JP2010505009A - 硬化性組成物及びそれから作製されるバイオフィルム耐性コーティング - Google Patents
硬化性組成物及びそれから作製されるバイオフィルム耐性コーティング Download PDFInfo
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- JP2010505009A JP2010505009A JP2009529366A JP2009529366A JP2010505009A JP 2010505009 A JP2010505009 A JP 2010505009A JP 2009529366 A JP2009529366 A JP 2009529366A JP 2009529366 A JP2009529366 A JP 2009529366A JP 2010505009 A JP2010505009 A JP 2010505009A
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Abstract
Description
a)ペンダント長鎖脂肪族基(pendent long-chain aliphatic group)を有するエチレン性不飽和モノマー単位;ペンダントポリ(オキシアルキレン)を有するエチレン性不飽和モノマー単位;及びペンダント基質反応性基を有するエチレン性不飽和モノマー単位由来のポリマーと、
b)架橋剤と、を含む。
a)ペンダント長鎖脂肪族基を有するエチレン性不飽和モノマー単位、ペンダントポリ(オキシアルキレン)基を有するエチレン性不飽和モノマー単位、及びペンダント基材反応性基を有するエチレン性不飽和モノマー単位由来のポリマーと、
b)架橋剤と、を含む、硬化性組成物を提供する。
10〜70重量%、好ましくは15〜40重量%のペンダント長鎖脂肪族基を有するエチレン性不飽和単位と、
10〜80重量%、好ましくは40〜75重量%のペンダントポリ(オキシアルキレン)基を有するエチレン性不飽和単位と、
1〜20重量%、好ましくは5〜15重量%のペンダント[基材反応性]基を有するエチレン性不飽和単位と、
0〜20重量%、好ましくは0〜10重量%の他のモノマーと、を含む。
R1−Q−Rh、(I)(式中、
R1は、一般式
H2C=C(R11)−(式中、R3は、H又はC1〜C4アルキル、好ましくはR11はH又はメチルである)のエチレン性不飽和重合性基である)である。
−(CH(R2)−CH2−O−)m−(CH2−CH2−O−)n−(式中、mは0であってよく、nは少なくとも5であり、又、nとmのモル比(n:m)は2:1を超え、好ましくは3:1を超え、R2は(C1〜C4)アルキル基である)である。−CH(R2)−CH2−O−部分及び−CH2−CH2−O−部分の構造分布は、ランダム又はブロックであってよい。好ましくは、m+nは少なくとも5であり、より好ましくは少なくとも20である。好ましくはm+nは500未満であり、より好ましくは150未満である。ポリ(アルキレンオキシド)部分は、一般にm及びn単位の様々な量又は集団の混合物であるので、m及びnが非整数であり得ることは理解されよう。
R1−Q−(CH(R2)−CH2−O−)m−(CH2−CH2−O−)n−R3 (II)
(式中、
R1は、式Iで既に記載されたような、エチレン性不飽和重合性基であり、
R2は、(C1〜C4)アルキル基であり、
R3は、H又はR2又はアリール基又はこれらの組み合わせであり、
Qは、式Iで既に記載されたような、二価連結基であり、
nは少なくとも5であり、mは0であってよく、n+mは少なくとも5、好ましくは少なくとも20であり、又、n:mのモル比は少なくとも2:1(好ましくは、少なくとも3:1)である)である。
R1−Q−は、式Iで既に記載されたような、ビニル、アリル、ビニルオキシ、アリルオキシ、(メタ)アクリルアミド及び(メタ)アクリロイルが挙げられる、エチレン性不飽和重合性基であり、
Qは、式Iで既に記載されたような二価連結基であり、又、
Xは、硬化性組成物が配置される基材(例えば、金属表面、ガラス、ガラス布、又はXがそれと共有結合又はイオン結合を形成し得る任意の表面)と結合することができ、更に架橋剤と結合することができる表面反応性官能基である)の化合物である。
R10(−Si(Y)x(R7)3−x)p(式中、Yは加水分解性基(ハロゲン、C1〜C4アルコキシ基、又はC1〜C4アシルオキシ基を含む)であり、又、R7は一価アルキル又はアリール基であり、xは1、2又は3であり、pは少なくとも2であり、又、R10は多価有機基であり、好ましくは3〜10個の炭素原子を有する二価アルキレン基であり、カテナリー酸素又は窒素原子により置換されているか又は置換されていない)を有する。
