JP6232583B2 - Substrate transport method and component mounting apparatus - Google Patents

Substrate transport method and component mounting apparatus Download PDF

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JP6232583B2
JP6232583B2 JP2013235667A JP2013235667A JP6232583B2 JP 6232583 B2 JP6232583 B2 JP 6232583B2 JP 2013235667 A JP2013235667 A JP 2013235667A JP 2013235667 A JP2013235667 A JP 2013235667A JP 6232583 B2 JP6232583 B2 JP 6232583B2
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substrate
transport
error
transport mechanism
forward direction
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JP2015095613A (en
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庸人 安平
庸人 安平
尚 前園
尚 前園
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構による基板の搬送方法及びそのような基板搬送機構を備えた部品実装装置に関するものである。   The present invention relates to a substrate transport method using a substrate transport mechanism that supports and transports both sides of a substrate with a pair of transport belts, and a component mounting apparatus including such a substrate transport mechanism.

従来、基板に部品を装着して部品実装基板を製造する部品実装装置では、一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構を備えており、このような基板搬送機構によって基板の搬入、作業位置への位置決め及び搬出を行っている(例えば、特許文献1)。このような部品実装装置の基搬送機構においては搬送ベルトの進行方向に対して基板が傾くなどして基板が搬送ベルトを支持する側方部材に対して当接した場合には、基板がそこに停滞して基板の搬送がなされず、搬送エラーが発生する場合がある。この場合には部品実装装置の生産を停止したうえで搬送エラーの発生を報知するようになっており、作業者はこの報知がなされたことに基づいて基板の搬送姿勢を正し、搬送エラーを解消して基板の搬送が再開可能となるようにしている。   2. Description of the Related Art Conventionally, a component mounting apparatus that manufactures a component mounting board by mounting components on a board includes a board transport mechanism that supports and transports both sides of the board by a pair of transport belts. The board is carried in, positioned at the work position, and carried out (for example, Patent Document 1). In such a base carrying mechanism of the component mounting apparatus, when the board is in contact with the side member supporting the carrying belt, for example, the board is inclined with respect to the traveling direction of the carrying belt, the board is placed there. There is a case where the substrate is not transported due to the stagnation and a transport error occurs. In this case, after the production of the component mounting apparatus is stopped, the occurrence of the conveyance error is notified, and the operator corrects the substrate conveyance posture based on the notification, and the conveyance error is corrected. This eliminates the problem so that the transfer of the substrate can be resumed.

特開2009−54619号公報JP 2009-54619 A

しかしながら、上記のように基板が搬送ベルトに対して傾くことが原因で基板の搬送エラーが発生した場合、作業者が基板の搬送姿勢を正すまでは部品実装装置の生産が停止してしまうことから、部品実装装置の稼働率が低下するだけでなく、作業者の手間もかかるという問題点があった。   However, if a board transport error occurs due to the board tilting with respect to the transport belt as described above, production of the component mounting apparatus will stop until the operator corrects the board transport posture. However, there is a problem that not only the operation rate of the component mounting apparatus is lowered, but also the labor of the operator is required.

そこで本発明は、基板の搬送エラーが発生した場合における部品実装装置の稼働率を向上させ、作業者の手間を少なくすることができる基板の搬送方法及び部品実装装置を提供することを目的とする。   Accordingly, an object of the present invention is to provide a substrate transport method and a component mounting apparatus that can improve the operating rate of the component mounting apparatus when a substrate transport error occurs and can reduce the labor of an operator. .

請求項1に記載の基板の搬送方法は、一対の搬送ベルトにより基板の両側部を支持して前記基板を搬送する基板搬送機構を備えた部品実装装置における基板の搬送方法であって、前記基板搬送機構により前記基板を順方向に搬送している途中で前記基板の搬送エラーが発生したことが検出された場合に、前記基板搬送機構により前記基板を逆方向に所定距離搬送する工程と、前記基板搬送機構により前記基板を逆方向に搬送した後、再び前記基板搬送機構により前記基板を順方向に搬送する工程と、前記基板搬送機構による前記基板の逆方向への搬送後の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記基板の搬送を中断するとともに、前記搬送エラーの発生を報知する工程とを含む。   The substrate transport method according to claim 1 is a substrate transport method in a component mounting apparatus provided with a substrate transport mechanism that transports the substrate while supporting both sides of the substrate by a pair of transport belts. A step of transporting the substrate by a predetermined distance in the reverse direction by the substrate transport mechanism when it is detected that a transport error of the substrate has occurred during the transport of the substrate in the forward direction by the transport mechanism; After the substrate is transported in the reverse direction by the substrate transport mechanism, the step of transporting the substrate in the forward direction again by the substrate transport mechanism, and the forward direction after the substrate is transported in the reverse direction by the substrate transport mechanism. A step of interrupting the conveyance of the substrate and notifying the occurrence of the conveyance error when the conveyance error is not solved even by the conveyance.

請求項2に記載の基板の搬送方法は、間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送して前記基板を搬送する基板搬送機構を備えた部品実装装置における基板の搬送方法であって、前記基板搬送機構により前記基板を順方向に搬送している途中で前記基板の搬送エラーが発生したことが検出された場合に、前記基板搬送機構により前記基板を逆方向に所定距離搬送する工程と、前記基板搬送機構により前記基板を逆方向に搬送した後、再び前記基板搬送機構により前記基板の順方向に搬送する工程と、前記基板搬送機構による前記基板の逆方向への搬送後の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記一対の搬送ベルトの間隔を変更する工程と、前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送する工程と、前記一対の搬送ベルトの間隔変更後の前記基板の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記基板搬送機構による前記基板の搬送を中断するとともに、前記搬送エラーの発生を報知する工程とを含む。   According to a second aspect of the present invention, there is provided a substrate transport method according to a second aspect of the present invention, wherein the substrate mounting method includes a substrate transport mechanism that transports the substrate by supporting both sides of the substrate with a pair of transport belts capable of changing the interval. When the substrate transport mechanism detects that a substrate transport error has occurred while the substrate transport mechanism is transporting the substrate in the forward direction, the substrate transport mechanism moves the substrate in the reverse direction. A step of transporting the substrate by a predetermined distance, a step of transporting the substrate in the reverse direction by the substrate transport mechanism, and then transporting the substrate in the forward direction by the substrate transport mechanism again, and a reverse direction of the substrate by the substrate transport mechanism. If the transport error is not resolved even by transport in the forward direction after transporting, after changing the distance between the pair of transport belts, and after changing the distance between the pair of transport belts, And the step of transporting the substrate in the forward direction by the substrate transport mechanism and the transport of the substrate when the transport error is not eliminated even by transporting the substrate in the forward direction after changing the distance between the pair of transport belts. And a step of interrupting the transport of the substrate by a mechanism and notifying the occurrence of the transport error.

