JP2011165912A - Component mounting apparatus and method for judging operating state of substrate supporting mechanism in the component mounting apparatus - Google Patents

Component mounting apparatus and method for judging operating state of substrate supporting mechanism in the component mounting apparatus Download PDF

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JP2011165912A
JP2011165912A JP2010027226A JP2010027226A JP2011165912A JP 2011165912 A JP2011165912 A JP 2011165912A JP 2010027226 A JP2010027226 A JP 2010027226A JP 2010027226 A JP2010027226 A JP 2010027226A JP 2011165912 A JP2011165912 A JP 2011165912A
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substrate
substrate support
height
component mounting
pin
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JP5212395B2 (en
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Toshihiko Nagaya
利彦 永冶
Tadashi Endo
忠士 遠藤
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Panasonic Corp
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a component mounting apparatus which can judge the quality of an operating state for lower receiving a substrate in a substrate supporting mechanism by a simple method, and to provide a method for judging the operating state of the substrate supporting mechanism in the component mounting apparatus. <P>SOLUTION: Substrate supporting mechanisms 12A and 12B are provided in substrate transport conveyors 2A and 2B respectively in a component mounting apparatus 1 to hold a substrate 3 at a position of an operating height by allowing a plurality of substrate support pins 14 to abut on the back face of the substrate 3. In the substrate supporting mechanisms 12A and 12B, the height positions of the upper ends 14a of the substrate support pins 14 are time sequentially measured by the existing height sensors 10A and 10B in the apparatus in the state of synchronously operating the substrate supporting mechanisms 12A and 12B. By comparing a difference Δh between a first pin height measurement result h1 and a second pin height measurement result h2 with a threshold value, the quality of the operating state of the substrate supporting mechanisms 12A and 12B is judged. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、部品を基板に実装して実装基板を製造する部品実装ラインに用いられる部品実装用装置およびこの部品実装用装置において基板を下受けする基板支持機構の動作状態の判定方法に関するものである。   The present invention relates to a component mounting apparatus used in a component mounting line for manufacturing a mounting board by mounting components on a board, and a method for determining an operation state of a substrate support mechanism that receives a board in the component mounting apparatus. is there.

部品実装ラインを構成する部品搭載装置などの部品実装用装置には、上流側から下流側へ基板を搬送するための基板搬送機構が設けられており、各装置の基板搬送機構には作業対象となる基板を位置決めする位置決め機構と、位置決めされた基板を下面側から下受けして支持する基板支持機構が設けられている(例えば特許文献1参照)。この特許文献例に示す先行技術においては、並列に配列された2組の基板搬送コンベアにおいて、それぞれ内側のガイドレールを搬送幅方向に可動に構成することにより、幅寸法が小さい小型の基板と幅寸法が大きい大型の基板のいずれをも搬送できるようにしている。そしてこれらの基板搬送コンベアの下方には昇降台が配設されており、搬入された基板は上昇状態の昇降台によって下方から持ち上げられて支持される。   A component mounting apparatus such as a component mounting apparatus that constitutes a component mounting line is provided with a substrate transport mechanism for transporting a substrate from the upstream side to the downstream side. There are provided a positioning mechanism for positioning the substrate and a substrate support mechanism for receiving and supporting the positioned substrate from the lower surface side (see, for example, Patent Document 1). In the prior art shown in this patent document example, in two sets of substrate transfer conveyors arranged in parallel, the inner guide rails are configured to be movable in the transfer width direction, so that a small substrate having a small width dimension and a width can be obtained. Any large substrate with large dimensions can be transported. An elevator platform is disposed below these substrate conveyors, and the loaded substrate is lifted and supported by the elevator platform in the raised state.

特開2001−163428号公報JP 2001-163428 A

ところで部品実装ラインにおいて作業対象となる基板の実装形態、サイズ、剛性などの特性は一様ではなく、用いられる部品実装用装置はこれら多様な種類の基板を対象とすることが可能な汎用性を有することが求められている。このため、基板を下面側から支持する基板支持機構の構成として、部品未実装の基板のみならず、前工程において既に片面に部品が実装された基板を既実装面側から支持することができるよう、基板支持ピンが立設されたピン支持方式の基板支持機構が用いられる場合がある。そして基板搬送機構の構成として先行技術例に示すように、搬送幅が可変な2列の基板搬送コンベアを備えた場合における基板支持機構として、それぞれの基板搬送コンベアにおいて独立して実装関連の作業が実行可能となるよう、各コンベア毎に独立した昇降駆動機構を備えた動作自由度の高い装置構成が用いられるようになっている。   By the way, the characteristics of the mounting form, size, rigidity, etc. of the board to be worked on in the component mounting line are not uniform, and the component mounting apparatus used is versatile enough to target these various types of boards. It is required to have. For this reason, as a configuration of the substrate support mechanism for supporting the substrate from the lower surface side, not only the substrate on which no component is mounted but also the substrate on which the component is already mounted on one side in the previous process can be supported from the already mounted surface side. In some cases, a pin support type substrate support mechanism in which substrate support pins are erected is used. As shown in the prior art example as a configuration of the substrate transport mechanism, as a substrate support mechanism in the case of including two rows of substrate transport conveyors with variable transport widths, mounting-related work is independently performed on each substrate transport conveyor. An apparatus configuration having a high degree of freedom of operation is provided, which is provided with an independent lifting drive mechanism for each conveyor so that it can be executed.

しかしながら、このような動作自由度が高く構成が複雑化した基板支持機構を不具合なく連続稼働させるためには、昇降駆動機構を構成する各要素が安定して動作することが不可欠となる。例えば、当該用途の昇降駆動源としては一般に低コストで簡便な構造のエアシリンダが多用されるが、エアシリンダの動作は構成部品の汚損や経時劣化など、さらには配管系の詰まり状態などによって動作状態が不安定となる特性があり、常に一様な昇降動作特性が確保されるとは限らない。このため、昇降時にがたつきを生じ基板に衝撃的に当接してダメージを与えるなどの不具合が生じる。   However, in order to continuously operate such a substrate support mechanism having a high degree of freedom of operation and a complicated configuration without any problems, it is essential that each element constituting the elevating drive mechanism operates stably. For example, a low-cost and simple structure air cylinder is generally used as the lifting drive source for this application, but the operation of the air cylinder is caused by contamination of components, deterioration over time, and clogged piping systems. There is a characteristic that the state becomes unstable, and a uniform ascending / descending operation characteristic is not always ensured. For this reason, there arises a problem such that rattling occurs at the time of raising and lowering and damage is caused by impacting against the substrate.

さらに重大な不具合は、各コンベア毎に独立した昇降駆動機構を備えた構成において大きな搬送幅の基板を対象とする場合に生じる。すなわちこの場合には、2つの基板支持機構によって1つの基板を支持する必要があるが、それぞれの駆動機構の動作の同期状態が良好でない場合には、それぞれが異なる高さで上昇するため支持された基板が大きく傾いた状態となり、正常な基板下受けが不可能となる。そしてこのような事態を防止しようとすれば、装置停止して内部の基板支持機構を分解点検した上で、動作確認を行うなど煩雑な保守作業を高頻度で実行することを余儀なくされていた。このように、部品実装ラインに用いられる従来の部品実装用装置には、基板支持機構において基板を下受けするための昇降動作状態の良否を確認するために手間と時間を要するという課題があった。   A more serious problem occurs when a substrate having a large conveyance width is targeted in a configuration including an independent lifting drive mechanism for each conveyor. That is, in this case, it is necessary to support one substrate by the two substrate support mechanisms. However, if the synchronization state of the operation of each drive mechanism is not good, each substrate is supported because it rises at a different height. As a result, the substrate becomes greatly inclined, and normal substrate support becomes impossible. In order to prevent such a situation, it is necessary to frequently perform complicated maintenance work such as operation check after the apparatus is stopped and the internal substrate support mechanism is disassembled and inspected. As described above, the conventional component mounting apparatus used in the component mounting line has a problem that it takes time and labor to confirm the quality of the lifting / lowering operation state for receiving the substrate in the substrate support mechanism. .