下記の方法及び表1に列挙した反応混合物の具体的な成分により、アルキルメタクリレート及びポリ(エチレングリコール)モノメタクリレートモノメチルエーテル(PEG1000、分子量=約1000)のコポリマーを作製した。トルエン、ヘプタン及びエタノールの種々の混合物を用いて、溶液中にポリエチレングリコールモノメタクリレートモノメチルエーテル及びアルキルメタクリレートモノマーを定置した。モノマーに加えて、重合混合物は、5〜10%のメタクリルオキシプロピルトリ(メ)エトキシシラン及び0.5〜1%のメルカプトプロピルトリメトキシシランを含んでいた。バゾ64を、モノマーの重量に基づいて0.5〜1%の濃度で重合開始剤として用いた。モノマーを、溶媒又は溶媒混合物中に溶解した。モノマーが固体であった場合、しばしば重合混合物を穏やかに加熱し、全てのモノマーを確実に溶解させる必要があった。モノマーを溶解させるのに用いた温度は、60℃以下であった。次いで、バゾ64(商標)反応開始剤を添加する前に、反応混合物を20℃に冷却した。次いで、反応混合物を窒素の気泡に2分間通し、蓋をした。瓶を防湿テープ(electrical tape)で包み、ケージ内に定置し、瓶をスポンジによる破損から保護した。ケージ(内部に瓶がある)を、アトラス・ローンダー−o−メーター(Atlas Launder-o-meter)(アトラス・エレクトリック・デバイス社(Atlas Electric Device Company)(イリノイ州シカゴ(Chicago))内に定置した。重合を65℃で18時間行い、その後固体の割合を測定した。
表面が調製されたポリカーボネートディスクをコーティングすることにより、バイオフィルム耐性硬化性組成物を試験した。ポリカーボネートディスクを、1.27cm(0.5”)のポリカーボネートロッド(プラスチックス・インターナショナル(Plastics International)(ミネソタ州エデンプレイリー(Eden Prairie))から圧延した(milled)。ディスクは、名目上、厚さ0.38cm(0.15”)、直径1.27cm(0.5”)であった。これらのディスクの表面を、3Mの500グリットウェットオアドライ・トリ−M−アイト(Wetordry Tri-M-Ite)を用いて研磨し、次いで、3Mのウェットオアドライ・ポリッシング・ペーパー(Wetordry Polishing Paper)で磨いた。基材を、YES G1000プラズマ・トリーター(イールド・エンジニアリング・システムズ(Yield Engineering Systems)(カリフォルニア州サンノゼ(San Jose)から入手可能)を用いて、500Wで10分間、酸素中でプラズマ処理した。その後、エタノール中に約1%固形分を有するポリ(ジメトキシシラン)(PSI−026、ゲレスト社(Gelest, Inc.)ペンシルバニア州モリスビル(Morrisville)から入手可能)のコーティングを、点眼器を用いて、プラズマ処理した表面に塗布した。1又は2滴のPSI−026溶液を、ポリカーボネートディスクの各側に塗布した。溶液は、完全にディスク表面を濡らした。溶媒を蒸発させ、乾燥したとき、ディスクを、底のウェルが水酸化アンモニウムで満たされたデシケーター内に約半時間定置した。
CDCバイオフィルム・リアクター(CDC biofilm reactor)(バイオサーフィス・テクノロジーズ(Biosurface Technologies)(モンタナ州ボーズマン(Bozeman))を用いて、調製した硬化性組成物のバイオフィルム形成耐性を評価した。このシステムにより、縦一列に並んだ、複数の試験基材試料(試片(coupon))上で巨視的なバイオフィルム形成を定量化した。試料を、ホルダー当たり各コーティングについて3回反復して、リアクターに実装した。リアクター当たり8個のホルダーが存在した。実験開始前に、水を16〜24時間、リアクターを通過させることにより、組み立てたリアクター中において試料を洗浄した。次いで、組み立てたリアクターをオートクレーブ(121℃で15分間)し、続いて、超純水中の無菌2%バクロトリプチックソイブロス(Bacto tryptic soy broth)(TSB)(ベクトン・ディキンソン社(Becton, Dickinson and Co.)(メリーランド州スパークス(Sparks))を10L収容している容器から、約350mLの増殖培地を充填した。次いで、リアクターを、TSB中の試験用細菌株の5mL一晩培養物(overnight culture)の0.4mLとともにインキュベートした。リアクターの培養物を、貯蔵所から増殖培地を流し込むことなく、攪拌しながら(130RPM)24時間インキュベートし、細胞を付着及び増殖させた。貯蔵所からの新鮮な増殖培地を、次いで、約400mL/時間の速度で、更に24時間リアクターを通過させ、また攪拌しながら(130RPM)バイオフィルムの増殖を促進した。インキュベーションは全て37℃で行った。