請求項3に記載の部品実装装置は、一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構と、前記基板搬送機構による前記基板の搬送制御を行う制御部と、前記基板搬送機構により搬送されている前記基板の搬送エラーが発生したことを検出する搬送エラー検出手段と、前記搬送エラーを作業者に報知する報知部とを備え、前記制御部は、前記基板搬送機構により前記基板を順方向に搬送させている途中で前記搬送エラー検出手段により前記基板の搬送エラーが発生したことが検出された場合には、前記基板搬送機構により前記基板を逆方向に所定距離搬送させてから再び前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記基板搬送機構による前記基板の搬送を中断させるとともに、前記報知部に前記搬送エラーの発生を報知させる。   The component mounting apparatus according to claim 3, wherein a substrate transport mechanism that supports and conveys both sides of the substrate by a pair of transport belts, a control unit that performs transport control of the substrate by the substrate transport mechanism, and the substrate transport A transport error detecting means for detecting that a transport error of the substrate being transported by the mechanism has occurred; and a notifying unit for notifying an operator of the transport error; and When the transport error detecting means detects that a transport error of the substrate has occurred while transporting the substrate in the forward direction, the substrate transport mechanism transports the substrate in the reverse direction by a predetermined distance. When the substrate is transported in the forward direction again, and the transport error is not resolved by this transport, the transport of the substrate by the substrate transport mechanism is interrupted. To, thereby informing the generation of the transfer error to the notification unit.

請求項4に記載の部品実装装置は、間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構と、前記基板搬送機構による前記基板の搬送制御及び前記一対の搬送ベルトの間隔変更制御を行う制御部と、前記基板搬送機構により搬送されている前記基板の搬送エラーが発生したことを検出する搬送エラー検出手段と、前記搬送エラーを作業者に報知する報知部とを備え、前記制御部は、前記基板搬送機構により前記基板を順方向に搬送させている途中で前記搬送エラー検出手段により前記基板の搬送エラーが発生したことが検出された場合には、前記基板搬送機構により前記基板を逆方向に所定距離搬送させてから再び前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記一対の搬送ベルトの間隔を変更した後、再び前記基板搬送機構により前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記基板搬送機構による前記基板の搬送を中断させるとともに、前記報知部に前記搬送エラーの発生を報知させる。   The component mounting apparatus according to claim 4, wherein a substrate conveyance mechanism that supports and conveys both sides of the substrate by a pair of conveyance belts capable of changing a distance, conveyance control of the substrate by the substrate conveyance mechanism, and the pair of substrates A control unit that performs a change control of the conveyance belt interval, a conveyance error detection unit that detects that a conveyance error of the substrate being conveyed by the substrate conveyance mechanism has occurred, and an informing unit that notifies the operator of the conveyance error And when the controller detects that a transport error of the substrate has occurred by the transport error detecting means while transporting the substrate in the forward direction by the substrate transport mechanism, If the substrate transport mechanism transports the substrate in the reverse direction for a predetermined distance and then transports the substrate in the forward direction again, and this transport does not solve the transport error. After changing the distance between the pair of transport belts, the substrate transport mechanism transports the substrate in the forward direction again. If the transport error is not eliminated by this transport, the substrate transport mechanism transports the substrate. And informing the informing unit of the occurrence of the transport error.

本発明によれば、基板の搬送エラーが発生した場合における部品実装装置の稼働効率を向上させ、作業者の手間を少なくすることができる。   According to the present invention, it is possible to improve the operating efficiency of the component mounting apparatus when a board transport error occurs, and to reduce the labor of the operator.

本発明の第1実施形態における部品実装装置の斜視図The perspective view of the component mounting apparatus in 1st Embodiment of this invention. 本発明の第1実施形態における部品実装装置が備える基板搬送機構の斜視図The perspective view of the board | substrate conveyance mechanism with which the component mounting apparatus in 1st Embodiment of this invention is provided. 本発明の第1実施形態における部品実装装置の制御系統を示すブロック図The block diagram which shows the control system of the component mounting apparatus in 1st Embodiment of this invention. (a)(b)(c)本発明の第1実施形態における基板搬送機構の平面図(A) (b) (c) The top view of the board | substrate conveyance mechanism in 1st Embodiment of this invention. 本発明の第1実施形態における基板搬送機構に基板の搬送エラーが発生した状態を示す図The figure which shows the state in which the board | substrate conveyance error generate | occur | produced in the board | substrate conveyance mechanism in 1st Embodiment of this invention. 本発明の第1実施形態における搬送エラーからの自動復旧の流れを示すフローチャートThe flowchart which shows the flow of the automatic recovery from the conveyance error in 1st Embodiment of this invention. (a)(b)(c)本発明の第1実施形態における基板搬送機構が行う搬送エラーからの自動復旧時における基板の搬送手順の説明図(A) (b) (c) Explanatory drawing of the board | substrate conveyance procedure at the time of the automatic recovery from the conveyance error which the board | substrate conveyance mechanism in 1st Embodiment of this invention performs. 本発明の第2実施形態における搬送エラーからの自動復旧の流れを示すフローチャートThe flowchart which shows the flow of the automatic recovery from the conveyance error in 2nd Embodiment of this invention (a)(b)(c)本発明の第2実施形態における基板搬送機構が行う搬送エラーからの自動復旧時における基板の搬送手順の説明図(A) (b) (c) Explanatory drawing of the board | substrate conveyance procedure at the time of the automatic recovery from the conveyance error which the board | substrate conveyance mechanism in 2nd Embodiment of this invention performs.

(第1実施形態)
図1に示す部品実装装置1は、基板2に部品3を装着する動作を繰り返し実行する装置であり、基台11上に基板搬送路12、複数のパーツフィーダ13aから成る部品供給部13、ヘッド移動機構14及び装着ヘッド15を備えて成る。ここでは説明の便宜上、基板搬送路12による基板2の搬送方向(図1中に示す矢印A1)をX軸方向(作業者OPから見た左右方向)とし、X軸方向と直交する水平面内方向(作業者OPから見た前後方向)をY軸方向とする。また、上下方向をZ軸方向とする。
(First embodiment)
A component mounting apparatus 1 shown in FIG. 1 is an apparatus that repeatedly executes an operation of mounting a component 3 on a substrate 2. A component supply unit 13 including a substrate transport path 12, a plurality of parts feeders 13 a on a base 11, a head The moving mechanism 14 and the mounting head 15 are provided. Here, for convenience of explanation, the direction in which the substrate 2 is transported by the substrate transport path 12 (arrow A1 shown in FIG. 1) is the X-axis direction (the left-right direction as viewed from the operator OP), and the horizontal plane direction orthogonal to the X-axis direction. The front-rear direction as viewed from the operator OP is defined as the Y-axis direction. Also, the vertical direction is the Z-axis direction.