そこで本発明は、基板支持機構において基板を下受けするための動作状態の良否を簡便な方法で判定することができる部品実装用装置および部品実装用装置における基板支持機構の動作状態の判定方法を提供することを目的とする。   Accordingly, the present invention provides a component mounting apparatus and a method for determining an operation state of a substrate support mechanism in a component mounting apparatus that can determine whether or not an operation state for receiving a substrate in a substrate support mechanism is simple. The purpose is to provide.

本発明の部品実装用装置は、部品を基板に実装して実装基板を製造する部品実装ラインにおいて用いられ所定の作業動作を実行する部品実装用装置であって、前記作業動作を実行する作業動作機構と、前記基板を第1方向に搬送して前記作業動作機構による作業位置に位置決めする基板搬送機構と、前記作業位置において前記基板の下方に配設され、複数の基板支持ピンが立設された下受け基部を前記作業位置に搬入された基板に対して下方から上昇させて、前記複数の基板支持ピンを前記基板の裏面に当接させることにより、前記基板を前記作業動作機構による作業高さ位置に保持する基板支持機構と、前記基板支持機構によって保持された状態の前記基板に対して水平方向に相対移動可能に設けられ前記基板の上面の高さを計測可能な高さ計測手段と、前記基板支持機構および高さ計測手段を制御する制御部とを備え、前記制御部は、前記基板支持機構の動作状態において前記高さ計測手段によって前記基板支持ピンの上端部の高さ位置を時系列的に計測したピン高さ計測結果に基づき、前記基板支持機構の動作状態の良否を判定する。   A component mounting apparatus according to the present invention is a component mounting apparatus that is used in a component mounting line for manufacturing a mounting board by mounting a component on a board, and performs a predetermined work operation, and the work operation for executing the work operation is performed. A mechanism, a substrate transport mechanism for transporting the substrate in a first direction and positioning the substrate at a work position by the work operation mechanism, and a plurality of substrate support pins provided upright at the work position. The lower receiving base is raised from below with respect to the substrate carried into the work position, and the plurality of substrate support pins are brought into contact with the back surface of the substrate. A substrate support mechanism that is held in a vertical position, and a height that can be measured relative to the substrate held by the substrate support mechanism in a horizontal direction so that the height of the upper surface of the substrate can be measured. A measurement unit; and a control unit that controls the substrate support mechanism and the height measurement unit, wherein the control unit is configured to increase a height of an upper end portion of the substrate support pin by the height measurement unit in an operation state of the substrate support mechanism. Whether or not the operation state of the substrate support mechanism is good is determined based on the pin height measurement result obtained by measuring the height position in time series.

本発明の部品実装用装置における基板支持機構の動作状態の判定方法は、部品を基板に実装して実装基板を製造する部品実装ラインにおいて所定の作業動作を実行する作業動作機構と、前記基板を第1方向に搬送して前記作業動作機構による作業位置に位置決めする基板搬送機構と、前記作業位置において前記基板の下方に配設され、複数の基板支持ピンが立設された下受け基部を前記作業位置に搬入された基板に対して下方から上昇させて、前記複数の基板支持ピンを前記基板の裏面に当接させることにより、前記基板を前記作業動作機構による作業高さ位置に保持する基板支持機構と、前記基板支持機構によって保持された状態の前記基板に対して水平方向に相対移動可能に設けられ前記基板の上面の高さを計測可能な高さ計測手段と、前記基板支持機構および高さ計測手段を制御する制御部とを備えた部品実装用装置において前記下受け基部の昇降動作状態を判定する基板支持機構の動作状態の判定方法であって、前記制御部は、前記基板支持機構の動作状態において前記高さ計測手段によって前記複数の基板支持ピンの上端部の高さ位置を時系列的に計測したピン高さ計測結果に基づき、前記基板支持機構の動作状態の良否を判定する。   In the component mounting apparatus according to the present invention, a method for determining an operation state of a substrate support mechanism includes: a work operation mechanism that performs a predetermined operation in a component mounting line for manufacturing a mounting substrate by mounting components on the substrate; A substrate transport mechanism for transporting in a first direction and positioning at a work position by the work motion mechanism; and a lower receiving base disposed below the substrate at the work position and provided with a plurality of substrate support pins. A substrate that holds the substrate at a work height position by the work operation mechanism by raising the substrate carried into the work position from below and bringing the plurality of substrate support pins into contact with the back surface of the substrate. A support mechanism, and a height measuring means provided so as to be relatively movable in the horizontal direction with respect to the substrate held by the substrate support mechanism and capable of measuring the height of the upper surface of the substrate; A method for determining an operation state of a substrate support mechanism for determining an ascending / descending operation state of the lower receiving base in a component mounting apparatus including a substrate support mechanism and a control unit for controlling a height measuring unit, the control unit The operation of the substrate support mechanism is based on the pin height measurement result obtained by measuring the height positions of the upper end portions of the plurality of substrate support pins in time series by the height measurement means in the operation state of the substrate support mechanism. The state is judged as good or bad.

本発明によれば、複数の基板支持ピンを基板の裏面に当接させることにより基板を作業高さ位置に保持する基板支持機構において、当該装置に既設の高さ計測手段によって基板支持ピンの上端部の高さ位置を時系列的に計測したピン高さ計測結果に基づき、基板支持機構の動作状態の良否を判定することにより、基板支持機構において基板を下受けする動作状態の良否を簡便な方法で判定することができる。   According to the present invention, in a substrate support mechanism that holds a substrate at a working height position by bringing a plurality of substrate support pins into contact with the back surface of the substrate, the upper end of the substrate support pin is provided by an existing height measuring means in the apparatus. Based on the pin height measurement result obtained by measuring the height position of the part in time series, it is possible to easily determine the quality of the operation state of the substrate support mechanism by receiving the substrate by determining the quality of the substrate support mechanism. It can be determined by the method.

本発明の一実施の形態の部品実装装置の平面図The top view of the component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の部品実装装置の部分断面図The fragmentary sectional view of the component mounting apparatus of one embodiment of the present invention 本発明の一実施の形態の部品実装装置の制御系の構成を示すブロック図The block diagram which shows the structure of the control system of the component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の部品実装装置の動作説明図Operation | movement explanatory drawing of the component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の部品実装装置における基板支持機構の動作状態の判定方法の説明図Explanatory drawing of the determination method of the operation state of the board | substrate support mechanism in the component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の部品実装装置における基板支持機構の動作状態の判定方法の説明図Explanatory drawing of the determination method of the operation state of the board | substrate support mechanism in the component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の部品実装装置における基板支持機構の動作状態の判定に用いられる基板支持機構の上昇パターンの説明図Explanatory drawing of the rising pattern of a board | substrate support mechanism used for determination of the operation state of the board | substrate support mechanism in the component mounting apparatus of one embodiment of this invention

次に本発明の実施の形態を図面を参照して説明する。まず図1、図2を参照して、部品実装装置1の構造を説明する。部品実装装置1は、半導体部品などの電子部品を基板に搭載する機能を有するものであり、部品を基板に実装して実装基板を製造する部品実装ラインにおいて用いられ所定の作業動作を実行する部品実装用装置である。   Next, embodiments of the present invention will be described with reference to the drawings. First, the structure of the component mounting apparatus 1 will be described with reference to FIGS. The component mounting apparatus 1 has a function of mounting an electronic component such as a semiconductor component on a substrate, and is used in a component mounting line for manufacturing a mounting substrate by mounting the component on the substrate and performing a predetermined work operation. It is a mounting device.