Claims (25)
- a)ペンダント長鎖脂肪族基を有するエチレン性不飽和モノマー単位、ペンダントポリ(オキシアルキレン)基を有するエチレン性不飽和モノマー単位、及びペンダント基材反応性基を有するエチレン性不飽和モノマー単位由来のポリマーと、
b)架橋剤と、を含む硬化性組成物。 - 前記ポリマーが、0.1重量%未満の水への溶解度を有する、請求項1に記載の硬化性組成物。
- 前記エチレン性不飽和基が、(メタ)アクリロイル基である、請求項1に記載の硬化性組成物。
- 前記ペンダントポリ(オキシアルキレン)基が、ポリ(オキシエチレン)基である、請求項1に記載の硬化性組成物。
- 前記基材反応性官能基が、モノリン酸塩、ホスホネート、ホスホン酸、ヒドロキサム酸、カルボン酸、イソニトリル、シリル、イソシアネート、アミン、ピリジニル、又はジスルフィド基から選択される、請求項1に記載の硬化性組成物。
- 前記ポリマーが、
10〜70重量%のペンダント長鎖脂肪族基を有するエチレン性不飽和単位と、
10〜80重量%のペンダントポリ(オキシアルキレン)基を有するエチレン性不飽和単位と、
1〜20重量%のペンダント基材反応性基を有するエチレン性不飽和単位と、
0〜20重量%の他のモノマーと、を含む、請求項1に記載の硬化性組成物。 - 架橋剤が、式R8(Z)m(式中、R8はmの価数を有する高分子又は非高分子有機基であってよく、又、Zは前記ポリマーの表面反応性官能基と共反応性である反応性官能基である)である、請求項1に記載の硬化性組成物。
- 前記架橋剤の反応性官能基及び前記ポリマーの基材反応性基が、同じ官能基である、請求項7に記載の組成物。
- ペンダントポリ(オキシアルキレン)基を有するモノマーが、式:
R1−Q−(CH(R2)−CH2−O−)m−(CH2−CH2−O−)n−R3
(式中、
R1は、エチレン性不飽和重合性基であり、
R2は、(C1〜C4)アルキル基であり、
R3は、H、又はR2、又はアリール基、又はこれらの組み合わせであり、
Qは、二価連結基であり、
nは少なくとも5であり、mは0であってよく、n+mは少なくとも5であり、又、n:mのモル比は少なくとも2:1である)である、請求項1に記載の硬化性組成物。 - mが少なくとも1であり、又、nとmとのモル比(n:m)が3:1を超える、請求項9に記載の硬化性組成物。
- R1−Q−が、ビニル、アリル、ビニルオキシ、アリルオキシ、(メタ)アクリルアミド及び(メタ)アクリロイルから選択される、請求項9に記載の硬化性組成物。
- 前記長鎖脂肪族基含有モノマーが、一般式
R1−Q−Rh、(I)(式中、
R1は、エチレン性不飽和重合性基であり、
Qは、二価連結基であり、又、
Rhは、8〜75個の炭素原子を有する一価、直鎖又は分岐鎖、環状又はアクリル脂肪族基である)である、請求項1に記載の硬化性組成物。 - 表面反応性官能基を有するモノマーが、式R1−Q−X(式中、
R1は、エチレン性不飽和重合性基であり、
Qは、二価連結基であり、又、
Xは、基材と結合することができる表面反応性官能基である)である、請求項1に記載の硬化性組成物。 - 前記架橋剤が、式R10(−Si(Y)x(R7)3−x)p(式中、Yは加水分解性基であり、又、R7は一価アルキル又はアリール基であり、xは1、2又は3であり、pは少なくとも2であり、又、R10は3〜10個の炭素原子を有する多価アルキレン基であり、カテナリー酸素又は窒素原子により置換されているか又は置換されていない)である、請求項1に記載の組成物。
- アルキルスズ触媒を更に含む、請求項14に記載の組成物。
- 触媒を更に含む、請求項1に記載の組成物。
- 0.1〜5重量%の殺生物剤を更に含む、請求項1に記載の組成物。
- 請求項1に記載の硬化組成物。
- 請求項1に記載の硬化組成物のコーティングを有する基材。
- セラミックス、シリカ質基材、金属、石、高分子材料、塗料、粉末コーティング、及び木材から選択される、請求項19に記載の基材。
- シリカ質基材から選択される、請求項19に記載の基材。
- シリカ質基材が、ポリマーフィルム上のシリカ質表面を含む、請求項19に記載の基材。
- 請求項1に記載の硬化性組成物及び溶媒を含むコーティング組成物。
- 0.1〜50重量%の硬化性組成物を含む、請求項23に記載のコーティング組成物。
- 殺生物剤を更に含む、請求項23に記載のコーティング組成物。