図1において、基板搬送路12は基板2の搬送方向(X軸方向)に並んで設けられた3つの基板搬送機構20から成る。これら基板搬送機構20は、上流工程側から送られてきた基板2を受け取って搬入する基板2の搬入用の基板搬送機構20(搬入用基板搬送機構20a)、搬入用基板搬送機構20aから基板2を受け取って所定の作業位置に位置決めする位置決め用の基板搬送機構20(位置決め用基板搬送機構20b)及び位置決め用基板搬送機構20bから基板2を受け取って下流工程側に送り出す搬出用の基板搬送機構20(搬出用基板搬送機構20c)から成る。   In FIG. 1, the substrate transport path 12 includes three substrate transport mechanisms 20 provided side by side in the transport direction (X-axis direction) of the substrate 2. These substrate transport mechanisms 20 receive the substrate 2 sent from the upstream process side and carry in the substrate 2 for loading the substrate 2 (loading substrate transport mechanism 20a), and from the loading substrate transport mechanism 20a to the substrate 2 The substrate transport mechanism 20 for positioning (positioning substrate transport mechanism 20b) for positioning the substrate 2 at a predetermined work position and the substrate transport mechanism 20 for transporting the substrate 2 from the positioning substrate transport mechanism 20b to the downstream process side. (Conveying substrate transport mechanism 20c).

図2において、各基板搬送機構20は、XZ面内をX軸方向に延びてY軸方向に対向設置された一対の側方部材21、各側方部材21の内面側に設けられた前後の2つのプーリ(駆動プーリ22a及び従動プーリ22b)及びこれら駆動プーリ22aと従動プーリ22bに架け渡された搬送ベルト23から成る。各搬送ベルト23は側方部材21に取り付けられた搬送駆動モータ24によって駆動プーリ22aが回転駆動されることで進行し、2つの搬送駆動モータ24によって2つの駆動プーリ22aが同方向に同期回転されることで、一対の搬送ベルト23が基板2の両側部(Y軸方向に対向する両側部)を下方から支持してX軸方向に搬送する。   In FIG. 2, each substrate transport mechanism 20 includes a pair of side members 21 that extend in the X-axis direction in the XZ plane and are opposed to each other in the Y-axis direction, and the front and rear portions provided on the inner surface side of each side member 21. It consists of two pulleys (a driving pulley 22a and a driven pulley 22b) and a conveyor belt 23 that spans the driving pulley 22a and the driven pulley 22b. Each conveyor belt 23 is driven by a drive pulley 22a being rotationally driven by a conveyor drive motor 24 attached to the side member 21, and the two drive pulleys 22a are synchronously rotated in the same direction by the two conveyor drive motors 24. Thus, the pair of transport belts 23 support both side portions (both side portions facing in the Y-axis direction) of the substrate 2 from below and transport them in the X-axis direction.

図2において、一対の側方部材21のうちの一方は基台11に対して固定された固定側方部材21aとなっており、他方は固定側方部材21aに対して(すなわち基台11に対して)可動な可動側方部材21bとなっている。   In FIG. 2, one of the pair of side members 21 is a fixed side member 21 a fixed to the base 11, and the other is to the fixed side member 21 a (that is, to the base 11). In contrast, the movable side member 21b is movable.

図2において、一対の側方部材21にはY軸方向に延びた2つのボール螺子25が連結されている。これらボール螺子25の一方はベルト間隔変更モータ26によって直接回転駆動されるようになっており、他方のボール螺子25は伝動ベルト27を介して駆動されるようになっている。ベルト間隔変更モータ26が駆動されると2つのボール螺子25が同期して同方向に回転し、これにより可動側方部材21bが固定側方部材21aに対してY軸方向に移動し(図2中に示す矢印B)、2つの側方部材21の間の間隔(Y軸方向の間隔)が変更される。   In FIG. 2, two ball screws 25 extending in the Y-axis direction are connected to the pair of side members 21. One of these ball screws 25 is directly rotated by a belt interval changing motor 26, and the other ball screw 25 is driven via a transmission belt 27. When the belt interval changing motor 26 is driven, the two ball screws 25 are synchronously rotated in the same direction, whereby the movable side member 21b moves in the Y-axis direction with respect to the fixed side member 21a (FIG. 2). Arrow B shown in the inside) The interval between the two side members 21 (interval in the Y-axis direction) is changed.

図2において、3つの基板搬送機構20はそれぞれ、基板2の搬入側(基板2の流れの上流側)の端部に搬入側センサS1を備えるとともに、基板2の搬出側(基板2の流れの下流側)の端部に搬出側センサS2を備えている。搬入側センサS1及び搬出側センサS2はそれぞれ、検査光MをY軸方向投光する投光器と、その検査光Mを受光する受光器との組合せから成り、投光器と受光器は固定側方部材21a及び可動側方部材21bの対向する位置にそれぞれ取り付けられている。搬入側センサS1及び搬出側センサS2では、搬送途中の基板2の先端(先頭端)が検査光Mに差し掛かると、それまで検査光Mの非受光状態であった受光器が検査光Mの受光状態に切り替わり、基板2の後端(後尾端)が検査光Mに差し掛かると、それまで検査光Mの受光状態であった受光器が検査光Mの非受光状態に切り替わる。このため搬入側センサS1及び搬出側センサS2ではそれぞれ、基板の2の先端と後端を区別して検出することができる。   In FIG. 2, each of the three substrate transport mechanisms 20 includes a loading sensor S <b> 1 at the end of the substrate 2 on the carry-in side (upstream side of the flow of the substrate 2), and the carry-out side (flow of the substrate 2 on the substrate 2). A carry-out side sensor S2 is provided at the end on the downstream side. Each of the carry-in side sensor S1 and the carry-out side sensor S2 includes a combination of a projector that projects the inspection light M in the Y-axis direction and a light receiver that receives the inspection light M. The light projector and the light receiver are fixed side members 21a. And the movable side member 21b are respectively attached at opposing positions. In the carry-in side sensor S1 and the carry-out side sensor S2, when the front end (leading end) of the substrate 2 being transported reaches the inspection light M, the light receiver that has been in the non-light-receiving state of the inspection light M until that time has passed the inspection light M. When the light receiving state is switched and the rear end (rear end) of the substrate 2 reaches the inspection light M, the light receiver that has been in the state of receiving the inspection light M is switched to the non-light receiving state of the inspection light M. Therefore, the carry-in side sensor S1 and the carry-out side sensor S2 can detect the front end and the rear end of the substrate 2 separately.

図1において、部品供給部13を構成する各パーツフィーダ13aは、例えばテープフィーダから成る。各パーツフィーダ13aは、基板搬送路12に近い側の端部に設けられた部品供給口13pに部品3を連続的に供給する。   In FIG. 1, each part feeder 13a constituting the component supply unit 13 is composed of, for example, a tape feeder. Each parts feeder 13a continuously supplies the component 3 to the component supply port 13p provided at the end near the board conveyance path 12.

図1において、ヘッド移動機構14は、基台11に固定されて基台11の上方をY軸方向に延びたY軸テーブル14aと、X軸方向に延びてY軸テーブル14a上を移動自在なX軸テーブル14bと、X軸テーブル14b上を移動自在な移動テーブル14cを備えて成る。   In FIG. 1, a head moving mechanism 14 is fixed to a base 11 and extends above the base 11 in the Y-axis direction. The head moving mechanism 14 extends in the X-axis direction and is movable on the Y-axis table 14a. An X-axis table 14b and a moving table 14c movable on the X-axis table 14b are provided.