図1において、基台1a上にはX方向(第1方向)に基板搬送機構2が配設されている。基板搬送機構2は、上流側装置から供給され当該装置による部品実装作業の対象となる基板3をX方向に搬送して、以下に説明する部品実装機構による部品実装作業位置に位置決めする。本実施の形態では、基板搬送機構2は搬送幅Bが可変な1対の基板搬送コンベア2A、2B、を装置中心線CLに対して対称に、且つ平行に配置した構成となっている。   In FIG. 1, a substrate transport mechanism 2 is disposed on a base 1a in the X direction (first direction). The substrate transport mechanism 2 transports the substrate 3 supplied from the upstream device and subjected to component mounting work by the device in the X direction, and positions it at a component mounting work position by the component mounting mechanism described below. In the present embodiment, the substrate transport mechanism 2 has a configuration in which a pair of substrate transport conveyors 2A and 2B having a variable transport width B are arranged symmetrically and parallel to the apparatus center line CL.

すなわち基板搬送コンベア2A、2Bはいずれも1対をなす固定ガイドレール21、可動ガイドレール22を有しており、このうち固定ガイドレール21は位置が固定であって、可動ガイドレール22はレール幅寄せ機構(図示省略)によってX方向と直交するY方向(第2方向)に可動(図1矢印a、図2矢印b参照)に設けられている。上述の基板搬送機構2の構成においては、基板搬送コンベア2A、2Bは、それぞれの可動ガイドレール22を装置内側に位置させて隣接させた配列となっている。   That is, each of the board conveyors 2A and 2B has a pair of a fixed guide rail 21 and a movable guide rail 22, and the position of the fixed guide rail 21 is fixed, and the movable guide rail 22 has a rail width. It is provided so as to be movable in the Y direction (second direction) orthogonal to the X direction (see arrow a in FIG. 1 and arrow b in FIG. 2) by a shifting mechanism (not shown). In the configuration of the substrate transport mechanism 2 described above, the substrate transport conveyors 2A and 2B are arranged so that the movable guide rails 22 are positioned adjacent to each other inside the apparatus.

基板搬送機構2をこのような構成とすることにより、後述するように、基板搬送コンベア2A、2Bのそれぞれの可動ガイドレール22を同一方向側に移動させることにより、基板搬送コンベア2A、2Bのいずれかの搬送幅を、図1に示す通常状態の搬送幅Bよりも大幅に拡大することができる。これにより、図1に示すように、基板搬送コンベア2A、2Bの通常の搬送幅に対応する基板3よりも幅寸法が大きい基板103(図4参照)を部品実装装置1による実装対象とすることが可能となっている。   By configuring the substrate transport mechanism 2 as described above, as will be described later, by moving the movable guide rails 22 of the substrate transport conveyors 2A and 2B in the same direction side, Such a conveyance width can be significantly enlarged as compared with the conveyance width B in the normal state shown in FIG. As a result, as shown in FIG. 1, the board 103 (see FIG. 4) whose width dimension is larger than the board 3 corresponding to the normal carrying width of the board carrying conveyors 2 </ b> A and 2 </ b> B is to be mounted by the component mounting apparatus 1. Is possible.

図2に示すように、基板搬送コンベア2A、2Bのそれぞれの部品実装作業位置において、基板3の下方には基板支持機構12A,12Bが配設されている。基板支持機構12A,12Bはいずれも、エアシリンダを用いた昇降駆動部13によって昇降する下受け基部12aに、複数の基板支持ピン14を2枚の板状のピン支持部材15によって保持して立設した構成となっている。昇降駆動部13にはエア切換部16を介してエア供給源17から駆動用エアが供給され、エア切換部16を制御装置30(図3)によって制御することにより、基板支持機構12A,12Bにおける基板支持ピン14の昇降動作が制御される。   As shown in FIG. 2, board support mechanisms 12 </ b> A and 12 </ b> B are disposed below the board 3 at the component mounting work positions of the board conveyors 2 </ b> A and 2 </ b> B. Each of the substrate support mechanisms 12A and 12B is supported by holding a plurality of substrate support pins 14 by two plate-like pin support members 15 on a lower receiving base 12a that is moved up and down by a lift drive unit 13 using an air cylinder. It has a configuration. Driving air is supplied from the air supply source 17 to the elevating drive unit 13 via the air switching unit 16, and the air switching unit 16 is controlled by the control device 30 (FIG. 3), so that the substrate support mechanisms 12 </ b> A and 12 </ b> B The raising / lowering operation of the substrate support pins 14 is controlled.

昇降駆動部13を駆動して下受け基部12aを基板3に対して下方から上昇させて、複数の基板支持ピン14を基板3の裏面に当接させることにより、基板3は基板支持ピン14とともに上昇し、基板3の上面が基板搬送機構2に設けられた押さえ部材23の下面に当接した位置で停止する。これにより、基板3は以下に説明する部品実装機構による作業高さ位置に保持される。   The substrate 3 is moved together with the substrate support pins 14 by driving the elevating drive unit 13 to raise the lower receiving base 12 a from below with respect to the substrate 3 and bringing the plurality of substrate support pins 14 into contact with the back surface of the substrate 3. It rises and stops at a position where the upper surface of the substrate 3 is in contact with the lower surface of the pressing member 23 provided in the substrate transport mechanism 2. Thereby, the board | substrate 3 is hold | maintained in the working height position by the component mounting mechanism demonstrated below.

図1において、基板搬送機構2の両側には、基板搬送コンベア2A、2Bに対応して、部品供給部4A,4Bが設けられており、部品供給部4A,4Bには複数のテープフィーダ5が装着されている。基台1aのX方向の一端部にはリニア駆動機構を備えたY軸移動テーブル7がY方向に水平に配設されている。Y軸移動テーブル7には同様にリニア駆動機構を備えた2つのX軸移動テーブル8A,8Bが結合されており、X軸移動テーブル8A,8Bにはそれぞれ実装ヘッド9A,9BがX方向に移動自在に装着されている。実装ヘッド9A,9Bはいずれも複数の保持ヘッドを備えた多連型ヘッドであり、それぞれの保持ヘッドの下端部には、部品を吸着して保持し個別に昇降可能な吸着ノズル9aが装着されている。   In FIG. 1, component supply units 4A and 4B are provided on both sides of the substrate transfer mechanism 2 corresponding to the substrate transfer conveyors 2A and 2B, and a plurality of tape feeders 5 are provided in the component supply units 4A and 4B. It is installed. A Y-axis moving table 7 having a linear drive mechanism is disposed horizontally in the Y direction at one end of the base 1a in the X direction. Similarly, two X-axis movement tables 8A and 8B having a linear drive mechanism are coupled to the Y-axis movement table 7, and the mounting heads 9A and 9B move in the X direction to the X-axis movement tables 8A and 8B, respectively. It is installed freely. Each of the mounting heads 9A and 9B is a multiple head having a plurality of holding heads, and suction nozzles 9a capable of sucking and holding components and individually moving up and down are attached to the lower ends of the respective holding heads. ing.

