS13)、制御装置90BからのR信号がOFF状態に切り替わったことを検知すると、制御装置90Aは、通常の基板の受け渡し制御を終了する。
In the upstream electronic component mounting apparatus 10A, the eighth substrate sensor 378A waits for detection of the passage of the rear end portion (upstream end portion) of the substrate K (step S7), and the eighth substrate sensor 378A detects the substrate K. When the passage of the rear end (sensor output OFF) is detected, the control device 90A stops the transport motor 362A in the out buffer area 36A (step S9: state of FIG. 8).
Then, the control device 90A turns off the B signal for the control device 90B (step S11).
In contrast, the control device 90B of the downstream electronic component mounting apparatus 10B periodically monitors the switching of the B signal in the OFF state (step T9), and the B signal from the control device 90A has switched to the OFF state. When this is detected, the control device 90B also switches the R signal for the control device 90A to the OFF state (step T11).
The control device 90A of the upstream electronic component mounting apparatus 10A periodically monitors switching of the OFF state of the R signal (step S13), and detects that the R signal from the control device 90B has switched to the OFF state. Then, the control device 90A ends the normal substrate transfer control.

一方、下流側電子部品実装装置10Bでは、R信号をOFF状態に切り替え後、第二の基板センサ372Bによる基板Kの先端部の到達待ちを行い(ステップT13)、第二の基板センサ372Bにより基板Kの先端部が検出されると、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bを停止させる(ステップT15:図9の状態)。
これにより、上流側電子部品実装装置10Aから下流側電子部品実装装置10Bへの通常の基板の受け渡し制御が完了する。
On the other hand, in the downstream electronic component mounting apparatus 10B, after the R signal is switched to the OFF state, the second substrate sensor 372B waits for the tip of the substrate K to reach (step T13), and the second substrate sensor 372B When the leading end of K is detected, the control device 90B stops the transport motor 322B in the in-buffer area 32B (step T15: state of FIG. 9).
Thereby, the normal board delivery control from the upstream electronic component mounting apparatus 10A to the downstream electronic component mounting apparatus 10B is completed.

なお、通常の基板を搬送する際には、上流側電子部品実装装置10A及び下流側電子部品実装装置10Bの双方について、それぞれの基板センサが基板の検出状態になってからの経過時間が計測され、これが規定時間を超えても非検出状態とならない場合にはタイムエラーと判定されて、操作パネル14A,14Bの表示部によりエラー表示による報知が行われる。   When a normal board is transported, the elapsed time after each board sensor enters the board detection state is measured for both the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B. If the non-detection state does not occur even if this exceeds the specified time, it is determined that there is a time error, and an error display is notified by the display unit of the operation panels 14A and 14B.

また、通常の基板を搬送する際には、上流側電子部品実装装置10A及び下流側電子部品実装装置10Bの双方について、各領域32〜36の上流側と下流側の基板センサの基板検出状態が監視され、基板サイズエラーが監視される。
即ち、インバッファ領域32の上流側となる第一の基板センサ371と下流側となる第二の基板センサ372、ステーション領域33の上流側となる第二の基板センサ372と下流側となる第三の基板センサ373、ジョイントバッファ領域34の上流側となる第四の基板センサ374と下流側となる第五の基板センサ375、ステーション領域35の上流側となる第五の基板センサ375と下流側となる第六の基板センサ376、アウトバッファ領域36の上流側となる第七の基板センサ377と下流側となる第八の基板センサ378のそれぞれの対をなすセンサについて、二つ同時に基板検出状態となるか否かを監視する。基板が通常の基板サイズである場合には、これら対をなすセンサにおいて、同時に検出状態とはならないので、万が一、上記それぞれの対をなすセンサの間で同時に検出状態となった場合には、基板サイズエラーと判定され、操作パネル14A,14Bの表示部によりエラー表示による報知が行われる。
Further, when a normal board is transported, the board detection states of the board sensors on the upstream side and the downstream side of each of the areas 32 to 36 in both the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B. Monitored for substrate size errors.
That is, the first substrate sensor 371 on the upstream side of the in-buffer region 32 and the second substrate sensor 372 on the downstream side, the second substrate sensor 372 on the upstream side of the station region 33 and the third substrate on the downstream side. Substrate sensor 373, fourth substrate sensor 374 upstream of joint buffer region 34 and fifth substrate sensor 375 downstream and fifth substrate sensor 375 upstream of station region 35 and downstream Of the sixth substrate sensor 376, the seventh substrate sensor 377 on the upstream side of the out buffer region 36, and the eighth substrate sensor 378 on the downstream side. Monitor whether or not When the substrate is a normal substrate size, these paired sensors do not become in the detection state at the same time, so in the unlikely event that they are in the detection state at the same time between the respective paired sensors, It is determined that there is a size error, and notification by error display is performed on the display units of the operation panels 14A and 14B.

[基板の受け渡し制御:大型基板の受け渡し制御]
次に、大型基板の受け渡し制御について説明する。
図10及び図11は電子部品実装システム1の上流側電子部品実装装置10Aの制御装置90Aと下流側電子部品実装装置10Bの制御装置90Bとが大型基板Klの受け渡し制御を実行する際に行う個々の処理を示したフローチャート、図12〜図14は大型基板Klの受け渡し制御における受け渡し動作を示した動作説明図である。
[Substrate delivery control: Large substrate delivery control]
Next, the delivery control of a large substrate will be described.
10 and FIG. 11 show individual control performed when the control device 90A of the upstream electronic component mounting apparatus 10A and the control device 90B of the downstream electronic component mounting apparatus 10B of the electronic component mounting system 1 execute the delivery control of the large board Kl. FIG. 12 to FIG. 14 are flowcharts showing the processing of FIG. 12, and are operation explanatory views showing the delivery operation in the delivery control of the large substrate Kl.