図1において、装着ヘッド15はヘッド移動機構14の移動テーブル14cに取り付けられており、下方に延びた複数の吸着ノズル15aを備えている。各吸着ノズル15aは、ノズル駆動機構15Aによって装着ヘッド15に対するZ方向への移動(昇降)動作及びZ軸回りの回転移転動作がなされる。また、各吸着ノズル15a内には、吸着機構15Bの動作によって真空圧が供給される。   In FIG. 1, the mounting head 15 is attached to a moving table 14 c of the head moving mechanism 14 and includes a plurality of suction nozzles 15 a extending downward. Each suction nozzle 15a is moved (lifted / lowered) in the Z direction with respect to the mounting head 15 and rotated and moved around the Z axis by the nozzle drive mechanism 15A. A vacuum pressure is supplied into each suction nozzle 15a by the operation of the suction mechanism 15B.

図1において、装着ヘッド15には撮像視野を下方に向けた基板カメラ31が設けられており、基台11上の位置決め用基板搬送機構20bと部品供給部13の間の領域には、撮像視野を上方に向けた部品カメラ32が設けられている。   In FIG. 1, the mounting head 15 is provided with a substrate camera 31 having an imaging field of view directed downward. An area between the positioning substrate transport mechanism 20 b on the base 11 and the component supply unit 13 includes an imaging field of view. A component camera 32 is provided with the facing upward.

図3において、基板搬送路12を構成する3つの基板搬送機構20(搬入用基板搬送機構20a、位置決め用基板搬送機構20b及び搬出用基板搬送機構20c)それぞれが備える搬送駆動モータ24による基板2の搬送及び位置決め動作制御、ベルト間隔変更モータ26による各基板搬送機構20のベルト間隔の変更動作制御、部品供給部13を構成する各パーツフィーダ13aによる部品3の供給動作制御、ヘッド移動機構14による装着ヘッド15の移動動作制御、ノズル駆動機構15Aによる各吸着ノズル15aの昇降及び回動動作制御、吸着機構15Bによる各吸着ノズル15aの部品3の吸着動作制御は部品実装装置1が備える制御部40によってなされる。また、基板カメラ31による撮像動作制御と部品カメラ32による撮像動作制御は制御部40によってなされる。   In FIG. 3, the substrate 2 is transported by the transport drive motor 24 provided in each of the three substrate transport mechanisms 20 (the substrate transport mechanism 20 a for loading, the substrate transport mechanism 20 b for positioning, and the substrate transport mechanism 20 c for unloading) constituting the substrate transport path 12. Conveyance and positioning operation control, belt interval changing operation control of the substrate conveying mechanism 20 by the belt interval changing motor 26, supply operation control of the component 3 by each part feeder 13a constituting the component supply unit 13, and mounting by the head moving mechanism 14 The controller 15 provided in the component mounting apparatus 1 controls the movement operation of the head 15, the lifting / lowering control of each suction nozzle 15 a by the nozzle drive mechanism 15 A, and the suction operation control of the component 3 of each suction nozzle 15 a by the suction mechanism 15 B. Made. In addition, the image capturing operation control by the substrate camera 31 and the image capturing operation control by the component camera 32 are performed by the control unit 40.

図3において、各基板搬送機構20が備える搬入側センサS1及び搬出側センサS2からの基板2の先端又は後端の検出情報は制御部40に入力され、制御部40の位置把握部40aはこれら検出情報に基づいて、各基板搬送機構20の搬送ベルト23上における基板2の位置を把握する。また、基板カメラ31の撮像動作によって得られた画像データと部品カメラ32による撮像動作によって得られた画像データは制御部40に入力され、制御部40の画像認識部40bはこれら画像データに基づいた画像認識を行う。制御部40にはタッチパネル等の入出力装置41が接続されており、作業者OPはこの入出力装置41を通じて制御部40に指令入力を行い、或いは制御部40から種々の情報の提供を受けることができる。制御部40には作業中の作業者OPから見える位置に設けられたシグナルタワー等の報知部42が接続されており、作業者OPは制御部40から作動制御がなされる報知部42の報知動作(シグナルタワーでは点滅動作等)によって、後述する基板2の搬送エラーの発生に気づくことができる。   In FIG. 3, the detection information of the front end or the rear end of the substrate 2 from the carry-in sensor S1 and the carry-out sensor S2 provided in each substrate transport mechanism 20 is input to the control unit 40, and the position grasping unit 40a of the control unit 40 Based on the detection information, the position of the substrate 2 on the transport belt 23 of each substrate transport mechanism 20 is grasped. The image data obtained by the imaging operation of the board camera 31 and the image data obtained by the imaging operation of the component camera 32 are input to the control unit 40, and the image recognition unit 40b of the control unit 40 is based on these image data. Perform image recognition. An input / output device 41 such as a touch panel is connected to the control unit 40, and the operator OP inputs a command to the control unit 40 through the input / output device 41 or receives various information from the control unit 40. Can do. The control unit 40 is connected to a notification unit 42 such as a signal tower provided at a position visible to the worker OP who is working, and the worker OP performs a notification operation of the notification unit 42 that is controlled by the control unit 40. The occurrence of a substrate 2 transfer error, which will be described later, can be noticed by (flashing operation or the like in the signal tower).

部品実装装置1が行う基板2への部品3の装着作業では、制御部40は先ず、部品実装装置1の上流側に設置された他の部品実装用装置から送られてきた基板2を搬入用基板搬送機構20a及び位置決め用基板搬送機構20bによって搬入して所定の作業位置に位置決めする。そして、制御部40は、ヘッド移動機構14により装着ヘッド15を水平面内で移動させて、基板2の上方に基板カメラ31を位置させ、基板2に設けられた位置認識マーク2m(図1及び図2)を撮像して画像認識を行い、基板2の正規の作業位置からの位置ずれを検出する。   In the mounting operation of the component 3 on the board 2 performed by the component mounting apparatus 1, the control unit 40 first loads the board 2 sent from another component mounting apparatus installed on the upstream side of the component mounting apparatus 1. The substrate is transported by the substrate transport mechanism 20a and the positioning substrate transport mechanism 20b and positioned at a predetermined work position. Then, the control unit 40 moves the mounting head 15 in the horizontal plane by the head moving mechanism 14 to position the substrate camera 31 above the substrate 2, and the position recognition mark 2m provided on the substrate 2 (FIGS. 1 and FIG. 1). 2) is picked up and image recognition is performed to detect a displacement of the substrate 2 from the normal working position.

制御部40は、基板2の位置ずれを検出したら、ヘッド移動機構14の作動制御を行って装着ヘッド15を部品供給部13の上方に移動させ、各パーツフィーダ13aに部品3の供給動作を行わせるとともに、ノズル駆動機構15Aと吸着機構15Bの作動制御を行い、吸着ノズル15aに部品3を吸着(ピックアップ)する。そして、吸着ノズル15aにより吸着した部品3が部品カメラ32の上方を通過するように装着ヘッド15を移動させ、部品カメラ32による部品3の撮像とこれにより得られた画像データの画像認識を行って、吸着ノズル15aに対する部品3の位置ずれ(吸着ずれ)を求める。   When detecting the positional deviation of the substrate 2, the control unit 40 controls the operation of the head moving mechanism 14 to move the mounting head 15 above the component supply unit 13 and performs the operation of supplying the component 3 to each part feeder 13 a. At the same time, the operation of the nozzle drive mechanism 15A and the suction mechanism 15B is controlled to suck (pick up) the component 3 on the suction nozzle 15a. Then, the mounting head 15 is moved so that the part 3 sucked by the suction nozzle 15a passes above the part camera 32, and the part 3 is imaged by the part camera 32 and the image data obtained thereby is recognized. Then, the positional deviation (suction deviation) of the component 3 relative to the suction nozzle 15a is obtained.