Y軸移動テーブル7、X軸移動テーブル8A,8Bはヘッド移動機構を構成し、このヘッド移動機構を駆動することにより、実装ヘッド9A,9BはX方向、Y方向に移動する。これにより実装ヘッド9A,9Bは、それぞれ対応した部品供給部4A,4Bのテープフィーダ5から部品を吸着ノズル9aによって取り出して、基板搬送機構2の基板搬送コンベア2A、2Bに位置決めされ、基板支持機構12A,12Bによって下受けされた基板3に移送搭載する。したがって、Y軸移動テーブル7、X軸移動テーブル8A,8Bおよび実装ヘッド9A,9Bは、部品を保持した実装ヘッド9A,9Bをヘッド移動機構によって移動させることにより、部品を基板3に移送搭載する部品実装機構を構成する。そしてこの部品実装機構は、部品実装ラインにおける所定の作業動作を実行する作業動作機構となっている。   The Y-axis moving table 7 and the X-axis moving tables 8A and 8B constitute a head moving mechanism, and the mounting heads 9A and 9B move in the X direction and the Y direction by driving the head moving mechanism. As a result, the mounting heads 9A and 9B take out the components from the tape feeders 5 of the corresponding component supply units 4A and 4B by the suction nozzle 9a, and are positioned by the substrate transfer conveyors 2A and 2B of the substrate transfer mechanism 2 to be mounted on the substrate support mechanism. The substrate is transferred and mounted on the substrate 3 received by 12A and 12B. Therefore, the Y-axis moving table 7, the X-axis moving tables 8A and 8B, and the mounting heads 9A and 9B transfer and mount the components on the substrate 3 by moving the mounting heads 9A and 9B holding the components by the head moving mechanism. Configure the component mounting mechanism. The component mounting mechanism is a work operation mechanism that executes a predetermined operation in the component mounting line.

部品供給部4A,4Bと対応する基板搬送コンベア2A、2Bとの間には部品認識装置6が配設されており、部品供給部4A,4Bから部品を取り出した実装ヘッド9A,9Bが部品認識装置6の上方を移動する際に、部品認識装置6は実装ヘッド9A,9Bに保持された状態の部品を撮像して認識する。実装ヘッド9A,9BにはX軸移動テーブル8A,8Bの下面側に位置して、それぞれ実装ヘッド9A,9Bと一体的に移動する基板認識カメラ11A,11Bが装着されている。実装ヘッド9A,9Bが移動することにより、基板認識カメラ11A,11Bは基板支持機構12A,12Bに保持された基板3の上方に移動し、基板3を撮像して認識する。実装ヘッド9A,9Bによる基板3への部品実装動作においては、部品認識装置6による部品の認識結果と、基板認識カメラ11A,11Bによる基板認識結果とを加味して搭載位置補正が行われる。   A component recognition device 6 is disposed between the component supply units 4A and 4B and the corresponding substrate transport conveyors 2A and 2B, and the mounting heads 9A and 9B that take out components from the component supply units 4A and 4B recognize the components. When moving above the device 6, the component recognition device 6 picks up and recognizes the components held by the mounting heads 9A and 9B. The mounting heads 9A and 9B are mounted with board recognition cameras 11A and 11B, which are positioned on the lower surface side of the X-axis moving tables 8A and 8B and move integrally with the mounting heads 9A and 9B, respectively. As the mounting heads 9A and 9B move, the board recognition cameras 11A and 11B move above the board 3 held by the board support mechanisms 12A and 12B, and the board 3 is imaged and recognized. In the component mounting operation on the substrate 3 by the mounting heads 9A and 9B, the mounting position correction is performed in consideration of the component recognition result by the component recognition device 6 and the substrate recognition result by the substrate recognition cameras 11A and 11B.

X軸移動テーブル8A,8Bには、実装ヘッド9A,9Bと一体的に移動し基板3の上面の高さを計測可能な高さ計測手段としての高さセンサ10A,10Bが装着されている。高さセンサ10A,10Bは、レーザ変位計など計測軸方向の変位を非接触で検出可能な計測器であり、それぞれ基板支持機構12A,12Bによって保持された状態の基板3に対して高さセンサ10A,10Bを水平方向に相対移動させながら、基板3の上面の高さを高さセンサ10A,10Bによって計測することにより(矢印c参照)、基板3の上面の3次元形状、すなわち反り変形状態を計測することができる。すなわち、上述構成において、基板支持機構12A、高さセンサ10Aは基板搬送コンベア2Aに対応して、また基板支持機構12Bおよび高さセンサ10Bは基板搬送コンベア2Bに対応して設けられている。すなわちこれらの基板支持機構および高さ計測手段は、1対の基板搬送コンベア毎に設けられた形態となっている。   Height sensors 10A and 10B are mounted on the X-axis moving tables 8A and 8B as height measuring means that move integrally with the mounting heads 9A and 9B and can measure the height of the upper surface of the substrate 3. The height sensors 10A and 10B are measuring instruments such as laser displacement meters that can detect displacement in the measurement axis direction in a non-contact manner, and are height sensors for the substrate 3 held by the substrate support mechanisms 12A and 12B, respectively. By measuring the height of the upper surface of the substrate 3 with the height sensors 10A and 10B (see arrow c) while relatively moving the 10A and 10B in the horizontal direction, the three-dimensional shape of the upper surface of the substrate 3, that is, the warped deformation state Can be measured. That is, in the above-described configuration, the substrate support mechanism 12A and the height sensor 10A are provided corresponding to the substrate transport conveyor 2A, and the substrate support mechanism 12B and the height sensor 10B are provided corresponding to the substrate transport conveyor 2B. That is, the substrate support mechanism and the height measuring means are provided for each pair of substrate transport conveyors.

次に、図3を参照して制御系の構成を説明する。図3において制御装置30(制御部)は、Y軸移動テーブル7、X軸移動テーブル8A,8Bより成るヘッド移動機構、実装ヘッド9A,9B、部品供給部4A,4B、基板搬送コンベア2A、2Bおよび基板支持機構12A,12Bの動作を制御する。これにより、基板3の搬送および位置決め、基板3に対する部品実装作業が実行される。この部品実装作業において、制御装置30が基板搬送コンベア2A、2Bを制御して、それぞれの可動ガイドレール22をY方向へ移動させることにより、基板搬送コンベア2A、2Bにおける搬送幅Bが変更される。   Next, the configuration of the control system will be described with reference to FIG. In FIG. 3, a control device 30 (control unit) includes a head moving mechanism including a Y-axis moving table 7, X-axis moving tables 8A and 8B, mounting heads 9A and 9B, component supply units 4A and 4B, and a board conveyor 2A and 2B. The operation of the substrate support mechanisms 12A and 12B is controlled. Thereby, conveyance and positioning of the board | substrate 3, and the component mounting operation | work with respect to the board | substrate 3 are performed. In this component mounting operation, the control device 30 controls the board transfer conveyors 2A and 2B and moves the movable guide rails 22 in the Y direction, whereby the transfer width B of the board transfer conveyors 2A and 2B is changed. .