大型基板Klの受け渡し制御は、前述したSMEMA規格に一部準拠しており、互いの制御装置90A,90Bの間で「Ready OUT」信号(R信号)と「Board Available IN」信号(B信号)の送受信を行って動作制御の連携を図っている。
この大型基板の受け渡し制御は、図12に示すように、上流側電子部品実装装置10Aのアウトバッファ領域36Aでは大型基板Klは待機せず、ステーション領域35Aから下流側電子部品実装装置10Bのインバッファ領域32Bまで停止することなく大型基板Klが搬送される。
The delivery control of the large board Kl is partially compliant with the above-mentioned SMEMA standard, and a “Ready OUT” signal (R signal) and a “Board Available IN” signal (B signal) between the control devices 90A and 90B. The operation control is coordinated by transmitting and receiving data.
As shown in FIG. 12, in the large-sized board delivery control, the large board K1 does not stand by in the out buffer area 36A of the upstream electronic component mounting apparatus 10A, and the in-buffer of the downstream electronic component mounting apparatus 10B from the station area 35A. The large substrate Kl is transferred without stopping to the region 32B.

まず、下流側電子部品実装装置10Bにおいてインバッファ領域32Bに待機していた大型基板Klがステーション領域33Bに搬送され、インバッファ領域32Bが空き状態になると、制御装置90Bは制御装置90Aに対して搬入許可の通知としてR信号をON状態で送信する(ステップT21)。
これに対して、上流側電子部品実装装置10Aの制御装置90Aは周期的にR信号の入力待ちを行っており(ステップS21)、制御装置90BからのR信号のON状態を受信すると、制御装置90Aから制御装置90Bに対してB信号をON状態で送信する(ステップS23)。
さらに、制御装置90Aは、ステーション領域35Aの搬送モーター352Aを駆動させてアウトバッファ領域36Aに向かって大型基板Klの搬送を開始する(ステップS25)。
また、大型基板Klの搬送開始後は、制御装置90Aは周期的に第七の基板センサ377Aによる大型基板Klの先端部の検出待ちを行い(ステップS27)、検出されると、制御装置90Aは、アウトバッファ領域36Aの搬送モーター362Aを駆動させて大型基板Klを基板搬出口313Aに向かって搬送する(ステップS29)。
そして、ステーション領域35Aからアウトバッファ領域36Aへ大型基板Klを搬送すると、制御装置90Aは、第六の基板センサ376Aによる大型基板Klの後端部の通過の検出待ちを行い(ステップS31)、第六の基板センサ376Aによる大型基板Klの後端部の通過(センサ出力OFF)が検出されると、制御装置90Aは、ステーション領域35Aの搬送モーター362Aを停止させる(ステップS33)。
First, when the large board Kl waiting in the in-buffer area 32B in the downstream electronic component mounting apparatus 10B is transferred to the station area 33B and the in-buffer area 32B becomes empty, the control device 90B An R signal is transmitted in an ON state as a notification of permission for loading (step T21).
In contrast, the control device 90A of the upstream electronic component mounting apparatus 10A periodically waits for input of the R signal (step S21), and receives the ON state of the R signal from the control device 90B. The B signal is transmitted in the ON state from 90A to the control device 90B (step S23).
Further, the controller 90A drives the transport motor 352A in the station area 35A to start transporting the large substrate Kl toward the out buffer area 36A (step S25).
Further, after the transfer of the large substrate Kl is started, the control device 90A periodically waits for the seventh substrate sensor 377A to detect the leading end of the large substrate Kl (step S27). Then, the transport motor 362A in the out buffer area 36A is driven to transport the large substrate Kl toward the substrate carry-out port 313A (step S29).
When the large substrate Kl is transferred from the station area 35A to the out buffer area 36A, the control device 90A waits for detection of the passage of the rear end portion of the large substrate Kl by the sixth substrate sensor 376A (step S31). When the passage of the rear end of the large substrate Kl by the sixth substrate sensor 376A (sensor output OFF) is detected, the control device 90A stops the transport motor 362A in the station area 35A (step S33).