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US7470751B2 (en) | 2004-09-21 | 2008-12-30 | Basf Corporation | Stabilized water-borne polymer compositions for use as water-based coatings |
DE102005045441A1 (de) | 2005-09-22 | 2007-05-03 | Henkel Kgaa | Beschichtungsmittel für Metalloberflächen mit antiadhäsiven Eigenschaften |
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2006
- 2006-09-26 US US11/535,255 patent/US7585919B2/en not_active Expired - Fee Related
-
2007
- 2007-09-19 EP EP20070842789 patent/EP2069410B1/en not_active Not-in-force
- 2007-09-19 JP JP2009529366A patent/JP2010505009A/ja active Pending
- 2007-09-19 CN CN2007800341343A patent/CN101516926B/zh not_active Expired - Fee Related
- 2007-09-19 BR BRPI0718448-4A2A patent/BRPI0718448A2/pt not_active Application Discontinuation
- 2007-09-19 DE DE200760008743 patent/DE602007008743D1/de active Active
- 2007-09-19 WO PCT/US2007/078901 patent/WO2008039670A1/en active Application Filing
- 2007-09-19 AT AT07842789T patent/ATE478895T1/de not_active IP Right Cessation
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JPH10235287A (ja) * | 1997-02-24 | 1998-09-08 | Dainippon Ink & Chem Inc | 金属基材の塗装保護方法 |
JPH11256070A (ja) * | 1998-03-09 | 1999-09-21 | Toyo Ink Mfg Co Ltd | 水性コーティング、及び水性コーティングの製造方法 |
JP2008528728A (ja) * | 2005-01-25 | 2008-07-31 | スリーエム イノベイティブ プロパティズ カンパニー | マイケル供与体側基を有するポリマーからの架橋性親水性材料 |
Cited By (1)
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JP2019183021A (ja) * | 2018-04-12 | 2019-10-24 | 東洋インキScホールディングス株式会社 | バイオフィルム形成抑制コート剤及びバイオフィルム形成抑制積層体 |
Also Published As
Publication number | Publication date |
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US7585919B2 (en) | 2009-09-08 |
CN101516926A (zh) | 2009-08-26 |
US20080075960A1 (en) | 2008-03-27 |
CN101516926B (zh) | 2011-08-03 |
WO2008039670A1 (en) | 2008-04-03 |
DE602007008743D1 (de) | 2010-10-07 |
EP2069410A1 (en) | 2009-06-17 |
EP2069410B1 (en) | 2010-08-25 |
ATE478895T1 (de) | 2010-09-15 |
BRPI0718448A2 (pt) | 2013-12-10 |
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