また制御装置30が上述のヘッド移動機構および高さセンサ10A,10Bを制御することにより、基板支持機構12A,12Bにそれぞれ支持された基板3の上面の反り計測が実行される。そして計測結果は制御装置30に伝達され、制御装置30はこの計測結果に基づいて、部品実装動作における実装高さを必要に応じて変更する。さらに制御装置30は、基板支持機構12A,12Bの動作状態において、高さセンサ10A、高さセンサ10Bによって、それぞれ基板支持機構12A,12Bに装着された基板支持ピン14の上端部14aの高さ位置を時系列的に計測したピン高さ計測結果に基づき、基板支持機構12A,12Bの動作状態の良否を判定する動作状態判定処理を行う。判定結果は、表示パネルなどに設けられた報知部33によって報知される。   Further, when the control device 30 controls the head moving mechanism and the height sensors 10A and 10B described above, warpage measurement of the upper surface of the substrate 3 supported by the substrate support mechanisms 12A and 12B is executed. And a measurement result is transmitted to the control apparatus 30, and the control apparatus 30 changes the mounting height in component mounting operation | movement as needed based on this measurement result. Further, in the operation state of the substrate support mechanisms 12A and 12B, the control device 30 uses the height sensor 10A and the height sensor 10B to height the upper end portions 14a of the substrate support pins 14 attached to the substrate support mechanisms 12A and 12B, respectively. Based on the pin height measurement result obtained by measuring the position in time series, an operation state determination process is performed to determine whether the operation state of the substrate support mechanisms 12A and 12B is good or bad. The determination result is notified by the notification unit 33 provided on the display panel or the like.

記憶部31は、実装データなど部品実装動作に必要な諸データとともに、上述の動作状態の良否判定に用いられる判定基準データであって、Δhしきい値32a、上昇パターン32bより成る動作状態判定データ32を記憶する。Δhしきい値32aは、基板支持機構12A、12Bを同期して動作させる際の、それぞれの基板支持ピン14の高さ位置の差Δhが動作不具合を生じない許容範囲内であるか否かを判定する基準となるしきい値データである。また上昇パターン32bは、基板支持機構12A、12Bの正常な動作状態における基板支持ピン14の上昇パターン、すなわち動作開始タイミングからの経過時間と高さ位置との正しい関係を示す基準データである。   The storage unit 31 is determination standard data used for determining the quality of the above-described operation state together with various data necessary for component mounting operation such as mounting data, and operation state determination data including a Δh threshold value 32a and a rising pattern 32b. 32 is stored. The Δh threshold value 32a indicates whether or not the difference Δh between the height positions of the substrate support pins 14 when the substrate support mechanisms 12A and 12B are operated in synchronization is within an allowable range that does not cause an operation failure. This is threshold data used as a criterion for determination. The rising pattern 32b is reference data indicating a rising pattern of the substrate support pins 14 in a normal operation state of the substrate support mechanisms 12A and 12B, that is, a correct relationship between the elapsed time from the operation start timing and the height position.

図4は、部品実装装置1において図1に示す通常サイズの基板3よりも幅寸法が大幅に大きい基板103を実装対象とする場合の基板下受け状態を示している。すなわちこの場合には、図4(a)に示すように、基板搬送コンベア2A、2Bのそれぞれの可動ガイドレール22を、対象となる基板103の幅に合わせて、一方側(ここでは基板搬送コンベア2A側)に移動させる。これにより、他方側の基板搬送コンベア2Bの搬送幅が拡大し、幅寸法が大きい基板103を基板搬送機構2によって搬送することができる。そして基板103が部品実装作業位置に位置決めされたならば、基板支持機構12A、12Bのそれぞれの基板支持ピン14を基板103の裏面に当接させて、基板103を作業高さ位置に保持する。   FIG. 4 shows a substrate receiving state in the component mounting apparatus 1 when a substrate 103 whose width dimension is significantly larger than the normal size substrate 3 shown in FIG. In other words, in this case, as shown in FIG. 4A, the movable guide rails 22 of the substrate transport conveyors 2A and 2B are matched with the width of the target substrate 103 on one side (here, the substrate transport conveyor). 2A side). Thereby, the conveyance width of the substrate conveyance conveyor 2B on the other side is enlarged, and the substrate 103 having a large width dimension can be conveyed by the substrate conveyance mechanism 2. When the board 103 is positioned at the component mounting work position, the board support pins 14 of the board support mechanisms 12A and 12B are brought into contact with the back surface of the board 103 to hold the board 103 at the work height position.

この基板下受けに際しては、基板支持機構12A、12Bにおいてそれぞれ昇降駆動部13を駆動して、基板支持ピン14を下受け基部12aとともに上昇させる。このとき、基板支持機構12A、12Bはそれぞれ個別に設けられた昇降駆動部13によって上昇することから、図4(b)に示すように、基板支持機構12Aにおける上昇動作(矢印d)と、基板支持機構12Bにおける上昇動作(矢印e)とが完全に同期せず、それぞれの基板支持ピン14の上端部の高さ位置に差Δhが生じる場合がある。   At the time of receiving the substrate, the substrate support mechanisms 12A and 12B drive the elevation drive unit 13 to raise the substrate support pins 14 together with the substrate receiving base 12a. At this time, since the substrate support mechanisms 12A and 12B are raised by the lift drive units 13 provided individually, as shown in FIG. 4B, the raising operation (arrow d) in the substrate support mechanism 12A and the substrate The ascending operation (arrow e) in the support mechanism 12B is not completely synchronized, and a difference Δh may occur in the height position of the upper end portion of each substrate support pin 14 in some cases.

このような高さ位置の差Δhが生じた状態で基板支持ピン14が上昇すると、基板103が水平面に対して傾いた状態となる。そしてこのときの傾斜角θの度合いによっては、基板103は正常に下受けされずに実装不具合を生じたり、また上昇動作の途中で基板103の端部が装置部材に引掛りながら上昇してがたつく現象が発生し、基板に衝撃が作用して破損などの重大な不具合を招く虞もある。このような基板下受機構の動作不良は、基板支持機構12A、12Bの動作状態が不安定となることによって生じる。特に、昇降駆動部13として機構が簡便で低コストのエアシリンダを用いた場合には、構成部品の摺動面の汚損や経時劣化、さらには配管系の目詰まりなど種々の要因によって動作状態が変化し、常に安定した動作特性を確保することが困難である。   When the substrate support pins 14 are lifted with such a height position difference Δh, the substrate 103 is inclined with respect to the horizontal plane. Depending on the degree of the inclination angle θ at this time, the substrate 103 is not normally received and a mounting defect occurs, or the end portion of the substrate 103 rises and rattles while being caught by the apparatus member during the raising operation. A phenomenon may occur, and an impact may be applied to the substrate to cause a serious problem such as breakage. Such malfunction of the substrate support mechanism is caused by the unstable operation state of the substrate support mechanisms 12A and 12B. In particular, when an air cylinder having a simple mechanism and a low cost is used as the elevating drive unit 13, the operating state may vary depending on various factors such as contamination of the sliding surface of the component parts, deterioration with time, and clogging of the piping system. It is difficult to ensure stable and stable operating characteristics.

上述のような不具合を防止するためには、基板支持機構12A、12Bの動作状態を常に監視して、動作異常の兆候を極力早期に発見して適切な保守作業を行う必要がある。しかしながら、このような動作異常を検知するためには、従来は装置の稼働を停止して内部を点検した上で、新たに動作確認を行う必要があった。この点検・確認作業は手間と時間を要する煩雑な作業であり、このような保守作業を高頻度で実行すると生産性の低下を招くこととなる。   In order to prevent such problems as described above, it is necessary to constantly monitor the operation state of the substrate support mechanisms 12A and 12B, detect signs of abnormal operation as early as possible, and perform appropriate maintenance work. However, in order to detect such an operation abnormality, conventionally, it has been necessary to check the operation after stopping the operation of the apparatus and newly confirming the operation. This inspection / confirmation work is a troublesome work that requires labor and time, and if such maintenance work is executed at a high frequency, productivity will be reduced.