一方、下流側電子部品実装装置10Bの制御装置90Bは周期的にB信号の入力待ちを行っており(ステップT23)、制御装置90AからのB信号のON状態を受信すると、第一の基板センサ371Bによる大型基板Klの先端部の検出待ちを行う(ステップT25)。
そして、上流側電子部品実装装置10Aのアウトバッファ領域36Aでの搬送により、その基板搬出口313Aから下流側電子部品実装装置10Bの基板搬入口312Bに大型基板Klが搬送され、大型基板Klの先端部が下流側電子部品実装装置10Bの第一の基板センサ371Bによって検出されると、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bを駆動させて大型基板Klの受け入れを開始する(ステップT27)。
さらに、下流側電子部品実装装置10Bでは、第二の基板センサ372Bによる大型基板Klの先端部の検出待ちを行い(ステップT29)、第二の基板センサ372Bによる大型基板Klの先端部が検出されると、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bを停止させる(ステップT31:下流側電子部品実装装置が搬送を一時的に停止させる工程、図13の状態)。
そして、制御装置90Bは、制御装置90Aに対する搬送の一時的停止の通知としてR信号をOFF状態に切り替える(ステップT33:一時的停止の通知を行う工程)。
On the other hand, the control device 90B of the downstream electronic component mounting apparatus 10B periodically waits for input of the B signal (step T23), and receives the ON state of the B signal from the control device 90A. Waiting for detection of the tip of the large substrate Kl by 371B (step T25).
Then, the large substrate Kl is conveyed from the substrate carry-out port 313A to the substrate carry-in port 312B of the downstream electronic component mounter 10B by the conveyance in the out buffer region 36A of the upstream electronic component mounting apparatus 10A, and the leading end of the large substrate Kl When the part is detected by the first board sensor 371B of the downstream electronic component mounting apparatus 10B, the control apparatus 90B drives the transport motor 322B in the in-buffer area 32B to start accepting the large board Kl (step T27). ).
Further, in the downstream electronic component mounting apparatus 10B, the second substrate sensor 372B waits for detection of the leading end portion of the large substrate Kl (step T29), and the leading end portion of the large substrate Kl is detected by the second substrate sensor 372B. Then, the control device 90B stops the transport motor 322B in the in-buffer area 32B (step T31: a process in which the downstream electronic component mounting apparatus temporarily stops transport, the state of FIG. 13).
Then, the control device 90B switches the R signal to an OFF state as a notification of temporary stop of conveyance to the control device 90A (step T33: step of performing notification of temporary stop).

上流側電子部品実装装置10Aの制御装置90Aは、第八の基板センサ378Aが基板検出している状態で制御装置90BからのR信号がOFF状態となった場合に、大型基板Klが装置間にまたがっている状態にあると判断する。制御装置90Aは、ステーション領域35Aの搬送モーター352Aの停止以降、周期的にR信号のOFF状態の切り替えを監視しており(ステップS35)、制御装置90BからのR信号がOFF状態に切り替わったこと及び基板センサ378Aが基板検出状態であることを検知すると、制御装置90Aは、一時停止制御として、アウトバッファ領域36Aの搬送モーター362Aを停止させる(ステップS37:上流側電子部品実装装置が搬送を一時的に停止させる工程)。
なお、上流側電子部品実装装置10Aから下流側電子部品実装装置10Bに送信しているB信号のON状態は維持される。
また、制御装置90BからのR信号がOFF状態に切り替わった際に基板センサ378Aが基板未検出状態であれば、制御装置90Aは大型基板Klが完全に搬出されたものと判断する。
The control device 90A of the upstream electronic component mounting apparatus 10A allows the large board Kl to be placed between the apparatuses when the R signal from the control apparatus 90B is turned off while the eighth board sensor 378A detects the board. It is determined that the vehicle is straddling. The control device 90A periodically monitors switching of the OFF state of the R signal after the transport motor 352A in the station area 35A is stopped (step S35), and the R signal from the control device 90B is switched to the OFF state. When the control unit 90A detects that the board sensor 378A is in the board detection state, the controller 90A stops the transport motor 362A in the out-buffer area 36A as a temporary stop control (Step S37: the upstream electronic component mounting apparatus temporarily stops the transport). To stop automatically).
Note that the ON state of the B signal transmitted from the upstream electronic component mounting apparatus 10A to the downstream electronic component mounting apparatus 10B is maintained.
Further, if the substrate sensor 378A is in a substrate non-detection state when the R signal from the control device 90B is switched to the OFF state, the control device 90A determines that the large substrate Kl has been completely carried out.

これ以降は、先行している他の大型基板Klが下流側電子部品実装装置10Bにおけるステーション領域33Bから下流側に搬送されて、ステーション領域33Bが空き状態となるまでインバッファ領域32Bの大型基板Klは待機状態となる。
即ち、制御装置90Bは、先行する他の大型基板Klがステーション領域33Bから下流側に送り出され、基板センサ373B及び基板センサ374Bが共に基板未検出の状態か否かを判断することでステーション領域33Bが空き状態となったか否かを監視し(ステップT35)、空き状態と判定した場合には、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bとステーション領域33Bの搬送モーター332Bの駆動を開始する。また、これらと同時に、制御装置90Bは制御装置90Aに対して、搬入許可の通知として再びR信号をON状態で送信する(ステップT37:下流側電子部品実装装置が搬送を再開する工程及び下流側電子部品実装装置の作業領域への搬入許可を通知する工程)。
なお、上記ステップT35では、基板センサ373B及び基板センサ374Bが共に基板未検出の状態か否かを判断することにより、ステーション領域33Bの空き状態の確認をより厳密に行っているが、基板センサ373Bのみによりステーション領域33Bから先行する他の大型基板Klの排出が十分な精度をもって検出可能であれば、基板センサ373Bのみにより基板未検出の状態の判断を行っても良い。
Thereafter, the other large substrate Kl that precedes is transferred from the station region 33B to the downstream side in the downstream electronic component mounting apparatus 10B, and the large substrate Kl in the in-buffer region 32B until the station region 33B becomes empty. Is in a standby state.
That is, the control device 90B sends another preceding large substrate Kl from the station region 33B to the downstream side, and determines whether both the substrate sensor 373B and the substrate sensor 374B are in the undetected state of the station region 33B. Is determined to be empty (step T35), and if it is determined to be empty, the control device 90B starts driving the transfer motor 322B in the in-buffer area 32B and the transfer motor 332B in the station area 33B. To do. At the same time, the control device 90B transmits the R signal to the control device 90A in the ON state again as a carry-in permission notification (step T37: a step in which the downstream electronic component mounting apparatus resumes conveyance and the downstream side) A step of notifying permission to carry into the work area of the electronic component mounting apparatus).
In step T35, the vacant state of the station area 33B is more strictly confirmed by determining whether both the substrate sensor 373B and the substrate sensor 374B are in the undetected state, but the substrate sensor 373B If the discharge of the other large substrate Kl preceding from the station area 33B can be detected with sufficient accuracy by only the substrate sensor 373B, the substrate undetected state may be determined only by the substrate sensor 373B.