制御部40は、吸着ノズル15aに対する部品3の位置ずれを求めたら、部品3が基板2の上方に位置するように装着ヘッド15を移動させる。そして、吸着ノズル15aを下降させて部品3の真空吸着を解除し、その部品3を基板2に装着する。この部品3の装着時には、制御部40は、既に求めている基板2の位置ずれと部品3の吸着ずれが修正されるように、基板2に対する吸着ノズル15aの位置補正(回転補正を含む)を行う。制御部40は、基板2に装着すべき全ての部品3の装着が終了したら、位置決め用基板搬送機構20bと搬出用基板搬送機構20cを作動させて、部品3の装着を終えた基板2(部品実装基板)を部品実装装置1の外部に搬出する。   When the controller 40 obtains the positional deviation of the component 3 relative to the suction nozzle 15a, the controller 40 moves the mounting head 15 so that the component 3 is positioned above the substrate 2. Then, the suction nozzle 15 a is lowered to release the vacuum suction of the component 3, and the component 3 is mounted on the substrate 2. When the component 3 is mounted, the control unit 40 performs position correction (including rotation correction) of the suction nozzle 15a with respect to the substrate 2 so that the already-determined positional displacement of the substrate 2 and the suction displacement of the component 3 are corrected. Do. When the mounting of all the components 3 to be mounted on the substrate 2 is completed, the control unit 40 operates the positioning substrate transport mechanism 20b and the unloading substrate transport mechanism 20c to complete the mounting of the components 3 (components). The mounting board) is carried out of the component mounting apparatus 1.

上述の部品実装装置1において、制御部40は、3つの基板搬送機構20によって基板2を搬送するにおいて、各基板搬送機構20に設けられた搬入側センサS1からの情報によって、基板2の先端が搬入側センサS1の検査光Mを横切る位置に到達した状態(図4(a))を検出し、搬出側センサS2からの情報によって、基板2の先端が搬出側センサS2の検査光Mを横切る位置に到達した状態(図4(b))を検出し、搬出側センサS2からの情報によって、基板2の後端が搬出側センサS2の検査光Mを横切る位置に到達した状態(図4(c))を検出する。そして、各基板搬送機構20による基板2の搬送動作において、基板2が搬送ベルト23の進行方向に対して傾くことなどして基板2の一隅が固定側方部材21a又は可動側方部材21bに当接してしまった場合には、その基板搬送機構20は基板2の搬送動作を行っているにも拘らず基板2が搬送されない「搬送エラー」が発生した状態となる。図5は、基板2の先端側の一隅2Gが可動側方部材21bに当接して搬送エラーが発生した状態を示している。   In the component mounting apparatus 1 described above, when the controller 40 transports the substrate 2 by the three substrate transport mechanisms 20, the tip of the substrate 2 is detected by information from the loading-side sensor S <b> 1 provided in each substrate transport mechanism 20. The state (FIG. 4 (a)) that has reached the position crossing the inspection light M of the carry-in sensor S1 is detected, and the tip of the substrate 2 crosses the inspection light M of the carry-out sensor S2 based on information from the carry-out sensor S2. The state (FIG. 4B) that has reached the position is detected, and the state in which the rear end of the substrate 2 has reached the position crossing the inspection light M of the carry-out sensor S2 based on the information from the carry-out sensor S2 (FIG. c)) is detected. Then, in the transport operation of the substrate 2 by each substrate transport mechanism 20, one corner of the substrate 2 contacts the fixed side member 21a or the movable side member 21b, for example, by tilting the substrate 2 with respect to the traveling direction of the transport belt 23. In the case of contact, the substrate transport mechanism 20 is in a state where a “transport error” is generated in which the substrate 2 is not transported even though the substrate 2 is transported. FIG. 5 shows a state in which a corner 2G at the front end side of the substrate 2 is in contact with the movable side member 21b and a conveyance error occurs.

制御部40は、上記搬送エラーが発生したことを、基板2の先端を搬入側センサS1により検出した後、時間計測部40c(図3)により計測される所定の基準時間内に搬出側センサS2によって基板2の先端を検出しなかったことをもって把握する。すなわち本実施の形態において、搬入側センサS1、搬出側センサS2及び制御部40の時間計測部40cは、基板搬送機構20により搬送されている基板2の搬送エラーが発生したことを検出する搬送エラー検出手段となっている。そして、上記「基準時間」は、基板搬送機構20により基板2が搬送エラーの発生なく搬送された場合において、基板2の先端が搬入側センサS1によって検出された後、その基板2の先端が搬出側センサS2によって検出されるのにかかる時間に基づいて設定される。   The control unit 40 detects that the conveyance error has occurred, and detects the tip of the substrate 2 with the carry-in sensor S1, and then carries it out within a predetermined reference time measured by the time measurement unit 40c (FIG. 3). To grasp that the tip of the substrate 2 has not been detected. In other words, in the present embodiment, the carry-in sensor S1, the carry-out sensor S2, and the time measurement unit 40c of the control unit 40 detect a transport error that detects that a transport error of the substrate 2 transported by the substrate transport mechanism 20 has occurred. It is a detection means. The above-mentioned “reference time” means that when the substrate 2 is transported by the substrate transport mechanism 20 without causing a transport error, the front end of the substrate 2 is unloaded after the front end of the substrate 2 is detected by the loading-side sensor S1. It is set based on the time taken for detection by the side sensor S2.

上記構成の部品実装装置1において、制御部40は、搬入側センサS1、搬出側センサS2及び時間計測部40cから成る搬送エラー検出手段によって搬送エラーが発生ことを検知した場合には、図6のフローチャートに示す制御を行うことによって、搬送エラーからの自動復旧を試みるようになっているので、以下にその説明を行う。   In the component mounting apparatus 1 configured as described above, when the control unit 40 detects that a transport error has occurred by the transport error detection means including the carry-in sensor S1, the carry-out sensor S2, and the time measurement unit 40c, FIG. By performing the control shown in the flowchart, automatic recovery from a conveyance error is attempted, and will be described below.