このような基板支持機構12A、12Bの動作状態を監視するため、本実施の形態においては、図5に示すように、基板支持機構12A、12Bの動作の同期状態の良否を、部品実装装置1が既に備えている高さセンサ10A、10Bによって基板支持機構12A、12Bのそれぞれの基板支持ピン14の高さを時系列的に計測する動作状態判定処理によって検出する。この動作状態判定処理は、予め設定された装置稼働開始時などの監視タイミングにおいて、または所定の監視インターバル毎に実行される。   In order to monitor the operation state of the board support mechanisms 12A and 12B, in this embodiment, as shown in FIG. 5, whether the synchronization state of the operation of the board support mechanisms 12A and 12B is good or bad is determined. Are detected by an operation state determination process in which the heights of the substrate support pins 14 of the substrate support mechanisms 12A and 12B are measured in time series by the height sensors 10A and 10B already provided. This operation state determination process is executed at a preset monitoring timing such as at the start of device operation or at predetermined monitoring intervals.

動作状態判定処理では、図5に示すように、基板搬送コンベア2A、2Bのそれぞれの可動ガイドレール22を、図4(a)に示す位置に移動させた後、高さセンサ10A、10Bをそれぞれ基板支持機構12A、12Bの上方に移動させる。そして高さセンサ10A、10Bの計測位置をそれぞれの基板支持ピン14の上端部14aに位置合わせした状態で、基板支持機構12A、12Bのそれぞれの昇降駆動部13を同期して駆動し、基板支持機構12A、12Bにそれぞれ上昇動作(矢印f、g)を行わせる。   In the operation state determination process, as shown in FIG. 5, after moving the movable guide rails 22 of the substrate transport conveyors 2A and 2B to the positions shown in FIG. 4A, the height sensors 10A and 10B are respectively moved. The substrate is moved above the substrate support mechanisms 12A and 12B. Then, in a state where the measurement positions of the height sensors 10A and 10B are aligned with the upper end portions 14a of the respective substrate support pins 14, the respective lift drive units 13 of the substrate support mechanisms 12A and 12B are driven in synchronization to support the substrate. The mechanisms 12A and 12B are caused to perform ascending operations (arrows f and g), respectively.

この上昇過程において、高さセンサ10A、高さセンサ10Bによってそれぞれ基板支持機構12A、12Bの基板支持ピン14の上端部14aの高さ位置を計測して、それぞれ第1ピン高さ計測結果h1、第2ピン高さ計測結果h2として求める。そして制御装置30は、同一タイミングで計測された第1ピン高さ計測結果h1、第2ピン高さ計測結果h2の差Δh(=h1−h2)を求めてΔhしきい値32aと比較し、差ΔhがΔhしきい値32a以下であれば動作状態は良好であると判定し、差ΔhがΔhしきい値32aを超えている場合には、動作状態は不良であると判定してその旨報知部33によって報知する。   In this ascending process, the height positions of the upper end portions 14a of the substrate support pins 14 of the substrate support mechanisms 12A and 12B are measured by the height sensor 10A and the height sensor 10B, respectively, and the first pin height measurement results h1, Obtained as the second pin height measurement result h2. Then, the control device 30 obtains a difference Δh (= h1−h2) between the first pin height measurement result h1 and the second pin height measurement result h2 measured at the same timing, and compares it with the Δh threshold value 32a. If the difference Δh is equal to or less than the Δh threshold value 32a, it is determined that the operating state is good, and if the difference Δh exceeds the Δh threshold value 32a, it is determined that the operating state is defective. Notification is made by the notification unit 33.

なお高さセンサ10A、10Bによる上端部14aの高さ計測は、基板支持機構12A、12Bによる上昇過程の間連続的に行ってもよく、または予め設定されたタイムインターバル毎に離散的に行ってもよい。いずれの場合においても、差ΔhがΔhしきい値32aを超えたならば、その時点で動作状態不良と判定される。Δhしきい値32aは、実装対象となる基板3の特性に応じて、経験値に基づき個別に設定される。   The height measurement of the upper end portion 14a by the height sensors 10A and 10B may be performed continuously during the ascending process by the substrate support mechanisms 12A and 12B, or discretely performed at preset time intervals. Also good. In any case, if the difference Δh exceeds the Δh threshold value 32a, it is determined that the operation state is defective at that time. The Δh threshold value 32a is individually set based on experience values according to the characteristics of the substrate 3 to be mounted.

すなわち上記例においては、制御装置30は、1対の基板支持機構12A、12Bを同期して動作させた状態において、基板支持機構12A、12Bのいずれか一方側の基板支持機構の基板支持ピン14を、対応する高さ計測手段によって計測して得られた第1ピン高さ計測結果h1と、他方側の基板支持機構の基板支持ピン14を、対応する高さ計測手段によって計測して得られた第2ピン高さ計測結果h2とを比較して高さ位置の差Δhを求め、差Δhを予め定められたΔhしきい値32aと比較することにより、基板支持機構12A、12Bの動作状態の良否を判定するようにしている。   That is, in the above example, the control device 30 operates the substrate support pins 14 of the substrate support mechanism on either one of the substrate support mechanisms 12A and 12B in a state where the pair of substrate support mechanisms 12A and 12B are operated in synchronization. Is obtained by measuring the first pin height measurement result h1 obtained by measuring by the corresponding height measuring means and the substrate support pin 14 of the other side substrate support mechanism by the corresponding height measuring means. The second pin height measurement result h2 is compared to obtain a height position difference Δh, and the difference Δh is compared with a predetermined Δh threshold value 32a, thereby operating the substrate support mechanisms 12A and 12B. The quality is judged.

なお上記実施の形態では、基板搬送機構2として1対の基板搬送コンベア2A、2Bを備え、それぞれが対応する基板支持機構および高さ計測手段を備えた構成の部品実装装置1において、2つの基板支持機構12A、12Bを同期して動作させる際の動作状態を対象とする例を示したが、単独に動作する基板支持機構の動作状態を対象とする場合にも本発明を適用することができる。この場合の動作状態の判定例について、図6、図7を参照して説明する。   In the above embodiment, in the component mounting apparatus 1 having a configuration in which the substrate transport mechanism 2 includes a pair of substrate transport conveyors 2A and 2B, and each includes a corresponding substrate support mechanism and height measuring means, Although an example in which the operation state when the support mechanisms 12A and 12B are operated in synchronization is shown, the present invention can also be applied to the case where the operation state of the substrate support mechanism that operates independently is targeted. . An example of determining the operation state in this case will be described with reference to FIGS.