これに対して、制御装置90Aは、アウトバッファ領域36Aの搬送モーター362Aの一時的な停止以降、周期的にR信号のON状態の切り替えを監視しており(ステップS39)、制御装置90BからのR信号がON状態に切り替わったことを検知すると、制御装置90Aは、再開制御として、アウトバッファ領域36Aの搬送モーター362Aの駆動を再開する(ステップS41:上流側電子部品実装装置が搬送を再開する工程)。
さらに、上流側電子部品実装装置10Aは、第八の基板センサ378Aによる大型基板Klの後端部の検出待ちを行い(ステップS43)、第八の基板センサ378Aによる大型基板Klの後端部の通過(センサ出力OFF)が検出されると、制御装置90Aは、アウトバッファ領域36Aの搬送モーター362Aを停止させる(ステップS45:図14の状態)。
そして、制御装置90Aは制御装置90Bに対するB信号をOFF状態とする(ステップS47)。
On the other hand, the control device 90A periodically monitors switching of the ON state of the R signal after the transport motor 362A in the out buffer area 36A is temporarily stopped (step S39). When detecting that the R signal has been switched to the ON state, the control device 90A resumes driving of the transport motor 362A in the out buffer area 36A as resumption control (step S41: the upstream electronic component mounting apparatus resumes transport). Process).
Furthermore, the upstream electronic component mounting apparatus 10A waits for detection of the rear end portion of the large board Kl by the eighth board sensor 378A (step S43), and the rear end part of the large board Kl by the eighth board sensor 378A. When the passage (sensor output OFF) is detected, the control device 90A stops the transport motor 362A in the out buffer area 36A (step S45: state of FIG. 14).
Then, the control device 90A turns off the B signal for the control device 90B (step S47).

これに対して、下流側電子部品実装装置10Bの制御装置90Bは周期的にB信号のOFF状態の切り替えを監視しており(ステップT39)、制御装置90AからのB信号がOFF状態に切り替わったことを検知すると、制御装置90Bも制御装置90Aに対するR信号をOFF状態に切り替える(ステップT41)。
上流側電子部品実装装置10Aの制御装置90Aは、周期的にR信号のOFF状態の切り替えを監視しており(ステップS49)、制御装置90BからのR信号がOFF状態に切り替わったことを検知すると、制御装置90Aは、大型基板の受け渡し制御を終了する。
In contrast, the control device 90B of the downstream electronic component mounting apparatus 10B periodically monitors switching of the B signal in the OFF state (step T39), and the B signal from the control device 90A is switched to the OFF state. When detecting this, the control device 90B also switches the R signal for the control device 90A to the OFF state (step T41).
The control device 90A of the upstream electronic component mounting apparatus 10A periodically monitors the switching of the OFF state of the R signal (step S49), and detects that the R signal from the control device 90B has switched to the OFF state. Then, the control device 90A ends the transfer control of the large substrate.

一方、下流側電子部品実装装置10Bでは、R信号をOFF状態に切り替え後、第三の基板センサ373Bによる大型基板Klの先端部の検出待ちを行い(ステップT43)、第三の基板センサ373Bにより大型基板Klの先端部が検出されると、制御装置90Bは、インバッファ領域32Bの搬送モーター322Bとステーション領域33Bの搬送モーター332Bとを停止させる(ステップT45)。
これにより、上流側電子部品実装装置10Aから下流側電子部品実装装置10Bへの大型基板の受け渡し制御が完了する。
On the other hand, in the downstream electronic component mounting apparatus 10B, after the R signal is switched to the OFF state, the third substrate sensor 373B waits for detection of the leading end portion of the large substrate Kl (step T43), and the third substrate sensor 373B When the leading end of the large substrate Kl is detected, the control device 90B stops the transport motor 322B in the in-buffer area 32B and the transport motor 332B in the station area 33B (step T45).
Thereby, the delivery control of the large board from the upstream electronic component mounting apparatus 10A to the downstream electronic component mounting apparatus 10B is completed.

