JP2014098070A - 新規化合物、該化合物を含有する熱硬化剤及びエポキシ樹脂組成物 - Google Patents
新規化合物、該化合物を含有する熱硬化剤及びエポキシ樹脂組成物 Download PDFInfo
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- JP2014098070A JP2014098070A JP2012249510A JP2012249510A JP2014098070A JP 2014098070 A JP2014098070 A JP 2014098070A JP 2012249510 A JP2012249510 A JP 2012249510A JP 2012249510 A JP2012249510 A JP 2012249510A JP 2014098070 A JP2014098070 A JP 2014098070A
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Abstract
【解決手段】下記一般式(1)で表される新規化合物、該化合物を含有する熱硬化剤及びエポキシ樹脂組成物。
(式中、R1は、炭素原子数21〜30の置換されていてもよい炭化水素基を表し、R2は、置換されていてもよい炭化水素基を表し、R3及びR4は、水素原子、フッ素原子、塩素原子、臭素原子、ヨウ素原子、シアノ基、ニトロ基、−OR5基、−SR5基、−NR6R7基、置換されていてもよい炭化水素基又は置換されていてもよい複素環基を表し、R5〜R7は、置換されていてもよい炭化水素基を表す。)
【選択図】なし
Description
置換基を有している炭化水素基は、前記置換基を有していない炭化水素基のアルキル鎖が、−O−、−COO−、−OCO−、−CO−、−CS−、−S−、−SO−、−SO2−、−NR−、−NR−CO−、−CO−NR−、−NR−COO−、−OCO−NR−又は−SiRR’−で中断されている、及び/又は、炭化水素基中の水素原子が、フッ素原子、塩素原子、臭素原子、ヨウ素原子、シアノ基、ニトロ基、水酸基、チオール基、−NH2、−COOH又は−SO2Hで置換されているものが挙げられる。R及びR’は、水素原子又は前記置換基を有していない炭化水素基である。
本発明の熱硬化剤において、上記一般式(1)で表されるイミダゾール化合物以外に用いられる熱硬化剤成分としては、公知の熱硬化剤が広く用いられるが、好ましくは潜在性熱硬化剤である。
本発明において使用されるエポキシ樹脂は、一般にエポキシ樹脂として使用されているものであれば特に限定されないが、例えば、ハイドロキノン、レゾルシン、ピロカテコール、フロログルクシノールなどの単核多価フェノール化合物のポリグリシジルエーテル化合物;ジヒドロキシナフタレン、ビフェノール、メチレンビスフェノール(ビスフェノールF)、メチレンビス(オルトクレゾール)、エチリデンビスフェノール、イソプロピリデンビスフェノール(ビスフェノールA)、イソプロピリデンビス(オルトクレゾール)、テトラブロモビスフェノールA、1,3−ビス(4−ヒドロキシクミルベンゼン)、1,4−ビス(4−ヒドロキシクミルベンゼン)、1,1,3−トリス(4−ヒドロキシフェニル)ブタン、1,1,2,2−テトラ(4−ヒドロキシフェニル)エタン、チオビスフェノール、スルホビスフェノール、オキシビスフェノール、フェノールノボラック、オルソクレゾールノボラック、エチルフェノールノボラック、ブチルフェノールノボラック、オクチルフェノールノボラック、レゾルシンノボラック、テルペンフェノールなどの多核多価フェノール化合物のポリグリシジルエーテル化合物;エチレングリコール、プロピレングリコール、ブチレングリコール、ヘキサンジオール、ポリグリコール、チオジグリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ソルビトール、ビスフェノールA−エチレンオキシド付加物などの多価アルコール類のポリグリシジルエーテル;マレイン酸、フマル酸、イタコン酸、コハク酸、グルタル酸、スベリン酸、アジピン酸、アゼライン酸、セバシン酸、ダイマー酸、トリマー酸、フタル酸、イソフタル酸、テレフタル酸、トリメリット酸、トリメシン酸、ピロメリット酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、エンドメチレンテトラヒドロフタル酸等の脂肪族、芳香族又は脂環族多塩基酸のグリシジルエステル類及びグリシジルメタクリレートの単独重合体又は共重合体;N,N−ジグリシジルアニリン、ビス(4−(