図6に示す部品実装装置1Aは、固定ガイドレール21、可動ガイドレール22を有する単一の基板搬送コンベアよりなる基板搬送機構2および単一の基板支持機構12を備え、基板支持機構12に下受け支持された基板に対して部品を実装する単一の実装ヘッド9および基板上面の高さを計測する単一の高さセンサ10を備えた構成となっている。このような基板支持機構12を対象とした動作状態判定処理では、昇降駆動部13を駆動して基板支持ピン14を上昇させる過程において、同様に高さセンサ10によって上端部14aの高さ位置を計測する。そしてこのピン高さ計測結果を予め記憶された上昇パターン32bと比較することにより、基板支持機構12の動作状態の良否を判定する。   A component mounting apparatus 1A shown in FIG. 6 includes a substrate transport mechanism 2 and a single substrate support mechanism 12, each of which includes a single substrate transport conveyor having a fixed guide rail 21 and a movable guide rail 22. The configuration includes a single mounting head 9 for mounting components on the substrate supported and supported, and a single height sensor 10 for measuring the height of the upper surface of the substrate. In such an operation state determination process for the substrate support mechanism 12, the height position of the upper end portion 14 a is similarly determined by the height sensor 10 in the process of driving the elevating drive unit 13 to raise the substrate support pin 14. measure. And the quality of the operation state of the board | substrate support mechanism 12 is determined by comparing this pin height measurement result with the rising pattern 32b memorize | stored previously.

すなわち、基板支持機構12の正常な動作状態における基板支持ピン14の上昇パターンが基準上昇パターン(図7において破線で示す。)として予め記憶されており、制御装置30は上端部14aの高さ位置を時系列的に計測したピン高さ計測結果、すなわち実測上昇パターンを基準上昇パターンと比較することにより、基板支持機構12の動作状態の良否を判定する。図7に示す例では、基板支持ピン14の上昇過程において予め設定されたタイミングt1,t2,t3における基準上昇パターンと実測上昇パターンとの高さ差を示すd1,d2,d3が、予め定められた許容値を超えている場合には、動作状態が不良であると判定する。この場合における許容値も、実装対象となる基板の特性に応じて、経験値に基づき個別に設定される。   That is, the rising pattern of the substrate support pins 14 in the normal operation state of the substrate support mechanism 12 is stored in advance as a reference rising pattern (indicated by a broken line in FIG. 7), and the control device 30 determines the height position of the upper end portion 14a. By comparing the pin height measurement results obtained by measuring the time series with respect to each other, that is, the actually measured ascending pattern with the reference ascending pattern, the quality of the operation state of the substrate support mechanism 12 is determined. In the example shown in FIG. 7, d1, d2, and d3 indicating the height difference between the reference rising pattern and the actually measured rising pattern at timings t1, t2, and t3 set in advance in the rising process of the substrate support pins 14 are determined in advance. If the allowable value is exceeded, it is determined that the operation state is defective. The allowable values in this case are also individually set based on experience values according to the characteristics of the board to be mounted.

すなわちここに示す例においても、制御装置30によって、基板支持機構12の動作状態において高さセンサ10によって基板支持ピン14の上端部14aの高さ位置を時系列的に計測したピン高さ計測結果に基づき、基板支持機構12の動作状態の良否を判定する。前述構成の部品実装装置1、部品実装装置1Aを対象とした基板支持機構12の動作状態の良否判定をこのような方法で行うことにより、これら装置に既に備えられている高さ計測手段を有効に活用して、従来は手間と時間を有する煩雑な作業を必要としていた動作状態の確認を自動的に行うことができる。したがって、保守点検作業の時間を短縮して生産性を向上させることができるとともに、動作状態の不良に起因する製品不具合を減少させて、品質の確保や製品歩留まりの向上が可能となる。   That is, also in the example shown here, the pin height measurement result obtained by measuring the height position of the upper end portion 14a of the substrate support pin 14 by the height sensor 10 in the operation state of the substrate support mechanism 12 by the control device 30 in time series. Based on the above, the quality of the operation state of the substrate support mechanism 12 is determined. By performing the quality determination of the operation state of the substrate support mechanism 12 for the component mounting apparatus 1 and the component mounting apparatus 1A having the above-described configuration by using such a method, the height measuring means already provided in these apparatuses is effectively used. In this way, it is possible to automatically check the operation state, which conventionally requires a troublesome and time-consuming work. Therefore, it is possible to improve the productivity by shortening the time for the maintenance and inspection work, and it is possible to reduce the product defects caused by the defective operation state, thereby ensuring the quality and improving the product yield.

なお上記実施の形態においては、部品実装ラインにおいて使用される部品実装用装置として、基板に部品を搭載する部品実装装置の例を示したが、本発明はこれに限定されるものではない。例えばスクリーン印刷装置や検査装置など、部品実装ラインにおいて使用される装置であって、基板を下面側から基板支持ピンによって下受けして支持する形態の基板支持機構および基板の上面の高さを計測する高さ計測手段を備えたものであれば、本発明の適用対象となる。   In the above embodiment, an example of a component mounting apparatus that mounts a component on a board is shown as the component mounting apparatus used in the component mounting line, but the present invention is not limited to this. For example, a device used in a component mounting line, such as a screen printing device or an inspection device, which measures the height of the upper surface of the substrate support mechanism and the substrate support mechanism in which the substrate is received and supported by the substrate support pins from the lower surface side. Any device provided with a height measuring means to be used is an application target of the present invention.

本発明の部品実装用装置および部品実装用装置における基板支持機構の動作状態の判定方法は、基板支持機構において基板を下受けするための動作状態の良否を簡便な方法で判定することができるという効果を有し、電子部品を基板に実装して実装基板を製造する分野に有用である。   The component mounting apparatus and the method for determining the operation state of the substrate support mechanism in the component mounting apparatus according to the present invention can determine whether the operation state for receiving the substrate in the substrate support mechanism is a simple method. It is effective and is useful in the field of manufacturing a mounting board by mounting electronic components on a board.

1 部品実装装置
2 基板搬送機構
2A、2B 基板搬送コンベア
3、103 基板
4A,4B 部品供給部
7 Y軸移動テーブル
8、8A、8B X軸移動テーブル
9、9A,9B 実装ヘッド
10、10A、10B 高さセンサ
12、12A、12B 基板支持機構
13 昇降駆動部
14 基板支持ピン
14a 上端部
21 固定ガイドレール
22 可動ガイドレール
h1 第1ピン高さ計測結果
h2 第2ピン高さ計測結果
Δh 差
DESCRIPTION OF SYMBOLS 1 Component mounting apparatus 2 Substrate conveyance mechanism 2A, 2B Substrate conveyance conveyor 3, 103 Substrate 4A, 4B Component supply part 7 Y axis movement table 8, 8A, 8B X axis movement table 9, 9A, 9B Mounting head 10, 10A, 10B Height sensor 12, 12A, 12B Substrate support mechanism 13 Elevating drive unit 14 Substrate support pin 14a Upper end 21 Fixed guide rail 22 Movable guide rail h1 First pin height measurement result h2 Second pin height measurement result Δh Difference

Claims (4)