なお、大型基板Klを搬送する際には、ステップS37及びステップT31による搬送の一時停止制御によって、第八の基板センサ378A及び第一の基板センサ371Bによる基板検出状態の長期化が発生するので、タイムエラーの判定処理は行われない。
また、大型基板Klであるため、インバッファ領域32の上流側となる第一の基板センサ371と下流側となる第二の基板センサ372、ステーション領域33の上流側となる第二の基板センサ372と下流側となる第三の基板センサ373、ジョイントバッファ領域34の上流側となる第四の基板センサ374と下流側となる第五の基板センサ375、ステーション領域35の上流側となる第五の基板センサ375と下流側となる第六の基板センサ376、アウトバッファ領域36の上流側となる第七の基板センサ377と下流側となる第八の基板センサ378の何れかの対となるセンサにおいて、同時に基板検出状態となる状態が当然に発生するので、基板サイズエラーの判定処理も行われない。
When transporting the large substrate Kl, the substrate detection state by the eighth substrate sensor 378A and the first substrate sensor 371B is prolonged due to the suspension control of the transport in step S37 and step T31. Time error determination processing is not performed.
Further, since the substrate is a large substrate Kl, the first substrate sensor 371 on the upstream side of the in-buffer region 32, the second substrate sensor 372 on the downstream side, and the second substrate sensor 372 on the upstream side of the station region 33. A third substrate sensor 373 on the downstream side, a fourth substrate sensor 374 on the upstream side of the joint buffer region 34, a fifth substrate sensor 375 on the downstream side, and a fifth substrate sensor 375 on the upstream side of the station region 35. In the paired sensor of the substrate sensor 375 and the sixth substrate sensor 376 on the downstream side, the seventh substrate sensor 377 on the upstream side of the out buffer region 36 and the eighth substrate sensor 378 on the downstream side. At the same time, naturally, a state in which the substrate detection state occurs is naturally generated, so that the substrate size error determination process is not performed.

[発明の実施形態の効果]
上記電子部品実装システム1では、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bとの間での大型基板Klの受け渡しにおいて、下流側電子部品実装装置10Bは第八の基板センサ378Aによる大型基板Klの先端部の検出に基づいて大型基板Klの搬送を一時的に停止すると共に、R信号のOFF状態への切り替え(搬送停止の通知)を受けて、上流側電子部品実装装置10Aの制御層と90Aは搬送モーター362Aを一時停止する制御を行う。このため、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bとは連携して大型基板Klの搬送を停止させることができ、大型基板Klの下流側端部を下流側電子部品実装装置10Bの上流側のステーション領域33B側にはみ出させることなくそのインバッファ領域32B内で待機させることが出来る。
そして、下流側電子部品実装装置10Bの制御装置90Bからのステーション領域33Bへの搬入許可の通知を受けて上流側電子部品実装装置10Aは搬送モーター362Aによる搬送を再開するので、上流側電子部品実装装置10Aのアウトバッファ領域36Aから大型基板Klを排出し、下流側電子部品実装装置10Bのステーション領域33B内に大型基板Klを格納することが可能となる。
このように、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bとが適宜連携を図って大型基板の搬送を行うので、下流側電子部品実装装置10Bのインバッファ領域32B内に格納出来ないサイズの大型基板Klであっても適宜円滑に受け渡しが可能となり、稼働率の低下も効果的に回避することが可能となる。
[Effect of the embodiment of the invention]
In the electronic component mounting system 1, in the delivery of the large board Kl between the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B, the downstream electronic component mounting apparatus 10B is based on the eighth board sensor 378A. Based on the detection of the leading end of the large substrate Kl, the conveyance of the large substrate Kl is temporarily stopped, and the R-signal is switched to the OFF state (notification of conveyance stop), and the upstream electronic component mounting apparatus 10A The control layer and 90A perform control to temporarily stop the transport motor 362A. For this reason, the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B can stop the conveyance of the large board Kl in cooperation with each other, and the downstream end of the large board Kl is connected to the downstream electronic component mounting apparatus. It is possible to wait in the in-buffer area 32B without protruding to the station area 33B on the upstream side of 10B.
Then, the upstream electronic component mounting apparatus 10A resumes the conveyance by the conveyance motor 362A in response to the notification of the permission to carry in the station area 33B from the control device 90B of the downstream electronic component mounting apparatus 10B. The large board Kl can be discharged from the out buffer area 36A of the apparatus 10A, and the large board Kl can be stored in the station area 33B of the downstream electronic component mounting apparatus 10B.
As described above, the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B cooperate with each other appropriately to carry a large substrate, and therefore can be stored in the in-buffer area 32B of the downstream electronic component mounting apparatus 10B. Even a large-sized substrate Kl with no size can be delivered smoothly and appropriately, and a reduction in operating rate can be effectively avoided.

また、大型基板の受け渡し制御の際には、タイムエラーの判定処理と基板及びサイズエラーの判定処理を行わないようにするので、大型基板Klが適切に搬送されているにも拘わらずエラー停止することを回避することが可能である。   In addition, since the time error determination process and the substrate and size error determination process are not performed during the delivery control of the large substrate, the error stops even though the large substrate Kl is appropriately transported. It is possible to avoid this.