制御部40は、各基板搬送機構20による基板2の搬送制御において、搬入側センサS1により基板2の搬入を検出した後、前述の基準時間内に搬出側センサS2により基板2の先端が搬出側センサS2の検査光Mを横切る位置に到達しなかったこと等に基づいて前述の基板2の搬送エラーが発生した状態(図7(a))を検出したら(図6に示すステップST1)、搬送駆動モータ24の作動制御を行い、基板2の順方向への搬送を停止した後(ステップST2)、基板2を逆方向に所定の小距離だけ搬送する(ステップST3。図7(b)中に示す矢印A2)。そして、その後、再び基板2の順方向への搬送を行い(ステップST4。図7(c)中に示す矢印A1)、その順方向への搬送開始から前述の基準時間内に基板2が所定の位置(ここでは基板2の先端が搬出側センサS2の検査光Mを横切る位置とする)に到達したか否かによって、搬送エラーが解消されたか否かを判定する(ステップST5)。   In the transport control of the substrate 2 by each substrate transport mechanism 20, the control unit 40 detects the transport of the substrate 2 by the transport-side sensor S 1, and then the front end of the substrate 2 is transported by the transport-side sensor S 2 within the reference time described above. If the state (FIG. 7A) in which the above-described transport error of the substrate 2 has occurred is detected (step ST1 shown in FIG. 6) based on the fact that the position crossing the inspection light M of the sensor S2 has not been reached, etc. After controlling the operation of the drive motor 24 and stopping the conveyance of the substrate 2 in the forward direction (step ST2), the substrate 2 is conveyed in the reverse direction by a predetermined small distance (step ST3 in FIG. 7B). Arrow A2) shown. Thereafter, the substrate 2 is again transported in the forward direction (step ST4, arrow A1 shown in FIG. 7C), and the substrate 2 is moved within a predetermined time from the start of transport in the forward direction. It is determined whether or not the conveyance error has been eliminated depending on whether or not the position has reached the position (here, the position where the tip of the substrate 2 crosses the inspection light M of the carry-out sensor S2) (step ST5).

上記ステップST3及びステップST4の動作によって、基板2の搬送姿勢が搬送ベルト23の進行方向と平行になるように修正されていれば搬送エラーは解消されて基準時間内に基板2は所定の位置を通過し、基板2の搬送姿勢が修正されず、搬送エラーが解消されなかった場合には基準時間が経過しても基板2は所定の位置を通過しないことになる。制御部40は、上記判定の結果、基板2の搬送エラーが解消されていた場合には基板2の順方向への搬送を継続しつつステップST1に戻り、基板2の搬送エラーが解消されていなかった場合には、その基板搬送機構20による基板2の搬送動作の停止を含む部品実装装置1の生産動作を停止させるとともに、前述の報知部42に搬送エラーの発生を報知させる(ステップST6)。作業者OPは、ステップST6によって搬送エラーが発生したことに気づいたら、手作業によって、基板2の搬送姿勢を修正する処置を行い、入出力装置41から、基板搬送機構20による基板2の搬送再開を含む部品実装装置1の生産再開の指令を行う。   If the transport posture of the substrate 2 is corrected so as to be parallel to the traveling direction of the transport belt 23 by the operations of Step ST3 and Step ST4, the transport error is eliminated, and the substrate 2 moves to a predetermined position within the reference time. If the substrate 2 passes, the transport posture of the substrate 2 is not corrected, and the transport error is not resolved, the substrate 2 does not pass through a predetermined position even if the reference time elapses. As a result of the determination, the control unit 40 returns to step ST1 while continuing to transfer the substrate 2 in the forward direction when the transfer error of the substrate 2 has been eliminated, and the transfer error of the substrate 2 has not been eliminated. In the event that the board mounting mechanism 20 has stopped the production operation of the component mounting apparatus 1 including the stop of the board 2 carrying operation, the notifying unit 42 is notified of the occurrence of a carrying error (step ST6). When the operator OP notices that a transport error has occurred in step ST6, the operator OP manually corrects the transport posture of the substrate 2, and resumes transport of the substrate 2 by the substrate transport mechanism 20 from the input / output device 41. A command to resume production of the component mounting apparatus 1 including

このように第1実施形態における部品実装装置1では、基板搬送機構20により基板2を順方向に搬送している途中で基板2の搬送エラーが発生したことが検出された場合には、基板2を逆方向に所定距離搬送してから再び順方向に搬送することによって基板2の搬送姿勢の修正作業を実行し、この修正作業によってもなお搬送エラーが解消されない場合にはじめて基板2の搬送の中断を含む部品実装装置1による生産を停止するとともに、搬送エラーの発生を報知するようになっている。すなわち、基板2の搬送エラーが発生してもすぐに基板2の搬送を中断(部品実装装置1の生産を停止)するのではなく、その前に搬送エラーからの自動復旧が試みられるようになっている。このため、基板2の搬送エラーが発生した場合における部品実装装置1の稼働効率を向上させ、作業者の手間を少なくすることができる。   As described above, in the component mounting apparatus 1 according to the first embodiment, when it is detected that a substrate 2 transport error has occurred in the middle of transporting the substrate 2 in the forward direction by the substrate transport mechanism 20, the substrate 2. The substrate 2 is transported for a predetermined distance and then forward again to carry out the correction operation for the transport posture of the substrate 2. When the transport error is still not eliminated by this correction operation, the transport of the substrate 2 is interrupted. In addition, the production by the component mounting apparatus 1 including is stopped, and the occurrence of a conveyance error is notified. That is, even if a substrate 2 transport error occurs, the transport of the substrate 2 is not interrupted immediately (production of the component mounting apparatus 1 is stopped), but automatic recovery from the transport error is attempted before that. ing. For this reason, when the conveyance error of the board | substrate 2 generate | occur | produces, the operating efficiency of the component mounting apparatus 1 can be improved, and an operator's effort can be reduced.

(第2実施形態)
本発明の第2実施形態における部品実装装置1の装置構成は前述の第1実施形態における部品実装装置1のものと同じであるが、制御部40による基板搬送機構20の制御内容が異なる。
(Second Embodiment)
The apparatus configuration of the component mounting apparatus 1 in the second embodiment of the present invention is the same as that of the component mounting apparatus 1 in the first embodiment described above, but the control content of the board transport mechanism 20 by the control unit 40 is different.

第2実施形態における部品実装装置1では、制御部40は、各基板搬送機構20による基板2の搬送制御において、前述の第1実施形態におけるステップST1〜ステップST5と同じ工程を実行する(図8)。そして、ステップST5の判定の結果、基板2の搬送エラーが解消されていた場合にはステップST1に戻るが、基板2の搬送エラーが解消されていなかった場合には、第1実施形態の場合のように搬送エラーの発生を報知させず、基板搬送機構20による基板2の搬送を停止した後(図8に示すステップST7。図9(a))、ベルト間隔変更モータ26の作動制御を行って、一対の搬送ベルト23の間隔(ベルト間隔)を基板2の幅寸法(Y軸方向の寸法)を狭めるように変更する(ステップST8。図9(b)中に示す矢印B1)。そして、その後、基板2の順方向への搬送を行い(ステップST9。図7(c))、それから基準時間内に基板2が前述の所定の位置(基板2の先端が搬出側センサS2の検査光Mを横切る位置)に到達したか否かによって、搬送エラーが解消されたか否かを判定する(ステップST10)。なお、上記ステップST8では、一対の搬送ベルト23の間隔を基板2の幅寸法と同程度にまで狭めた後、元の間隔に戻すようにしてもよい(図9(c)中に示す矢印B2)。   In the component mounting apparatus 1 according to the second embodiment, the control unit 40 performs the same steps as steps ST1 to ST5 in the first embodiment described above in the transport control of the substrate 2 by each substrate transport mechanism 20 (FIG. 8). ). If the result of determination in step ST5 is that the substrate 2 transport error has been eliminated, the process returns to step ST1, but if the substrate 2 transport error has not been resolved, the case of the first embodiment is performed. Thus, the occurrence of the conveyance error is not notified and the conveyance of the substrate 2 by the substrate conveyance mechanism 20 is stopped (step ST7 shown in FIG. 8; FIG. 9A), and the operation control of the belt interval changing motor 26 is performed. Then, the interval (belt interval) between the pair of transport belts 23 is changed so as to narrow the width dimension (dimension in the Y-axis direction) of the substrate 2 (step ST8, arrow B1 shown in FIG. 9B). After that, the substrate 2 is transported in the forward direction (step ST9, FIG. 7C), and then the substrate 2 is in the above-mentioned predetermined position within the reference time (the tip of the substrate 2 is inspected by the unloading side sensor S2). It is determined whether or not the conveyance error has been resolved depending on whether or not the position has crossed the light M) (step ST10). In step ST8, the distance between the pair of conveyor belts 23 may be reduced to the same level as the width of the substrate 2 and then returned to the original distance (arrow B2 shown in FIG. 9C). ).