部品を基板に実装して実装基板を製造する部品実装ラインにおいて用いられ所定の作業動作を実行する部品実装用装置であって、
前記作業動作を実行する作業動作機構と、前記基板を第1方向に搬送して前記作業動作機構による作業位置に位置決めする基板搬送機構と、
前記作業位置において前記基板の下方に配設され、複数の基板支持ピンが立設された下受け基部を前記作業位置に搬入された基板に対して下方から上昇させて、前記複数の基板支持ピンを前記基板の裏面に当接させることにより、前記基板を前記作業動作機構による作業高さ位置に保持する基板支持機構と、
前記基板支持機構によって保持された状態の前記基板に対して水平方向に相対移動可能に設けられ前記基板の上面の高さを計測可能な高さ計測手段と、前記基板支持機構および高さ計測手段を制御する制御部とを備え、
前記制御部は、前記基板支持機構の動作状態において前記高さ計測手段によって前記基板支持ピンの上端部の高さ位置を時系列的に計測したピン高さ計測結果に基づき、前記基板支持機構の動作状態の良否を判定することを特徴とする部品実装用装置。
A component mounting apparatus that is used in a component mounting line for manufacturing a mounting substrate by mounting a component on a substrate and executes a predetermined work operation,
A work operation mechanism for performing the work operation; a substrate transport mechanism for transporting the substrate in a first direction and positioning the work position by the work operation mechanism;
The plurality of substrate support pins are disposed below the substrate at the working position and raised from below with respect to the substrate carried into the work position with a lower receiving base on which a plurality of substrate support pins are erected. A substrate support mechanism for holding the substrate at a work height position by the work operation mechanism by contacting the back surface of the substrate,
A height measuring means provided so as to be relatively movable in the horizontal direction with respect to the substrate held by the substrate supporting mechanism, and capable of measuring the height of the upper surface of the substrate; the substrate supporting mechanism and the height measuring means And a control unit for controlling
The control unit is configured based on a pin height measurement result obtained by measuring a height position of an upper end portion of the substrate support pin in a time series by the height measurement unit in an operation state of the substrate support mechanism. A component mounting apparatus characterized by determining whether the operating state is good or bad.
前記基板搬送機構は、一方が前記第1方向と直交する第2方向に可動に設けられた1対のガイドレールを有し搬送幅が可変な1対の基板搬送コンベアを、それぞれの前記可動のガイドレールを装置内側に位置させて平行に相隣させた配列で備え、
前記基板支持機構および高さ計測手段は、それぞれ前記1対の基板搬送コンベア毎に設けられ、
前記制御部は、前記1対の基板支持機構を同期して動作させた状態において、一方側の基板支持機構の基板支持ピンを対応する高さ計測手段によって計測して得られた第1ピン高さ計測結果と、他方側の基板支持機構の基板支持ピンを対応する高さ計測手段によって計測して得られた第2ピン高さ計測結果とを比較して前記高さ位置の差を求め、前記差を予め定められたしきい値と比較することにより、前記2つの基板支持機構の動作状態の良否を判定することを特徴とする請求項1記載の部品実装用装置。
The substrate transport mechanism includes a pair of substrate transport conveyors each having a pair of guide rails movably provided in a second direction orthogonal to the first direction and having a variable transport width. The guide rails are arranged inside the device and arranged in parallel to each other,
The substrate support mechanism and the height measuring means are provided for each pair of substrate transport conveyors,
The control unit is configured to measure a first pin height obtained by measuring a substrate support pin of a substrate support mechanism on one side by a corresponding height measurement unit in a state where the pair of substrate support mechanisms are operated in synchronization. Comparing the height measurement result with the second pin height measurement result obtained by measuring the substrate support pin of the substrate support mechanism on the other side by the corresponding height measurement means, and obtaining the difference in the height position, 2. The component mounting apparatus according to claim 1, wherein the quality of the operating state of the two board support mechanisms is determined by comparing the difference with a predetermined threshold value.
部品を基板に実装して実装基板を製造する部品実装ラインにおいて所定の作業動作を実行する作業動作機構と、前記基板を第1方向に搬送して前記作業動作機構による作業位置に位置決めする基板搬送機構と、前記作業位置において前記基板の下方に配設され、複数の基板支持ピンが立設された下受け基部を前記作業位置に搬入された基板に対して下方から上昇させて、前記複数の基板支持ピンを前記基板の裏面に当接させることにより、前記基板を前記作業動作機構による作業高さ位置に保持する基板支持機構と、前記基板支持機構によって保持された状態の前記基板に対して水平方向に相対移動可能に設けられ前記基板の上面の高さを計測可能な高さ計測手段と、前記基板支持機構および高さ計測手段を制御する制御部とを備えた部品実装用装置において前記下受け基部の昇降動作状態を判定する基板支持機構の動作状態の判定方法であって、
前記制御部は、前記基板支持機構の動作状態において前記高さ計測手段によって前記複数の基板支持ピンの上端部の高さ位置を時系列的に計測したピン高さ計測結果に基づき、前記基板支持機構の動作状態の良否を判定することを特徴とする部品実装用装置における基板支持機構の動作状態の判定方法。
A work operation mechanism for executing a predetermined work operation in a component mounting line for mounting a component on a substrate to manufacture a mounting substrate, and substrate transport for transporting the substrate in a first direction and positioning the work position by the work operation mechanism A mechanism, and a lower receiving base disposed below the substrate at the working position and provided with a plurality of substrate support pins raised from below with respect to the substrate carried into the working position; A substrate support mechanism for holding the substrate at a work height position by the work operation mechanism by bringing a substrate support pin into contact with the back surface of the substrate, and the substrate held by the substrate support mechanism A component unit provided with a height measuring means provided so as to be relatively movable in the horizontal direction and capable of measuring the height of the upper surface of the board, and a control unit for controlling the board supporting mechanism and the height measuring means. A method of determining the operating state of the determining substrate supporting mechanism elevating operation state of the lower receiving base in the use device,
The control unit is configured to support the substrate based on a pin height measurement result obtained by measuring a height position of upper end portions of the plurality of substrate support pins in time series by the height measurement unit in an operation state of the substrate support mechanism. A method for determining an operating state of a substrate support mechanism in a component mounting apparatus, wherein the operating state of the mechanism is determined.
前記基板搬送機構は、一方が前記第1方向と直交する第2方向に可動に設けられた1対のガイドレールを有し搬送幅が可変な1対の基板搬送コンベアを、それぞれの前記可動のガイドレールを装置内側に位置させて平行に相隣させた配列で備え、
前記基板支持機構および高さ計測手段は、それぞれ前記1対の基板搬送コンベア毎に設けられ、
前記制御部は、前記1対の基板支持機構を同期して動作させた状態において、一方側の基板支持機構の基板支持ピンを対応する高さ計測手段によって計測して得られた第1ピン高さ計測結果と、他方側の基板支持機構の基板支持ピンを対応する高さ計測手段によって計測して得られた第2ピン高さ計測結果とを比較して前記高さ位置の差を求め、前記差を予め定められたしきい値と比較することにより、前記2つの基板支持機構の動作状態の良否を判定することを特徴とする請求項3記載の部品実装用装置における基板支持機構の動作状態の判定方法。
The substrate transport mechanism includes a pair of substrate transport conveyors each having a pair of guide rails movably provided in a second direction orthogonal to the first direction and having a variable transport width. The guide rails are arranged inside the device and arranged in parallel to each other,
The substrate support mechanism and the height measuring means are provided for each pair of substrate transport conveyors,
The control unit is configured to measure a first pin height obtained by measuring a substrate support pin of a substrate support mechanism on one side by a corresponding height measurement unit in a state where the pair of substrate support mechanisms are operated in synchronization. Comparing the height measurement result with the second pin height measurement result obtained by measuring the substrate support pin of the substrate support mechanism on the other side by the corresponding height measurement means, and obtaining the difference in the height position, 4. The operation of the board support mechanism in the component mounting apparatus according to claim 3, wherein the quality of the operation state of the two board support mechanisms is determined by comparing the difference with a predetermined threshold value. How to determine the state.
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JP2017143088A (en) * 2016-02-08 2017-08-17 パナソニックIpマネジメント株式会社 Component mounting method and component mounting device
JP2017143087A (en) * 2016-02-08 2017-08-17 パナソニックIpマネジメント株式会社 Component mounting method and component mounting device
JP7386754B2 (en) 2020-05-13 2023-11-27 株式会社Fuji Component mounting machine

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