通常基板Kの受け渡しに際し、上流側電子部品実装装置10Aの制御装置90Aは、当該上流側電子部品実装装置10Aの第八の基板センサ378Aによる基板Kの後端部の通過を検出して搬送モーター362Aを停止させる搬送制御を行い、下流側電子部品実装装置10Bは当該下流側電子部品実装装置10Bの第二の基板センサ372Bによる基板Kの先端部の到達を検出して搬送モーター322Bを停止させる搬送制御を行うので、上流側電子部品実装装置10Aと下流側電子部品実装装置10Bとの間で、規定サイズの基板Kと大型基板Klとの双方について適宜受け渡しを可能とする汎用性の高い電子部品実装システム1を構築することが可能となる。   When the normal board K is delivered, the control device 90A of the upstream electronic component mounting apparatus 10A detects the passage of the rear end portion of the board K by the eighth board sensor 378A of the upstream electronic component mounting apparatus 10A, and carries the transport motor. The downstream electronic component mounting apparatus 10B detects the arrival of the front end of the substrate K by the second substrate sensor 372B of the downstream electronic component mounting apparatus 10B and stops the conveyance motor 322B. Since the conveyance control is performed, a highly versatile electronic that can appropriately transfer both the substrate K of the specified size and the large substrate Kl between the upstream electronic component mounting apparatus 10A and the downstream electronic component mounting apparatus 10B. The component mounting system 1 can be constructed.

[その他]
上記電子部品実装システム1では、電子部品実装装置を搬送方向に沿って二台並べる構成としたが、より多くの電子部品実装装置を搬送方向にそって一列に並べる構成とすることも可能である。
その場合、上流側の電子部品実装装置10の基板搬出口313から搬出された基板が下流側の電子部品実装装置10の基板搬入口312にそのまま搬入されるようにするために、それぞれの電子部品実装装置10はその基板搬出口313が次の電子部品実装装置10の基板搬入口312に近接対向するように配置することが要求される。
[Others]
In the electronic component mounting system 1, two electronic component mounting apparatuses are arranged along the transport direction. However, it is also possible to adopt a configuration in which more electronic component mounting apparatuses are aligned in the transport direction. .
In that case, in order to allow the board carried out from the board carry-out port 313 of the upstream electronic component mounting apparatus 10 to be carried into the board carry-in port 312 of the downstream electronic component mounting apparatus 10 as it is, The mounting apparatus 10 is required to be disposed so that the board carry-out port 313 is in close proximity to the board carry-in port 312 of the next electronic component mounting apparatus 10.

電子部品実装システム1に含まれる二台の電子部品実装装置10,10は同一のものでなくとも良い。
例えば、大型基板Klの受け渡し制御を行うためには、少なくとも上流側電子部品実装装置はステーション領域と当該ステーション領域と基板搬出口との間にアウトバッファ領域とを備え、少なくとも下流側電子部品実装装置はステーション領域と当該ステーション領域と基板搬入口312との間にインバッファ領域を備えるものであれば良い。
例えば、インバッファ領域とステーション領域とアウトバッファ領域とからなる搬送機構を有する電子部品実装装置を前述した電子部品実装装置10の上流側又は下流側に配置した電子部品実装システムや、インバッファ領域とステーション領域とアウトバッファ領域とからなる搬送機構を有する電子部品実装装置のみからなる電子部品実装システムの場合でも、大型基板Klの受け渡し制御を行うことは可能である。
The two electronic component mounting apparatuses 10 and 10 included in the electronic component mounting system 1 may not be the same.
For example, in order to perform delivery control of the large board Kl, at least the upstream electronic component mounting apparatus includes a station area and an out buffer area between the station area and the board carry-out port, and at least the downstream electronic component mounting apparatus. May have any in-buffer area between the station area and the station area and the substrate carry-in port 312.
For example, an electronic component mounting system in which an electronic component mounting apparatus having a transport mechanism composed of an in-buffer area, a station area, and an out-buffer area is arranged upstream or downstream of the electronic component mounting apparatus 10 described above, Even in the case of an electronic component mounting system including only an electronic component mounting apparatus having a transport mechanism including a station area and an out buffer area, it is possible to perform delivery control of the large board Kl.

また、電子部品実装システムを構成する各電子部品実装装置はX軸方向に沿った一方の方向(例えば、図3における右方向)のみに基板を搬送可能とするものに限られない。
例えば、各電子部品実装装置10A、10Bの基板搬送装置30がX軸方向における逆方向に基板搬送を可能とする場合には、各センサを左右反転した配置とすることで図3の例とは逆方向に大型基板Klの受け渡し制御を行うことも可能である。
In addition, each electronic component mounting apparatus constituting the electronic component mounting system is not limited to one that can transport a substrate only in one direction along the X-axis direction (for example, the right direction in FIG. 3).
For example, when the board conveyance device 30 of each of the electronic component mounting apparatuses 10A and 10B can carry the board in the reverse direction in the X-axis direction, each sensor is arranged so as to be reversed left and right. It is also possible to perform delivery control of the large substrate Kl in the reverse direction.