N−メチル−N−グリシジルアミノ)フェニル)メタン、ジグリシジルオルトトルイジン等のグリシジルアミノ基を有するエポキシ化合物;ビニルシクロヘキセンジエポキシド、ジシクロペンタンジエンジエポキサイド、3,4−エポキシシクロヘキシルメチル−3,4−エポキシシクロヘキサンカルボキシレート、3,4−エポキシ−6−メチルシクロヘキシルメチル−6−メチルシクロヘキサンカルボキシレート、ビス(3,4−エポキシ−6−メチルシクロヘキシルメチル)アジペート等の環状オレフィン化合物のエポキシ化物;エポキシ化ポリブタジエン、エポキシ化スチレン−ブタジエン共重合物等のエポキシ化共役ジエン重合体、トリグリシジルイソシアヌレート等の複素環化合物が挙げられる。
本発明においては、これらのエポキシ樹脂の中でも、特に液状のビスフェノール型エポキシ樹脂を使用することが、より優れた性能の硬化物を得るという観点から好ましい。
ここで、本発明のエポキシ樹脂組成物中、エポキシ樹脂の含有量は、10〜95重量%であることが好ましく、25〜80重量%であることが更に好ましい。
2−ドコシル−1H−イミダゾール(4.0mmol、1.51g)及びテトラヒドロフラン(10ml)をフラスコに仕込み、0℃まで冷却した後、二炭酸ジ−tert−ブチル(4.4mmol、0.96g)を加えた。室温まで昇温し、更に24時間撹拌した後、反応液に酢酸エチル(20ml)及び水(20ml)を加え、油水分液を行った。得られた有機層をシリカゲルカラムクロマトグラフィー(移動相;ヘキサン:酢酸エチル=95:5)により精製することで、白色固体を0.85g(収率45%)得た。融点65℃、分解点187℃(TG/DTAより)。得られた固体が、化合物No.1であることを1H−NMRを用いて確認した。データを[表1]に示す。
エポキシ樹脂(ADEKA製EP−4901L)1g及びイミダゾール化合物(化合物No.1及び比較化合物No.1〜2)2×10-4molを混合し、ホモジナイザーで撹拌することにより、実施例2及び比較例1〜2の樹脂組成物をそれぞれ得た。得られた樹脂組成物を2枚のスライドガラスで挟み、150℃のホットプレート上に置いて硬化させた。この時、互いのスライドガラスがピンセットで動かなくなった時点を硬化時間とした。
また、保存安定性を見るべく、エポキシ樹脂とイミダゾール化合物との混合の終了直後の粘度、及び、混合終了後、得られた樹脂組成物を25℃で、17時間静置した時の粘度をコーンプレート型粘度計(東機産業製TVE−22H)で測定した。この時、(17時間後の粘度)/(混合直後の粘度)を相対粘度とした。データを[表2]に示す。
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JPS4914558B1 (ja) * | 1970-10-12 | 1974-04-08 | ||
JPH10139860A (ja) * | 1996-11-11 | 1998-05-26 | Mitsubishi Paper Mills Ltd | エポキシ樹脂用硬化剤 |
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WO2019065770A1 (ja) * | 2017-09-29 | 2019-04-04 | 東京応化工業株式会社 | 化合物、エポキシ硬化触媒、及び化合物の製造方法 |
CN111108099A (zh) * | 2017-09-29 | 2020-05-05 | 东京应化工业株式会社 | 化合物、环氧固化催化剂、以及化合物的制造方法 |
JPWO2019065770A1 (ja) * | 2017-09-29 | 2020-11-05 | 東京応化工業株式会社 | 化合物、エポキシ硬化触媒、及び化合物の製造方法 |
JP7269881B2 (ja) | 2017-09-29 | 2023-05-09 | 東京応化工業株式会社 | 化合物、エポキシ硬化触媒、及び化合物の製造方法 |
US11718587B2 (en) | 2017-09-29 | 2023-08-08 | Tokyo Ohka Kogyo Co., Ltd. | Compound, epoxy curing catalyst and method for producing compound |
CN111108099B (zh) * | 2017-09-29 | 2023-09-29 | 东京应化工业株式会社 | 化合物、环氧固化催化剂、以及化合物的制造方法 |
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