上記ステップST8の動作によって、基板2の搬送姿勢が搬送ベルト23の進行方向と平行になるように修正されていれば搬送エラーは解消されて基準時間内に基板2は所定の位置を通過し、基板2の搬送姿勢が修正されず、搬送エラーが解消されなかった場合には基準時間が経過しても基板2は所定の位置を通過しないことになる。制御部40は、上記判定の結果、基板2の搬送エラーが解消されていた場合には基板2の順方向への搬送を継続しつつステップST1に戻り、基板2の搬送エラーが解消されていなかった場合には、その基板搬送機構20による基板2の搬送動作の停止を含む部品実装装置1の生産動作を停止させるとともに、前述の報知部42に搬送エラーの発生を報知させる(ステップS11)。作業者OPは、ステップST6によって搬送エラーが発生したことに気づいたら、手作業によって、基板2の搬送姿勢を修正する処置を行い、入出力装置41から、基板搬送機構20による基板2の搬送再開を含む部品実装装置1の生産再開の指令を行う。   If the transport posture of the substrate 2 is corrected so as to be parallel to the traveling direction of the transport belt 23 by the operation of step ST8, the transport error is eliminated, and the substrate 2 passes a predetermined position within the reference time, If the transport posture of the substrate 2 is not corrected and the transport error is not resolved, the substrate 2 does not pass through a predetermined position even if the reference time has elapsed. As a result of the determination, the control unit 40 returns to step ST1 while continuing to transfer the substrate 2 in the forward direction when the transfer error of the substrate 2 has been eliminated, and the transfer error of the substrate 2 has not been eliminated. In the case where the substrate mounting mechanism 1 has stopped, the production operation of the component mounting apparatus 1 including the stop of the substrate 2 transport operation is stopped, and the notification unit 42 is notified of the occurrence of a transport error (step S11). When the operator OP notices that a transport error has occurred in step ST6, the operator OP manually corrects the transport posture of the substrate 2, and resumes transport of the substrate 2 by the substrate transport mechanism 20 from the input / output device 41. A command to resume production of the component mounting apparatus 1 including

このように第2実施形態における部品実装装置1では、基板搬送機構20により基板2を順方向に搬送している途中で基板2の搬送エラーが発生したことが検出された場合には、基板2を逆方向に所定距離搬送してから再び順方向に搬送すること及びその後更に一対の搬送ベルト23の間隔を変更してから再び順方向に搬送することによって基板2の搬送姿勢の修正作業を実行し、この修正作業によってもなお搬送エラーが解消されない場合にはじめて基板2の搬送を中断して搬送エラーの発生を報知するようになっている。このため第1実施形態の場合よりも更に基板2の搬送エラーが発生した場合における部品実装装置1の稼働効率を向上させ、作業者OPの手間を少なくすることができる。   As described above, in the component mounting apparatus 1 according to the second embodiment, when it is detected by the board transport mechanism 20 that a board 2 transport error has occurred while the board 2 is being transported in the forward direction, the board 2 The transport posture of the substrate 2 is corrected by transporting the substrate 2 in the reverse direction and then transporting it in the forward direction again, and then changing the distance between the pair of transport belts 23 and transporting it in the forward direction again. However, the transport of the substrate 2 is interrupted and the occurrence of the transport error is notified only when the transport error is still not solved by this correction work. Therefore, it is possible to improve the operation efficiency of the component mounting apparatus 1 when a substrate 2 transport error occurs more than in the case of the first embodiment, and to reduce the labor of the operator OP.

基板の搬送エラーが発生した場合における部品実装装置の稼働率を向上させ、作業者の手間を少なくすることができる基板の搬送方法及び部品実装装置を提供する。   Provided are a substrate transport method and a component mounting apparatus that can improve the operating rate of a component mounting apparatus when a substrate transport error occurs and reduce the labor of an operator.

1 部品実装装置
2 基板
20 基板搬送機構
23 搬送ベルト
40 制御部
40c 時間計測部(搬送エラー検出手段)
42 報知部
S1 搬入側センサ(搬送エラー検出手段)
S2 搬出側センサ(搬送エラー検出手段)
DESCRIPTION OF SYMBOLS 1 Component mounting apparatus 2 Board | substrate 20 Board | substrate conveyance mechanism 23 Conveyance belt 40 Control part 40c Time measurement part (conveyance error detection means)
42 Notification part S1 Carry-in side sensor (conveyance error detection means)
S2 Unloading side sensor (Conveying error detection means)

Claims (6)