1 電子部品実装システム
10 電子部品実装装置
10A 上流側電子部品実装装置
10B 下流側電子部品実装装置
15,15A,15B 通信インターフェイス
16 通信ケーブル
30 基板搬送装置
32,32A,32B インバッファ領域(基板待機領域)
33,33A,33B,35,35A,35B ステーション領域(作業領域)
36,36A,36B アウトバッファ領域(基板待機領域)
90,90A,90B 制御装置(制御部)
312,312A,312B 基板搬入口
313,313A,313B 基板搬出口
320〜360 搬送機構
322〜362,322A〜362A,322B〜362B 搬送モーター
371,377,371A,377A,371B,377B 基板センサ(上流側センサ)
372,378,372A,378A,372B,378B 基板センサ(下流側センサ)
373〜376,373A〜376A,373B〜376B 基板センサ
K 基板
Kl 大型基板
DESCRIPTION OF SYMBOLS 1 Electronic component mounting system 10 Electronic component mounting apparatus 10A Upstream electronic component mounting apparatus 10B Downstream electronic component mounting apparatus 15, 15A, 15B Communication interface 16 Communication cable 30 Substrate conveyance apparatus 32, 32A, 32B In-buffer area (board standby area) )
33, 33A, 33B, 35, 35A, 35B Station area (work area)
36, 36A, 36B Out buffer area (board standby area)
90, 90A, 90B Control device (control unit)
312, 312 A, 312 B Substrate carry-in port 313, 313 A, 313 B Substrate carry-out port 320-360 Transport mechanism 322-362, 322 A-362 A, 322 B-362 B Transport motor 371, 377, 371 A, 377 A, 371 B, 377 B Substrate sensor (upstream side) Sensor)
372, 378, 372A, 378A, 372B, 378B Substrate sensor (downstream sensor)
373-376, 373A-376A, 373B-376B Substrate sensor K Substrate Kl Large substrate

Claims (3)

上流側電子部品実装装置の基板搬出口から下流側電子部品実装装置の基板搬入口へ基板の受け渡しを行う電子部品実装システムにおいて、
前記上流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、当該作業領域と前記基板搬出口との間で基板を待機させる基板待機領域とを備え、
前記下流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、前記基板搬入口と前記当該作業領域との間で基板を待機させる基板待機領域とを備え、
前記上流側電子部品実装装置と下流側電子部品実装装置の各々は、前記基板待機領域の搬送方向上流側端部において前記基板を検出する上流側センサと、前記基板待機領域の下流側端部において前記基板を検出する下流側センサと、前記基板待機領域内の基板搬送を行う搬送機構と、当該搬送機構の制御部とを有し、
前記上流側電子部品実装装置の制御部と前記下流側電子部品実装装置の制御部とは通信可能であって、
前記下流側電子部品実装装置の前記上流側センサから前記下流側センサまでのセンサ間距離よりも搬送方向幅が大きい大型基板の受け渡しに際し、
前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の下流側センサによる大型基板の先端部の検出により前記下流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させると共に、前記上流側電子部品実装装置の制御部は、前記下流側電子部品実装装置の制御部からの前記搬送の一時的停止の通知を受けて前記上流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる一時停止制御と、
前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の作業領域が空き状態と判定すると前記下流側電子部品実装装置の前記搬送機構による搬送を再開すると共に、前記上流側電子部品実装装置の制御部は、前記下流側電子部品実装装置の制御部からの前記下流側電子部品実装装置の作業領域への搬入許可の通知を受けて前記上流側電子部品実装装置の前記搬送機構の搬送を再開する再開制御とを行うことを特徴とする電子部品実装システム。
In an electronic component mounting system that delivers a substrate from a substrate carry-out port of the upstream electronic component mounting device to a substrate carry-in port of the downstream electronic component mounting device,
The upstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board conveyance path inside the work area and the board carry-out port. A board standby area,
The downstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board transfer path inside the substrate, and between the board carry-in port and the work area. A substrate standby area to be
Each of the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus includes an upstream sensor that detects the substrate at an upstream end portion in the transport direction of the substrate standby region, and a downstream end portion of the substrate standby region. A downstream sensor that detects the substrate, a transport mechanism that transports the substrate in the substrate standby area, and a controller of the transport mechanism;
The control unit of the upstream electronic component mounting apparatus and the control unit of the downstream electronic component mounting apparatus can communicate with each other,
Upon delivery of a large substrate having a width in the transport direction larger than the distance between the sensors from the upstream sensor to the downstream sensor of the downstream electronic component mounting apparatus,
The control unit of the downstream electronic component mounting apparatus temporarily stops the conveyance by the conveyance mechanism of the downstream electronic component mounting apparatus by detecting the leading end portion of the large board by the downstream sensor of the downstream electronic component mounting apparatus. In addition, the control unit of the upstream electronic component mounting apparatus receives the notification of the temporary stop of the conveyance from the control unit of the downstream electronic component mounting apparatus, and the transport mechanism of the upstream electronic component mounting apparatus A pause control to temporarily stop the conveyance;
When the control unit of the downstream electronic component mounting apparatus determines that the work area of the downstream electronic component mounting apparatus is empty, the control unit of the downstream electronic component mounting apparatus restarts the conveyance by the conveyance mechanism and the upstream electronic component mounting apparatus The control unit of the component mounting apparatus receives the notification of permission to carry in the work area of the downstream electronic component mounting apparatus from the control unit of the downstream electronic component mounting apparatus, and the transport mechanism of the upstream electronic component mounting apparatus The electronic component mounting system is characterized by performing resumption control for resuming conveyance of the electronic component.
搬送方向幅が前記下流側電子部品実装装置の前記上流側センサから下流側センサまでのセンサ間距離以下の規定サイズの基板の受け渡しに際し、
前記上流側電子部品実装装置の制御部は、当該上流側電子部品実装装置の下流側センサによる基板の後端部の通過を検出して前記上流側電子部品実装装置の前記搬送機構を停止させ、前記下流側電子部品実装装置の制御部は、当該下流側電子部品実装装置の下流側センサによる基板の先端部の到達を検出して前記下流側電子部品実装装置の前記搬送機構を停止させる搬送制御を行うことを特徴とする請求項1記載の電子部品実装システム。
Upon delivery of a substrate of a specified size whose transport direction width is not more than the distance between sensors from the upstream sensor to the downstream sensor of the downstream electronic component mounting apparatus,
The control unit of the upstream electronic component mounting apparatus detects the passage of the rear end portion of the substrate by the downstream sensor of the upstream electronic component mounting apparatus and stops the transport mechanism of the upstream electronic component mounting apparatus. The control unit of the downstream electronic component mounting apparatus detects the arrival of the front end portion of the substrate by the downstream sensor of the downstream electronic component mounting apparatus and stops the conveyance mechanism of the downstream electronic component mounting apparatus. The electronic component mounting system according to claim 1, wherein:
上流側電子部品実装装置の基板搬出口から下流側電子部品実装装置の基板搬入口へ基板の受け渡しを行う電子部品実装システムの基板搬送方法において、
前記上流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、当該作業領域と前記基板搬出口との間で基板を待機させる基板待機領域とを備え、
前記下流側電子部品実装装置は、その内部の基板搬送経路上に、電子部品の実装を行うために基板を配置する作業領域と、前記基板搬入口と前記当該作業領域との間で基板を待機させる基板待機領域とを備え、
前記上流側電子部品実装装置と下流側電子部品実装装置の各々は、前記基板待機領域の搬送方向上流側端部において前記基板を検出する上流側センサと、前記基板待機領域の下流側端部において前記基板を検出する下流側センサと、前記基板待機領域内の基板搬送を行う搬送機構と、当該搬送機構の制御部とを有し、
前記上流側の電子部品実装装置の制御部と前記下流側の電子部品実装装置の制御部とは通信可能であって、
前記下流側電子部品実装装置のセンサ間距離よりも搬送方向幅が大きい大型基板の受け渡しを行うために、
前記下流側電子部品実装装置の制御部が、当該下流側電子部品実装装置の前記下流側センサによる大型基板の先端部の到達の検出により前記下流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる工程と、
前記下流側電子部品実装装置の制御部が、前記上流側電子部品実装装置の制御部に対して前記搬送の一時的停止の通知を行う工程と、
前記上流側電子部品実装装置の制御部が、前記搬送の一時的停止の通知を受けて前記上流側電子部品実装装置の前記搬送機構による搬送を一時的に停止させる工程と、
前記下流側電子部品実装装置の制御部が、当該下流側電子部品実装装置の作業領域が空き状態と判定すると、前記下流側電子部品実装装置の前記搬送機構による搬送を再開する工程と、
前記下流側電子部品実装装置の制御部が、前記上流側電子部品実装装置の制御部へ、前記下流側電子部品実装装置の作業領域への搬入許可を通知する工程と、
前記上流側電子部品実装装置の制御部が、前記下流側電子部品実装装置の制御部からの前記下流側電子部品実装装置の作業領域への搬入許可の通知を受けて前記上流側電子部品実装装置の前記搬送機構の搬送を再開する工程とを有することを特徴とする電子部品実装システムの基板搬送方法。
In the board transport method of the electronic component mounting system for delivering the board from the board carry-out port of the upstream electronic component mounting apparatus to the board carry-in port of the downstream electronic component mounting apparatus,
The upstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board conveyance path inside the work area and the board carry-out port. A board standby area,
The downstream electronic component mounting apparatus waits for a substrate between a work area in which a substrate is placed for mounting an electronic component on the board transfer path inside the substrate, and between the board carry-in port and the work area. A substrate standby area to be
Each of the upstream electronic component mounting apparatus and the downstream electronic component mounting apparatus includes an upstream sensor that detects the substrate at an upstream end portion in the transport direction of the substrate standby region, and a downstream end portion of the substrate standby region. A downstream sensor that detects the substrate, a transport mechanism that transports the substrate in the substrate standby area, and a controller of the transport mechanism;
The control unit of the upstream electronic component mounting apparatus and the control unit of the downstream electronic component mounting apparatus can communicate with each other,
In order to deliver a large substrate having a width in the transport direction larger than the distance between the sensors of the downstream electronic component mounting apparatus,
The control unit of the downstream electronic component mounting apparatus temporarily transports the downstream electronic component mounting apparatus by the transport mechanism when the downstream sensor of the downstream electronic component mounting apparatus detects the arrival of the leading end of the large board. A process of automatically stopping,
A step in which the control unit of the downstream electronic component mounting apparatus notifies the control unit of the upstream electronic component mounting apparatus of the temporary stop of the conveyance;
The control unit of the upstream electronic component mounting apparatus receives a notification of the temporary stop of the conveyance and temporarily stops the conveyance by the conveyance mechanism of the upstream electronic component mounting apparatus;
When the control unit of the downstream electronic component mounting apparatus determines that the work area of the downstream electronic component mounting apparatus is empty, the process of resuming conveyance by the conveyance mechanism of the downstream electronic component mounting apparatus;
A step in which the control unit of the downstream electronic component mounting apparatus notifies the control unit of the upstream electronic component mounting apparatus of permission to carry into the work area of the downstream electronic component mounting apparatus;
The control unit of the upstream electronic component mounting apparatus receives the notification of permission to carry into the work area of the downstream electronic component mounting apparatus from the control unit of the downstream electronic component mounting apparatus, and the upstream electronic component mounting apparatus And a step of resuming the conveyance of the conveyance mechanism of the electronic component mounting system.
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