間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して前記基板を搬送する基板搬送機構を備えた部品実装装置における基板の搬送方法であって、
前記基板搬送機構により前記基板を順方向に搬送している途中で前記基板の搬送エラーが発生したことが検出された場合に、前記基板搬送機構により前記基板を逆方向に所定距離搬送する工程と、
前記基板搬送機構により前記基板を逆方向に搬送した後、再び前記基板搬送機構により前記基板を順方向に搬送する工程と、
前記基板搬送機構による前記基板の逆方向への搬送後の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記一対の搬送ベルトの間隔を変更する工程と、
前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送する工程とを含むことを特徴とする基板の搬送方法。
A substrate transport method in a component mounting apparatus including a substrate transport mechanism that transports the substrate by supporting both sides of the substrate by a pair of transport belts capable of changing the interval ,
A step of transporting the substrate in the reverse direction by a predetermined distance when the substrate transport mechanism detects that a substrate transport error has occurred during the transport of the substrate in the forward direction; ,
After transporting the substrate in the reverse direction by the substrate transport mechanism, the step of transporting the substrate in the forward direction again by the substrate transport mechanism;
A step of changing the distance between the pair of transport belts when the transport error is not eliminated even by transport in the forward direction after transport of the substrate in the reverse direction by the substrate transport mechanism ;
And a step of transporting the substrate in the forward direction again by the substrate transport mechanism after changing the distance between the pair of transport belts .
間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送して前記基板を搬送する基板搬送機構を備えた部品実装装置における基板の搬送方法であって、
前記基板搬送機構により前記基板を順方向に搬送している途中で前記基板の搬送エラーが発生したことが検出された場合に、前記基板搬送機構により前記基板を逆方向に所定距離搬送する工程と、
前記基板搬送機構により前記基板を逆方向に搬送した後、再び前記基板搬送機構により前記基板の順方向に搬送する工程と、
前記基板搬送機構による前記基板の逆方向への搬送後の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記一対の搬送ベルトの間隔を変更する工程と、
前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送する工程と、
前記一対の搬送ベルトの間隔変更後の前記基板の順方向への搬送によっても前記搬送エラーが解消されない場合に、前記基板搬送機構による前記基板の搬送を中断するとともに、前記搬送エラーの発生を報知する工程とを含むことを特徴とする基板の搬送方法。
A substrate transport method in a component mounting apparatus provided with a substrate transport mechanism that transports the substrate by supporting both sides of the substrate with a pair of transport belts capable of changing the interval,
A step of transporting the substrate in the reverse direction by a predetermined distance when the substrate transport mechanism detects that a substrate transport error has occurred during the transport of the substrate in the forward direction; ,
After the substrate is transported in the reverse direction by the substrate transport mechanism, the step of transporting the substrate in the forward direction again by the substrate transport mechanism;
A step of changing the distance between the pair of transport belts when the transport error is not eliminated even by transport in the forward direction after transport of the substrate in the reverse direction by the substrate transport mechanism;
After changing the interval between the pair of transport belts, again transporting the substrate in the forward direction by the substrate transport mechanism;
When the transport error is not eliminated by transporting the substrate in the forward direction after changing the distance between the pair of transport belts, the transport of the substrate by the substrate transport mechanism is interrupted and the occurrence of the transport error is notified. And a substrate transporting method.
間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構と、
前記基板搬送機構による前記基板の搬送制御を行う制御部と、
前記基板搬送機構により搬送されている前記基板の搬送エラーが発生したことを検出する搬送エラー検出手段を備え、
前記制御部は、前記基板搬送機構により前記基板を順方向に搬送させている途中で前記搬送エラー検出手段により前記基板の搬送エラーが発生したことが検出された場合には、前記基板搬送機構により前記基板を逆方向に所定距離搬送させてから再び前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記一対の搬送ベルトの間隔を変更し、前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送させることを特徴とする部品実装装置。
A substrate transport mechanism for supporting and transporting both sides of the substrate by a pair of transport belts capable of changing the interval ;
A control unit that performs transport control of the substrate by the substrate transport mechanism;
A transport error detecting means for detecting that a transport error of the substrate transported by the substrate transport mechanism has occurred ;
When the substrate transport mechanism detects that a substrate transport error has occurred by the transport error detection means while the substrate transport mechanism is transporting the substrate in the forward direction, the control unit uses the substrate transport mechanism. When the substrate is transported in the reverse direction for a predetermined distance and then transported again in the forward direction, and the transport error is not eliminated by this transport, the interval between the pair of transport belts is changed, and the pair of transport belts is changed. After changing the interval of the conveying belt, the component mounting apparatus again conveys the substrate in the forward direction by the substrate conveying mechanism .
間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構と、
前記基板搬送機構による前記基板の搬送制御及び前記一対の搬送ベルトの間隔変更制御を行う制御部と、
前記基板搬送機構により搬送されている前記基板の搬送エラーが発生したことを検出する搬送エラー検出手段と、
前記搬送エラーを作業者に報知する報知部とを備え、
前記制御部は、前記基板搬送機構により前記基板を順方向に搬送させている途中で前記搬送エラー検出手段により前記基板の搬送エラーが発生したことが検出された場合には、前記基板搬送機構により前記基板を逆方向に所定距離搬送させてから再び前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記一対の搬送ベルトの間隔を変更した後、再び前記基板搬送機構により前記基板を順方向に搬送させ、この搬送によっても前記搬送エラーが解消されない場合には、前記基板搬送機構による前記基板の搬送を中断させるとともに、前記報知部に前記搬送エラーの発生を報知させることを特徴とする部品実装装置。
A substrate transport mechanism for supporting and transporting both sides of the substrate by a pair of transport belts capable of changing the interval;
A control unit that performs conveyance control of the substrate by the substrate conveyance mechanism and interval change control of the pair of conveyance belts;
A transport error detecting means for detecting that a transport error of the substrate being transported by the substrate transport mechanism has occurred;
A notification unit for notifying an operator of the conveyance error;
When the substrate transport mechanism detects that a substrate transport error has occurred by the transport error detection means while the substrate transport mechanism is transporting the substrate in the forward direction, the control unit uses the substrate transport mechanism. When the substrate is transported in the reverse direction and the substrate is transported in the forward direction again, and the transport error is not eliminated by this transport, the distance between the pair of transport belts is changed, and then again When the substrate is transported in the forward direction by the substrate transport mechanism, and the transport error is not resolved by this transport, the transport of the substrate by the substrate transport mechanism is interrupted and the transport error is generated in the notification unit. The component mounting apparatus characterized by the above.
間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して前記基板を搬送する基板搬送機構を備えた部品実装装置における基板の搬送方法であって、A substrate transport method in a component mounting apparatus including a substrate transport mechanism that transports the substrate by supporting both sides of the substrate by a pair of transport belts capable of changing the interval,
前記基板搬送機構により前記基板を順方向に搬送している途中で前記基板の搬送エラーが発生したことが検出された場合に、前記一対の搬送ベルトの間隔を変更する工程と、A step of changing the distance between the pair of transport belts when it is detected that a transport error of the substrate has occurred in the middle of transporting the substrate in the forward direction by the substrate transport mechanism;
前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送する工程を含むことを特徴とする基板の搬送方法。After the distance between the pair of transport belts is changed, the substrate transport method includes a step of transporting the substrate in the forward direction again by the substrate transport mechanism.
間隔を変更可能な一対の搬送ベルトにより基板の両側部を支持して搬送する基板搬送機構と、A substrate transport mechanism for supporting and transporting both sides of the substrate by a pair of transport belts capable of changing the interval;
前記基板搬送機構による前記基板の搬送制御を行う制御部と、A control unit that performs transport control of the substrate by the substrate transport mechanism;
前記基板搬送機構により搬送されている前記基板の搬送エラーが発生したことを検出する搬送エラー検出手段を備え、A transport error detecting means for detecting that a transport error of the substrate transported by the substrate transport mechanism has occurred;
前記制御部は、前記基板搬送機構により前記基板を順方向に搬送させている途中で前記搬送エラー検出手段により前記基板の搬送エラーが発生したことが検出された場合には、前記一対の搬送ベルトの間隔を変更し、前記一対の搬送ベルトの間隔を変更した後、再び、前記基板搬送機構により前記基板を順方向に搬送させることを特徴とする部品実装装置。The control unit detects the occurrence of a substrate transport error by the transport error detecting means while the substrate transport mechanism is transporting the substrate in the forward direction. Then, after changing the interval between the pair of transport belts, the substrate transport mechanism again transports the substrate in the forward direction.
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